CN209502287U - A kind of semi-finished product detection device - Google Patents

Abstract

The utility model discloses a kind of semi-finished product detection devices, including the first transmission mechanism, visual scanning mechanism, diversion mechanism, control cabinet, first transmission mechanism includes bracket, first conveyer belt, first motor, shaft where first conveyer belt is movably arranged on the upper end of bracket by bearing, the first motor is mounted on the side of bracket by mounting base, the output shaft end of the first motor is connect by shaft coupling with the rotating shaft transmission where the driving wheel of the first conveyer belt, the visual scanning mechanism is mounted on the outside of the first conveyer belt, the visual scanning mechanism includes mounting rack, first hydraulic cylinder, second motor, third motor, camera, the mounting rack is mounted on the outside of the first conveyer belt.The utility model realizes the quality testing to semi-finished product by setting the first transmission mechanism, visual scanning mechanism, diversion mechanism, control cabinet, and the detection after finished product is avoided to go wrong that a large amount of wasting of resources is caused to cause some unnecessary economic losses.

Description

A kind of semi-finished product detection device

Technical field

The utility model relates to industrial detection equipment technical field, specially a kind of semi-finished product detection device.

Background technique

Semi-finished product, which refer to, has been subjected to certain production process, and has examined qualification, but be not yet finally manufactured as finished product Intermediate products.Semi-finished product are divided into two kind of 9 self-made semi-manufactured goods of self-made semi-manufactured goods and outsourcing semi-finished product for enterprise oneself production and processing, It is qualified through examining, it delivers semi-finished product warehouse and the semi-finished product of processing must be continued；Outsourcing semi-finished product are the semi-finished product bought from outside, As raw material disposal, existing semi-finished product detection is by manually detection semi-finished product are checked in the enterprising pedestrian's work of assembly line, in this way A large amount of manpower financial capacity must be spent, while reducing production efficiency, while existing finished product detection is all after the completion of finished product Detection, if thus causing certain economic loss and the wasting of resources caused by when the semi-finished product the problem of.

Utility model content

It is mentioned above in the background art to solve the purpose of this utility model is to provide a kind of semi-finished product detection device Problem.

To achieve the above object, the utility model provides the following technical solutions: a kind of semi-finished product detection device, including first Transmission mechanism, visual scanning mechanism, diversion mechanism, control cabinet, first transmission mechanism include bracket, the first conveyer belt, One motor, shaft where first conveyer belt are movably arranged on the upper end of bracket by bearing, and the first motor passes through peace Dress seat is mounted on the side of bracket, and the output shaft end of the first motor passes through where the driving wheel of shaft coupling and the first conveyer belt Rotating shaft transmission connection, the visual scanning mechanism is mounted on the outside of the first conveyer belt, and the visual scanning mechanism includes peace It shelves, first hydraulic cylinder, the second motor, third motor, camera, the mounting rack is mounted on the outside of the first conveyer belt, institute The inner top side that first hydraulic cylinder is mounted on mounting rack by mounting base is stated, the telescopic rod of the first hydraulic cylinder is fixedly installed Mounting plate, second motor are mounted on the lower end of mounting plate by mounting base, and the output shaft end fixation of second motor is set It is equipped with mounting cylinder, the inside two sides of the mounting cylinder are movably installed with rack gear respectively, and the third motor is installed by mounting base In the upper end two sides of mounting cylinder, the output shaft end of the third motor is fixedly installed gear, phase between the wheel and rack Mutually engagement, the camera are mounted on the side of the inside rack gear of mounting cylinder by mounting base, and the side of the mounting rack passes through Mounting base is equipped with second hydraulic cylinder, and the telescopic rod of the second hydraulic cylinder is fixedly installed gear stop, the table of the gear stop Face is provided with pressure sensor, and the inner top side of the mounting rack is equipped with LED light, and the diversion mechanism is mounted on the first transmission Side of the mechanism far from first motor, the control cabinet are mounted on the side of the first transmission mechanism, and the control cabinet is respectively with One motor, the second motor, third motor, first hydraulic cylinder, camera, second hydraulic cylinder, LED light are electrically connected.

Preferably, the diversion mechanism includes bottom plate, the second transmission mechanism, third transmission mechanism, and the bottom plate is mounted on Side of the bracket far from first motor, second transmission mechanism, third transmission mechanism are movably arranged on the upper end of bottom plate respectively Two sides.

