CN103159037A - Combined grain conveying discharging machine - Google Patents
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Abstract
本发明公开了一种组合输送颗粒出料机,包括车盘,所述车盘上设行走轮,所述车盘上设支撑架,并且通过支撑架与倾斜的输送带连接,所述输送带的尾端连接出料口,所述输送带的前端连接铲料斗,所述铲料斗内设有转动轴,所述转动轴上设有两组螺旋叶片,第一、第二螺旋叶片组旋向相反,所述铲料斗的前端为入料口,所述第一、第二螺旋叶片组之间为集中口,所述输送带前端延伸至所述集中口的下方。本发明涉及的组合输送颗粒出料机产量大大提高,且粮食颗粒的破碎率得到保证,劳动力成本有所降低,另外,降低能耗,及维修和维护成本,提高了储粮安全。
The invention discloses a combined conveying granule discharge machine, which comprises a vehicle tray, on which traveling wheels are arranged, on which a support frame is arranged, and is connected with an inclined conveyor belt through the support frame, and the conveyor belt The tail end of the conveyor belt is connected to the discharge port, and the front end of the conveyor belt is connected to the shovel hopper. The shovel hopper is provided with a rotating shaft, and two sets of helical blades are arranged on the rotating shaft. On the contrary, the front end of the shovel hopper is a material inlet, the center between the first and second helical blade groups is a concentration port, and the front end of the conveyor belt extends below the concentration port. The output of the combined conveying granule discharger involved in the present invention is greatly improved, and the crushing rate of grain granules is guaranteed, and the labor cost is reduced. In addition, the energy consumption, repair and maintenance costs are reduced, and the safety of grain storage is improved.
Description
技术领域 technical field
本发明属于粮食仓储领域,具体说涉及一种用于散粮输送的组合输送颗粒出料机。The invention belongs to the field of grain storage, and in particular relates to a combined conveying particle discharger for conveying bulk grains.
背景技术 Background technique
近年来,随着现代科学技术的不断进步与发展,散粮出仓作业正面临着几个问题:其一,由于粮食由包装运输向散储、散运、散装、散卸“四散化”运输的变革,散粮储存量也正逐年扩大,给现有的散粮设备带来了一定的压力;其二,由于市场环境的变更,提粮季节已发生了根本的变化,高温季节出粮的情况趋于频繁,对于保粮工作带来严重安全隐患;其三,仓库储存的粮食正逐步由电子竞拍这一形式进行销售,故竞拍后粮食出仓时效性的问题就显得尤为重要;其四,提粮客户要求出粮的时间不宜过长,以保证其粮食的安全,并且降低运营成本,加快散粮的出仓效率;其五,目前取粮作业主要采用气力输送设备和人工作业的形式,其高能耗、低效率、高成本运行、高劳动强度,已不符合当前倡导的节能减排的要求。In recent years, with the continuous progress and development of modern science and technology, bulk grain outbound operations are facing several problems: First, due to the transformation of grain from packaging transportation to bulk storage, bulk transportation, bulk, and bulk unloading "four scattered" transportation The storage capacity of bulk grains is also expanding year by year, which puts a certain pressure on the existing bulk grain equipment; secondly, due to the changes in the market environment, the grain delivery season has undergone fundamental changes, and the grain output in high temperature seasons The situation tends to be frequent, which brings serious safety hazards to the grain preservation work; third, the grain stored in the warehouse is gradually being sold in the form of electronic auctions, so the issue of the timeliness of grain leaving the warehouse after the auction is particularly important; the fourth In order to ensure the safety of their grain, reduce operating costs, and speed up the efficiency of bulk grain delivery; fifth, the current grain picking operations mainly use pneumatic conveying equipment and manual operations. The form, its high energy consumption, low efficiency, high cost of operation, high labor intensity, does not meet the current energy conservation and emission reduction requirements.
目前可通过真空吸粮的方式收集散粮,这种方式会用到吸粮机(气力输送机),吸粮机的工作要求较高,但是散粮的特点就是灰尘多,且粮食中夹杂着其它杂质。另外,为了给粮食仓储提供良好的仓储环境,仓库内地上设有通风笼,地下铺垫等设施,但在取粮过程中,它们却成为了障碍物,如果也被吸入机器,后果不堪设想。最后,粮食在吸取过程中有一定的破碎率要求,不能被过多地破坏。At present, bulk grain can be collected by vacuum suction. This method will use a grain suction machine (pneumatic conveyor). other impurities. In addition, in order to provide a good storage environment for grain storage, facilities such as ventilation cages and underground bedding are installed on the warehouse floor, but they become obstacles during the grain collection process. If they are also sucked into the machine, the consequences will be disastrous. Finally, the grain has a certain broken rate requirement during the absorption process and cannot be destroyed too much.
针对以上散粮的特点,散粮出仓面临着一场革命。In view of the characteristics of the above bulk grain, bulk grain out of the warehouse is facing a revolution.
