CN209598556U - A kind of tank shell welding tooling - Google Patents
A kind of tank shell welding tooling Download PDFInfo
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- CN209598556U CN209598556U CN201920110347.XU CN201920110347U CN209598556U CN 209598556 U CN209598556 U CN 209598556U CN 201920110347 U CN201920110347 U CN 201920110347U CN 209598556 U CN209598556 U CN 209598556U
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- guide rail
- fixing seat
- welding
- cover board
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Abstract
The utility model discloses a kind of tank shell welding tooling, including base, and base top surface is provided with main guide rail, and main guide rail one end is fixed with the first cover board positioning mechanism, and the other end is equipped with the second cover board positioning mechanism；Base top surface is additionally provided with a pair of vertical rack for being located at main guide rail side, the welding support parallel with main guide rail is equipped between a pair of of vertical rack, horizontal welding guide rail is set on welding support, and sliding has Welding head mechanism on welding guide rail, Welding head mechanism welds guide rail sliding by the second driving mechanism drives edge；Cylinder stent is equipped between first fixing seat and the second fixing seat, cylinder stent is slided by the chassis of bottom along main guide rail, and height adjustment device is equipped between cylinder stent and chassis.The utility model structure is simple, and cost is relatively low, can simplify tank shell welding operation, guarantee welding precision, improve product quality.
Description
Technical field
The utility model relates to storage tank manufacturing technology fields, and in particular to a kind of tank shell welding tooling.
Background technique
Storage tank is that chemical industry, oil refining, power, food, light industry, atomic energy, pharmacy, machinery and other many industrial departments are extensive
A kind of common apparatus used.
In the production process of storage tank, needs to weld the cylinder of storage tank and the cover board at both ends, guarantee the leakproofness of storage tank.Mesh
Before generally use be worker alignment, welded in two times, it is inefficient.And since storage tank cover board is often hemispherical junction
Structure is not easy to position, and causes welding error higher, has seriously affected the sealing effect and service life of storage tank.
Therefore, develop a kind of novel tank shell welder very it is necessary to.
Utility model content
The purpose of this utility model is to provide a kind of tank shell welding toolings, and the tool structure is simple, and cost is relatively low,
Tank shell welding operation can be simplified, guarantee welding precision, improve product quality.
To achieve the goals above, the technical solution of the utility model is:
A kind of tank shell welding tooling, including base, the base top surface are provided with main guide rail, described main guide rail one end
It is fixed with the first cover board positioning mechanism, the other end is equipped with the second cover board positioning mechanism, and the first cover board positioning mechanism includes the
One fixing seat, the first fixing seat inside are equipped with the first driving motor, and the first fixing seat is equipped with by bearing on one side inwardly
Hemispheric first cover board fixed frame；The first cover board fixed frame is fixed with driving shaft towards first fixing seat side, and
Driving shaft is inserted into the output axis connection inside first fixing seat with the driving motor；The second cover board positioning mechanism packet
The second fixing seat is included, second fixing seat bottom is equipped with pulley, and the second fixing seat passes through the first driving mechanism drives edge institute
Main guide rail sliding is stated, second fixing seat is equipped with hemispheric and the first cover board fixed frame by bearing on one side inwardly
Corresponding second cover board fixed frame；The base top surface is additionally provided with a pair of vertical rack for being located at the main guide rail side, described
The welding support parallel with the main guide rail is equipped between a pair of of vertical rack, the welding of setting level is led on the welding support
Rail, and sliding has Welding head mechanism on welding guide rail, the Welding head mechanism is by welding guide rail described in the second driving mechanism drives edge
Sliding；Cylinder stent is equipped between first fixing seat and the second fixing seat, the cylinder stent passes through the chassis edge of bottom
The main guide rail sliding, and height adjustment device is equipped between cylinder stent and chassis.
Compared with prior art, the utility model has the beneficial effects that
1, the utility model the second cover board fixed frame cooperates under the action of the first driving mechanism with the first cover board fixed frame
Holddown plate and cylinder；Welding head mechanism position is adjusted by the second driving mechanism, is driven under the effect of the first driving motor later
Cylinder and cover board rotation, to be automatically performed welding；Accurate positioning, structure is simple, easy to operate, ultrahigh in efficiency；
2, the utility model the first cover board fixed frame and the second cover board fixed frame are hemispherical, can be adapted to different model
Storage tank, popularization is strong.
