CN209503231U - A kind of manual razor blade Full-automatic welding equipment - Google Patents

Abstract

A kind of manual razor blade Full-automatic welding equipment, the circumferencial direction of the welding tooling being arranged including turntable and thereon, the outer lateral edge turntable of turntable is provided with knife bone feed mechanism, blade blanking mechanism, blade feed mechanism, laser welding mechanism, Waste cutting mechanism, waste discharge mechanism, CCD vision-based detection mechanism；Knife bone feed mechanism is used to knife bone being delivered to welding tooling；Blade blanking mechanism is used to for double-edged razor blade being punched into the single-edge blade of required shape and size；Blade feed mechanism is for being delivered to welding tooling for single-edge blade and single-edge blade being overlayed knife bone；Laser welding mechanism is used to single-edge blade being welded on knife bone；Waste cutting mechanism is used to cut off the clout of single-edge blade；Waste discharge mechanism is for removing clout；Whether CCD vision-based detection mechanism is qualified for testing product welding hot spot and knife bone position corresponding with single-edge blade.The design not only increases welding efficiency, and improves the yields of product.

Description

A kind of manual razor blade Full-automatic welding equipment

Technical field

The utility model relates to manual razor technical field more particularly to a kind of manual razor blade Full-automatic weldings Equipment, the yields for being primarily adapted for use in and improving welding efficiency, improve product.

Background technique

Existing shaver is divided into manual and electronic two major classes, for manual razor, shaves more since it has Not the advantages that thoroughly and not needing power supply, so occupying the share of suitable specific gravity in market.The blade of manual razor mainly has often The plane blade and two class of laser spot welding blade of rule, wherein laser spot welding blade needs for blade to be welded on the knife processed in advance On frame, to increase the thickness of blade.Currently, razor blade laser spot welding, using simple fixture, only one knife on fixture Frame when point is soldered one, then changes another fixture.Although existing welding equipment can complete the laser spot welding of razor blade, But still have following defect: material position inaccurate causes welding quality poor；Welding equipment function is poor, fixture excessively Simply, cause production efficiency lower.

Summary of the invention

The low defect of low, product yields that the purpose of the utility model is to overcome welding efficiencies existing in the prior art With problem, the manual razor blade Full-automatic welding equipment that a kind of welding efficiency is high, product yields is high is provided.

In order to achieve the above object, the technical solution of the utility model is: a kind of manual razor blade full automatic welding Connect equipment, including turntable, the circumferencial direction on turntable along turntable is evenly arranged with multiple welding toolings；

The circumferencial direction of the outer lateral edge turntable of the turntable is provided with knife bone feed mechanism, blade blanking mechanism, blade feeding Mechanism, laser welding mechanism, Waste cutting mechanism, waste discharge mechanism, CCD vision-based detection mechanism；

The knife bone feed mechanism, for knife bone to be delivered to welding tooling；

The blade blanking mechanism, for double-edged razor blade to be punched into the single-edge blade of required shape and size；

The blade feed mechanism, for single-edge blade to be delivered to welding tooling and single-edge blade is overlayed knife bone On；

The laser welding mechanism, for single-edge blade to be welded on knife bone；

The Waste cutting mechanism, for cutting off the clout of single-edge blade；

The waste discharge mechanism, for removing clout；

CCD vision-based detection mechanism welds hot spot for testing product and knife bone position corresponding with single-edge blade is No qualification.

The welding tooling includes No.1 fixing seat disposed in parallel and No. two fixing seats, No.1 fixing seat and No. two fixations The fixation hole being connected with turntable is offered on seat, the two sides of No.1 fixing seat pass through gland plate and No. two fixing seats Two sides be connected, multiple No. three fixing seats, No. three fixing seats are arranged in parallel between No.1 fixing seat and No. two fixing seats Two sides be connected respectively with gland plate, between No.1 fixing seat and No. three fixing seats, two neighboring No. three fixing seats it Between, knife bone compression module is both provided between No. two fixing seats and No. three fixing seats, one end of knife bone compression module and No.1 are solid Reservation, No. three fixing seats are in contact, and the position between the other end of knife bone compression module and No. two fixing seats, No. three fixing seats is used In place knife bone, the No.1 fixing seat, No. three fixing seats upper surface be all used to place single-edge blade.

The knife bone feed mechanism includes vibrating disk, knife bone splicing seat, knife bone feeding robot, and the vibrating disk passes through knife Bone conveyer slideway is connected with knife bone splicing seat, and the outside of turntable is arranged in knife bone splicing seat, and the knife bone feeding robot is set It sets and is provided with knife bone suction nozzle on the side of knife bone conveyer slideway, knife bone feeding robot, knife bone feeding robot is used for knife Bone moves to welding tooling from knife bone splicing seat.

The blade blanking mechanism includes two blade storing mechanisms and two blade unloading devices, and the blade stores machine The side of structure is provided with blade feeding mechanism, and the other side of blade storing mechanism is provided with blade blanking die, blade blanking die Blade punching machine is provided with above tool, the top of blade blanking die, blade unloading device is arranged in the blade unloading device Lower section be provided with sliding rail, sliding rail extends at blade feed mechanism, and mould group tooling is provided on sliding rail；

The blade feeding mechanism, for the double-edged razor blade in blade storing mechanism to be delivered to blade blanking die；

The blade unloading device, for the single-edge blade taking-up in blade blanking die after punching to be put into mould group work Dress.

