CN209480167U - The automatic bale broken batch charger of raw material - Google Patents

The automatic bale broken batch charger of raw material Download PDF

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Publication number
CN209480167U
CN209480167U CN201920099937.7U CN201920099937U CN209480167U CN 209480167 U CN209480167 U CN 209480167U CN 201920099937 U CN201920099937 U CN 201920099937U CN 209480167 U CN209480167 U CN 209480167U
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CN
China
Prior art keywords
raw material
bale broken
cutterhead
conveying auger
rack
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Expired - Fee Related
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CN201920099937.7U
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Chinese (zh)
Inventor
雷小平
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Honest Co Ltd In Xiangyang
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Honest Co Ltd In Xiangyang
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Priority to CN201920099937.7U priority Critical patent/CN209480167U/en
Application granted granted Critical
Publication of CN209480167U publication Critical patent/CN209480167U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of automatic bale broken batch charger of raw material feeds intake for the separation of automatic bale broken material bag.It mainly include stop gauge, hydraulic lifting and clamping device, bale broken cutterhead, belt conveyor, dust-extraction unit, rotary screen, bottom conveying auger and rack;Raw material packaging is scratched raw material to be thrown by cargo stage out of bale broken mouth investment bale broken cutterhead, the packaging bag scratched and raw material are sent into rotary screen through belt conveyor, separate raw material and packaging bag, raw material is delivered to warehouse entry scraper plate by raw material bunker for collecting through bottom conveying auger, and packaging bag is separated to system tail portion collection bag bucket by the conveying scraper plate that rotary screen inside spin arranges and carries out unified collection.The utility model all realizes automation from material packet separation is dosed to, and only needs one man operation, the efficiency that feeds intake is improved significantly;Cost of investment is low, can save about 300,000 yuan;Bale broken scene free from dust, substantially improves operating environment, realizes dust free operation;Packet is drawn without knife is drawn, the safety of operator obtains effective guarantee.

Description

The automatic bale broken batch charger of raw material
Technical field
It feeds intake production technical field the utility model relates to packed raw material, specifically a kind of automatic bale broken batch charger of raw material.
Background technique
When traditional raw material storage carries out bale broken operation to packed raw material, need several operators in feeding port using artificial Mode draws packet with knife is drawn, and has the following deficiencies:
(1) by taking maize peel of whitewashing as an example, about 10 ton/hours of the efficiency that feeds intake, feed intake low efficiency.
(2) per tour at least needs two operators, high labor cost.
(3) live dust is big, seriously affects the physical and mental health of operator.
(4) packet is drawn with knife is drawn using manual type, there is very big security risk.
Summary of the invention
In order to overcome the deficiencies of the prior art, the purpose of the invention of the present invention is to provide a kind of automatic bale brokens of raw material to feed intake Machine, to realize automation that raw material bale broken feeds intake.
For achieving the above object, the utility model includes stop gauge, hydraulic lifting and clamping device, bale broken knife Disk, belt conveyor, dust-extraction unit, rotary screen, bottom conveying auger and rack;The cargo stage of hydraulic lifting and clamping device , by the cutterhead of rotation, the packaging of packed raw material will be scratched, percutaneously wait throw packed raw material out of bale broken mouth investment bale broken cutterhead Band conveyer, the packaging bag scratched and raw material are sent into rotary screen, separate raw material and packaging bag, bottom of the raw material through rotating Conveying auger is delivered to warehouse entry scraper plate by raw material bunker for collecting, and packaging bag is separated by the blade that rotary screen inside spin arranges to broken The collection bag bucket for wrapping the drive end unit that feeds intake carries out unified collection.
The cylinder barrel of the backgauge backplate lifting cylinder of the stop gauge is fixed on the rack, and tailpiece of the piston rod and backgauge backplate connect It connects, the piston rod of backgauge backplate lifting cylinder stretches out, and moves upwards guide rail of the backgauge backplate in rack, blocks goods from two sides Packed raw material on object platform.
