CN209609821U - A kind of orange segment separator - Google Patents

Abstract

The utility model relates to a kind of orange segment separator, which includes: transmission mechanism, Zhuan Ju mechanism, segment separator structure, camera, controller.The orange that the camera is used to shoot after carrying the peeling that tangerine column is mounted in obtains orange and divides valve line position information；The controller is moved to the load tangerine column below the Zhuan Ju mechanism for controlling the conveyer belt traveling；Then control the lifter make it is described turn tangerine disk and contacted with the orange, according to valve line position information is divided, turn described in control the rotation of tangerine motor make multiple points of valve lines of the orange successively with described to divide valve to saw position corresponding；Last controller, which controls the reciprocating device, to be made described valve saw to be divided to divide valve line towards the mobile cut portion of the orange.The orange segment separator is small to pulp damage, divides valve effect good while human cost is greatly saved.

Description

A kind of orange segment separator

Technical field

The utility model relates to citruses to divide valve field, be a kind of orange segment separator.

Background technique

Citrus is the important large agricultural resource of China, and cultivated area and fruit annual output occupy the first in the world, in agriculture Play important role in industry economic field.The attention of Citrus Industry is improved recently as country, citrus deep processing produces The kind and yield of product are continuously increased.Fabricated product type covers many such as fruit juice, fruit vinegar, fruit wine, tangerine valve can, orange granule juice Traditional citrus deep processed product.Wherein for tangerine valve can as flagship product, accounted for all processed orange yields 50% is left The right side also becomes an important exported product of mandarine deep processing industry, has in the market in international citrus products certain Competitiveness.In the process of most of citrus products, citrus divides valve to be an essential link.Currently, citrus point Valve relies on manpower manual operations substantially, belongs to typical labour-intensive link, and productive labor intensity is big.One annual output 20000 The Citrus procession enterprise of ton tangerine valve can is to meet production requirement in citrus fruit harvesting season, average to need 800 skilled workers daily People divides valve to work to complete citrus.Such repetitive operation not only inefficiency, and safe and healthy quality problems are troubling, The development of Citrus procession enterprise is restrict, is badly in need of a kind of citrus in the market and divides valve technique to improve this situation.

Currently, Zhejiang Academy of Agricultural Science, which has developed a kind of citrus, divides valve equipment (notification number are as follows: CN104256870A), adopt The line of demarcation that discriminance analysis goes out between every valve is carried out to citrus tangerine ball with machine vision, slit rotation is driven using stepper motor, High pressure water orientation is gone out from slit to impact tangerine valve line of demarcation, achievees the purpose that orientation divides valve.But this equipment investment Higher, orange slices breakage is more, hardly consistent with the requirement of the high-end customers such as outlet Japan, the U.S..

Existing citrus divides valve equipment to exist and divides valve larger to pulp damage in the process, divide valve effect general.

Summary of the invention

The utility model aim be to provide it is a kind of work efficiency is high, divide valve effect good while human cost can be greatlyd save Orange segment separator.

Include: transmission mechanism, Zhuan Ju mechanism, divide valve in order to achieve the above-mentioned advantages, the utility model provides a kind of orange segment separator Mechanism, camera, controller；

The transmission mechanism includes: conveyer belt, the conveyer belt driving motor for driving the conveyer belt and the conveying The load tangerine column of band connection；

The Zhuan Ju mechanism include: turn tangerine disk, for drive it is described turn tangerine disc spins turn tangerine motor, described for driving Turn the lifter of tangerine disk lifting；

The segment separator structure includes: point valve saw, for driving described valve is divided to saw the reciprocating device moved back and forth towards orange, institute Stating a point valve saw includes saw bow, the saw string between the saw bow both ends；

The orange that the camera is used to shoot after carrying the peeling that tangerine column is mounted in obtains orange and divides valve line position information；

The controller is moved to the load tangerine column below the Zhuan Ju mechanism for controlling the conveyer belt traveling；

The controller be also used to control the lifter make it is described turn tangerine disk and contacted with the orange, according to dividing valve line position Confidence ceases, and turning the rotation of tangerine motor described in control makes multiple points of valve lines of the orange successively divide valve saw position corresponding with described；

The controller be also used to it is described divide valve line with it is described divide valve saw to it is corresponding when control the reciprocating device make described in divide valve to saw Divide valve line towards the mobile cut portion of the orange.