The blade feed mechanism includes blade feeding robot, and blade suction machine is provided in blade feeding robot Structure, blade draw frame machine are located at the top of sliding rail.

A pair of of blade limited block, No. two fixing seats, No. three fixations are provided in No. two fixing seats, No. three fixing seats Position on seat close to blade limited block is provided with protrusion, and blade limited block is used to keep out single side with the L-type space convexed to form Blade；

Position of the outside of the turntable between blade feed mechanism and laser welding mechanism is provided with blade positioning Mechanism, the blade positioning mechanism include blade positioning seat, and blade positioning seat is located at the top of welding tooling, and blade positioning seat It is parallel to each other with welding tooling, multiple positioning plectrums, blade positioning seat difference is vertically connected on the lower end surface of blade positioning seat It is connected with No.1 cylinder, No. two cylinders, the No.1 cylinder, for driving positioning plectrum to move up and down, No. two cylinders, For driving positioning plectrum to move horizontally.

The Waste cutting mechanism includes hold-down mechanism and slug breaker block, and hold-down mechanism is located at the upper of welding tooling Side, the slug breaker block is arranged between No.1 fixing seat and No. three fixing seats, between two neighboring No. three fixing seats, two It is located at the position of knife bone compression module two sides number between fixing seat and No. three fixing seats, the slug breaker block includes cutter block sheet Body, cutter block ontology offer U-shaped groove close to the side of gland plate, and spring, the upper end of cutter block ontology are provided in U-shaped groove Mounting blocks and cutter head are provided with, the lower end of cutter block ontology extends to outside welding tooling, and the mounting blocks are vertically inserted in side pressure lid In plate.

The waste discharge mechanism includes the transfer PPU and waste discharge draw frame machine being connected, and waste discharge draw frame machine is located at Welder The side of the top of dress, the transfer PPU is provided with scrap chute.

The welding equipment is arranged on the rack, and the position outside welding equipment is located in rack and is provided with safety guard；Institute It states welding equipment to control using PLC, welding equipment is operated by man-machine interface, the laser welding mechanism and laser controller phase Connection；The turntable is Cam splitter turntable.

Compared with prior art, the utility model has the following beneficial effects:

1, the circumference side of the outer lateral edge turntable of a kind of manual razor blade Full-automatic welding equipment turntable of the utility model To being provided with knife bone feed mechanism, blade blanking mechanism, blade feed mechanism, laser welding mechanism, Waste cutting mechanism, waste discharge Mechanism, CCD vision-based detection mechanism；The welding equipment of above structure not only realizes full-automatic welding shaver blade, reduces Cost of labor improves welding efficiency, and knife bone and blade positioning are accurate when welding, each mechanism operational reliability is high, each machine No-float between structure improves the yields of product.Therefore, the utility model welding efficiency is high, product yield is high.

2, the two sides of No.1 fixing seat are logical in a kind of manual razor blade Full-automatic welding equipment of the utility model It crosses gland plate to be connected with the two sides of No. two fixing seats, be arranged in parallel between No.1 fixing seat and No. two fixing seats multiple No. three fixing seats, the two sides of No. three fixing seats are connected with gland plate respectively, between No.1 fixing seat and No. three fixing seats, Knife bone compression module is both provided between two neighboring No. three fixing seats, between No. two fixing seats and No. three fixing seats；When welding, The welding tooling of above structure can once weld multi-disc blade, improve production efficiency, meanwhile, it will using knife bone compression module Knife bone is fitted in its position between No. two fixing seats, No. three fixing seats, using the upper end of No.1 fixing seat, No. three fixing seats Blade is placed in face, so that accurate positioning, to improve welding quality.Therefore, the utility model welding quality is good, produces effect Rate is high.

3, vibrating disk passes through knife bone conveyer slideway in a kind of manual razor blade Full-automatic welding equipment of the utility model Knife bone is delivered to knife bone splicing seat, knife bone is sucked out from knife bone splicing seat by knife bone suction nozzle for knife bone feeding robot, and Knife bone is inserted on welding tooling by mechanical hand, the knife bone feed mechanism of above structure, not only high degree of automation, but also High reliablity.Therefore, the utility model high degree of automation, high reliablity.

4, blade feeding mechanism stores blade in a kind of manual razor blade Full-automatic welding equipment of the utility model Double-edged razor blade within the organization is delivered to blade blanking die, and the double-edged razor blade in blade blanking die is punched by blade punching machine to be wanted Single-edge blade taking-up in blade blanking die is put into mould group tooling, mould group tooling by the single-edge blade asked, blade unloading device Run along sliding rail to blade feed mechanism, using online punching blade, not only increase production efficiency, the degree of automation, can By performance, and it can according to need the shape and size of adjustment blade, so that welding equipment is applied widely；Blade feeder Device people is taken out single-edge blade by blade draw frame machine from mould group tooling, and single-edge blade is placed on weldering by mechanical hand It connects in tooling, not only high degree of automation, but also high reliablity.Therefore, the utility model high production efficiency, the degree of automation It is height, high reliablity, applied widely.