Preferably, second transmission mechanism include the first support frame, the second conveyer belt, the 4th motor, described first Support is movably arranged on the upper end side of bottom plate, and shaft is movably arranged on the first support by bearing where second conveyer belt The upper end of frame, the 4th motor are mounted on the side of the first support frame, the output shaft end of the 4th motor by mounting base It is connect by shaft coupling with the rotating shaft transmission where the driving wheel of the second conveyer belt, the 4th motor electrically connects with control cabinet It connects.

Preferably, the third transmission mechanism include the second support frame, third conveyer belt, the 5th motor, described second Support is movably arranged on side of the bottom plate far from the first support frame, and shaft where the third conveyer belt is installed by bearing activity In the upper end of the second support frame, the 5th motor is mounted on the side of the second support frame, the 5th motor by mounting base Output shaft end connect by shaft coupling with rotating shaft transmission where third conveyer belt driving wheel, the 5th motor is electric with control cabinet Property connection.

Preferably, the upper end face two sides of the bottom plate are respectively arranged with sliding rail, first support frame, the second support frame The side of the fixed frame sliding track in lower end offer sliding slot, the sliding slot and sliding rail are cooperatively connected, and the two sides of the bottom plate pass through peace Dress seat is separately installed with third hydraulic cylinder, the 4th hydraulic cylinder, and the third hydraulic cylinder, the 4th hydraulic cylinder extension bar are respectively with first Support frame, the second support frame are fixedly connected, and the third hydraulic cylinder, the 4th hydraulic cylinder are electrically connected respectively at control cabinet.

Preferably, there is control system on the inside of the control cabinet, the control system includes information receiving module, at maincenter Module, contrast module, memory module are managed, the information receiving module is electrically connected with camera, pressure sensor respectively, described Maincenter processing module is electrically connected with information receiving module, contrast module, memory module respectively.

Compared with prior art, the utility model has the beneficial effects that

1, the utility model is by setting the first transmission mechanism, visual scanning mechanism, diversion mechanism, control cabinet, by saying Semi-finished product are placed on the first transmission mechanism, are scanned by visual scanning mechanism to the semi-finished product on the first transmission mechanism, And scanning information is transmitted to control cabinet, it is passed by the second transmission mechanism in the processing starting diversion mechanism of control cabinet, third Transfer mechanism reaches specified place, and qualified and underproof semi-finished product are separated, and realizes the quality testing to semi-finished product, avoids Detection goes wrong to cause a large amount of wasting of resources after finished product, causes some unnecessary economic losses；

2, the utility model passes through setting gear stop, when semi-finished product touch the pressure sensing in gear stop, sensor By new model transmit in control cabinet, by control cabinet suspend the first transmission mechanism, pass through subsequent visual scanning mechanism, shunt machine Product is classified when structure, so that device has automation function, improves working efficiency.

Detailed description of the invention

Fig. 1 is a kind of semi-finished product detection device overall structure diagram of the utility model；

Fig. 2 is a kind of semi-finished product detection device diversion mechanism structural schematic diagram of the utility model；

Fig. 3 is a kind of semi-finished product detection device second hydraulic cylinder of the utility model, the installation view for keeping off stop；

Fig. 4 is the enlarged view in a kind of semi-finished product detection device Fig. 1 of the utility model at A；

Fig. 5 is a kind of semi-finished product detection device flow chart of the utility model.

In figure: 1, the first transmission mechanism；11, bracket；12, the first conveyer belt；13, first motor；2, visual scanning mechanism； 21, mounting rack；22, first hydraulic cylinder；23, the second motor；24, third motor；25, camera；26, mounting plate；27, it installs Cylinder；28, rack gear；29, gear；3, diversion mechanism；31, bottom plate；32, sliding rail；33, sliding slot；34, third hydraulic cylinder；35, the 4th liquid Cylinder pressure；4, control cabinet；41, control system；42, information receiving module；43, maincenter processing module；44, contrast module；45, it stores Module；5, the second transmission mechanism；51, the first support frame；52, the second conveyer belt；53, the 4th motor；6, third transmission mechanism； 61, the second support frame；62, third conveyer belt；63, the 5th motor；7, second hydraulic cylinder；71, stop is kept off；8, pressure sensor； 9, LED light.