In one embodiment of the orange segment separator of the utility model, the segment separator structure further includes swinging section, described Swinging section includes；Pedestal and elastomer, it is hinged with the saw bow in the middle part of the pedestal, the elastomer be located at the pedestal with it is described Between saw bow, the elastomer is used to keep the position of the saw bow.

In one embodiment of the orange segment separator of the utility model, the segment separator structure further includes described for driving Divide the valve vibrator that saw vibrates up and down, the controller is also used to divide described in valve saw direction described in the control reciprocating device When the mobile cut portion of orange divides valve line, controlling the vibrator makes described to divide valve saw vibration.

In one embodiment of the orange segment separator of the utility model, the tangerine disk that turns includes turning tangerine disk ontology, surrounding The multiple bow strips for turning the setting of tangerine disk ontology, the tangerine disk ontology that turns divide valve to saw full cutting to divide valve for preventing described Line.

In one embodiment of the orange segment separator of the utility model, the load tangerine column is externally provided with support tangerine disk.

In one embodiment of the orange segment separator of the utility model, the saw flat-sawn face is circle.

In one embodiment of the orange segment separator of the utility model, the controller is also used to divide valve sawing described After cutting point valve line, controlling the reciprocating device makes described valve saw to be divided to reset；

After the whole for dividing the complete orange of valve saw cut divides valve line, controlling the lifter answers the tangerine disk that turns Position.

In one embodiment of the orange segment separator of the utility model, the load tangerine column is arranged by two column, described in each column Tangerine column is carried to be arranged along the conveyer belt direction of travel.

In one embodiment of the orange segment separator of the utility model, the vibrator is located at the reciprocating device and described It swings between section.

In one embodiment of the orange segment separator of the utility model, the conveyer belt driving motor, it is described turn tangerine electricity Machine is servo motor, and the lifter, the reciprocating device are Pneumatic extension device, and the lifter, the reciprocating device have respectively There are the first electrically-controlled valve connecting with the controller, the second electrically-controlled valve, the vibrator is pneumatic vibrator, the vibration apparatus There is the third electrically-controlled valve connecting with the controller.

In the orange segment separator of the utility model, divides valve line position to identify orange by camera, then adopt It with dividing valve saw not exclusively to be divided, improves the accuracy of point valve, reduces damage, possess the preferable valve effect while significantly of dividing Human cost is saved.

Detailed description of the invention

The citrus that Fig. 1 show the prior art divides the structural schematic diagram of valve equipment.

Fig. 2 show the structural schematic diagram of the orange segment separator in the first embodiment of the utility model.

Fig. 3 is the main view of the orange segment separator of Fig. 2.

Fig. 4 is the partial enlarged view at the A of the orange segment separator of Fig. 2.

Fig. 5 is the partial enlarged view at the B of the orange segment separator of Fig. 3.

Fig. 6 is the explosive view of the load tangerine column of the orange segment separator of Fig. 2.

Fig. 7 is the main view of the Zhuan Ju mechanism of the orange segment separator of Fig. 2.

Fig. 8 is the structural schematic diagram of the Zhuan Ju mechanism of the orange segment separator of Fig. 2.

Fig. 9 is the main view of the segment separator structure of the orange segment separator of Fig. 2.

Figure 10 is the structural schematic diagram of the segment separator structure of the orange segment separator of Fig. 2.

Figure 11 is the structural schematic diagram of the pressing mechanism of the orange segment separator of Fig. 2.

Figure 12 is the structural schematic diagram of the camera of the orange segment separator of Fig. 2.

Figure 13 is the associated diagram of the orange segment separator of Fig. 2.

Figure 14 is the structural schematic diagram of the orange of Fig. 2.