Clamping collet one end of the hydraulic lifting and clamping device and cargo stage are shipped and resell on another market hingedly by clamping collet, liquid The other end of the tailpiece of the piston rod and clamping collet of pressing clamping cylinder connects, and the cylinder barrel of hydraulic clamp oil cylinder is fixed on the rack, liquid It presses the piston rod of clamping cylinder to stretch out, makes the clamping collet block tongue of clamping collet end while blocking cargo stage and cargo support Disk;The side of cargo stage and rack are shipped and resell on another market hingedly by cargo stage, cargo stage bottom centre and hydraulic lifting oil cylinder Tailpiece of the piston rod connection, the cylinder barrel of hydraulic lifting oil cylinder are fixed on the rack, and the piston rod of hydraulic lifting oil cylinder stretches out, and push cargo Platform topples over packed raw material together with cargo pallet thereon, and packed raw material is put into bale broken mouth.
The bale broken motor output shaft of the bale broken cutterhead and the rotation axis connection of drive sprocket, chain is through drive sprocket, quilt Movable sprocket one surround connection by movable sprocket two and transition sprocket wheel, is fixed on cutter axis one by movable sprocket one, is consolidated by movable sprocket two On the cutter axis two being scheduled on, drive sprocket, the rotary shaft of transition sprocket wheel and cutter axis one, cutter axis two pass through bearing and rack Connection, cutterhead are evenly arranged on rotation bale broken cutterhead one and rotation bale broken cutterhead two, the discharging of bale broken mouth opposite direction cargo stage Mouthful, above the belt of the discharge port opposite direction belt conveyor of bale broken cutterhead, other than bale broken mouth and discharge port, bale broken cutterhead is close Closed chamber body;The work of bale broken motor, driving rotation bale broken cutterhead one and rotation two opposite direction rotating of bale broken cutterhead, pass through the knife of rotation Disk scratches raw material packaging.
The belt conveyor is horizontally placed in rack, and driving roller is connect through belt with servo-actuated roller, and servo-actuated roller is set In in the entrance of rotary screen, belt conveyor is airtight cavity in addition to feed inlet and discharge port;Belt conveyor motor is through belt Scraper conveyor deceleration drives driving drum functions by chain conveyer, and the packaging bag scratched and raw material are sent into rotary screen by drive belt It is interior.
The dust-extraction unit is located at the top of rack.
The screen barrel of the rotary screen is evenly equipped with sieve pore, and the outer edge surface of screen barrel is supported on idler wheel, the support of idler wheel with Outer square tube connection, outer square tube is airtight cavity other than feed inlet and discharge port and bottom, is evenly equipped in screen barrel and is arranged as spiral shell Revolve the blade of shape;Screen barrel motor is through screen barrel speed reducer, the screen barrel speed reducer sprocket wheel connecting with screen barrel speed reducer, transmission Chain, screen barrel sprocket wheel drive screen barrel operating, and raw material drops down onto the conveying auger of bottom through sieve pore, and packaging bag is separated by blade to broken The collection bag bucket for wrapping the drive end unit that feeds intake carries out unified collection, separates raw material and packaging bag.
The shaft of the bottom conveying auger is connect through conveying auger speed reducer with conveying auger motor, and the both ends of shaft are logical It crosses bearing to connect with rack, the lumen orientation of conveying auger cylindrical drum has spiral helicine conveying auger, and conveying auger cylindrical drum is removed It is airtight cavity outside top and discharge port, raw material bunker for collecting is mounted in the bottom of conveying auger cylindrical drum outlet end;Conveying Auger motor work, driving conveying auger cylindrical drum operating, is collected raw material by conveying auger laggard to raw material bunker for collecting Enter warehouse entry scraper plate.
The bale broken batch charger is placed on ground, or is placed in the top of the warehouse entry scraper plate of subsurface.
The utility model compared with prior art, has the advantage that
(1) from material packet separation all realization automations are dosed to, one man operation is only needed, the efficiency that feeds intake is by 10 ton/hours of left sides To 30 ton/hours or so, the efficiency that feeds intake is improved significantly for right raising.
