CN219597688U

CN219597688U - Gate of shearing material identification system

Info

Publication number: CN219597688U
Application number: CN202320132418.2U
Authority: CN
Inventors: 孙保生; 杜预
Original assignee: Huatian Engineering and Technology Corp MCC
Current assignee: Huatian Engineering and Technology Corp MCC
Priority date: 2023-01-17
Filing date: 2023-01-17
Publication date: 2023-08-29
Anticipated expiration: 2033-01-17

Abstract

The utility model discloses a gate of a sheared material identification system. Comprising the following steps: the chute is obliquely arranged at an angle, and a first collecting frame is arranged at an opening at the lower part of the chute; a second collecting frame is arranged on one side of the chute, and a discharge hole is arranged on the chute corresponding to the second collecting frame; a visual recognition device is arranged at the discharge hole; a rotating plate is arranged on the chute bottom plate at the discharge hole and is perpendicular to the chute bottom plate, and a driving device drives the rotating plate to rotate along the chute bottom plate so as to enable the rotating plate to be positioned at a first working position or a second working position; be provided with rotary gate on the bottom plate of chute of discharge gate department, rotary gate includes: the flashboard is provided with a flashboard shaft; a through hole is formed in the chute bottom plate, and the flashboard shaft penetrates through the through hole and is fixedly connected with the crank; the flashboard driving cylinder is arranged on the back surface of the chute bottom plate, and the free end of the flashboard driving cylinder is hinged with the free end of the crank; the flashboard driving cylinder drives the crank to drive the flashboard to turn outwards towards the discharge hole.

Description

Gate of shearing material identification system

Technical Field

The utility model relates to a gate of a bar and wire stock cutting identification system.

Background

In the production process of the rod and wire, a diameter measuring instrument is generally used for carrying out on-line detection on products, the diameter measuring instrument is mainly used for detecting and screening abnormal products in the rolling process in the prior art, timely and effective data can not be provided for automatic control, and the measuring accuracy of the diameter measuring instrument is easy to be influenced by the environment to generate fluctuation. The high temperature of the rod and wire during rolling produces a hot gas flow and vibration while running at high speed. The higher the running speed, the faster the vibration frequency, and the harder the measurement accuracy is ensured. Traditional deformed steel bar is complicated in appearance, and the diameter measuring instrument cannot detect the deformed steel bar in a high-speed movement state. The screw-thread steel is generally inspected by sampling, i.e. the finished product is taken off the production line and measured by a special external diameter measuring tool. If manual monitoring is not timely carried out, defective waste products with defects in appearance quality are caused.

For this purpose, systems have been developed which use visual recognition techniques to identify the sheared material produced during the rolling of the rod and wire. Firstly, the sheared materials are collected and conveyed to a specified detection platform through a sheared material collecting device arranged under a flying shear chute. After the shearing materials are visually identified on the detection platform, the length, the outer diameter, the cracks, the groove shape and the like of the shearing materials are included, the processed data information is finally transmitted to the control system, high-precision detection of the rod shearing materials is achieved, and finally the rod shearing materials are conveyed to the waste frame through the chute. However, in the process of falling the sheared materials, a gate capable of being opened and closed in a controlled manner is required to be designed for cooling and cleaning; in the process of multiple use, a general vertical lifting flashboard can be impacted by falling shearing materials, and the problems of flashboard deformation, driving connecting rod deformation, unsmooth lifting of the flashboard, incapability of opening or closing and the like can be caused along with the increase of the impact times.

Disclosure of Invention

In view of the above, the present utility model relates to a gate of a bar and wire stock cut material recognition system.

To achieve the above object, the gate of the sheared material identification system of the present utility model comprises: the chute is obliquely arranged at an angle, and a first collecting frame is arranged at an opening at the lower part of the chute; a second collecting frame is arranged on one side of the chute, and a discharge hole is arranged on the chute corresponding to the second collecting frame; a visual recognition device is arranged at the discharge hole;

a rotating plate is arranged on the chute bottom plate at the discharge hole and is perpendicular to the chute bottom plate,

the driving device drives the rotating plate to rotate along the chute bottom plate so as to enable the rotating plate to be positioned at a first working position or a second working position; when the rotating plate is positioned at the first working position, the materials in the chute fall into the first collecting frame along the chute, and when the rotating plate is positioned at the second working position, the materials in the chute fall into the second collecting frame along the chute and the rotating plate;

be provided with rotary gate on the bottom plate of chute of discharge gate department, rotary gate includes: the flashboard is provided with a flashboard shaft; a through hole is formed in the chute bottom plate, and the flashboard shaft penetrates through the through hole and is fixedly connected with the crank; the flashboard driving cylinder is arranged on the back surface of the chute bottom plate, and the free end of the flashboard driving cylinder is hinged with the free end of the crank; the flashboard driving cylinder drives the crank to drive the flashboard to turn outwards towards the discharge hole.

