CN209609822U - A kind of Zhuan Ju mechanism of orange segment separator - Google Patents
A kind of Zhuan Ju mechanism of orange segment separator Download PDFInfo
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- CN209609822U CN209609822U CN201821457671.0U CN201821457671U CN209609822U CN 209609822 U CN209609822 U CN 209609822U CN 201821457671 U CN201821457671 U CN 201821457671U CN 209609822 U CN209609822 U CN 209609822U
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Abstract
The utility model relates to a kind of Zhuan Ju mechanisms of orange segment separator, the Zhuan Ju mechanism of the orange segment separator include: turn tangerine disk, for drive this turn tangerine disc spins turn tangerine motor, for drive this turn tangerine disk lifting lifter, the Zhuan Ju mechanism of the orange segment separator rotates orange by Zhuan Ju mechanism, keep point valve line corresponding with valve saw is divided, to reduce the damage to pulp during dividing valve, possesses and preferably divide valve effect while human cost is greatly saved.
Description
Technical field
The utility model relates to citruses to divide valve field, be a kind of Zhuan Ju mechanism of orange segment separator.
Background technique
Citrus is the important large agricultural resource of China, and cultivated area and fruit annual output occupy the first in the world, in agriculture
Play important role in industry economic field.The attention of Citrus Industry is improved recently as country, citrus deep processing produces
The kind and yield of product are continuously increased.Fabricated product type covers many such as fruit juice, fruit vinegar, fruit wine, tangerine valve can, orange granule juice
Traditional citrus deep processed product.Wherein for tangerine valve can as flagship product, accounted for all processed orange yields 50% is left
The right side also becomes an important exported product of mandarine deep processing industry, has in the market in international citrus products certain
Competitiveness.In the process of most of citrus products, citrus divides valve to be an essential link.Currently, citrus point
Valve relies on manpower manual operations substantially, belongs to typical labour-intensive link, and productive labor intensity is big.One annual output 20000
The Citrus procession enterprise of ton tangerine valve can is to meet production requirement in citrus fruit harvesting season, average to need 800 skilled workers daily
People divides valve to work to complete citrus.Such repetitive operation not only inefficiency, and safe and healthy quality problems are troubling,
The development of Citrus procession enterprise is restrict, is badly in need of a kind of citrus in the market and divides valve technique to improve this situation.
Currently, Zhejiang Academy of Agricultural Science, which has developed a kind of citrus, divides valve equipment (notification number are as follows: CN104256870A),
Discriminance analysis is carried out to citrus tangerine ball using machine vision and goes out the line of demarcation between every valve, drives slit to turn using stepper motor
It is dynamic, high pressure water orientation is gone out from slit, tangerine valve line of demarcation is impacted, achieve the purpose that orientation divides valve.But this equipment is thrown
Enter higher, orange slices breakage is more, hardly consistent with the requirement of the high-end customers such as outlet Japan, the U.S..
Existing citrus divides valve equipment to exist and divides valve larger to pulp damage in the process, divide valve effect general.
Summary of the invention
It is small that the utility model aim is to provide a kind of pulp damage, divides valve effect good while can greatly save human cost
Orange segment separator Zhuan Ju mechanism.
In order to achieve the above-mentioned advantages, the Zhuan Ju mechanism that the utility model provides a kind of orange segment separator includes: to turn tangerine disk, for driving
Move this turn tangerine disc spins turn tangerine motor, for drive this turn tangerine disk lifting lifter.
It is described to turn tangerine motor and the lifting in one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model
Device is connect with controller respectively.
In one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model, the controller is also used to control institute
Stating lifter makes to turn tangerine disk to contact with the orange, according to valve line position information is divided, turn described in control the rotation of tangerine motor make it is described
Multiple points of valve lines of orange are successively corresponding with valve saw position is divided.
In one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model, the tangerine disk that turns includes turning tangerine disk sheet
Body, around the multiple bow strips for turning the setting of tangerine disk ontology, the tangerine disk ontology that turns is for preventing from dividing valve to saw entirely described
Cutting divides valve line.
In one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model, the piston rod of the lifter and institute
The stator connection for turning tangerine motor is stated, which connect with the tangerine disk that turns.
In one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model, the tangerine motor that turns is servo electricity
Machine.
In one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model, the lifter is with the first electricity
The Pneumatic extension device of valve is controlled, which connect with the controller.The orange segment separator of the utility model turns tangerine
In one embodiment of mechanism, the tangerine disk that turns is with the arc contact surface for contacting with orange.
