CN209551713U - A kind of ingot flash detects automatically and cutting apparatus - Google Patents
A kind of ingot flash detects automatically and cutting apparatus Download PDFInfo
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- CN209551713U CN209551713U CN201920028448.2U CN201920028448U CN209551713U CN 209551713 U CN209551713 U CN 209551713U CN 201920028448 U CN201920028448 U CN 201920028448U CN 209551713 U CN209551713 U CN 209551713U
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- ingot
- flash
- cutting
- testing agency
- arm
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Abstract
The utility model discloses a kind of ingot flash and detects automatically and cutting apparatus, comprising: for transporting the conveying mechanism of ingot, the ingot is placed on the conveying mechanism;For detecting the burr of ingot and the testing agency of spur location, the testing agency is set to above the conveying mechanism;Cutting mechanism for being cut the ingot, the cutting mechanism are set to the top of the conveying mechanism;Control unit is electrically connected respectively to control the testing agency and the cutting mechanism and work with the testing agency, the cutting mechanism.Whether testing agency described in the utility model can automatically detect jagged in ingot, position the position of burr, and the location information of burr is sent to control unit, control unit plans the moving line of cutting mechanism according to the location information of burr, and the automatic excision burr of cutting mechanism work is controlled, whole process carries out automatically, without human intervention, cost of labor is saved, while improving production efficiency.
Description
Technical field
The utility model relates to visual servo field more particularly to a kind of ingot flash detects automatically and cutting apparatus.
Background technique
Founding is last procedure of metal smelt, main task be metal molten at liquid after, as required into
Row ingot casting, pile and packing conveying.During ingot casting, the molten metal contacted with air is constantly aoxidized, and being formed influences product
The oxidation scum of quality;If removal is not clean, will cause (marginal belt is jagged) in irregular shape that forms ingot, especially easily
Oxidized metal, such as zinc, zinc founding forms zinc ingot metal, if the zinc ingot metal quality in irregular shape that will affect subsequent automatic stacking and beating
Packet quality causes Bales Off in transit etc. to lose.
Currently, ingot casting process is mainly by being accomplished manually, including the edge hair manually cleared away dross, visually observe molding zinc ingot metal
Thorn, the yields for judging zinc ingot metal by rule of thumb, and subsequent trimming is done to the zinc ingot metal that judgement has flash to be processed and is handled, or not to judgement
Qualified zinc ingot metal does subsequent sort processing.Human eye observation will receive the influence of work fatigue degree, product with micro-judgment
Detection and processing in time also will receive the influence of the work intervals such as worker's changing shifts, rest, and then reduce and pile quality and do over again
The efficiency of rejected product.Thus, dross cleaning, burrs on edges detection and the machining of ingot casting process are all urgently realized automatic
Change operation.
It solves the above problems therefore, it is necessary to propose that a kind of new ingot flash is detected with cutting apparatus automatically.
Utility model content
It is detected automatically the purpose of this utility model is to provide a kind of ingot flash and cutting apparatus, can automatically detect ingot
The burr of block, and burr is cut off automatically.
To achieve the goals above, technical solution used by the utility model is as follows:
A kind of ingot flash detects automatically and cutting apparatus, comprising:
For transporting the conveying mechanism of ingot, the ingot is placed on the conveying mechanism;
For detecting the burr of ingot and the testing agency of spur location, the testing agency is set to the conveyer
Above structure;
Cutting mechanism for being cut the ingot, the cutting mechanism are set to the upper of the conveying mechanism
Side;
Control unit, respectively with the testing agency, the cutting mechanism be electrically connected with control the testing agency and
The cutting mechanism work.
Preferably, described control unit includes microprocessor and storage unit, and the memory cell contains the ingot
The standard image data of block, the storage unit and the microprocessor are electrically connected, the microprocessor respectively with the inspection
Survey mechanism, the cutting mechanism is electrically connected.
Preferably, the testing agency includes first mechanical arm, and the first mechanical arm includes first end and second end, institute
It states first end and camera is installed, the camera and described control unit are electrically connected.
Preferably, the cutting mechanism includes second mechanical arm, and the second mechanical arm includes third end and the 4th end, institute
It states third end and the cutter of rotatable cutting and the first driving device of the driving cutter rotation, first driving is installed
Device and described control unit are electrically connected.
Preferably, it further includes mounting bracket that the ingot flash, which is detected automatically with cutting apparatus, the mounting bracket difference
It is fixedly connected with the second end, the 4th end.
Preferably, the mounting bracket includes portal frame, and the first mechanical arm includes the first arm and the second arm, and described the
One arm connect with the portal frame and can rotate relative to the portal frame, and second arm connect with first arm and can be opposite
The first arm rotation, the camera are located on second arm.
Preferably, the first mechanical arm is set to the side of the conveying mechanism, and the second mechanical arm is set to institute
State the other side of conveying mechanism.
Preferably, the conveying mechanism includes conveyer belt.