Specific embodiment

The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.

Fig. 1-5 is please referred to, the utility model provides a kind of technical solution: a kind of semi-finished product detection device, including the first biography Transfer mechanism 1, visual scanning mechanism 2, diversion mechanism 3, control cabinet 4, first transmission mechanism 1 are transmitted including bracket 11, first Band 12, first motor 13, the 12 place shaft of the first conveyer belt are movably arranged on the upper end of bracket 11 by bearing, and described One motor 13 is mounted on the side of bracket 11 by mounting base, and the output shaft end of the first motor 13 passes through shaft coupling and first Rotating shaft transmission connection where the driving wheel of conveyer belt 12, the visual scanning mechanism 2 are mounted on the outside of the first conveyer belt 12, The visual scanning mechanism 2 includes mounting rack 21, first hydraulic cylinder 22, the second motor 23, third motor 24, camera 25, institute The outside that mounting rack 21 is mounted on the first conveyer belt 12 is stated, the first hydraulic cylinder 22 is mounted on mounting rack 21 by mounting base Inner top side, the telescopic rod of the first hydraulic cylinder 22 are fixedly installed mounting plate 26, and second motor 23 passes through mounting base It is mounted on the lower end of mounting plate 26, the output shaft end of second motor 23 is fixedly installed mounting cylinder 27, the mounting cylinder 27 Inside two sides be movably installed with rack gear 28 respectively, the third motor 24 is mounted on the upper end two of mounting cylinder 27 by mounting base Side, the output shaft end of the third motor 24 are fixedly installed gear 29, are intermeshed between the gear 29 and rack gear 28, institute The side that camera 25 is mounted on the inside rack gear 28 of mounting cylinder 27 by mounting base is stated, the side of the mounting rack 21 passes through peace Dress seat is equipped with second hydraulic cylinder 7, and the telescopic rod of the second hydraulic cylinder 7 is fixedly installed gear stop 71, the gear stop 71 Surface be provided with pressure sensor 8, the inner top side of the mounting rack 21 is equipped with LED light 9, and the diversion mechanism 3 is installed In the first side of the transmission mechanism 1 far from first motor 13, the control cabinet 4 is mounted on the side of the first transmission mechanism 1, described Control cabinet 4 is hydraulic with first motor 13, the second motor 23, third motor 24, first hydraulic cylinder 22, camera 25, second respectively Cylinder 7, LED light 9 are electrically connected.

The diversion mechanism 3 includes bottom plate 31, the second transmission mechanism 5, third transmission mechanism 6, and the bottom plate 31 is mounted on Side of the bracket 11 far from first motor 13, second transmission mechanism 5, third transmission mechanism 6 are movably arranged on bottom plate respectively 31 upper end two sides, convenient for conveying qualified semi-finished product and unqualified semi-finished product；Second transmission mechanism 5 includes the first support frame 51, the second conveyer belt 52, the 4th motor 53, first support frame 51 are movably arranged on the upper end side of bottom plate 31, and described Two conveyer belts, 52 place shaft is movably arranged on the upper end of the first support frame 51 by bearing, and the 4th motor 53 passes through installation Seat is mounted on the side of the first support frame 51, and the output shaft end of the 4th motor 53 passes through shaft coupling and the second conveyer belt 52 Rotating shaft transmission connection where driving wheel, the 4th motor 53 are electrically connected with control cabinet 4, convenient for convey unqualified half at Product；The third transmission mechanism 6 includes the second support frame 61, third conveyer belt 62, the 5th motor 63, second support frame 61 It is movably arranged on side of the bottom plate 31 far from the first support frame 51, the 62 place shaft of third conveyer belt is pacified by bearing activity Mounted in the upper end of the second support frame 61, the 5th motor 63 is mounted on the side of the second support frame 61 by mounting base, described The output shaft end of 5th motor 63 is connect by shaft coupling with rotating shaft transmission where 62 driving wheel of third conveyer belt, the 5th electricity Machine 63 and control cabinet 4 are electrically connected, convenient for conveying qualified semi-finished product；The upper end face two sides of the bottom plate 31 are respectively arranged with cunning Rail 32, first support frame 51, the second support frame 61 the side of the fixed frame sliding track 32 in lower end offer sliding slot 33, the cunning Slot 33 and sliding rail 32 are cooperatively connected, and the two sides of the bottom plate 31 are separately installed with third hydraulic cylinder 34, the 4th liquid by mounting base Cylinder pressure 35, the third hydraulic cylinder 34,35 telescopic rod of the 4th hydraulic cylinder are fixed with the first support frame 51, the second support frame 61 respectively Connection, the third hydraulic cylinder 34, the 4th hydraulic cylinder 35 are electrically connected respectively at control cabinet 4, convenient for the second transmission mechanism of switching 5, third transmission mechanism 6；There is control system 41 in the inside of the control cabinet 4, and the control system 41 includes information receiving module 42, maincenter processing module 43, contrast module 44, memory module 45, the information receiving module 42 respectively with camera 25, pressure Sensor 8 be electrically connected, the maincenter processing module 43 respectively with information receiving module 42, contrast module 44, memory module 45 It is electrically connected, convenient for the automation control of device, to improve production efficiency.

