CN209551713U - A kind of ingot flash detects automatically and cutting apparatus - Google Patents

A kind of ingot flash detects automatically and cutting apparatus Download PDF

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Publication number
CN209551713U
CN209551713U CN201920028448.2U CN201920028448U CN209551713U CN 209551713 U CN209551713 U CN 209551713U CN 201920028448 U CN201920028448 U CN 201920028448U CN 209551713 U CN209551713 U CN 209551713U
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CN
China
Prior art keywords
ingot
flash
cutting
testing agency
arm
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Expired - Fee Related
Application number
CN201920028448.2U
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Chinese (zh)
Inventor
沈添天
周雷
刘燊文
农立发
张万
尹坤
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Hunan Normal University
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Hunan Normal University
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Priority to CN201920028448.2U priority Critical patent/CN209551713U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of ingot flash and detects automatically and cutting apparatus, comprising: for transporting the conveying mechanism of ingot, the ingot is placed on the conveying mechanism;For detecting the burr of ingot and the testing agency of spur location, the testing agency is set to above the conveying mechanism;Cutting mechanism for being cut the ingot, the cutting mechanism are set to the top of the conveying mechanism;Control unit is electrically connected respectively to control the testing agency and the cutting mechanism and work with the testing agency, the cutting mechanism.Whether testing agency described in the utility model can automatically detect jagged in ingot, position the position of burr, and the location information of burr is sent to control unit, control unit plans the moving line of cutting mechanism according to the location information of burr, and the automatic excision burr of cutting mechanism work is controlled, whole process carries out automatically, without human intervention, cost of labor is saved, while improving production efficiency.