Further, a plurality of openings are formed in the bottom plate of the chute above the rotating plate, and a spray head is arranged in each opening; the spray head is communicated with the water pipe;

further, a temperature detection device is arranged in the discharge hole;

the temperature detecting device is connected with the temperature detecting device; the output end of the control device is connected with the flashboard driving cylinder.

Further, a impurity removing device is arranged at the discharge hole.

Further, the bottom impurity removing device and the side impurity removing device of the impurity removing device; wherein,,

the bottom impurity removing device comprises: a guide plate is arranged on the chute bottom plate below the rotating plate, and the guide plate is arranged on an extension line of the rotating plate when the rotating plate is positioned at the second working position; the bottom of the guide plate is provided with a lower hollow cavity, the part of the guide plate corresponding to the lower hollow cavity is provided with a plurality of vent holes communicated with the lower hollow cavity, and the lower hollow cavity is connected with compressed air through a pipeline;

the side impurity cleaning device comprises a side hollow cavity arranged at the back of a chute bottom plate in front of and/or behind a discharge hole, a plurality of vent holes communicated with the side hollow cavity are arranged on the chute bottom plate corresponding to the side hollow cavity, and the side hollow cavity is connected with compressed air through a pipeline.

The gate is opened by driving the gate plate to rotate anticlockwise through the air cylinder and the crankshaft, and is consistent with the discharging direction of the falling sheared materials, so that the sheared materials cannot be blocked through the gate; after the flashboard is closed, the energy of the falling shearing material impacting the gate can be transmitted to the air cylinder for absorption, so that the service lives of the flashboard and the air cylinder are effectively prolonged. After the sheared materials passing through the gate are visually identified at the discharge hole, the length, the outer diameter, the cracks, the groove shape and the like of the sheared materials are included, the processed data information is finally transmitted to a control system, after the sheared material data information is collected by a rolling line control system, the adjustment amount required by the roll gap of the rolling mill is judged, the feeding time sequence of blanks is controlled, and the rolling gap of two blanks is controlled by the rolling line control system to carry out no-load adjustment on the roll gap of the rolling mill; high-precision detection of the rod shearing material is realized.

Drawings

FIG. 1 is a schematic view of a gate non-operational state of the rod and wire cut material identification system of the present utility model.

Fig. 2 is a schematic view of the operation of the gate of the rod and wire stock identification system of the present utility model.

Fig. 3 is a side view schematic of fig. 1.

Fig. 4 is a schematic structural distribution diagram of the visual recognition device.

Fig. 5 is a schematic cross-sectional view of a visual recognition device.

FIG. 6 is a schematic cross-sectional view of a cooling device.

FIG. 7 is a schematic diagram of a contaminant removal device.

Fig. 8 is a schematic diagram of the rotation arm action of the rotary cylinder in fig. 7.

Detailed Description

Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

In the description of the present utility model, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Fig. 1 shows an embodiment of the utility model, a gate of the rod and wire cutting material identifying system of the utility model is arranged below a flying shear 99 and is obliquely arranged on a chute, the chute comprises an inverted trapezoid chute bottom plate 88, and two vertical plates 1 are arranged on the upper surface of the chute bottom plate along the outline of two sides of the chute bottom plate. The lower opening of the chute is provided with a first collecting frame 10; a second collecting frame 11 is arranged on one side of the chute, and a discharge hole is formed in the chute corresponding to the second collecting frame 11; the chute bottom plate at the discharge hole is provided with a rotating plate 2 perpendicular to the chute bottom plate through pin shaft 3, a chute and a visual identification device 9 are arranged outside the discharge hole, the chute 7 can be a V-shaped chute generally, and the visual identification device 9 can select a camera or a video camera for visual identification as required. After the sheared materials are visually identified on the discharge outlet chute by the visual identification device 9, the length, the outer diameter, the cracks, the groove shape and the like of the sheared materials can be obtained, and finally the processed data information is transmitted to the control system, so that the high-precision detection of the rod sheared materials is realized.