Preferably, the conveying mechanism is equipped with processing district, when the ingot is located at the processing district, the camera
Positioned at the surface at the center of the ingot, the cutting mechanism is located at the surface at the edge of the ingot.
Compared with prior art, whether testing agency described in the utility model can automatically detect jagged in ingot, fixed
The position of position burr, and the location information of burr is sent to control unit, control unit is planned according to the location information of burr
The moving line of cutting mechanism, and the automatic excision burr of cutting mechanism work is controlled, whole process carries out automatically, without artificial behaviour
Make, saves cost of labor, while improving production efficiency.
Detailed description of the invention
Fig. 1 is that ingot flash described in the utility model detects and the structural schematic diagram of one embodiment of cutting apparatus automatically;
Fig. 2 is that ingot flash described in the utility model detects and the control flow chart of cutting apparatus automatically.
It is respectively marked in figure as follows: 1, conveying mechanism;2, testing agency;201, first mechanical arm;202, first mechanical arm
First end;203, the second end of first mechanical arm;204, camera;3, cutting mechanism;301, second mechanical arm;302, the second machine
The third end of tool arm;303, the 4th end of second mechanical arm;304, cutter;4, control unit;5, ingot;501, burr;6, pacify
Fill bracket.
Specific embodiment
The utility model is further described below combined with specific embodiments below.
It is detected automatically and cutting apparatus as shown in Figure 1, the utility model provides a kind of ingot flash, including conveying mechanism 1,
Testing agency 2, cutting mechanism 3 and control unit 4, testing agency 2 and cutting mechanism 3 are all set in 1 top of conveying mechanism, and examine
Mechanism 2 and cutting mechanism 3 is surveyed to be electrically connected with control unit 4.The conveying mechanism 1 is placed for transporting ingot 5, ingot 5
In on conveying mechanism 1 and as conveying mechanism 1 moves together.The testing agency 2 be used for detect ingot 5 burr 501 and
The specific location of burr 501, the cutting mechanism 3 is for cutting ingot 5.Control unit 4 controls 2 work of testing agency
To make, 2 real-time detection of testing agency is located at the ingot 5 whether jagged 501 on conveying mechanism 1, if jagged 501, position hair
The specific location of thorn 501, and the more specific location information of burr 501 is sent to control unit 4, control unit 4 is according to burr 501
More specific location information planning cutting mechanism 3 motion path, and control cutting mechanism 3 along the movement path cut off
Burr 501 in ingot 5.
In the present invention, control unit 4 includes microprocessor and storage unit, and memory cell contains the mark of ingot 5
Quasi- image data, storage unit and microprocessor are electrically connected, and microprocessor electrically connects with testing agency 2, cutting mechanism 3 respectively
It connects.
In the present embodiment, testing agency 2 includes first mechanical arm 201, and first mechanical arm 201 includes 202 He of first end
Second end 203, first end 202 are equipped with camera 204, and camera 204 and microprocessor are electrically connected.Cutting mechanism 3 includes
Second mechanical arm 301, second mechanical arm 301 include third end 302 and the 4th end 303, and third end 302 is equipped with rotatable cutting
Cutter 304 and the first driving device that rotates of driving cutter 304, first driving device and microprocessor are electrically connected.Its
In, first mechanical arm 201 is set to the side of conveying mechanism 1, and second mechanical arm 301 is set to the other side of conveying mechanism 1.It is defeated
Sending mechanism 1 includes conveyer belt, is additionally provided with processing district on conveying mechanism 1, when ingot 5 is located at processing district, camera 204 is located at ingot
The surface at the center of block 5, cutting mechanism 3 are located at the surface at the edge of ingot 5.
It further includes mounting bracket 6 that ingot flash of the invention, which is detected automatically with cutting apparatus, and mounting bracket 6 includes gantry
Frame, portal frame are fixedly connected with second end 203, the 4th end 303 respectively, thus fixed first mechanical arm 201 and second mechanical arm
301.In practical application, first mechanical arm 201 and second mechanical arm 301 are two-part, by taking first mechanical arm 201 as an example,
First mechanical arm 201 includes the first arm and the second arm, and the first arm connect with portal frame and can rotate relative to portal frame, the second arm and
First arm is connected and can be rotated relative to the first arm, and camera 204 is mounted on the second arm, is designed using this structure, adjustable
The distance between whole camera 204 and ingot 5 and the shooting angle for adjusting camera 204, furthermore the first arm and the second arm
The sum of length is less than the top of portal frame and positioned at the distance between ingot 5 of processing district to prevent camera 203 in adjustment
Ingot 5 is encountered in the process.Similarly, the structure of the concrete structure design of second mechanical arm 301 and first mechanical arm 201 designs class
Seemingly, in order to adjust the cutting position and cutting direction of cutter 304, details are not described herein.