(2) cost of investment is low, by per tour Xu Liangming operator class Three draw packet based on, by original six person/days be changed to three people/ It, can save 180,000 yuan of labour cost or so every year, in addition benefit improves income and investment saving etc., can save about 300,000 yuan.
(3) bale broken scene free from dust, substantially improves operating environment, realizes dust free operation.
(4) without knife stroke packet is drawn, the safety of operator obtains effective guarantee.
Detailed description of the invention
Fig. 1 is the structure schematic diagram of the utility model.
Fig. 2 is the diagrammatic side views of the rotary screen of Fig. 1.
Fig. 3 is the bale broken cutterhead diagrammatic top view of Fig. 1.
Fig. 4 is the A direction view schematic diagram of Fig. 3.
Specific embodiment
As shown in Figure 1, Figure 2, Figure 3, Figure 4, the utility model mainly includes stop gauge 1, hydraulic lifting and clamping device 2, bale broken cutterhead 3, belt conveyor 4, dust-extraction unit 5, rotary screen 6, bottom conveying auger 7 and rack 8.
The cylinder barrel of the backgauge backplate lifting cylinder 1-2 of stop gauge 1 is fixed in rack 8, tailpiece of the piston rod and backgauge backplate The piston rod of 1-1 connection, backgauge backplate lifting cylinder 1-2 stretches out, and moves upwards guide rail of the backgauge backplate 1-1 in rack 8, The packed raw material on cargo stage 2-6 is blocked from two sides, to prevent the cargo on cargo pallet 2-8 from turning on one's side.
One end clamping collet 2-2 of hydraulic lifting and clamping device 2 and cargo stage 2-6 are shipped and resell on another market 2-3 by clamping collet Hingedly, the tailpiece of the piston rod of hydraulic clamp oil cylinder 2-1 is connect with the other end of clamping collet 2-2, the cylinder barrel of hydraulic clamp oil cylinder 2-1 It is fixed in rack 8, the piston rod of hydraulic clamp oil cylinder 2-1 stretches out, and makes the clamping collet block tongue 2-4 of the end clamping collet 2-2 Cargo stage 2-6 and cargo pallet 2-8 is blocked simultaneously;The side of cargo stage 2-6 and rack 8 are shipped and resell on another market 2-7 by cargo stage Hingedly, it is connect among the bottom cargo stage 2-6 with the tailpiece of the piston rod of hydraulic lifting oil cylinder 2-5, the cylinder barrel of hydraulic lifting oil cylinder 2-5 It is fixed in rack 8, the piston rod of hydraulic lifting oil cylinder 2-5 stretches out, and pushes cargo stage 2-6 together with cargo pallet 2- thereon 8 topple over packed raw material, and the packed raw material on cargo pallet 2-8 is put into bale broken mouth 3-6.
The bale broken motor 3-1 output shaft of bale broken cutterhead 3 and the rotation axis connection of drive sprocket 3-2, chain is through drive sprocket 3-2, it is surround connection by one 3-3 of movable sprocket, by movable sprocket two 3-4 and transition sprocket wheel 3-5, cutterhead is fixed on by one 3-3 of movable sprocket On one 3-9 of axis, on two 3-10 of cutter axis that is fixed on by two 3-4 of movable sprocket, the rotary shaft of drive sprocket 3-2, transition sprocket wheel 3-5 And one 3-9 of cutter axis, two 3-10 of cutter axis pass through bearing and connect with rack 8, cutterhead 3-11 is evenly arranged in rotation bale broken knife On one 3-7 of disk and rotation two 3-8 of bale broken cutterhead, the discharge port of bale broken mouth 3-6 opposite direction cargo stage 2-6, the discharging of bale broken cutterhead 3 Above the belt 4-3 of the opposite belt conveyor 4 of mouth, other than bale broken mouth 3-6 and discharge port, bale broken cutterhead 3 is airtight cavity;It is broken Packet motor 3-1 work, driving rotation one 3-7 of bale broken cutterhead and rotation two 3-8 opposite direction rotating of bale broken cutterhead, pass through the cutterhead of rotation 3-11 scratches raw material packaging.