When the automatic feeding device works, the rotating plate cylinder 4 drives the rotating plate 2 to rotate along the chute bottom plate so as to enable the rotating plate to be positioned at a first working position or a second working position; when the rotating plate is in the first working position (namely, when the rotating plate rotates to the vertical plate on the right side of the chute), materials in the chute fall into the first collecting frame 10 along the chute, and when the rotating plate is in the second working position (namely, when the rotating plate rotates to the vertical plate on the left side of the chute), materials in the chute enter the chute 7 along the chute and the rotating plate, and fall into the second collecting frame 11 after passing through the chute 7.

A plurality of openings 42 are arranged on the bottom plate of the chute above the rotating plate, the spray heads 41 are arranged in the openings on the chute, the spray heads are connected through a water pipe 411, and cooling water is pressurized in the water pipe.

Be provided with rotary gate on the bottom plate of chute of discharge gate department, rotary gate includes: the flashboard 51 is provided with a flashboard shaft; a through hole is arranged on the chute bottom plate, and the flashboard shaft passes through the through hole and is fixedly connected with the crank 52; the flashboard driving cylinder 53 is arranged on the back surface of the chute bottom plate, and the free end of the flashboard driving cylinder is hinged with the free end of the crank; the flashboard driving cylinder drives the crank to drive the flashboard to turn outwards towards the discharge hole.

The temperature measuring device (temperature sensor) 42 is arranged at the water spraying temperature lowering position of the shearing material through the temperature measuring bracket.

After the sheared materials fall along the rotating plate, the sheared materials are blocked by the gate 51 and are sprayed and cooled through the spray head; the temperature measuring device 42 detects the temperature of the sheared material; when the shearing material is lowered to a specified temperature and the radiant heat of the red steel is eliminated, the gate 51 is opened;

as an improvement of the above embodiment, a fixed plate is arranged on the chute, and the fixed plate is arranged on an extension line when the rotating plate is positioned at the second working position; when the rotating plate rotates to the second working position, the rotating plate and the fixed plate together form a guide for the sheared materials. This makes it possible to reduce the length of the rotating plate,

as an improvement of the above embodiment, an imaging device (not shown in the figure) is arranged on the right side vertical plate in the discharge hole of the chute, and is used for photographing or shooting the sheared materials so as to calculate the length, the diameter and the like of the sheared materials; the camera device can set up 1 to 2 according to actual conditions, for example, a camera can set up in chute right side riser lower position to obtain the diameter of shearing material, another camera can set up in chute right side riser higher position, so as to obtain the length of shearing material.

The control device can be a host or a server of the camera device and is used for calculating the length and the diameter of the sheared materials according to the image of the camera device and obtaining the density of the sheared materials according to a work order of the sheared materials, so that the control device can estimate the weight of the sheared materials;

a controlled angle adjusting device for adjusting the inclination angle of the chute is arranged below the chute;

a controlled angle adjusting device 8 is arranged below the chute; as shown in the figure, the angle adjusting device 8 consists of a bottom bracket and a front lifting device and a rear lifting device which are arranged on the bracket, and the lifting devices can adopt electric lifting devices or hydraulic lifting devices. The front lifting device is mainly used for angle adjustment in the equipment installation process (after a period of working, the front lifting device is also required to be adjusted to ensure the alignment of the front end of the chute and the position of the discharge hole), and the rear lifting device is mainly used for angle adjustment in the working process; through two elevating gear around to, the inclination of adjustable spout 7 to the gliding speed of control shearing material is in favor of visual recognition device to carry out visual recognition.

Thus, the control device outputs a control signal to the controlled angle adjusting device according to the estimated weight of the sheared material so as to adjust the inclination angle of the chute.

As a further improvement of the utility model, the V-shaped chute 7 comprises a front chute 71 and a rear chute 72 which are arranged at intervals corresponding to the discharge hole, a connecting bracket 91 is arranged at the gap between the front chute and the rear chute, and a plurality of camera devices 93 are arranged on the bracket; a light source 94 may be disposed between two adjacent cameras; in order to facilitate the full-scale shooting of the sheared materials, a rotary cradle head 92 is arranged on the connecting support, and the camera device 93 is arranged on the rotary cradle head 92.