In one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model, the bow strip is described for increasing
Turn the stiction of tangerine disk and orange.
In one embodiment of the Zhuan Ju mechanism of the orange segment separator of the utility model, the tangerine disk that turns is by elastic material system
At.
In the Zhuan Ju mechanism of the orange segment separator of the utility model, the Zhuan Ju mechanism of the orange segment separator is by turning tangerine machine
Structure rotates orange, and it is corresponding with valve saw is divided to make point valve line, to reduce the damage to pulp during dividing valve, possesses and preferably divides
Human cost is greatly saved simultaneously in valve effect.
Detailed description of the invention
The citrus that Fig. 1 show the prior art divides the structural schematic diagram of valve equipment.
Fig. 2 show the structural schematic diagram of the orange segment separator in the first embodiment of the utility model.
Fig. 3 is the main view of the orange segment separator of Fig. 2.
Fig. 4 is the partial enlarged view at the A of the orange segment separator of Fig. 2.
Fig. 5 is the partial enlarged view at the B of the orange segment separator of Fig. 3.
Fig. 6 is the explosive view of the load tangerine column of the orange segment separator of Fig. 2.
Fig. 7 is the main view of the Zhuan Ju mechanism of the orange segment separator of Fig. 2.
Fig. 8 is the structural schematic diagram of the Zhuan Ju mechanism of the orange segment separator of Fig. 2.
Fig. 9 is the main view of the segment separator structure of the orange segment separator of Fig. 2.
Figure 10 is the structural schematic diagram of the segment separator structure of the orange segment separator of Fig. 2.
Figure 11 is the structural schematic diagram of the pressing mechanism of the orange segment separator of Fig. 2.
Figure 12 is the structural schematic diagram of the camera of the orange segment separator of Fig. 2.
Figure 13 is the associated diagram of the control system of the orange segment separator of Fig. 2.
Figure 14 is the structural schematic diagram of the orange of Fig. 2.
Specific embodiment
Further to illustrate that the utility model is the technical means and efficacy reaching predetermined goal of the invention and being taken, below
In conjunction with attached drawing and preferred embodiment, to according to the utility model proposes specific embodiments.
Refer to Fig. 2, Fig. 3, a kind of orange segment separator includes: supporting mechanism 1, transmission mechanism 2, Zhuan Ju mechanism 3, segment separator
Structure 4, pressing mechanism 5, camera 6, controller；
Fig. 4, Fig. 5 are referred to, supporting mechanism 1 is made of metal, and supporting mechanism 1 includes: support frame 11, divides valve frame 12, branch
Foot 13, support frame 11 are used to support transmission mechanism 2, and valve frame 12 is divided to be fixed on 11 top of support frame, and the lower end of support frame 11 is solid
Surely there are multiple stabilizer blades 13, the stabilizer blade 13 is for stablizing the support frame 11.
Transmission mechanism 2 includes: conveyer belt 21, conveyer belt driving motor 22, carries tangerine column 23；
Conveyer belt 21 includes delivery board 211 and the conveying band body 212 positioned at 211 two sides of delivery board, conveys band body 212
It is fabricated from a flexible material, multiple delivery boards 211 are fixedly connected with conveying band body 212.Conveyer belt driving motor 22 is located at conveying
With 21 one end, conveyer belt driving motor 22 conveys band body 212 by being located at the driving of belt pulley 221 at 21 both ends of conveyer belt
Operating.Conveyer belt driving motor 22 is servo motor.Multiple delivery boards 211 form a collection of delivery board 211 and work at the same time, it is therefore an objective to
In order to improve working efficiency.Support frame 11 close to 21 lower surface of conveyer belt and be parallel to conveying band body 212 two sides also have
Barrier plate 11a, barrier plate 11a are collapsed for preventing from generating in 21 transmission process of conveyer belt.
Fig. 6 is referred to, tangerine column 23 is carried and is fixed on 211 upper surface of delivery board, tangerine column 23 is carried and is arranged by two column, tangerine column of often listing
23 are arranged along 21 direction of travel of conveyer belt.It carries tangerine column 23 and is equipped with guiding bar 231, the guiding bar backwards to the end of delivery board 211
231 for being inserted into the valve hole A2 of orange A and making to be kept upright.Support tangerine disk 232, support are equipped between guiding bar 231 and load tangerine column 23
Tangerine disk 232 can be rotated along tangerine column 23 is carried.Holding in the palm tangerine disk 232 includes support tangerine disk ontology 232a, around support tangerine disk ontology 232a setting
Multiple support tangerine disk bow strip 232b.Holding in the palm has gap between tangerine disk bow strip 232b.