Belt conveyor 4 is horizontally placed in rack 8, and driving roller 4-1 is connect through belt 4-3 with servo-actuated roller 4-2, is servo-actuated Roller 4-2 is placed in the entrance of rotary screen 6, and belt conveyor 4 is airtight cavity in addition to feed inlet and discharge port;Belt conveyor Motor drives driving roller 4-1 work, the packaging bag that drive belt 4-3 will be scratched by chain conveyer through belt scraper conveyor deceleration It is sent into rotary screen 6 with raw material.
Dust-extraction unit 5 is located at the top of rack 8, can effectively remove dust caused by automatic bale broken batch charger.
The screen barrel 6-3 of rotary screen 6 is evenly equipped with sieve pore, and the outer edge surface of screen barrel 6-3 is supported on idler wheel 6-2, idler wheel 6-2 Support connect with outer square tube 6-6, outer square tube 6-6 is airtight cavity, screen barrel 6-3 other than feed inlet and discharge port and bottom It is inside evenly equipped with and is arranged as spiral helicine blade 6-1;Screen barrel motor 6-4 is through screen barrel speed reducer 6-5 and screen barrel speed reducer 6- Screen barrel speed reducer sprocket wheel 6-9, transmission chain, the screen barrel sprocket wheel 6-8 of 5 connections drive screen barrel 6-3 operating, and raw material is fallen through sieve pore To bottom conveying auger 7, packaging bag is separated to the feed intake collection bag bucket 6-7 of drive end unit of bale broken by blade 6-1 and carries out unified collection, Separate raw material and packaging bag.
The shaft 7-5 of bottom conveying auger 7 is connect through conveying auger speed reducer 7-4 with conveying auger motor 7-1, shaft 7- 5 both ends are connect by bearing with rack 8, and the lumen orientation of conveying auger cylindrical drum 7-6 has spiral helicine conveying auger 7-2, Conveying auger cylindrical drum 7-6 is airtight cavity other than top and discharge port, and raw material bunker for collecting 7-3 is mounted in conveying auger cylinder The bottom of cylinder 7-6 outlet end;Conveying auger motor 7-1 work, driving conveying auger cylindrical drum 7-6 operating, is twisted by conveying Imperial 7-2 enters warehouse entry scraper plate after collecting raw material to raw material bunker for collecting 7-3, then boosted machine collects raw material to feed bin.
The automatic bale broken batch charger of the utility model raw material can be placed on ground, can also be placed in the warehouse entry scraper plate of subsurface Top.
The automatic bale broken of the utility model raw material feeds intake work flow:
(1) fork truck person by be placed on cargo pallet 2-8 wait throw packed raw material together with cargo pallet 2-8, use fork truck It rises on bag breaker cargo stage 2-6, the bale broken for being ready for packed raw material feeds intake;
(2) piston rod of bag breaker operator start button, backgauge backplate lifting cylinder 1-2 stretches out, and makes backgauge backplate 1- 1 guide rail in rack 8 moves upwards, and blocks the packed raw material on cargo pallet 2-8 from two sides and is made with preventing cargo from turning on one's side At unnecessary loss;
(3) piston rod of hydraulic clamp oil cylinder 2-1 stretches out, and keeps the clamping collet block tongue 2-4 of the end clamping collet 2-2 same When block cargo stage 2-6 and cargo pallet 2-8;The piston rod of hydraulic lifting oil cylinder 2-5 stretches out, and cargo stage 2-6 is pushed to connect Packed raw material is toppled over cargo pallet 2-8 thereon, and the packed raw material on cargo pallet 2-8 is put into bale broken mouth 3-6;
(4) after packed raw material falls into bale broken mouth 3-6, bale broken motor 3-1 driving rotation one 3-7 of bale broken cutterhead and rotation are broken Two 3-8 opposite direction rotating of packet cutterhead is scratched the packaging of packed raw material by the cutterhead 3-11 of rotation;
(5) raw material and the packaging scratched are sent into rotary screen 6 by belt conveyor 4;
(6) screen barrel motor 6-4 drives screen barrel 6-3 operating through screen barrel speed reducer 6-5, and raw material drops down onto bottom through sieve pore In conveying auger 7, packaging bag is separated to the feed intake collection bag bucket 6-7 of drive end unit of bale broken by blade 6-1 and carries out unified collection, makes raw material It is separated with packaging bag;
(7) conveying auger motor 7-1 works, driving conveying auger cylindrical drum 7-6 operating, will be former by conveying auger 7-2 Material enters warehouse entry scraper plate after collecting to raw material bunker for collecting 7-3;
(8) the backgauge backplate 1-1 of the automatic bale broken batch charger of raw material is fallen, and operator fetches cargo pallet 2-8, is carried out next It is secondary to feed intake.