Description

A kind of ingot flash detects automatically and cutting apparatus
Technical field
The utility model relates to visual servo field more particularly to a kind of ingot flash detects automatically and cutting apparatus.
Background technique
Founding is last procedure of metal smelt, main task be metal molten at liquid after, as required into Row ingot casting, pile and packing conveying.During ingot casting, the molten metal contacted with air is constantly aoxidized, and being formed influences product The oxidation scum of quality;If removal is not clean, will cause (marginal belt is jagged) in irregular shape that forms ingot, especially easily Oxidized metal, such as zinc, zinc founding forms zinc ingot metal, if the zinc ingot metal quality in irregular shape that will affect subsequent automatic stacking and beating Packet quality causes Bales Off in transit etc. to lose.
Currently, ingot casting process is mainly by being accomplished manually, including the edge hair manually cleared away dross, visually observe molding zinc ingot metal Thorn, the yields for judging zinc ingot metal by rule of thumb, and subsequent trimming is done to the zinc ingot metal that judgement has flash to be processed and is handled, or not to judgement Qualified zinc ingot metal does subsequent sort processing.Human eye observation will receive the influence of work fatigue degree, product with micro-judgment Detection and processing in time also will receive the influence of the work intervals such as worker's changing shifts, rest, and then reduce and pile quality and do over again The efficiency of rejected product.Thus, dross cleaning, burrs on edges detection and the machining of ingot casting process are all urgently realized automatic Change operation.
It solves the above problems therefore, it is necessary to propose that a kind of new ingot flash is detected with cutting apparatus automatically.
Utility model content
It is detected automatically the purpose of this utility model is to provide a kind of ingot flash and cutting apparatus, can automatically detect ingot The burr of block, and burr is cut off automatically.
To achieve the goals above, technical solution used by the utility model is as follows:
A kind of ingot flash detects automatically and cutting apparatus, comprising:
For transporting the conveying mechanism of ingot, the ingot is placed on the conveying mechanism;
For detecting the burr of ingot and the testing agency of spur location, the testing agency is set to the conveyer Above structure;
Cutting mechanism for being cut the ingot, the cutting mechanism are set to the upper of the conveying mechanism Side;
Control unit, respectively with the testing agency, the cutting mechanism be electrically connected with control the testing agency and The cutting mechanism work.
Preferably, described control unit includes microprocessor and storage unit, and the memory cell contains the ingot The standard image data of block, the storage unit and the microprocessor are electrically connected, the microprocessor respectively with the inspection Survey mechanism, the cutting mechanism is electrically connected.
Preferably, the testing agency includes first mechanical arm, and the first mechanical arm includes first end and second end, institute It states first end and camera is installed, the camera and described control unit are electrically connected.
Preferably, the cutting mechanism includes second mechanical arm, and the second mechanical arm includes third end and the 4th end, institute It states third end and the cutter of rotatable cutting and the first driving device of the driving cutter rotation, first driving is installed Device and described control unit are electrically connected.
Preferably, it further includes mounting bracket that the ingot flash, which is detected automatically with cutting apparatus, the mounting bracket difference It is fixedly connected with the second end, the 4th end.
Preferably, the mounting bracket includes portal frame, and the first mechanical arm includes the first arm and the second arm, and described the One arm connect with the portal frame and can rotate relative to the portal frame, and second arm connect with first arm and can be opposite The first arm rotation, the camera are located on second arm.
Preferably, the first mechanical arm is set to the side of the conveying mechanism, and the second mechanical arm is set to institute State the other side of conveying mechanism.
Preferably, the conveying mechanism includes conveyer belt.
Preferably, the conveying mechanism is equipped with processing district, when the ingot is located at the processing district, the camera Positioned at the surface at the center of the ingot, the cutting mechanism is located at the surface at the edge of the ingot.
Compared with prior art, whether testing agency described in the utility model can automatically detect jagged in ingot, fixed The position of position burr, and the location information of burr is sent to control unit, control unit is planned according to the location information of burr The moving line of cutting mechanism, and the automatic excision burr of cutting mechanism work is controlled, whole process carries out automatically, without artificial behaviour Make, saves cost of labor, while improving production efficiency.
Detailed description of the invention
Fig. 1 is that ingot flash described in the utility model detects and the structural schematic diagram of one embodiment of cutting apparatus automatically;
Fig. 2 is that ingot flash described in the utility model detects and the control flow chart of cutting apparatus automatically.
It is respectively marked in figure as follows: 1, conveying mechanism;2, testing agency;201, first mechanical arm;202, first mechanical arm First end;203, the second end of first mechanical arm;204, camera;3, cutting mechanism;301, second mechanical arm;302, the second machine The third end of tool arm;303, the 4th end of second mechanical arm;304, cutter;4, control unit;5, ingot;501, burr;6, pacify Fill bracket.
Specific embodiment
The utility model is further described below combined with specific embodiments below.
It is detected automatically and cutting apparatus as shown in Figure 1, the utility model provides a kind of ingot flash, including conveying mechanism 1, Testing agency 2, cutting mechanism 3 and control unit 4, testing agency 2 and cutting mechanism 3 are all set in 1 top of conveying mechanism, and examine Mechanism 2 and cutting mechanism 3 is surveyed to be electrically connected with control unit 4.The conveying mechanism 1 is placed for transporting ingot 5, ingot 5 In on conveying mechanism 1 and as conveying mechanism 1 moves together.The testing agency 2 be used for detect ingot 5 burr 501 and The specific location of burr 501, the cutting mechanism 3 is for cutting ingot 5.Control unit 4 controls 2 work of testing agency To make, 2 real-time detection of testing agency is located at the ingot 5 whether jagged 501 on conveying mechanism 1, if jagged 501, position hair The specific location of thorn 501, and the more specific location information of burr 501 is sent to control unit 4, control unit 4 is according to burr 501 More specific location information planning cutting mechanism 3 motion path, and control cutting mechanism 3 along the movement path cut off Burr 501 in ingot 5.
In the present invention, control unit 4 includes microprocessor and storage unit, and memory cell contains the mark of ingot 5 Quasi- image data, storage unit and microprocessor are electrically connected, and microprocessor electrically connects with testing agency 2, cutting mechanism 3 respectively It connects.
In the present embodiment, testing agency 2 includes first mechanical arm 201, and first mechanical arm 201 includes 202 He of first end Second end 203, first end 202 are equipped with camera 204, and camera 204 and microprocessor are electrically connected.Cutting mechanism 3 includes Second mechanical arm 301, second mechanical arm 301 include third end 302 and the 4th end 303, and third end 302 is equipped with rotatable cutting Cutter 304 and the first driving device that rotates of driving cutter 304, first driving device and microprocessor are electrically connected.Its In, first mechanical arm 201 is set to the side of conveying mechanism 1, and second mechanical arm 301 is set to the other side of conveying mechanism 1.It is defeated Sending mechanism 1 includes conveyer belt, is additionally provided with processing district on conveying mechanism 1, when ingot 5 is located at processing district, camera 204 is located at ingot The surface at the center of block 5, cutting mechanism 3 are located at the surface at the edge of ingot 5.
It further includes mounting bracket 6 that ingot flash of the invention, which is detected automatically with cutting apparatus, and mounting bracket 6 includes gantry Frame, portal frame are fixedly connected with second end 203, the 4th end 303 respectively, thus fixed first mechanical arm 201 and second mechanical arm 301.In practical application, first mechanical arm 201 and second mechanical arm 301 are two-part, by taking first mechanical arm 201 as an example, First mechanical arm 201 includes the first arm and the second arm, and the first arm connect with portal frame and can rotate relative to portal frame, the second arm and First arm is connected and can be rotated relative to the first arm, and camera 204 is mounted on the second arm, is designed using this structure, adjustable The distance between whole camera 204 and ingot 5 and the shooting angle for adjusting camera 204, furthermore the first arm and the second arm The sum of length is less than the top of portal frame and positioned at the distance between ingot 5 of processing district to prevent camera 203 in adjustment Ingot 5 is encountered in the process.Similarly, the structure of the concrete structure design of second mechanical arm 301 and first mechanical arm 201 designs class Seemingly, in order to adjust the cutting position and cutting direction of cutter 304, details are not described herein.
In use, camera 204 shoots ingot 5 to be processed as shown in Fig. 2, control unit 4 controls the work of camera 204 Image, and the image taken is sent to control unit 4, control unit 4 carries out the image taken and standard picture The position so that it is determined that burr 501 in ingot 5 is compared, control unit 4 plans the fortune of cutter 304 according to the position of burr 501 Dynamic path, and second mechanical arm 301 is driven to move, so that cutter 304 is machined away burr 501, second is mechanical after burr 501 is removed Arm 301 returns to initial position, in order to operate to next ingot 5 to be processed.
In conclusion testing agency 2 described in the utility model can automatically detect in ingot 5 whether jagged 501, positioning The position of burr 501, and the location information of burr 501 is sent to control unit 4, control unit 4 is according to the position of burr 501 The moving line of information planning cutting mechanism 3, and control cutting mechanism 3 and work automatic excision burr 501, whole process automatically into Row saves cost of labor, while improving production efficiency without human intervention.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, not inventively design Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.