Fig. 7, Fig. 8 are referred to, which includes: to turn tangerine disk 31, turn tangerine motor 32, lifter 33；
Turn tangerine disk 31 to be made of elastic material, turning tangerine disk 31 includes turning tangerine disk ontology 311, setting around turning tangerine disk ontology 311
That sets multiple turns tangerine disk bow strip 312.Turn tangerine disk bow strip 312 and be used to increase the stiction for turning tangerine disk 31 Yu orange A,
Turn that there is gap between tangerine disk bow strip 312.Turning tangerine disk ontology 311 has guidance corresponding with the guiding bar 231 of tangerine column 23 is carried
Hole 311a.Turning tangerine disk 31 also has for the arc contact surface 312a with orange A contact.
It is corresponding with support tangerine disk ontology 232a to turn tangerine disk ontology 311, turns tangerine disk ontology 311, support tangerine disk ontology 232a for preventing
The cutting completely of valve saw 41 is only divided to divide valve line A1.
Turn tangerine disk bow strip 312 with support tangerine disk bow strip 232b it is corresponding, turn tangerine disk bow strip 312 gap, hold in the palm tangerine disk connect
The gap of touch article 232b divides 41 cutting of valve saw to divide valve line A1 for accommodating.Turn tangerine motor 32 and be located at the end for turning tangerine disk 31 backwards,
Turn tangerine motor 32 for driving this to turn the rotation of tangerine disk 31.Lifter 33 is located at the end for turning tangerine motor 32 backwards, lifter 33
For driving this to turn the lifting of tangerine disk 31.Lifter 33 is Pneumatic extension device.
Fig. 9, Figure 10 are referred to, which includes: a point valve saw 41, for driving the vibration for dividing valve saw 41 to vibrate up and down
Dynamic device 42 divides reciprocating device 43 of the valve saw 41 towards orange A reciprocating movement for driving.Vibrator 42 is pneumatic vibrator 42, past
Multiple device 43 is Pneumatic extension device.Reciprocating device 43 is connect with vibrator 42.This divides valve saw 41 to include saw bow 411, be located at saw bow
Saw string 412 between 411 both ends；412 section of saw string is circle, and saw string 412 is towards orange A and is parallel to load tangerine column 23.Saw
Bend 411 pairs of saw strings 412 with tension, saw string 412 is made to remain tight state.The both ends of saw bow 411, which have, adjusts saw string 412
The adjusting screw 411a of tension.Vibrator 42 vibrates up and down a point valve saw 41, it is ensured that valve saw 41 is divided to divide valve line A1 in cutting
Effective cutting divides valve line A1 in the process.
Segment separator structure 4 further includes the swing section 44 connecting with vibrator 42, swings section 44 and includes；Pedestal 441 and elastomer
442,441 middle part of pedestal is hinged with the saw bow 411, which is located between pedestal 441 and the saw bow 411, the bullet
Property body 442 be used to keep the position of the saw bow 411.The up-down vibration when cutting divides valve line A1 of point valve saw 41, when divide valve saw 41 with
There are positions a point valve saw 41 can be made to compensate automatically there are section 44 when certain deviation, is swung by point valve line A1.
Referring to Figure 11, pressing mechanism 5 includes: stripper plate 51, the squeezer 52 for driving stripper plate 51.Stripper plate
51 have surface for the extruding contact portion 511 of arc, which is used to make orange A exist with orange A appearance face contact
It is kept upright during being divided valve.
Referring to Figure 12, camera 6 is fixed on point side on 12 top of valve frame by fixed link 61, which is used for
Shooting carries the orange A acquisition after the peeling that tangerine column 23 is mounted in and divides valve line A1 location information.Camera 6 is industry camera.
3, Figure 14 referring to Figure 1, the controller make load tangerine column 23 be moved to Zhuan Ju mechanism for controlling the traveling of conveyer belt 21
3 lower sections；
Controller is also used to when controlling the reciprocating device 43 valve saw 41 being divided to divide valve line A1 towards the mobile cut portion of orange A,
Control vibrator 42 makes point 41 vibration of valve saw.
The controller, which is also used to control lifter 33, to be made to turn tangerine disk 31 to contact with orange A, according to dividing the valve position line A1 to believe
Breath, control, which turns the rotation of tangerine motor 32, keeps the multiple points of valve line A1 of orange A successively corresponding with dividing valve to saw 41 positions；
The controller, which is also used to control the reciprocating device 43 when dividing valve line A1 corresponding with 41 pairs of saw of valve is divided, makes point valve saw 41 courts
Divide valve line A1 to the mobile cut portion of orange A.