Claims (9)

1. a kind of automatic bale broken batch charger of raw material, it is characterised in that: including stop gauge (1), hydraulic lifting and clamping device (2), bale broken cutterhead (3), belt conveyor (4), dust-extraction unit (5), rotary screen (6), bottom conveying auger (7) and rack (8); The cargo stage (2-6) of hydraulic lifting and clamping device (2) will be interior from bale broken mouth investment bale broken cutterhead (3) wait throw packed raw material, By the cutterhead of rotation, the packaging of packed raw material is scratched, through belt conveyor (4), the packaging bag scratched and raw material are sent into In rotary screen (6), separate raw material and packaging bag, bottom conveying auger (7) of the raw material through rotating passes through raw material bunker for collecting (7- 3) it is delivered to warehouse entry scraper plate, packaging bag is fed intake drive end unit by blade (6-1) separation to the bale broken that rotary screen (6) inside spin arranges Collection bag bucket (6-7) carries out unified collection.
2. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the backgauge of the stop gauge (1) The cylinder barrel of backplate lifting cylinder (1-2) is fixed on rack (8), and tailpiece of the piston rod is connect with backgauge backplate (1-1), backgauge backplate liter The piston rod of sending down abnormally ascending cylinder (1-2) stretches out, and moves upwards guide rail of the backgauge backplate (1-1) on rack (8), blocks goods from two sides Packed raw material on object platform (2-6).
3. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the hydraulic lifting and clamping device (2) (2-3) is shipped and resell on another market hingedly by clamping collet with cargo stage (2-6) in clamping collet one end (2-2), hydraulic clamp oil cylinder The tailpiece of the piston rod of (2-1) is connect with the other end of clamping collet (2-2), and the cylinder barrel of hydraulic clamp oil cylinder (2-1) is fixed on rack (8) on, the piston rod of hydraulic clamp oil cylinder (2-1) stretches out, and keeps the clamping collet block tongue (2-4) of the end clamping collet (2-2) same When block cargo stage (2-6) and cargo pallet (2-8);The side and rack (8) of cargo stage (2-6) are turned by cargo stage It sells (2-7) hingedly, is connect among the bottom cargo stage (2-6) with the tailpiece of the piston rod of hydraulic lifting oil cylinder (2-5), hydraulic lifting oil The cylinder barrel of cylinder (2-5) is fixed on rack (8), and the piston rod of hydraulic lifting oil cylinder (2-5) stretches out, and is pushed cargo stage (2-6) Packed raw material is toppled over together with cargo pallet (2-8) thereon, and packed raw material is put into bale broken mouth (3-6).
4. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the bale broken of the bale broken cutterhead (3) The rotation axis connection of motor (3-1) output shaft and drive sprocket (3-2), chain through drive sprocket (3-2), by one (3- of movable sprocket 3) cutter axis one (3-9), is fixed on by movable sprocket one (3-3) around connection by movable sprocket two (3-4) and transition sprocket wheel (3-5) On, on the cutter axis two (3-10) that is fixed on by movable sprocket two (3-4), the rotation of drive sprocket (3-2), transition sprocket wheel (3-5) Axis and cutter axis one (3-9), cutter axis two (3-10) are connect by bearing with rack (8), and cutterhead (3-11) is evenly arranged in It rotates on bale broken cutterhead one (3-7) and rotation bale broken cutterhead two (3-8), the discharging of bale broken mouth (3-6) opposite direction cargo stage (2-6) Mouthful, above the belt (4-3) of the discharge port opposite direction belt conveyor (4) of bale broken cutterhead (3), in addition to bale broken mouth (3-6) and discharging Outside mouthful, bale broken cutterhead (3) is airtight cavity;Bale broken motor (3-1) work, driving rotation bale broken cutterhead one (3-7) and rotation are broken Packet cutterhead two (3-8) opposite direction rotating is scratched raw material packaging by the cutterhead (3-11) of rotation.
5. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the belt conveyor (4) is horizontal It is placed in rack (8), driving roller (4-1) is connect through belt (4-3) with servo-actuated roller (4-2), and servo-actuated roller (4-2) is placed in rolling In the entrance of shaft screen (6), belt conveyor (4) is airtight cavity in addition to feed inlet and discharge port;Belt conveyor motor is percutaneous Band scraper conveyor deceleration drives driving roller (4-1) to work by chain conveyer, and drive belt (4-3) is by the packaging bag scratched and original Material is sent into rotary screen (6).
6. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the dust-extraction unit (5) is located at machine The top of frame (8).
7. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the screen barrel of the rotary screen (6) (6-3) is evenly equipped with sieve pore, and the outer edge surface of screen barrel (6-3) is supported on idler wheel (6-2), the support of idler wheel (6-2) and outer square tube (6-6) connection, outer square tube (6-6) are airtight cavity other than feed inlet and discharge port and bottom, are evenly equipped in screen barrel (6-3) It is arranged as spiral helicine blade (6-1);Screen barrel motor (6-4) is through screen barrel speed reducer (6-5) and screen barrel speed reducer (6- 5) screen barrel speed reducer sprocket wheel (6-9), transmission chain, the screen barrel sprocket wheel (6-8) connected drives screen barrel (6-3) operating, raw material It is dropped down onto bottom conveying auger (7) through sieve pore, packaging bag is separated to bale broken the collection bag bucket (6- for the drive end unit that feeds intake by blade (6-1) 7) unified collection is carried out, raw material and packaging bag are separated.
8. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the bottom conveying auger (7) Shaft (7-5) is connect through conveying auger speed reducer (7-4) with conveying auger motor (7-1), and the both ends of shaft (7-5) pass through bearing It is connect with rack (8), the lumen orientation of conveying auger cylindrical drum (7-6) has spiral helicine conveying auger (7-2), conveying auger circle Column casing (7-6) is airtight cavity other than top and discharge port, and raw material bunker for collecting (7-3) is mounted in conveying auger cylindrical drum (7- 6) bottom of outlet end;Conveying auger motor (7-1) work, driving conveying auger cylindrical drum (7-6) operating, is twisted by conveying Imperial (7-2) collects raw material to raw material bunker for collecting (7-3) enters warehouse entry scraper plate afterwards.
9. the automatic bale broken batch charger of raw material according to claim 1, it is characterised in that: the bale broken batch charger is placed in ground On, or it is placed in the top of the warehouse entry scraper plate of subsurface.
CN201920099937.7U 2019-01-22 2019-01-22 The automatic bale broken batch charger of raw material Expired - Fee Related CN209480167U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920099937.7U CN209480167U (en) 2019-01-22 2019-01-22 The automatic bale broken batch charger of raw material

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Application Number Priority Date Filing Date Title
CN201920099937.7U CN209480167U (en) 2019-01-22 2019-01-22 The automatic bale broken batch charger of raw material

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115256682A (en) * 2022-09-27 2022-11-01 常熟市华邦汽车复合材料有限公司 SMC high strength combined material production is with quick compounding device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115256682A (en) * 2022-09-27 2022-11-01 常熟市华邦汽车复合材料有限公司 SMC high strength combined material production is with quick compounding device

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Granted publication date: 20191011