Working principle: first is driven to pass in use, starting the first motor 13 in the first transmission mechanism 1 by control cabinet 4 The inside for sending band 12 that semi-finished product is driven to enter visual scanning mechanism 2, when the pressure in the gear stop 71 in visual scanning mechanism 2 passes When sensor 8 touches semi-finished product, pressure sensor 8 transmits information to the information receiving module 42 of 4 inside of control control cabinet, leads to It crosses information receiving module 42 and transmits information to maincenter processing module 43, maincenter is transmitted to for information is triggered by memory module 45 Processing module 43, and pressure information and triggering information are transmitted to contrast module 44 together, after the processing by contrast module 44 Comparative information is transmitted to maincenter processing module 43, and then suspends the operation of first motor 13 by control cabinet 4, while passing through control Case 4 processed starts first hydraulic cylinder 22 and mounting cylinder 27 is driven to move down, while starting third motor 24 with moving gear 29 and then band Carry-over bar 28 to drive 25 up and down adjustment of camera according to the size of semi-finished product, while starting camera 25 by control cabinet 4 Start the offer light source of LED light 9 simultaneously to be scanned semi-finished product, while driving 27 turns of mounting cylinder by the second motor 23 of starting It is dynamic, and then drive camera 25 to rotate 360 degree and be scanned, while scanning information being transmitted to the letter of 4 inside of control control cabinet Receiving module 42 is ceased, maincenter processing module 43 is transmitted information to by information receiving module 42, will be marked by memory module 45 Calibration information is transmitted to maincenter processing module 43, and scanning information and standard information are transmitted to contrast module 44 together, by right Than comparative information is transmitted to maincenter processing module 43 after the processing of module 44, and starts second hydraulic cylinder 7 and drive gear stop 71 Leave while restarting first motor 13 and drive the first transmission mechanism 1, if comparative information correctly if pass through the starting of control cabinet 4 the Four hydraulic cylinders 35 drive third transmission mechanism 6 to reach suitable position and start the 5th motor 63 and are transported away qualified semi-finished product Further processing starts third hydraulic cylinder 34 by control cabinet 4 not to if if comparative information and the arrival of the second transmission mechanism 5 is driven to close Suitable position simultaneously starts the 4th motor 53 underproof semi-finished product is transported away centralized processing.

It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.

While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art, It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.

Claims (6)