5, No. two fixing seats in a kind of manual razor blade Full-automatic welding equipment of the utility model, in No. three fixing seats It is provided with a pair of of blade limited block and protrusion, blade limited block and convex shaped l-shaped space；When welding, pass through No.1 cylinder The height of adjustment positioning plectrum drives positioning plectrum mobile by No. two cylinders, and mobile positioning plectrum is stirred single-edge blade and supported It leans against in L-type space, so that single-edge blade and knife bone accurate positioning.Therefore, the utility model high degree of automation, welding positioning Precisely.

6, No.1 fixing seat and No. three fixing seats in a kind of manual razor blade Full-automatic welding equipment of the utility model Between, between two neighboring No. three fixing seats, between No. two fixing seats and No. three fixing seats positioned at knife bone compression module two sides Position is provided with slug breaker block；After the completion of welding, hold-down mechanism decline compresses welding tooling, and the jacking of slug breaker block is cut Breaking piece clout, not only increases blade production automation degree and production efficiency, and improves the yields of product；Blade After clout cutting, waste material absorption is transported to by scrap chute discharge by transfer PPU and waste discharge draw frame machine, not only automates journey Degree is high, and reduces cost of labor.Therefore, the utility model high degree of automation, high production efficiency, the yields of product Height, production cost are low.

7, the position setting in a kind of manual razor blade Full-automatic welding equipment of the utility model outside welding equipment There is safety guard, improves the security performance of equipment；Welding equipment is controlled using PLC, and welding equipment is operated by man-machine interface, so that Welding equipment control is accurate, easy to operate；Laser welding mechanism is connected with laser controller, and turntable turns for Cam splitter Disk, so that welding precision is high.Therefore, the utility model have a safety feature, control it is accurate, easy to operate.

Detailed description of the invention

Fig. 1 is a kind of external structure schematic diagram of manual razor blade Full-automatic welding equipment of the utility model.

Fig. 2 is a kind of schematic diagram of internal structure of manual razor blade Full-automatic welding equipment of the utility model.

Fig. 3 is the structural schematic diagram of Fig. 2 turntable.

Fig. 4 is the overall structure diagram of welding tooling in Fig. 2.

Fig. 5 is the decomposition texture schematic diagram of welding tooling in Fig. 2.

Fig. 6 is the structural schematic diagram of knife bone feed mechanism in Fig. 2.

Fig. 7 is the structural schematic diagram of blade blanking mechanism in Fig. 2, blade feed mechanism.

Fig. 8 is the structural schematic diagram of laser welding mechanism in Fig. 2, blade positioning mechanism.

Fig. 9 is the structural schematic diagram of Waste cutting mechanism in Fig. 2, waste discharge mechanism, CCD vision-based detection mechanism.

Figure 10 is shaver blade welding process flow figure in the utility model.

In figure: turntable 1, welding tooling 2,21, No. two fixing seats 22 of No.1 fixing seat, fixation hole 23, gland plate 24, three Number mounting hole 241, connection positioning pin 242, connection 243, No. three fixing seats 25 of turntable locating pin, knife bone compression module 26, pedestal 261, supporting block 262, No.1 mounting plate 263, No.1 mounting hole 264, two mounting plate 265, two mounting hole 266, compact heap 267, compressed spring 268, limited block 269, blade limited block 27, protrusion 28, slug breaker block 29, cutter block ontology 291, U-shaped Groove 292, spring 293, mounting blocks 294, cutter head 295,210, No. two magnet 211 of No.1 magnet, knife bone feed mechanism 3, vibration Disk 31, knife bone splicing seat 32, knife bone feeding robot 33, knife bone conveyer slideway 34, knife bone suction nozzle 35, blade blanking mechanism 4, knife Piece storing mechanism 41, blade unloading device 42, blade feeding mechanism 43, blade blanking die 44, blade punching machine 45, sliding rail 46, Mould group tooling 47, blade feed mechanism 5, blade feeding robot 51, blade draw frame machine 52, laser welding mechanism 6, waste material are cut Breaking mechanism 7, hold-down mechanism 71, waste discharge mechanism 8, transfer PPU81, waste discharge draw frame machine 82, scrap chute 83, CCD vision-based detection Mechanism 9, knife bone 10, double-edged razor blade 11, single-edge blade 12, blade positioning mechanism 13, blade positioning seat 131, positioning plectrum 132, No.1 cylinder 133, No. two cylinders 134, rack 14, safety guard 15, man-machine interface 16, laser controller 17, sensors 18.

Specific embodiment

The utility model is described in further detail below in conjunction with Detailed description of the invention and specific embodiment.

Referring to Fig. 1 to Figure 10, a kind of manual razor blade Full-automatic welding equipment, including turntable 1, along turning on turntable 1 The circumferencial direction of disk 1 is evenly arranged with multiple welding toolings 2；

The circumferencial direction of the outer lateral edge turntable 1 of the turntable 1 is provided with knife bone feed mechanism 3, blade blanking mechanism 4, blade Feed mechanism 5, laser welding mechanism 6, Waste cutting mechanism 7, waste discharge mechanism 8, CCD vision-based detection mechanism 9；

The knife bone feed mechanism 3, for knife bone 10 to be delivered to welding tooling 2；

The blade blanking mechanism 4, for double-edged razor blade 11 to be punched into the single-edge blade 12 of required shape and size；

The blade feed mechanism 5, for single-edge blade 12 to be delivered to welding tooling 2 and overlays single-edge blade 12 On knife bone 10；

The laser welding mechanism 6, for single-edge blade 12 to be welded on knife bone 10；

The Waste cutting mechanism 7, for cutting off the clout of single-edge blade 12；

The waste discharge mechanism 8, for removing clout；

CCD vision-based detection mechanism 9, for testing product welding hot spot and the position corresponding with single-edge blade 12 of knife bone 10 Whether set qualified.