In use, camera 204 shoots ingot 5 to be processed as shown in Fig. 2, control unit 4 controls the work of camera 204
Image, and the image taken is sent to control unit 4, control unit 4 carries out the image taken and standard picture
The position so that it is determined that burr 501 in ingot 5 is compared, control unit 4 plans the fortune of cutter 304 according to the position of burr 501
Dynamic path, and second mechanical arm 301 is driven to move, so that cutter 304 is machined away burr 501, second is mechanical after burr 501 is removed
Arm 301 returns to initial position, in order to operate to next ingot 5 to be processed.
In conclusion testing agency 2 described in the utility model can automatically detect in ingot 5 whether jagged 501, positioning
The position of burr 501, and the location information of burr 501 is sent to control unit 4, control unit 4 is according to the position of burr 501
The moving line of information planning cutting mechanism 3, and control cutting mechanism 3 and work automatic excision burr 501, whole process automatically into
Row saves cost of labor, while improving production efficiency without human intervention.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing
Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field
Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, not inventively design
Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.
Claims (9)
1. a kind of ingot flash detects automatically and cutting apparatus characterized by comprising
For transporting the conveying mechanism of ingot, the ingot is placed on the conveying mechanism;
For detecting the burr of ingot and the testing agency of spur location, the testing agency is set on the conveying mechanism
Side;
Cutting mechanism for being cut the ingot, the cutting mechanism are set to the top of the conveying mechanism;
Control unit is electrically connected respectively with the testing agency, the cutting mechanism to control the testing agency and described
Cutting mechanism work.
2. ingot flash as described in claim 1 detects automatically and cutting apparatus, which is characterized in that described control unit includes
Microprocessor and storage unit, the memory cell contain the standard image data of the ingot, the storage unit with
The microprocessor is electrically connected, and the microprocessor is electrically connected with the testing agency, the cutting mechanism respectively.
3. ingot flash as described in claim 1 detects automatically and cutting apparatus, which is characterized in that the testing agency includes
First mechanical arm, the first mechanical arm include first end and second end, and the first end is equipped with camera, the camera
It is electrically connected with described control unit.
4. ingot flash as claimed in claim 3 detects automatically and cutting apparatus, which is characterized in that the cutting mechanism includes
Second mechanical arm, the second mechanical arm include third end and the 4th end, and the third end is equipped with the cutter of rotatable cutting
And the first driving device of the driving cutter rotation, the first driving device and described control unit are electrically connected.
5. ingot flash as claimed in claim 4 detects automatically and cutting apparatus, which is characterized in that the ingot flash is automatic
Detection and cutting apparatus further include mounting bracket, and the mounting bracket is fixedly connected with the second end, the 4th end respectively.
6. ingot flash as claimed in claim 5 detects automatically and cutting apparatus, which is characterized in that the mounting bracket includes
Portal frame, the first mechanical arm include the first arm and the second arm, and first arm connect with the portal frame and can opposite institute
Portal frame rotation is stated, second arm connect with first arm and can rotate relative to first arm, and the camera is located at
On second arm.
7. ingot flash as claimed in claim 4 detects automatically and cutting apparatus, which is characterized in that the first mechanical arm is set
It is placed in the side of the conveying mechanism, the second mechanical arm is set to the other side of the conveying mechanism.
8. ingot flash as described in claim 1 detects automatically and cutting apparatus, which is characterized in that the conveying mechanism includes
Conveyer belt.
9. ingot flash as claimed in claim 3 detects automatically and cutting apparatus, which is characterized in that set on the conveying mechanism
There is processing district, when the ingot is located at the processing district, the camera is located at the surface at the center of the ingot, described
Cutting mechanism is located at the surface at the edge of the ingot.
Priority Applications (1)
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CN201920028448.2U CN209551713U (en) | 2019-01-08 | 2019-01-08 | A kind of ingot flash detects automatically and cutting apparatus |
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CN201920028448.2U CN209551713U (en) | 2019-01-08 | 2019-01-08 | A kind of ingot flash detects automatically and cutting apparatus |
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CN201920028448.2U Expired - Fee Related CN209551713U (en) | 2019-01-08 | 2019-01-08 | A kind of ingot flash detects automatically and cutting apparatus |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111227945A (en) * | 2020-02-13 | 2020-06-05 | 京东方科技集团股份有限公司 | A robot system and plastic surgery platform for plastic surgery platform |
CN114473159A (en) * | 2022-01-28 | 2022-05-13 | 佛山市天劲新能源科技有限公司 | Lithium ion battery deburring production line and method |
CN115922753A (en) * | 2023-01-09 | 2023-04-07 | 郴州市海通电子有限公司 | Integrated mechanical arm |
-
2019
- 2019-01-08 CN CN201920028448.2U patent/CN209551713U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111227945A (en) * | 2020-02-13 | 2020-06-05 | 京东方科技集团股份有限公司 | A robot system and plastic surgery platform for plastic surgery platform |
CN114473159A (en) * | 2022-01-28 | 2022-05-13 | 佛山市天劲新能源科技有限公司 | Lithium ion battery deburring production line and method |
CN115922753A (en) * | 2023-01-09 | 2023-04-07 | 郴州市海通电子有限公司 | Integrated mechanical arm |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191029 Termination date: 20220108 |