Controller is also used to after dividing 41 cutting of valve saw to divide valve line A1, and controlling the reciprocating device 43 resets a point valve saw 41；
After the whole for dividing valve saw 41 to cut orange A divides valve line A1, control lifter 33 makes to turn the reset of tangerine disk 31.
Conveyer belt driving motor 22 turns tangerine motor 32 as servo motor, and lifter 33, reciprocating device 43, squeezer 52 are gas
Dynamic telescopic device, lifter 33, reciprocating device 43, squeezer 52 are respectively provided with the first electrically-controlled valve connected to the controller, the second electricity
Valve, third electrically-controlled valve are controlled, vibrator 42 is pneumatic vibrator 42, and vibrator 42 has the 4th electrically-controlled valve connected to the controller.
The working principle of the orange segment separator are as follows:
A, the orange A after peeling is set in and is carried outside tangerine column 23；
B, the shooting of camera 6 carries the orange A image that tangerine column 23 loads, and obtains orange A and divides valve line A1 location information；
C, by load orange A load tangerine column 23 be moved to it is corresponding with Zhuan Ju mechanism 3 turn tangerine position, then by Zhuan Ju mechanism
3 guide hole 311a is moved to fixed position corresponding with the guide post of tangerine column 23 is carried；
D, Zhuan Ju mechanism 3 is according to dividing valve line A1 location information to rotate the orange A, make the multiple points of valve line A1 of orange A according to
It is secondary with to divide valve to saw 41 positions corresponding, divide valve saw 41 with divide the valve position line A1 to it is corresponding when control valve 41 cut portions of saw divided to divide valve
Line A1.
In use, orange A is fixed on support tangerine disk 232 and turns between tangerine disk 31, divides valve saw 41 during dividing valve
Support tangerine disk ontology 232a is moved to by turning the gap between tangerine disk bow strip 312, support tangerine disk bow strip 232b, turns tangerine disk ontology
311 outer peripheral surface.Since bow strip quantity is more and gap is larger, there is no stop saw string 412.
In use, orange A in support tangerine disk 232 and turns to be ask tangerine disk 232 to receive tangerine by slight squeeze between tangerine disk 31
It rotates under the influence of the frictional force of sub- A with turning tangerine disk 31, therefore damage caused by avoiding orange A due to friction.
After the control system of orange segment separator divides valve, also there is least a portion of adhesion between orange A valve A3 and valve A3,
This is that orange A valve is fallen from support tangerine disk 232 during dividing valve in order to prevent, and finally the orange A by processing is slight in water flow
Flushing under can divide valve completely, naturally it is also possible to artificially divide valve.
The beneficial effect of the orange segment separator is:
One, when the load tangerine column 23 of transmission mechanism 2 is moved to the lower section of conveyer belt driving motor 22, work of the orange A in gravity
It is fallen off from load tangerine column 23 automatically with lower, realizes automatic discharging；It is attached to the orange A residue for carrying 23 surface of tangerine column simultaneously also because defeated
It send the vibration with driving motor 22 and voluntarily falls off.
Two, support tangerine disk 232 can be rotated along tangerine column 23 is carried, and be divided during valve, shadow of the support tangerine disk 232 by the frictional force of orange A
Under sound with turn tangerine disk 31 rotate, therefore avoid orange A because with support tangerine disk 232 rub due to caused by damage, reduce impaired wind
Danger.
Three, divide valve saw 41 during cutting divides valve line A1, saw string 412 turns tangerine disk ontology 311, support tangerine disk being moved to
Limitation saw string 412 continues to divide when the contact surface of ontology 232a, thus divide orange A not exclusively, the orange A not exclusively divided
On the one hand it can prevent from falling from load tangerine column 23, on the other hand ensure that the integrality of orange A.
Four, camera 6 shoots orange A image using industrial camera, image is transmitted in controller, due to orange A's
Dividing is more bright white at valve line A1, and is elsewhere Chinese red, and point position valve line A1 can be obtained by binaryzation, by
This, which is calculated, rotates angle needed for point valve.To improve accuracy when point valve, damage is reduced.
Five, vibrator 42 vibrates up and down a point valve saw 41, it is ensured that valve saw 41 is divided to have during cutting divides valve line A1
The cutting of effect divides valve line A1, has and preferably divides valve effect.