The welding tooling 2 include No.1 fixing seat 21 disposed in parallel and No. two fixing seats 22, No.1 fixing seat 21 and The fixation hole 23 being connected with turntable 1 is offered in No. two fixing seats 22, the two sides of No.1 fixing seat 21 pass through side pressure Cover board 24 is connected with the two sides of No. two fixing seats 22, is arranged in parallel between No.1 fixing seat 21 and No. two fixing seats 22 more A No. three fixing seats 25, the two sides of No. three fixing seats 25 are connected with gland plate 24 respectively, No.1 fixing seat 21 and No. three It is both provided between fixing seat 25, between two neighboring No. three fixing seats 25, between No. two fixing seats 22 and No. three fixing seats 25 One end of knife bone compression module 26, knife bone compression module 26 is in contact with 21, No. three fixing seats 25 of No.1 fixing seat, and knife bone compresses For placing knife bone 10, the No.1 is solid at position between 22, No. three fixing seats 25 of the other end of module 26 and No. two fixing seats The upper surface of 21, No. three fixing seats 25 of reservation is all used to place single-edge blade 12.

The knife bone feed mechanism 3 includes vibrating disk 31, knife bone splicing seat 32, knife bone feeding robot 33, the vibration Disk 31 is connected by knife bone conveyer slideway 34 with knife bone splicing seat 32, and the outside of turntable 1 is arranged in knife bone splicing seat 32, described The side of knife bone conveyer slideway 34 is arranged in knife bone feeding robot 33, and knife bone suction nozzle is provided in knife bone feeding robot 33 35, knife bone feeding robot 33, for knife bone 10 to be moved to welding tooling 2 from knife bone splicing seat 32.

The blade blanking mechanism 4 includes two blade storing mechanisms 41 and two blade unloading devices 42, the blade The side of storing mechanism 41 is provided with blade feeding mechanism 43, and the other side of blade storing mechanism 41 is provided with blade blanking die 44, the top of blade blanking die 44 is provided with blade punching machine 45, and the blade unloading device 42 is arranged in blade blanking die 44 top, the lower section of blade unloading device 42 are provided with sliding rail 46, and sliding rail 46 extends at blade feed mechanism 5, sliding rail 46 On be provided with mould group tooling 47；

The blade feeding mechanism 43, for the double-edged razor blade 11 in blade storing mechanism 41 to be delivered to blade blanking die Tool 44；

The blade unloading device 42, for the taking-up of single-edge blade 12 in blade blanking die 44 after punching to be put into mould Group tooling 47.

The blade feed mechanism 5 includes blade feeding robot 51, and blade suction is provided in blade feeding robot 51 Mechanism 52 is taken, blade draw frame machine 52 is located at the top of sliding rail 46.

It is provided with a pair of of blade limited block 27 in 22, No. three fixing seats 25 of No. two fixing seats, No. two fixing seats 22, Position in No. three fixing seats 25 close to blade limited block 27 is provided with protrusion 28, the L that blade limited block 27 and protrusion 28 are formed Type space is for keeping out single-edge blade 12；

It is fixed that position of the outside of the turntable 1 between blade feed mechanism 5 and laser welding mechanism 6 is provided with blade Position mechanism 13, the blade positioning mechanism 13 include blade positioning seat 131, and blade positioning seat 131 is located at the upper of welding tooling 2 Side, and blade positioning seat 131 is parallel to each other with welding tooling 2, it is multiple fixed to be vertically connected on the lower end surface of blade positioning seat 131 Position plectrum 132, blade positioning seat 131 are connected with 133, No. two cylinders 134 of No.1 cylinder respectively, and the No.1 cylinder 133 is used In driving positioning plectrum 132 to move up and down, No. two cylinders 134 are moved horizontally for drive positioning plectrum 132.

The Waste cutting mechanism 7 includes hold-down mechanism 71 and slug breaker block 29, and hold-down mechanism 71 is located at Welder 2 top is filled, the slug breaker block 29 is arranged between No.1 fixing seat 21 and No. three fixing seats 25, is No. three two neighboring It is located at the position of 26 two sides of knife bone compression module between fixing seat 25, between No. two fixing seats 22 and No. three fixing seats 25, it is described Slug breaker block 29 includes cutter block ontology 291, and cutter block ontology 291 offers U-shaped groove close to the side of gland plate 24 292, spring 293 is provided in U-shaped groove 292, and the upper end of cutter block ontology 291 is provided with mounting blocks 294 and cutter head 295, cutter block The lower end of ontology 291 extends to outside welding tooling 2, and the mounting blocks 294 are vertically inserted in gland plate 24.

The waste discharge mechanism 8 includes the transfer PPU81 and waste discharge draw frame machine 82 being connected, and waste discharge draw frame machine 82 is located at The side of the top of welding tooling 2, the transfer PPU81 is provided with scrap chute 83.