Further, the height adjustment device includes the first liquid that both ends are fixed with the chassis and cylinder stent respectively
Compressing cylinder, the cylinder stent bottom surface are additionally provided with guide rod, the guide hole with the matching guide bars are offered on the chassis.
By using above scheme, cylinder stent height is adjusted by the first hydraulic cylinder, to match different model
Storage tank；Guide rod and guide hole matching guarantee cylinder stent moving direction.
Further, cylinder stent there are two being set between first fixing seat and the second fixing seat, the cylinder stent
Including bottom plate and the symmetrical parcel shelf for being vertically arranged in plate top surface, arc groove is offered at the top of the parcel shelf, it is described
Several deflector rolls are provided between a pair of of parcel shelf, the relatively described arc groove of the deflector roll is symmetrical, and deflector roll edge part is set up separately
It sets inside arc groove.
By using above scheme, two cylinder stents guarantee that cylinder is placed and stablize that arc groove and deflector roll cooperation are protected
Friction when reducing cylinder rotation is arranged inside arc groove in card adaptation different model storage tank, deflector roll marginal portion, just
It is rotated in cylinder.
Further, first driving mechanism includes drive seat, the first screw rod and handwheel, and the drive seat is along the master
Guide rail sliding, and fixed with second fixing seat, the drive seat bottom offers screw hole, and first screw rod one end passes through
The screw hole, the other end are connected with handwheel.
By using above scheme, screw rod rotation is driven by manipulation handwheel, so that drive seat is slided along main guide rail, control
Second fixing seat position, transmission are precisely, high-efficient.
Further, the Welding head mechanism includes the soldering tip mounting base along the welding guide rail sliding, the soldering tip installation
Seat is equipped with upright guide rail towards the main guide rail on one side, and the upright guide rail is equipped with soldering tip, and soldering tip passes through third driving machine
Structure control is slided along upright guide rail.
By using above scheme, soldering tip is slided by third driving mechanisms control along upright guide rail, adjusts height, thus
Match different model storage tank.
Further, the Welding head mechanism further includes micro-adjusting mechanism, and the micro-adjusting mechanism includes fine tuning mounting base, described micro-
Mounting base is adjusted to slide along the upright guide rail, the fine tuning mounting base is equipped with horizontal fine tuning towards the main guide rail one side and leads
Rail, the soldering tip are slided along the fine tuning guide rail.
By using above scheme, when soldering tip position is slided there are control soldering tip edge fine tuning guide rail when micro error, is passed through
Trace regulation is completed, guarantees welding precision.
Further, the third driving mechanism includes that both ends are fixed with the soldering tip mounting base and fine tuning mounting base respectively
The second hydraulic cylinder.
By using above scheme, the second hydraulic cylinder controls soldering tip height.
Further, second driving mechanism includes nut, the second screw rod and the second driving motor, the nut peace
Mounted in the soldering tip mounting base back side, second screw rod one end passes through the nut, the other end and second driving motor
Output axis connection.
By using above scheme, the second driving motor drives the rotation of the second screw rod, drives soldering tip mounting base mobile, transmission
It is accurate durable.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar
Element or part are generally identified by similar appended drawing reference.In attached drawing, each element or part might not be according to actual ratios
It draws.
Fig. 1 is the structural schematic diagram of the embodiments of the present invention.
Fig. 2 is the rearview of Fig. 1.
Fig. 3 is the structural schematic diagram of the parcel shelf of the embodiments of the present invention.
It is as shown in the figure:
1, base；
2, main guide rail；
3, the first fixing seat；
4, driving motor；
5, the first cover board fixed frame；501, driving shaft；
6, the second fixing seat；601, pulley；
7, the second cover board fixed frame；
8, the first driving mechanism；801, drive seat；8011, screw hole；802, the first screw rod；803, handwheel；
9, vertical rack；
10, welding support；1001, guide rail is welded；
11, Welding head mechanism；1101, soldering tip mounting base；1102, upright guide rail；1103, soldering tip；1104, mounting base is finely tuned；
1105, guide rail is finely tuned；
12, the second driving mechanism；1201, nut；1202, the second screw rod；1203, the second driving motor；
13, cylinder stent；1301, guide rod；1302, bottom plate；1303, parcel shelf；1304, arc groove；1305, deflector roll；
14, chassis；1401, guide hole；
15, the first hydraulic cylinder；
16, the second hydraulic cylinder.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solutions of the utility model.Following embodiment is only
For clearly illustrating the technical solution of the utility model, therefore it is only used as example, and it is originally practical to cannot be used as a limitation limitation
Novel protection scope.