Specific embodiment

Further to illustrate that the utility model is the technical means and efficacy reaching predetermined goal of the invention and being taken, below In conjunction with attached drawing and preferred embodiment, to according to the utility model proposes specific embodiments.

Refer to Fig. 2, Fig. 3, a kind of orange segment separator includes: supporting mechanism 1, transmission mechanism 2, Zhuan Ju mechanism 3, segment separator Structure 4, pressing mechanism 5, camera 6, controller；

Fig. 4, Fig. 5 are referred to, supporting mechanism 1 is made of metal, and supporting mechanism 1 includes: support frame 11, divides valve frame 12, branch Foot 13, support frame 11 are used to support transmission mechanism 2, and valve frame 12 is divided to be fixed on 11 top of support frame, and the lower end of support frame 11 is solid Surely there are multiple stabilizer blades 13, the stabilizer blade 13 is for stablizing the support frame 11.

Transmission mechanism 2 includes: conveyer belt 21, conveyer belt driving motor 22, carries tangerine column 23.

Conveyer belt 21 includes delivery board 211 and the conveying band body 212 positioned at 211 two sides of delivery board, conveys band body 212 It is fabricated from a flexible material, multiple delivery boards 211 are fixedly connected with conveying band body 212.Conveyer belt driving motor 22 is located at conveying With 21 one end, conveyer belt driving motor 22 is transported by being located at the driving conveying band body 212 of belt pulley 221 at 21 both ends of conveyer belt Turn.Conveyer belt driving motor 22 is servo motor.Multiple delivery boards 211 form a collection of delivery board 211 and work at the same time, it is therefore an objective to be Raising working efficiency.Support frame 11 close to 21 lower surface of conveyer belt and be parallel to conveying band body 212 two sides also there is resistance Baffle 11a, barrier plate 11a are collapsed for preventing from generating in 21 transmission process of conveyer belt.

Fig. 6 is referred to, tangerine column 23 is carried and is fixed on 211 upper surface of delivery board, tangerine column 23 is carried and is arranged by two column, tangerine column of often listing 23 are arranged along 21 direction of travel of conveyer belt.It carries tangerine column 23 and is equipped with guiding bar 231, the guiding bar 231 backwards to the end of delivery board 211 For being inserted into the valve hole A2 of orange A and making to be kept upright.It is equipped with support tangerine disk 232 between guiding bar 231 and load tangerine column 23, holds in the palm tangerine disk 232 can rotate along tangerine column 23 is carried.Holding in the palm tangerine disk 232 includes support tangerine disk ontology 232a, around the multiple of support tangerine disk ontology 232a setting Hold in the palm tangerine disk bow strip 232b.Holding in the palm has gap between tangerine disk bow strip 232b.

Fig. 7, Fig. 8 are referred to, which includes: to turn tangerine disk 31, turn tangerine motor 32, lifter 33；

Turning tangerine disk 31 includes turning tangerine disk ontology 311, multiple turning tangerine disk bow strip 312 around turn the setting of tangerine disk ontology 311. Turn that there is gap between tangerine disk bow strip 312.Turning tangerine disk ontology 311 has guidance corresponding with the guiding bar 231 of tangerine column 23 is carried Hole 311a.

It is corresponding with support tangerine disk ontology 232a to turn tangerine disk ontology 311, turns tangerine disk ontology 311, support tangerine disk ontology 232a for preventing The cutting completely of valve saw 41 is only divided to divide valve line A1.

Turn tangerine disk bow strip 312 with support tangerine disk bow strip 232b it is corresponding, turn tangerine disk bow strip 312 gap, hold in the palm tangerine disk connect The gap of touch article 232b divides 41 cutting of valve saw to divide valve line A1 for accommodating.Turn tangerine motor 32 and be located at the end for turning tangerine disk 31 backwards, Turn tangerine motor 32 for driving this to turn the rotation of tangerine disk 31.Lifter 33 is located at the end for turning tangerine motor 32 backwards, lifter 33 For driving this to turn the lifting of tangerine disk 31.Lifter 33 is Pneumatic extension device.