The welding equipment is arranged in rack 14, and the position outside welding equipment is located in rack 14 and is provided with safety guard 15；The welding equipment is controlled using PLC, and welding equipment is operated by man-machine interface 16, the laser welding mechanism 6 and laser Controller 17 is connected；The turntable 1 is Cam splitter turntable.

A kind of control method of manual razor blade Full-automatic welding equipment, the control method the following steps are included: First pass through knife bone feed mechanism 3 and knife bone 10 be delivered to welding tooling 2, then by blade blanking mechanism 4 to double-edged razor blade 11 into Row punching, when punching, be completed at the same time remove 11 4 jiaos of double-edged razor blade, rush long hole at 11 both ends of double-edged razor blade, will be two-sided from centre Then single-edge blade 12 is delivered to welding by blade feed mechanism 5 by 12 3 technique of single-edge blade into two pieces of blade 11 Tooling 2 and single-edge blade 12 is overlayed on knife bone 10, then single-edge blade 12 is welded on by knife bone 10 by laser welding mechanism 6 On, the clout of single-edge blade 12 is then cut off by Waste cutting mechanism 7, then clout is removed by waste discharge mechanism 8, then pass through 9 testing product of CCD vision-based detection mechanism welds hot spot and whether the position corresponding with single-edge blade 12 of knife bone 10 is qualified, at this point, Control method terminates.

The principles of the present invention are described as follows:

Shaver blade Full-automatic welding equipment is used for daily necessities industry, which includes knife bone automatic material arranging feeding system System, the online punching shaping of blade and robot draw assembling mechanism, CCD visual imaging detection system, the segmentation of high-precision cam Device disk move Work platform system, mould group transfer feeding package system, robot assembly system (YAMAHA), automatic positioning and The online welding system of laser, automatic waste discharge system, software and its hardware system.Firstly, equipment is by automatically managing Material mode conveying blade bone outputs signal to robot assembling unit and synchronizes assembling, blade cutting mould exists to designated position Wire type stamping knife piece automatically takes out and gives feeding mould group, outputs signal to robot in place and carries out absorption assembling；Run next station two Secondary positioning, laser welding；Automatically cut off waste material and waste discharge；Then the product completed carries out CCD vision system detection surface It is no to there is flaw and corresponding blanking system to carry out sorting assembling.Equipment is controlled using PLC, man-machine interface mode of operation, shows equipment Working condition, malfunction and fault mode, manual debugging function, easy to repair and maintenance；Equipment has reliable security protection Measure, reliable emergency stop operation, and there is tri coloured lantern to indicate operation conditions.Whole production line equipment realizes unmanned workshop welding Function is assembled, creates domestic in high-end manual razor blade automatic welding industry precedent, reduces cost of labor for client, one Equipment capacity solves manual welding and the packaging efficiency of existing 10~12 people, while solving to be easy hand scuffing when operator operation And the problems such as yields.

Vibrating disk reason expects that unified knife bone discharging direction is delivered to splicing seat, inductor detection absorption positioning in place, robot Lifting, which is drawn, transfers load to welding tooling, and corresponding five positions are inserted into decline.

A certain amount of blade is put into designated position, automatic single is sent into absorption in punching machine mold and is punched into required size And shape, material fetching mechanism, which automatically takes out to be put into mould group tooling, adsorbs transfer, runs to designated position, and robot absorption is put into weldering Corresponding five positions of tooling are connect, two punching machine staggered form punching blades are conveyed to robot, and robot two panels is drawn simultaneously, individually It is put into welding tooling.

After the completion of knife osteotome piece feeding, it is delivered to blade positioning mechanism, cylinder lifting, which is pushed forward, makes the overlapping positioning of blade knife bone, It conveys lower station later to be compressed, the online welding blade of laser, laser weakens function containing waste material.

It is delivered to waste material cutting station after the completion of welding, goes up and down hold-down mechanism, lower die jacking cutting waste material is delivered to later Waste station is arranged, transfer PPU, which walks, draws waste material waste discharge, followed by, welds hot spot and knife osteotome piece pair by CCD testing product Whether the position answered is qualified, and final output signal does corresponding movement to discharge station.

Welding equipment is reserved corresponding automatic assembling device people feeding station (or single machine discharge station)；Sensor 18: blanking It is online when being transferred to this station to detect whether to take after station finishes all movements.

Welding equipment is laid out using high-precision Cam splitter turntable, and three phase alternating current motor driving conveying products are positioned Assembling, the speed of service is fast, steady, carries out secondary positioning assembling and welding by cylinder and its corresponding station mechanism.

Welding tooling is the benchmark of entire welding equipment, to position conveying products, what transfer assembled required for being assembled Part carries waste material cutting function.The knife bone compression module includes pedestal and the supporting block connected thereon, and the one of the pedestal End is provided with No.1 mounting plate, and No.1 mounting hole is offered on No.1 mounting plate, and the other end of pedestal is provided with No. two mounting plates, No. two mounting holes are offered on No. two mounting plates, one end of the supporting block is in contact with No.1 fixing seat, No. three fixing seats, branch The other end of bracer is provided with a pair of of compact heap, and the position between compact heap and No. two fixing seats, No. three fixing seats is for placing Knife bone；Compressed spring is provided between one end and supporting block of the compact heap, the other end of compact heap is connected with limited block；Institute It states No.1 fixing seat, be provided with No.1 magnet in No. three fixing seats, No.1 magnet and the both ends of single-edge blade are mutually adsorbed；It is described No. two magnet are provided in No. two fixing seats, No. three fixing seats, the side of No. two magnet and single-edge blade is mutually adsorbed；The side Multiple No. three mounting holes are provided on cover clamp, gland plate passes through No. three mounting holes and No.1 fixing seat, No. two fixing seats, three Number fixing seat is connected, and is located on the side of gland plate and is vertically connected with connection positioning pin close to the position of No. three mounting holes, Connection positioning pin is vertically inserted in No. three fixing seats；The lower end surface of the gland plate is provided with connection turntable locating pin；On Stating the welding tooling of structure, not only simple installation, connectivity robustness are high, long service life, but also improve the positioning accurate of knife bone Degree.