It should be noted that unless otherwise indicated, technical term or scientific term used in this application should be this reality
The ordinary meaning understood with novel one of ordinary skill in the art.
In the description of the present application, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or
Positional relationship is merely for convenience of describing the present invention and simplifying the description, rather than the device or member of indication or suggestion meaning
Part must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply relatively important
Property or implicitly indicate the quantity of indicated technical characteristic.The meaning of " plurality " is two in the description of the present invention,
More than, unless otherwise specifically defined.
In this application unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
In this application unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with
It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
First feature horizontal height is higher than second feature.Fisrt feature can be under the second feature " below ", " below " and " below "
One feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
Fig. 1 is the structural schematic diagram of the embodiments of the present invention.
Fig. 2 is the rearview of Fig. 1.
Fig. 3 is the structural schematic diagram of the parcel shelf of the embodiments of the present invention.
As shown in Figure 1-3, a kind of tank shell welding tooling provided in this embodiment, including base 1.
1 top surface of base is provided with main guide rail 2, and 2 one end of main guide rail is fixed with the first cover board positioning mechanism, and the other end is equipped with the
Two cover board positioning mechanisms.
First cover board positioning mechanism includes the first fixing seat 3, is equipped with the first driving motor 4 inside the first fixing seat 3, and first
Fixing seat 3 is equipped with hemispheric first cover board fixed frame 5 by bearing on one side inwardly.
First cover board fixed frame 5 is fixed with driving shaft 501 towards 3 side of the first fixing seat, and the insertion of driving shaft 501 first is solid
The output axis connection of reservation 3 inside and driving motor 4.
Second cover board positioning mechanism includes the second fixing seat 6, and 6 bottom of the second fixing seat is equipped with pulley 601, and second is fixed
Seat 6 is slided by 8 drives edge main guide rail 2 of the first driving mechanism, and the second fixing seat 6 is equipped with hemispherical by bearing on one side inwardly
Second cover board fixed frame 7 corresponding with the first cover board fixed frame 5.
First driving mechanism 8 includes drive seat 801, the first screw rod 802 and handwheel 803, and drive seat 801 is sliding along main guide rail 2
Dynamic and fixed with the second fixing seat 6,801 bottom of drive seat offers screw hole 8011, and 802 one end of the first screw rod passes through screw hole
8011, the other end is connected with handwheel 803.
Screw rod rotation is driven by manipulation handwheel 803, so that drive seat 801 is slided along main guide rail 2, controls the second fixing seat
6 positions, transmission are precisely, high-efficient.
1 top surface of base is additionally provided with a pair of vertical rack 9 for being located at 2 side of main guide rail, be equipped between a pair of of vertical rack 9 with
Horizontal welding guide rail 1001 is arranged on welding support 10 for the parallel welding support 10 of main guide rail 2, and welds sliding on guide rail 1001
Dynamic to have 1103 mechanism 11 of soldering tip, 1103 mechanism 11 of soldering tip welds guide rail 1001 by 12 drives edge of the second driving mechanism and slides.
Second driving mechanism 12 includes nut 1201, the second screw rod 1202 and the second driving motor 12034, nut 1201
It is mounted on 1103 mounting base of soldering tip, 1101 back side, 1202 one end of the second screw rod passes through nut 1201, the other end and the second driving electricity
The output axis connection of machine 12034.
Second driving motor 1203 drives the rotation of the second screw rod 1202, drives soldering tip mounting base 1101 mobile, transmission is accurate
It is durable.
Welding head mechanism 11 includes the soldering tip mounting base 1101 slided along welding guide rail 1001, and soldering tip mounting base 1101 is towards master
2 one side of guide rail is equipped with upright guide rail 1102, and upright guide rail 1102 is equipped with soldering tip 1103, and soldering tip 1103 passes through third driving machine
Structure control is slided along upright guide rail 1102.
Soldering tip 1103 is slided by third driving mechanisms control along upright guide rail 1102, height is adjusted, to match difference
Model storage tank.
Welding head mechanism 11 further includes micro-adjusting mechanism, and micro-adjusting mechanism includes fine tuning mounting base 1104, finely tunes 1104 edge of mounting base
Upright guide rail 1102 slides, and fine tuning mounting base 1104 is equipped with horizontal fine tuning guide rail 1105, soldering tip 1103 towards main guide rail 2 on one side
It is slided along fine tuning guide rail 1105.