Fig. 9, Figure 10 are referred to, which includes: a point valve saw 41, for driving the vibration for dividing valve saw 41 to vibrate up and down Dynamic device 42 divides reciprocating device 43 of the valve saw 41 towards orange A reciprocating movement for driving.Vibrator 42 is pneumatic vibrator 42, past Multiple device 43 is Pneumatic extension device.Reciprocating device 43 is connect with vibrator 42.This divides valve saw 41 to include saw bow 411, be located at saw bow 411 Saw string 412 between both ends；412 section of saw string is circle, and saw string 412 is towards orange A and is parallel to load tangerine column 23.Saw bow 411 pairs of saw strings 412 have tension, and saw string 412 is made to remain tight state.There is adjusting saw string 412 to open at the both ends of saw bow 411 The adjusting screw 411a of power.Vibrator 42 vibrates up and down a point valve saw 41, it is ensured that valve saw 41 is divided to divide valve line A1 mistake in cutting Effectively cutting divides valve line A1 in journey.

Segment separator structure 4 further includes the swing section 44 connecting with vibrator 42, swings section 44 and includes；Pedestal 441 and elastomer 442,441 middle part of pedestal is hinged with the saw bow 411, which is located between pedestal 441 and the saw bow 411, the elasticity Body 442 is used to keep the position of the saw bow 411.The up-down vibration when cutting divides valve line A1 of point valve saw 41, when divide valve saw 41 with point There are positions by valve line A1 there are when certain deviation, and swing section 44 can be such that a point valve saw 41 compensates automatically.

Referring to Figure 11, pressing mechanism 5 includes: stripper plate 51, the squeezer 52 for driving stripper plate 51.Stripper plate 51 It is the extruding contact portion 511 of arc with surface, which is used to make orange A in quilt with orange A appearance face contact It is kept upright during dividing valve.

Referring to Figure 12, camera 6 is fixed on point side on 12 top of valve frame by fixed link 61, which is used for Shooting carries the orange A acquisition after the peeling that tangerine column 23 is mounted in and divides valve line A1 location information.Camera 6 is industry camera.

3, Figure 14 referring to Figure 1, the controller make load tangerine column 23 be moved to Zhuan Ju mechanism 3 for controlling the traveling of conveyer belt 21 Lower section；

Controller is also used to when controlling the reciprocating device 43 valve saw 41 being divided to divide valve line A1 towards the mobile cut portion of orange A, Control vibrator 42 makes point 41 vibration of valve saw.

The controller, which is also used to control lifter 33, to be made to turn tangerine disk 31 to contact with orange A, according to dividing valve line A1 location information, Control, which turns the rotation of tangerine motor 32, keeps the multiple points of valve line A1 of orange A successively corresponding with dividing valve to saw 41 positions；

The controller, which is also used to control the reciprocating device 43 when dividing valve line A1 corresponding with 41 pairs of saw of valve is divided, makes point valve saw 41 directions The mobile cut portion of orange A divides valve line A1.

Controller is also used to after dividing 41 cutting of valve saw to divide valve line A1, and controlling the reciprocating device 43 resets a point valve saw 41；

After the whole for dividing valve saw 41 to cut orange A divides valve line A1, control lifter 33 makes to turn the reset of tangerine disk 31.

Conveyer belt driving motor 22 turns tangerine motor 32 as servo motor, and lifter 33, reciprocating device 43, squeezer 52 are gas Dynamic telescopic device, lifter 33, reciprocating device 43, squeezer 52 are respectively provided with the first electrically-controlled valve connected to the controller, the second electricity Valve, third electrically-controlled valve are controlled, vibrator 42 is pneumatic vibrator 42, and vibrator 42 has the 4th electrically-controlled valve connected to the controller.