As a further improvement of the utility model, as shown in fig. 3 and 7, the bottom impurity removing device and the side impurity removing device of the impurity removing device are further provided; wherein,,

the bottom impurity removing device comprises: a guide plate 881 is arranged on the chute bottom plate below the rotating plate, and is arranged on an extension line of the rotating plate when the rotating plate is positioned at the second working position; a lower hollow cavity 882 is arranged at the bottom of the guide plate, a plurality of vent holes communicated with the lower hollow cavity are arranged on the part of the guide plate 883 corresponding to the lower hollow cavity, and the lower hollow cavity is connected with compressed air through a pipeline 885;

The compressed air reversely blows the surface of the sheared material; so as to remove the residue on the surface of the sheared material and be beneficial to the subsequent visual identification of the sheared material.

as a further improvement of the above embodiment, a damping device is further disposed above the rear chute, and the damping device includes a movable pan 36, a movable pan support 37, a rotary cylinder 38, a damping stop 39, and a guide rail 361.

The rear chute 32 afterbody is provided with and removes cloud platform support frame 37, is provided with guide rail 361 between removal cloud platform support frame 37 and linking bridge 91 or the rear chute front end, is provided with on the guide rail 361 and removes cloud platform 36. The mobile head 36 may translate on the rail 361. A rotary cylinder 38 is arranged on the movable cradle head corresponding to the chute, and a damping blocking head 39 is arranged on a rotary arm of the rotary cylinder; the rotary cylinder can longitudinally move on the movable cradle head.

The guide rail and the moving platform are arranged in a matched way, for example, the guide rail 361 can be formed by two parallel screw rods and a guide polished rod, the moving platform is an electric sliding table which is driven by a motor to rotate by a nut, and the nut rotates forward or backward so as to enable the sliding table to move forward or backward; the guide rail 361 can also be composed of two parallel racks and a guiding polished rod, and the moving platform correspondingly changes to: the electric sliding table is formed by gears meshed with the racks and driven by the stepping motor or the servo motor, and the gears rotate forward or backward so as to drive the sliding table to move back and forth along the racks. The movable platform is a common sliding table matched with the screw rod, a guide hole is formed in the sliding table for the guide polish rod, a screw hole is formed in the sliding table, the screw rod is correspondingly arranged, the motor drives the screw rod to rotate forwards or backwards, and accordingly the sliding table is driven to move forwards or backwards.

Lifting or rotating devices are arranged below the mobile platform corresponding to the rear sliding grooves; the damping head is arranged on the lifting or rotating device; therefore, the damping head is positioned in the rear chute and is in a blocking state for the sheared materials or is positioned outside the rear chute and is in a releasing state for the sheared materials by controlling the lifting or rotating device; the rotary device can be a rotary cylinder, and the rotary cylinder drives the damping baffle head to be positioned on the chute so as to damp the shearing materials; or is positioned outside the chute to release the sheared materials.

Under the rapid measurement mode, the swinging boom of the revolving cylinder is in a horizontal zero state, the revolving cradle head does not rotate, and when the sheared materials pass through the chute, the camera at the top of the revolving cradle head carries out visual identification on the sheared materials.

When the device is in an accurate measurement mode, the rotating arm of the rotating cylinder rotates 90 degrees to be perpendicular to the shearing materials; and the movable cradle head longitudinally moves the rotary cylinder according to the diameter of the sheared material, so that the damping baffle head is positioned at a proper position.

When the sheared materials pass through the front sliding chute, the front part touches the damping stop head and stops; the rotary holder rotates, and the camera can change the angle to visually identify the sheared materials; simultaneously, the movable cradle head moves towards the tail part of the rear chute on the guide rail, and the front part of the shearing material moves towards the tail part of the rear chute along with the damping baffle head; when visual identification is completed, the rotary cylinder rotates to enable the swing arm to rotate 90 degrees to return to a zero position, and sheared materials are discharged through the tail end of the rear chute.

In the description of the present specification, a particular feature, structure, material, or characteristic may be combined in any suitable manner in one or more embodiments or examples.

The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A gate of a shear material identification system, comprising: the chute is obliquely arranged at an angle, and a first collecting frame is arranged at an opening at the lower part of the chute; a second collecting frame is arranged on one side of the chute, and a discharge hole is arranged on the chute corresponding to the second collecting frame; a visual recognition device is arranged at the discharge hole;