When 1103 position of soldering tip is there are when micro error, completed by control soldering tip 1103 along the fine tuning sliding of guide rail 1105 micro-
Amount is adjusted, and guarantees welding precision.
Third driving mechanism includes the second liquid that both ends are fixed with soldering tip mounting base 1101 and fine tuning mounting base 1104 respectively
Compressing cylinder 16.
It is set between first fixing seat 3 and the second fixing seat 6 there are two cylinder stent 13, the bottom that cylinder stent 13 passes through bottom
Disk 14 is slided along main guide rail 2, and height adjustment device is equipped between cylinder stent 13 and chassis 14.
Height adjustment device includes the first hydraulic cylinder 15 that both ends are fixed with chassis 14 and cylinder stent 13 respectively.Cylinder
13 bottom surface of bracket is additionally provided with guide rod 1301, offers on chassis 14 and the matched guide hole 1401 of guide rod 1301.
13 height of cylinder stent is adjusted by the first hydraulic cylinder 15, to match the storage tank of different model；Guide rod 1301
It is matched with guide hole 1401 and guarantees 13 moving direction of cylinder stent.
Cylinder stent 13 includes bottom plate 1302 and is symmetrically vertically arranged in the parcel shelf 1303 of 1302 top surface of bottom plate, glove
Arc groove 1304 is offered at the top of plate 1303, there are two deflector roll 1305,1305 phases of deflector roll for setting between a pair of of parcel shelf 1303
It is symmetrical to arc groove 1304, and 1305 marginal portion of deflector roll is arranged inside arc groove 1304.
Two cylinder stents 13 guarantee that cylinder is placed and stablize that arc groove 1304 and the cooperation of deflector roll 1305 guarantee adaptation not
With model storage tank, friction when reducing cylinder rotation is arranged inside arc groove 1304 in 1305 marginal portion of deflector roll, just
It is rotated in cylinder.
The second cover board of the present embodiment fixed frame 7 is under the action of the first driving mechanism 8 and the first cover board fixed frame 5 matches combined pressure
Tight cover board and cylinder；11 position of Welding head mechanism is adjusted by the second driving mechanism 12, later the band under the effect of the first driving motor 4
Dynamic cylinder and cover board rotation, to be automatically performed welding；Accurate positioning, structure is simple, easy to operate, ultrahigh in efficiency；
The first cover board of the present embodiment fixed frame 5 and the second cover board fixed frame 7 are hemispherical, can be adapted to different model
Storage tank, popularization are strong.
In the specification of the utility model, numerous specific details are set forth.It is to be appreciated, however, that the reality of the utility model
Applying example can practice without these specific details.In some instances, well known method, knot is not been shown in detail
Structure and technology, so as not to obscure the understanding of this specification.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term
It states and is necessarily directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be with
It can be combined in any suitable manner in any one or more of the embodiments or examples.In addition, without conflicting with each other, this field
Technical staff can by the feature of different embodiments or examples described in this specification and different embodiments or examples into
Row combination and combination.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type, should all cover in the claim of the utility model and the range of specification.
Claims (8)
1. a kind of tank shell welding tooling, which is characterized in that including base, the base top surface is provided with main guide rail, described
Main guide rail one end is fixed with the first cover board positioning mechanism, and the other end is equipped with the second cover board positioning mechanism, the first cover board positioning
Mechanism includes the first fixing seat, is equipped with driving motor inside first fixing seat, the first fixing seat passes through bearing on one side inwardly
Hemispheric first cover board fixed frame is installed；The first cover board fixed frame is fixed with actively towards first fixing seat side
Axis, and driving shaft is inserted into the output axis connection inside first fixing seat with the driving motor；The second cover board positioning
Mechanism includes the second fixing seat, and second fixing seat bottom is equipped with pulley, and the second fixing seat is driven by the first driving mechanism
Dynamic to slide along the main guide rail, second fixing seat is equipped with hemispheric and first cover board by bearing on one side inwardly
The corresponding second cover board fixed frame of fixed frame；The base top surface is additionally provided with a pair of vertical branch for being located at the main guide rail side
Frame is equipped with the welding support parallel with the main guide rail between the pair of vertical rack, is arranged on the welding support horizontal
Welding guide rail, and weld sliding on guide rail and have a Welding head mechanism, the Welding head mechanism passes through described in the second driving mechanism drives edge
Weld guide rail sliding；Cylinder stent is equipped between first fixing seat and the second fixing seat, the cylinder stent passes through bottom
Chassis slided along the main guide rail, and between cylinder stent and chassis be equipped with height adjustment device.