The working principle of the orange segment separator are as follows:

A, the orange A after peeling is set in and is carried outside tangerine column 23；

B, the shooting of camera 6 carries the orange A image that tangerine column 23 loads, and obtains orange A and divides valve line A1 location information；

C, by load orange A load tangerine column 23 be moved to it is corresponding with Zhuan Ju mechanism 3 turn tangerine position, then by Zhuan Ju mechanism 3 guide hole 311a is moved to fixed position corresponding with the guide post of tangerine column 23 is carried；

D, Zhuan Ju mechanism 3 is according to dividing valve line A1 location information to rotate the orange A, make the multiple points of valve line A1 of orange A according to It is secondary with to divide valve to saw 41 positions corresponding, divide valve saw 41 with divide the valve position line A1 to it is corresponding when control valve 41 cut portions of saw divided to divide valve Line A1.

In use, orange A is fixed on support tangerine disk 232 and turns between tangerine disk 31, divides valve saw 41 during dividing valve Support tangerine disk ontology 232a is moved to by turning the gap between tangerine disk bow strip 312, support tangerine disk bow strip 232b, turns tangerine disk ontology 311 outer peripheral surface.Since bow strip quantity is more and gap is larger, there is no stop saw string 412.

In use, orange A in support tangerine disk 232 and turns to be ask tangerine disk 232 to receive tangerine by slight squeeze between tangerine disk 31 It rotates under the influence of the frictional force of sub- A with turning tangerine disk 31, therefore damage caused by avoiding orange A due to friction.

After orange segment separator divides valve, also there is least a portion of adhesion between orange A valve A3 and valve A3, this is in order to anti- Only orange A valve is fallen from support tangerine disk 232 during dividing valve, and finally the orange A by processing is under the slight flushing of water flow Valve can be divided completely, naturally it is also possible to artificially divide valve.

The beneficial effect of the orange segment separator is:

One, when the load tangerine column 23 of transmission mechanism 2 is moved to the lower section of conveyer belt driving motor 22, work of the orange A in gravity It is fallen off from load tangerine column 23 automatically with lower, realizes automatic discharging；It is attached to the orange A residue for carrying 23 surface of tangerine column simultaneously also because defeated It send the vibration with driving motor 22 and voluntarily falls off.

Two, support tangerine disk 232 can be rotated along tangerine column 23 is carried, and be divided during valve, shadow of the support tangerine disk 232 by the frictional force of orange A Under sound with turn tangerine disk 31 rotate, therefore avoid orange A because with support tangerine disk 232 rub due to caused by damage, reduce impaired wind Danger.

Three, divide valve saw 41 during cutting divides valve line A1, saw string 412 turns tangerine disk ontology 311, support tangerine disk sheet being moved to Limitation saw string 412 continues to divide when the contact surface of body 232a, thus divide orange A not exclusively, the orange A mono- not exclusively divided Aspect can prevent from falling from load tangerine column 23, on the other hand ensure that the integrality of orange A.

Four, camera 6 shoots orange A image using industrial camera, image is transmitted in controller, due to orange A's Dividing is more bright white at valve line A1, and is elsewhere Chinese red, and point position valve line A1 can be obtained by binaryzation, by This, which is calculated, rotates angle needed for point valve.To improve accuracy when point valve, damage is reduced.

Five, vibrator 42 vibrates up and down a point valve saw 41, it is ensured that valve saw 41 is divided to have during cutting divides valve line A1 The cutting of effect divides valve line A1, has and preferably divides valve effect.

Six, when dividing valve saw 41 and dividing valve line A1 there are positions there are when certain deviation, swinging section 44 can make point valve saw 41 Automatically it compensates.

Seven, the operating process of the orange segment separator are as follows: first orange is fixed on and carries tangerine column 23, is fixed on delivery board 211 Multiple 23 singles of load tangerine column can assign multiple orange A, and the subsequent start-up segment separator works, when this crowd of orange A is just divided valve, It can continue to assign next group orange A.Two operators can about divide valve 4000-5000 tangerine per hour using the orange segment separator Sub- A.The multiple batches of continuous-flow type operation of the orange segment separator improves work efficiency, reduces human cost.