Embodiment 1:

Referring to Fig. 1, Fig. 4, Figure 10, a kind of manual razor blade Full-automatic welding equipment, including turntable 1, edge on turntable 1 The circumferencial direction of turntable 1 is evenly arranged with multiple welding toolings 2, and the circumferencial direction of the outer lateral edge turntable 1 of the turntable 1 is provided with knife Bone feed mechanism 3, blade blanking mechanism 4, blade feed mechanism 5, laser welding mechanism 6, Waste cutting mechanism 7, waste discharge mechanism 8, CCD vision-based detection mechanism 9；The knife bone feed mechanism 3 is used to knife bone 10 being delivered to welding tooling 2；The blade punching Mechanism 4 is used to for double-edged razor blade 11 being punched into the single-edge blade 12 of required shape and size；The blade feed mechanism 5 is used for will Single-edge blade 12 is delivered to welding tooling 2 and overlays single-edge blade 12 on knife bone 10；The laser welding mechanism 6 is used for will Single-edge blade 12 is welded on knife bone 10；The Waste cutting mechanism 7 is used to cut off the clout of single-edge blade 12；The device for removing waste Structure 8 is for removing clout；CCD vision-based detection mechanism 9 is for testing product welding hot spot and knife bone 10 and single-edge blade 12 Whether corresponding position is qualified.

Referring to fig. 4, Fig. 5, the welding tooling 2 include No.1 fixing seat 21 disposed in parallel and No. two fixing seats 22, one The fixation hole 23 being connected with turntable 1, the two sides of No.1 fixing seat 21 are offered in number fixing seat 21 and No. two fixing seats 22 Face passes through gland plate 24 and is connected with the two sides of No. two fixing seats 22, between No.1 fixing seat 21 and No. two fixing seats 22 Multiple No. three fixing seats 25 are arranged in parallel with, the two sides of No. three fixing seats 25 are connected with gland plate 24 respectively, and No.1 is solid Between reservation 21 and No. three fixing seats 25, between two neighboring No. three fixing seats 25, No. two fixing seats 22 and No. three fixing seats 25 Between be both provided with knife bone compression module 26,21, No. three 25 phases of fixing seat of one end and No.1 fixing seat of knife bone compression module 26 It contacts, the position between 22, No. three fixing seats 25 of the other end of knife bone compression module 26 and No. two fixing seats is for placing knife bone 10, the upper surface of 21, No. three fixing seats 25 of No.1 fixing seat is all used to place single-edge blade 12.

Referring to fig. 2, Fig. 4, Fig. 6, the knife bone feed mechanism 3 include vibrating disk 31, knife bone splicing seat 32, knife bone feeder Device people 33, the vibrating disk 31 are connected by knife bone conveyer slideway 34 with knife bone splicing seat 32, and the setting of knife bone splicing seat 32 exists The outside of turntable 1, the knife bone feeding robot 33 are arranged in the side of knife bone conveyer slideway 34, in knife bone feeding robot 33 It is provided with knife bone suction nozzle 35, knife bone feeding robot 33, for knife bone 10 to be moved to welding tooling 2 from knife bone splicing seat 32.

Referring to fig. 2, Fig. 4, Fig. 7, Figure 10, the blade blanking mechanism 4 include two blade storing mechanisms 41 and two knives Piece unloading device 42, the side of the blade storing mechanism 41 are provided with blade feeding mechanism 43, blade storing mechanism 41 it is another Side is provided with blade blanking die 44, and the top of blade blanking die 44 is provided with blade punching machine 45, the blade knockout machine The top of blade blanking die 44 is arranged in structure 42, and the lower section of blade unloading device 42 is provided with sliding rail 46, and sliding rail 46 extends to At blade feed mechanism 5, mould group tooling 47 is provided on sliding rail 46；The blade feeding mechanism 43 is used for blade storing mechanism Double-edged razor blade 11 in 41 is delivered to blade blanking die 44；The blade unloading device 42 is for blade blanking die after being punched The taking-up of single-edge blade 12 in tool 44 is put into mould group tooling 47；The blade feed mechanism 5 includes blade feeding robot 51, knife Blade draw frame machine 52 is provided in piece feeding robot 51, blade draw frame machine 52 is located at the top of sliding rail 46.

Referring to fig. 2, Fig. 9, the waste discharge mechanism 8 include the transfer PPU81 and waste discharge draw frame machine 82 being connected, and waste discharge is inhaled Mechanism 82 is taken to be located at the top of welding tooling 2, the side of the transfer PPU81 is provided with scrap chute 83.