2. a kind of tank shell welding tooling according to claim 1, which is characterized in that the height adjustment device includes
The first hydraulic cylinder that both ends are fixed with the chassis and cylinder stent respectively, the cylinder stent bottom surface are additionally provided with guide rod, institute
State the guide hole offered on chassis with the matching guide bars.
3. a kind of tank shell welding tooling according to claim 1, which is characterized in that first fixing seat and second
It is set between fixing seat there are two cylinder stent, the cylinder stent includes bottom plate and is symmetrically vertically arranged in setting for plate top surface
Object plate, the parcel shelf top offer arc groove, several deflector rolls, the deflector roll are provided between the pair of parcel shelf
The relatively described arc groove is symmetrical, and deflector roll marginal portion is arranged inside arc groove.
4. a kind of tank shell welding tooling according to claim 1, which is characterized in that first driving mechanism includes
Drive seat, the first screw rod and handwheel, the drive seat are slided along the main guide rail, and are fixed with second fixing seat, described
Drive seat bottom offers screw hole, and first screw rod one end passes through the screw hole, and the other end is connected with handwheel.
5. a kind of tank shell welding tooling according to claim 1, which is characterized in that the Welding head mechanism includes along institute
The soldering tip mounting base of welding guide rail sliding is stated, the soldering tip mounting base is equipped with upright guide rail towards the main guide rail on one side, described
Upright guide rail is equipped with soldering tip, and soldering tip is slided by third driving mechanisms control along upright guide rail.
6. a kind of tank shell welding tooling according to claim 5, which is characterized in that the Welding head mechanism further includes micro-
Regulating mechanism, the micro-adjusting mechanism include fine tuning mounting base, and the fine tuning mounting base is slided along the upright guide rail, the fine tuning peace
It fills seat and is equipped with horizontal fine tuning guide rail towards the main guide rail one side, the soldering tip is slided along the fine tuning guide rail.
7. a kind of tank shell welding tooling according to claim 6, which is characterized in that the third driving mechanism includes
The second hydraulic cylinder that both ends are fixed with the soldering tip mounting base and fine tuning mounting base respectively.
8. a kind of tank shell welding tooling according to any one of claims 1 to 7, which is characterized in that second driving
Mechanism includes nut, the second screw rod and the second driving motor, and the nut is mounted on the soldering tip mounting base back side, and described
Two screw rod one end pass through the nut, the output axis connection of the other end and second driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920110347.XU CN209598556U (en) | 2019-01-22 | 2019-01-22 | A kind of tank shell welding tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920110347.XU CN209598556U (en) | 2019-01-22 | 2019-01-22 | A kind of tank shell welding tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209598556U true CN209598556U (en) | 2019-11-08 |
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ID=68400197
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920110347.XU Active CN209598556U (en) | 2019-01-22 | 2019-01-22 | A kind of tank shell welding tooling |
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| Country | Link |
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| CN (1) | CN209598556U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015042A (en) * | 2019-12-25 | 2020-04-17 | 胡思玲 | Welding moving device of welding system |
| CN111136420A (en) * | 2020-01-14 | 2020-05-12 | 江苏华洋新思路能源装备股份有限公司 | Welding device for processing pressure container |
| CN115837538A (en) * | 2023-02-27 | 2023-03-24 | 江苏江铭机电有限公司 | Automatic welding equipment for seawater frequency conversion water supply storage tank |
-
2019
- 2019-01-22 CN CN201920110347.XU patent/CN209598556U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111015042A (en) * | 2019-12-25 | 2020-04-17 | 胡思玲 | Welding moving device of welding system |
| CN111015042B (en) * | 2019-12-25 | 2020-09-18 | 胡思玲 | Welding moving device of welding system |
| CN111136420A (en) * | 2020-01-14 | 2020-05-12 | 江苏华洋新思路能源装备股份有限公司 | Welding device for processing pressure container |
| CN115837538A (en) * | 2023-02-27 | 2023-03-24 | 江苏江铭机电有限公司 | Automatic welding equipment for seawater frequency conversion water supply storage tank |
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