More than, it is only the preferred embodiment of the utility model, limit in any form not is made to the utility model System, although the utility model has been disclosed with preferred embodiment as above, is not intended to limit the utility model, any to be familiar with sheet Technical professional is not departing within the scope of technical solutions of the utility model, when the technology contents work using the disclosure above A little change or it is modified to the equivalent embodiment of equivalent variations out, but all without departing from the content of the technical scheme of the utility model, according to According to the technical essence of the utility model any simple modification, equivalent variations and modification to the above embodiments, still fall within In the range of technical solutions of the utility model.

Claims (10)

1. a kind of orange segment separator characterized by comprising transmission mechanism, Zhuan Ju mechanism, segment separator structure, camera, control Device；

The transmission mechanism includes: that conveyer belt, the conveyer belt driving motor for driving the conveyer belt and the conveyer belt connect The load tangerine column connect；

The Zhuan Ju mechanism includes: to turn tangerine disk, described turn turning tangerine motor, described turning tangerine for driving for tangerine disc spins for driving The lifter of disk lifting；

The segment separator structure include: point valve saw, for drive it is described divide valve to saw the reciprocating device moved back and forth towards orange, described point Valve saw includes saw bow, the saw string between the saw bow both ends；

The orange that the camera is used to shoot after carrying the peeling that tangerine column is mounted in obtains orange and divides valve line position information；

The controller is moved to the load tangerine column below the Zhuan Ju mechanism for controlling the conveyer belt traveling；

The controller be also used to control the lifter make it is described turn tangerine disk and contacted with the orange, according to dividing valve line position letter It ceases, turning the rotation of tangerine motor described in control makes multiple points of valve lines of the orange successively divide valve saw position corresponding with described；

The controller be also used to it is described divide valve line with it is described divide valve saw to it is corresponding when control the reciprocating device and make described to divide valve saw direction The mobile cut portion of the orange divides valve line.

2. orange segment separator according to claim 1, which is characterized in that the segment separator structure further includes swinging section, described Swinging section includes；Pedestal and elastomer, it is hinged with the saw bow in the middle part of the pedestal, the elastomer be located at the pedestal with it is described Between saw bow, the elastomer is used to keep the position of the saw bow.

3. orange segment separator according to claim 2, which is characterized in that the segment separator structure further includes described for driving Divide the valve vibrator that saw vibrates up and down, the controller is also used to divide described in valve saw direction described in the control reciprocating device When the mobile cut portion of orange divides valve line, controlling the vibrator makes described to divide valve saw vibration.

4. orange segment separator according to claim 1, which is characterized in that the tangerine disk that turns includes turning tangerine disk ontology, surrounding The multiple bow strips for turning the setting of tangerine disk ontology, the tangerine disk ontology that turns divide valve to saw full cutting to divide valve for preventing described Line.

5. orange segment separator according to claim 1, which is characterized in that the load tangerine column is externally provided with support tangerine disk.

6. orange segment separator according to claim 1, which is characterized in that the saw flat-sawn face is circle.

7. orange segment separator according to claim 1, which is characterized in that the controller is also used to divide valve sawing described After cutting point valve line, controlling the reciprocating device makes described valve saw to be divided to reset；

After the whole for dividing the complete orange of valve saw cut divides valve line, controlling the lifter resets the tangerine disk that turns.

8. orange segment separator according to claim 1, which is characterized in that the load tangerine column is arranged by two column, described in each column Tangerine column is carried to be arranged along the conveyer belt direction of travel.

9. orange segment separator according to claim 3, which is characterized in that the vibrator is located at the reciprocating device and described It swings between section.

10. orange segment separator according to claim 3, which is characterized in that the conveyer belt driving motor, it is described turn tangerine electricity Machine is servo motor, and the lifter, the reciprocating device are Pneumatic extension device, and the lifter, the reciprocating device have respectively There are the first electrically-controlled valve connecting with the controller, the second electrically-controlled valve, the vibrator is pneumatic vibrator, the vibration apparatus There is the third electrically-controlled valve connecting with the controller.