Referring to Fig. 1 to Fig. 3, the welding equipment is arranged in rack 14, and the portion outside welding equipment is located in rack 14 Position is provided with safety guard 15；The welding equipment is controlled using PLC, and welding equipment is operated by man-machine interface 16, the laser Welding mechanism 6 is connected with laser controller 17；The turntable 1 is Cam splitter turntable.

According to the above scheme, a kind of control method of manual razor blade Full-automatic welding equipment, the control method packet It includes following steps: first passing through knife bone feed mechanism 3 for knife bone 10 and be delivered to welding tooling 2, then by blade blanking mechanism 4 to double Face blade 11 is punched, when punching, be completed at the same time remove 11 4 jiaos of double-edged razor blade, 11 both ends of double-edged razor blade rush long hole, from Then 12 3 technique of single-edge blade into two pieces of double-edged razor blade 11 is passed through blade feed mechanism 5 for single-edge blade 12 by centre It is delivered to welding tooling 2 and overlays single-edge blade 12 on knife bone 10, then welded single-edge blade 12 by laser welding mechanism 6 It connects on knife bone 10, the clout of single-edge blade 12 is then cut off by Waste cutting mechanism 7, then removed by waste discharge mechanism 8 remaining Then whether material welds hot spot and the position corresponding with single-edge blade 12 of knife bone 10 by 9 testing product of CCD vision-based detection mechanism Qualification, at this point, control method terminates.

Embodiment 2:

Basic content with embodiment 1, the difference is that:

Referring to fig. 4, Fig. 5, Fig. 8 are provided with a pair of of blade limited block in 22, No. three fixing seats 25 of No. two fixing seats 27, the position in 22, No. three fixing seats 25 of No. two fixing seats close to blade limited block 27 is provided with protrusion 28, blade limited block 27 The L-type space formed with protrusion 28 is for keeping out single-edge blade 12；The outside of the turntable 1 is located at blade feed mechanism 5 and swashs Position between photocoagulation mechanism 6 is provided with blade positioning mechanism 13, and the blade positioning mechanism 13 includes blade positioning seat 131, blade positioning seat 131 is located at the top of welding tooling 2, and blade positioning seat 131 is parallel to each other with welding tooling 2, blade Be vertically connected with multiple positioning plectrums 132 on the lower end surface of positioning seat 131, blade positioning seat 131 respectively with No.1 cylinder 133, No. two cylinders 134 are connected, the No.1 cylinder 133, for driving positioning plectrum 132 to move up and down, No. two cylinders 134, for driving positioning plectrum 132 to move horizontally.

Embodiment 3:

Basic content with embodiment 1, the difference is that:

Referring to fig. 4, Fig. 5, Fig. 9, the Waste cutting mechanism 7 include hold-down mechanism 71 and slug breaker block 29, are compressed Mechanism 71 is located at the top of welding tooling 2, and the slug breaker block 29 is arranged in No.1 fixing seat 21 and No. three fixing seats 25 Between, between two neighboring No. three fixing seats 25, between No. two fixing seats 22 and No. three fixing seats 25 be located at knife bone compression module The position of 26 two sides, the slug breaker block 29 include cutter block ontology 291, and cutter block ontology 291 is close to the side of gland plate 24 Face offers U-shaped groove 292, and spring 293 is provided in U-shaped groove 292, and the upper end of cutter block ontology 291 is provided with mounting blocks 294 With cutter head 295, the lower end of cutter block ontology 291 is extended to outside welding tooling 2, and the mounting blocks 294 are vertically inserted in gland plate In 24.

Claims (9)

1. a kind of manual razor blade Full-automatic welding equipment, including turntable (1), along the circumference side of turntable (1) on turntable (1) To being evenly arranged with multiple welding toolings (2), it is characterised in that:

The circumferencial direction of the outer lateral edge turntable (1) of turntable (1) be provided with knife bone feed mechanism (3), blade blanking mechanism (4), Blade feed mechanism (5), laser welding mechanism (6), Waste cutting mechanism (7), waste discharge mechanism (8), CCD vision-based detection mechanism (9)；

The knife bone feed mechanism (3), for knife bone (10) to be delivered to welding tooling (2)；

The blade blanking mechanism (4), for double-edged razor blade (11) to be punched into the single-edge blade (12) of required shape and size；

The blade feed mechanism (5), for single-edge blade (12) to be delivered to welding tooling (2) and folds single-edge blade (12) It is placed on knife bone (10)；

The laser welding mechanism (6), for single-edge blade (12) to be welded on knife bone (10)；

The Waste cutting mechanism (7), for cutting off the clout of single-edge blade (12)；

The waste discharge mechanism (8), for removing clout；

CCD vision-based detection mechanism (9), it is corresponding with single-edge blade (12) for testing product welding hot spot and knife bone (10) Whether position is qualified.