Claims (9)

1. a kind of ingot flash detects automatically and cutting apparatus characterized by comprising
For transporting the conveying mechanism of ingot, the ingot is placed on the conveying mechanism;
For detecting the burr of ingot and the testing agency of spur location, the testing agency is set on the conveying mechanism Side;
Cutting mechanism for being cut the ingot, the cutting mechanism are set to the top of the conveying mechanism;
Control unit is electrically connected respectively with the testing agency, the cutting mechanism to control the testing agency and described Cutting mechanism work.
2. ingot flash as described in claim 1 detects automatically and cutting apparatus, which is characterized in that described control unit includes Microprocessor and storage unit, the memory cell contain the standard image data of the ingot, the storage unit with The microprocessor is electrically connected, and the microprocessor is electrically connected with the testing agency, the cutting mechanism respectively.
3. ingot flash as described in claim 1 detects automatically and cutting apparatus, which is characterized in that the testing agency includes First mechanical arm, the first mechanical arm include first end and second end, and the first end is equipped with camera, the camera It is electrically connected with described control unit.
4. ingot flash as claimed in claim 3 detects automatically and cutting apparatus, which is characterized in that the cutting mechanism includes Second mechanical arm, the second mechanical arm include third end and the 4th end, and the third end is equipped with the cutter of rotatable cutting And the first driving device of the driving cutter rotation, the first driving device and described control unit are electrically connected.
5. ingot flash as claimed in claim 4 detects automatically and cutting apparatus, which is characterized in that the ingot flash is automatic Detection and cutting apparatus further include mounting bracket, and the mounting bracket is fixedly connected with the second end, the 4th end respectively.
6. ingot flash as claimed in claim 5 detects automatically and cutting apparatus, which is characterized in that the mounting bracket includes Portal frame, the first mechanical arm include the first arm and the second arm, and first arm connect with the portal frame and can opposite institute Portal frame rotation is stated, second arm connect with first arm and can rotate relative to first arm, and the camera is located at On second arm.
7. ingot flash as claimed in claim 4 detects automatically and cutting apparatus, which is characterized in that the first mechanical arm is set It is placed in the side of the conveying mechanism, the second mechanical arm is set to the other side of the conveying mechanism.
8. ingot flash as described in claim 1 detects automatically and cutting apparatus, which is characterized in that the conveying mechanism includes Conveyer belt.
9. ingot flash as claimed in claim 3 detects automatically and cutting apparatus, which is characterized in that set on the conveying mechanism There is processing district, when the ingot is located at the processing district, the camera is located at the surface at the center of the ingot, described Cutting mechanism is located at the surface at the edge of the ingot.
CN201920028448.2U 2019-01-08 2019-01-08 A kind of ingot flash detects automatically and cutting apparatus Expired - Fee Related CN209551713U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920028448.2U CN209551713U (en) 2019-01-08 2019-01-08 A kind of ingot flash detects automatically and cutting apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920028448.2U CN209551713U (en) 2019-01-08 2019-01-08 A kind of ingot flash detects automatically and cutting apparatus

Publications (1)

Publication Number Publication Date
CN209551713U true CN209551713U (en) 2019-10-29

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111227945A (en) * 2020-02-13 2020-06-05 京东方科技集团股份有限公司 A robot system and plastic surgery platform for plastic surgery platform
CN114473159A (en) * 2022-01-28 2022-05-13 佛山市天劲新能源科技有限公司 Lithium ion battery deburring production line and method
CN115922753A (en) * 2023-01-09 2023-04-07 郴州市海通电子有限公司 Integrated mechanical arm

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111227945A (en) * 2020-02-13 2020-06-05 京东方科技集团股份有限公司 A robot system and plastic surgery platform for plastic surgery platform
CN114473159A (en) * 2022-01-28 2022-05-13 佛山市天劲新能源科技有限公司 Lithium ion battery deburring production line and method
CN115922753A (en) * 2023-01-09 2023-04-07 郴州市海通电子有限公司 Integrated mechanical arm

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20191029

Termination date: 20220108