1. a kind of semi-finished product detection device, including the first transmission mechanism (1), visual scanning mechanism (2), diversion mechanism (3), control Case (4), it is characterised in that: first transmission mechanism (1) includes bracket (11), the first conveyer belt (12), first motor (13), Shaft where first conveyer belt (12) is movably arranged on the upper end of bracket (11) by bearing, and the first motor (13) is logical The side that mounting base is mounted on bracket (11) is crossed, the output shaft end of the first motor (13) passes through shaft coupling and the first conveyer belt (12) the rotating shaft transmission connection where driving wheel, the visual scanning mechanism (2) are mounted on the outside of the first conveyer belt (12), The visual scanning mechanism (2) includes mounting rack (21), first hydraulic cylinder (22), the second motor (23), third motor (24), takes the photograph As head (25), the mounting rack (21) is mounted on the outside of the first conveyer belt (12), and the first hydraulic cylinder (22) passes through installation Seat is mounted on the inner top side of mounting rack (21), and the telescopic rod of the first hydraulic cylinder (22) is fixedly installed mounting plate (26), Second motor (23) is mounted on the lower end of mounting plate (26) by mounting base, and the output shaft end of second motor (23) is solid Surely it is provided with mounting cylinder (27), the inside two sides of the mounting cylinder (27) are movably installed with rack gear (28) respectively, the third electricity Machine (24) is mounted on the upper end two sides of mounting cylinder (27), the output shaft end fixed setting of the third motor (24) by mounting base Have gear (29), be intermeshed between the gear (29) and rack gear (28), the camera (25) is mounted on by mounting base The side of the side of the inside rack gear (28) of mounting cylinder (27), the mounting rack (21) is equipped with second hydraulic cylinder by mounting base (7), the telescopic rod of the second hydraulic cylinder (7) is fixedly installed gear stop (71), and the surface of gear stop (71) is provided with The inner top side of pressure sensor (8), the mounting rack (21) is equipped with LED light (9), and the diversion mechanism (3) is mounted on Side of one transmission mechanism (1) far from first motor (13), the control cabinet (4) are mounted on the side of the first transmission mechanism (1), The control cabinet (4) respectively with first motor (13), the second motor (23), third motor (24), first hydraulic cylinder (22), camera shooting Head (25), second hydraulic cylinder (7), LED light (9) are electrically connected.

2. a kind of semi-finished product detection device according to claim 1, it is characterised in that: the diversion mechanism (3) includes bottom Plate (31), the second transmission mechanism (5), third transmission mechanism (6), the bottom plate (31) are mounted on bracket (11) far from first motor (13) side, second transmission mechanism (5), third transmission mechanism (6) are movably arranged on the upper end two of bottom plate (31) respectively Side.

3. a kind of semi-finished product detection device according to claim 2, it is characterised in that: the second transmission mechanism (5) packet The first support frame (51), the second conveyer belt (52), the 4th motor (53) are included, first support frame (51) is movably arranged on bottom plate (31) upper end side, shaft is movably arranged on the upper of the first support frame (51) by bearing where second conveyer belt (52) End, the 4th motor (53) are mounted on the side of the first support frame (51) by mounting base, the 4th motor (53) it is defeated Shaft end is connect by shaft coupling with the rotating shaft transmission where the driving wheel of the second conveyer belt (52) out, the 4th motor (53) and Control cabinet (4) is electrically connected.

4. a kind of semi-finished product detection device according to claim 3, it is characterised in that: third transmission mechanism (6) packet The second support frame (61), third conveyer belt (62), the 5th motor (63) are included, second support frame (61) is movably arranged on bottom plate (31) far from the side of the first support frame (51), shaft is movably arranged on second by bearing where the third conveyer belt (62) The upper end of support frame (61), the 5th motor (63) are mounted on the side of the second support frame (61) by mounting base, and described The output shaft end of five motors (63) is connect by shaft coupling with rotating shaft transmission where third conveyer belt (62) driving wheel, and the described 5th Motor (63) and control cabinet (4) are electrically connected.

5. a kind of semi-finished product detection device according to claim 4, it is characterised in that: the upper end face of the bottom plate (31) Two sides are respectively arranged with sliding rail (32), and first support frame (51), the lower end of the second support frame (61) are fixed frame sliding track (32) Side offer sliding slot (33), the sliding slot (33) and sliding rail (32) are cooperatively connected, and the two sides of the bottom plate (31) pass through peace Dress seat is separately installed with third hydraulic cylinder (34), the 4th hydraulic cylinder (35), the third hydraulic cylinder (34), the 4th hydraulic cylinder (35) Telescopic rod is fixedly connected with the first support frame (51), the second support frame (61) respectively, the third hydraulic cylinder (34), the 4th hydraulic Cylinder (35) is electrically connected respectively at control cabinet (4).

6. a kind of semi-finished product detection device according to claim 1, it is characterised in that: have on the inside of the control cabinet (4) Control system (41), the control system (41) include information receiving module (42), maincenter processing module (43), contrast module (44), memory module (45), the information receiving module (42) are electrically connected with camera (25), pressure sensor (8) respectively, The maincenter processing module (43) is electrically connected with information receiving module (42), contrast module (44), memory module (45) respectively.