2. a kind of manual razor blade Full-automatic welding equipment according to claim 1, it is characterised in that: the welding Tooling (2) includes No.1 fixing seat (21) disposed in parallel and No. two fixing seats (22), No.1 fixing seat (21) and No. two fixations The fixation hole (23) being connected with turntable (1) is offered on seat (22), the two sides of No.1 fixing seat (21) pass through side pressure Cover board (24) is connected with the two sides of No. two fixing seats (22), parallel between No.1 fixing seat (21) and No. two fixing seats (22) Multiple No. three fixing seats (25) are provided with, the two sides of No. three fixing seats (25) are connected with gland plate (24) respectively, No.1 Between fixing seat (21) and No. three fixing seats (25), between two neighboring No. three fixing seats (25), No. two fixing seats (22) and three Knife bone compression module (26), one end of knife bone compression module (26) and No.1 fixing seat are both provided between number fixing seat (25) (21), No. three fixing seats (25) are in contact, the other end of knife bone compression module (26) and No. two fixing seats (22), No. three fixing seats (25) position between for placing knife bone (10), the No.1 fixing seat (21), No. three fixing seats (25) upper surface all use In placement single-edge blade (12).

3. a kind of manual razor blade Full-automatic welding equipment according to claim 1, it is characterised in that: the knife bone Feed mechanism (3) includes vibrating disk (31), knife bone splicing seat (32), knife bone feeding robot (33), and the vibrating disk (31) is logical It crosses knife bone conveyer slideway (34) to be connected with knife bone splicing seat (32), knife bone splicing seat (32) is arranged in the outside of turntable (1), institute It states knife bone feeding robot (33) setting and is provided with knife on the side of knife bone conveyer slideway (34), knife bone feeding robot (33) Bone suction nozzle (35), knife bone feeding robot (33), for knife bone (10) to be moved to welding tooling (2) from knife bone splicing seat (32).

4. a kind of manual razor blade Full-automatic welding equipment according to claim 1, it is characterised in that:

The blade blanking mechanism (4) includes two blade storing mechanisms (41) and two blade unloading devices (42), the knife The side of piece storing mechanism (41) is provided with blade feeding mechanism (43), and the other side of blade storing mechanism (41) is provided with blade Blanking die (44) is provided with blade punching machine (45) above blade blanking die (44), and the blade unloading device (42) sets The top in blade blanking die (44) is set, is provided with below blade unloading device (42) sliding rail (46), sliding rail (46) extends To at blade feed mechanism (5), mould group tooling (47) is provided on sliding rail (46)；

The blade feeding mechanism (43), for the double-edged razor blade (11) in blade storing mechanism (41) to be delivered to blade punching Mold (44)；

The blade unloading device (42), for single-edge blade (12) taking-up in blade blanking die (44) after punching to be put into Mould group tooling (47).

5. a kind of manual razor blade Full-automatic welding equipment according to claim 4, it is characterised in that: the blade Feed mechanism (5) includes blade feeding robot (51), and blade draw frame machine (52) are provided in blade feeding robot (51), Blade draw frame machine (52) is located at the top of sliding rail (46).

6. a kind of manual razor blade Full-automatic welding equipment according to claim 2, it is characterised in that:

A pair of of blade limited block (27), No. two fixing seats are provided on No. two fixing seats (22), No. three fixing seats (25) (22), the position on No. three fixing seats (25) close to blade limited block (27) is provided with raised (28), blade limited block (27) with The L-type space that raised (28) are formed is for keeping out single-edge blade (12)；

The position that the outside of the turntable (1) is located between blade feed mechanism (5) and laser welding mechanism (6) is provided with blade Positioning mechanism (13), the blade positioning mechanism (13) include blade positioning seat (131), and blade positioning seat (131) is located at welding The top of tooling (2), and blade positioning seat (131) is parallel to each other with welding tooling (2), the lower end surface of blade positioning seat (131) On be vertically connected with multiple positioning plectrums (132), blade positioning seat (131) respectively with No.1 cylinder (133), No. two cylinders (134) it is connected, the No.1 cylinder (133), for driving positioning plectrum (132) to move up and down, No. two cylinders (134), for driving positioning plectrum (132) to move horizontally.

7. a kind of manual razor blade Full-automatic welding equipment according to claim 2, it is characterised in that: the waste material Cutting mechanism (7) includes hold-down mechanism (71) and slug breaker block (29), and hold-down mechanism (71) is located at the upper of welding tooling (2) Side, the slug breaker block (29) are arranged between No.1 fixing seat (21) and No. three fixing seats (25), are No. three two neighboring It is located at the portion of knife bone compression module (26) two sides between fixing seat (25), between No. two fixing seats (22) and No. three fixing seats (25) Position, the slug breaker block (29) include cutter block ontology (291), side of the cutter block ontology (291) close to gland plate (24) It offers U-shaped groove (292), is provided with spring (293) in U-shaped groove (292), the upper end of cutter block ontology (291) is provided with peace Block (294) and cutter head (295) are filled, the lower end of cutter block ontology (291) extends to welding tooling (2) outside, and the mounting blocks (294) are hung down Straight cutting is in gland plate (24).

8. a kind of manual razor blade Full-automatic welding equipment according to claim 1, it is characterised in that: the waste discharge Mechanism (8) includes the transfer PPU (81) being connected and waste discharge draw frame machine (82), and waste discharge draw frame machine (82) is located at welding tooling (2) side of top, the transfer PPU (81) is provided with scrap chute (83).

9. a kind of manual razor blade Full-automatic welding equipment according to claim 1, it is characterised in that: the welding Equipment is arranged on rack (14), and the position outside welding equipment is located in rack (14) and is provided with safety guard (15)；The weldering It connects equipment to control using PLC, welding equipment is operated by man-machine interface (16), the laser welding mechanism (6) and laser controlling Device (17) is connected；The turntable (1) is Cam splitter turntable.