Six, when dividing valve saw 41 and dividing valve line A1 there are positions there are when certain deviation, swinging section 44 can make point valve saw 41
Automatically it compensates.
Seven, the operating process of the orange segment separator are as follows: first orange is fixed on and carries tangerine column 23, is fixed on delivery board 211
Multiple 23 singles of load tangerine column can assign multiple orange A, and the subsequent start-up segment separator works, when this crowd of orange A is just divided valve,
It can continue to assign next group orange A.Two operators can about divide valve 4000-5000 tangerine per hour using the orange segment separator
Sub- A.The multiple batches of continuous-flow type operation of the orange segment separator improves work efficiency, reduces human cost.
More than, it is only the preferred embodiment of the utility model, limit in any form not is made to the utility model
System, although the utility model has been disclosed with preferred embodiment as above, is not intended to limit the utility model, any to be familiar with sheet
Technical professional is not departing within the scope of technical solutions of the utility model, when the technology contents work using the disclosure above
A little change or it is modified to the equivalent embodiment of equivalent variations out, but all without departing from the content of the technical scheme of the utility model, according to
According to the technical essence of the utility model any simple modification, equivalent variations and modification to the above embodiments, still fall within
In the range of technical solutions of the utility model.
Claims (8)
1. a kind of Zhuan Ju mechanism of orange segment separator characterized by comprising turn tangerine disk, for driving this to turn tangerine disc spins
Turn tangerine motor, for driving this to turn the lifter of tangerine disk lifting；Tangerine motor and the lifter of turning connects with controller respectively
It connects；The controller, which is also used to control the lifter, to be made to turn tangerine disk to contact with the orange, according to valve line position information is divided, is controlled
Turning the rotation of tangerine motor described in system keeps multiple points of valve lines of the orange successively corresponding with valve saw position is divided.
2. the Zhuan Ju mechanism of orange segment separator according to claim 1, which is characterized in that the tangerine disk that turns includes turning tangerine disk sheet
Body, around the multiple bow strips for turning the setting of tangerine disk ontology, the tangerine disk ontology that turns is for preventing from dividing valve to saw entirely described
Cutting divides valve line.
3. the Zhuan Ju mechanism of orange segment separator according to claim 1, which is characterized in that the piston rod of the lifter and institute
The stator connection for turning tangerine motor is stated, which connect with the tangerine disk that turns.
4. the Zhuan Ju mechanism of orange segment separator according to claim 1, which is characterized in that the tangerine motor that turns is servo electricity
Machine.
5. the Zhuan Ju mechanism of orange segment separator according to claim 1, which is characterized in that the lifter is with the first electricity
The Pneumatic extension device of valve is controlled, which connect with the controller.
6. the Zhuan Ju mechanism of orange segment separator according to claim 1, which is characterized in that it is described turn tangerine disk be with for and
The arc contact surface of orange contact.
7. the Zhuan Ju mechanism of orange segment separator according to claim 2, which is characterized in that the bow strip is described for increasing
Turn the stiction of tangerine disk and orange.
8. the Zhuan Ju mechanism of orange segment separator described in any one of -7 according to claim 1, which is characterized in that described to turn tangerine disk
It is made of elastic material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821457671.0U CN209609822U (en) | 2018-09-06 | 2018-09-06 | A kind of Zhuan Ju mechanism of orange segment separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821457671.0U CN209609822U (en) | 2018-09-06 | 2018-09-06 | A kind of Zhuan Ju mechanism of orange segment separator |
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| Publication Number | Publication Date |
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| CN209609822U true CN209609822U (en) | 2019-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821457671.0U Active CN209609822U (en) | 2018-09-06 | 2018-09-06 | A kind of Zhuan Ju mechanism of orange segment separator |
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| CN (1) | CN209609822U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112545027A (en) * | 2020-12-03 | 2021-03-26 | 浙江省农业科学院 | Orange sectioning rotating mechanism |
| CN115177011A (en) * | 2022-07-11 | 2022-10-14 | 台州市通益机械设备有限公司 | Orange sectioning blade |
-
2018
- 2018-09-06 CN CN201821457671.0U patent/CN209609822U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112545027A (en) * | 2020-12-03 | 2021-03-26 | 浙江省农业科学院 | Orange sectioning rotating mechanism |
| CN115177011A (en) * | 2022-07-11 | 2022-10-14 | 台州市通益机械设备有限公司 | Orange sectioning blade |
| CN115177011B (en) * | 2022-07-11 | 2024-04-23 | 台州市通益机械设备有限公司 | Orange split blade |
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