中国专利CN 201849908U公开了一种用于铅粉传送的双向螺旋输送装置。该装置包括螺旋轴,螺旋轴上的螺旋旋叶分成两段,两段分别制作成相反的旋转方向。当电机带动螺旋旋转式时,铅粉可以沿着两个相反的方向进行输送。在此专利中,螺旋轴的两端各设一个进口料,螺旋轴中部下方设出料口,即位于正向螺旋旋叶与反向螺旋旋叶之间。改用这种结构传输铅粉,可以减少螺旋的长度,由于螺旋长度减少,螺旋的运行也更加可靠。在此专利中,其背景技术还公开了另一种铅粉的输送结构,包括螺旋轴,螺旋轴上设一种旋向的螺旋旋叶,所述螺旋轴的一端为进料口,另一端为出料口,这是目前市场上普遍使用的集粉器的螺旋输送机的主要安装形式。Chinese patent CN 201849908U discloses a bidirectional screw conveying device for lead powder conveying. The device comprises a helical shaft, and the helical blades on the helical shaft are divided into two sections, and the two sections are respectively made to rotate in opposite directions. When the motor drives the helical rotation, the lead powder can be transported in two opposite directions. In this patent, an inlet material is provided at both ends of the screw shaft, and a material outlet is provided under the middle of the screw shaft, which is located between the forward spiral blade and the reverse spiral blade. Using this structure to transfer lead powder can reduce the length of the spiral, and the operation of the spiral is more reliable due to the reduced length of the spiral. In this patent, its background technology also discloses another conveying structure for lead powder, which includes a screw shaft, on which a helical blade with a rotating direction is arranged, one end of the screw shaft is a feed inlet, and the other end is It is the discharge port, which is the main installation form of the screw conveyor of the powder collector commonly used in the market at present.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种适用于粮食仓储的出仓设备,能加快散粮的出仓速度。The technical problem to be solved by the present invention is to provide a bin-out equipment suitable for grain storage, which can accelerate the speed of bulk grain out-out.
本发明采用以下技术方案:The present invention adopts following technical scheme:
一种组合输送颗粒出料机,包括车盘,所述车盘上设行走轮,所述车盘上设支撑架,并且通过支撑架与倾斜的输送带连接,所述输送带的尾端连接出料口,所述输送带的前端连接铲料斗,所述铲料斗内设有转动轴,所述转动轴上设有两组螺旋叶片,第一、第二螺旋叶片组旋向相反,所述铲料斗的前端为入料口,所述第一、第二螺旋叶片组之间为集中口,所述输送带前端延伸至所述集中口的下方。A combination conveying particle discharger, comprising a vehicle tray, on which traveling wheels are arranged, on which a support frame is provided, and is connected to an inclined conveyor belt through the support frame, and the tail end of the conveyor belt is connected to At the discharge port, the front end of the conveyor belt is connected to a shovel hopper, and a rotating shaft is arranged in the shovel hopper, and two sets of helical blades are arranged on the rotating shaft, and the first and second helical blade groups rotate in opposite directions. The front end of the shovel hopper is a material inlet, the center between the first and second helical blade groups is a concentration port, and the front end of the conveyor belt extends below the concentration port.
进一步地,所述铲料斗包括底板和设于底板边缘上的多块侧板,所述侧板围成所述入料口。Further, the shovel hopper includes a bottom plate and a plurality of side plates arranged on the edge of the bottom plate, and the side plates surround the material inlet.
进一步地,所述铲料斗上还罩有网套。Further, the shovel hopper is also covered with a net cover.
进一步地,所述铲料斗为可升降铲料斗,所述输送带分为第一输送带、第二输送带,其中第一输送带前端与铲料斗连接,第一输送带的尾端与第二输送带的前端铰接,第二输送带固定在支撑架上,第二输送带的尾端与出料口连接。Further, the shovel hopper is a liftable shovel hopper, and the conveyor belt is divided into a first conveyor belt and a second conveyor belt, wherein the front end of the first conveyor belt is connected to the shovel hopper, and the tail end of the first conveyor belt is connected to the second conveyor belt. The front end of the conveyor belt is hinged, the second conveyor belt is fixed on the support frame, and the tail end of the second conveyor belt is connected with the discharge port.
进一步地,所述输送带分为第一输送带、第二输送带,所述第一、第二输送带相互铰接,所述第一输送带连接升降装置。Further, the conveyor belt is divided into a first conveyor belt and a second conveyor belt, the first and second conveyor belts are hinged to each other, and the first conveyor belt is connected to a lifting device.
进一步地,所述升降装置包括第一电机,第一、第二链轮,第三件、第四链轮,所述第一、第三链轮与第一电机输出轴连接,所述第二、第四链轮分别与第一、第二丝杆的一端连接,所述第一、第二丝杆的另一端分别通过第一、第二连杆与第一输送带连接。Further, the lifting device includes a first motor, first and second sprockets, third and fourth sprockets, the first and third sprockets are connected to the output shaft of the first motor, and the second and the fourth sprocket are respectively connected to one end of the first and second screw rods, and the other ends of the first and second screw rods are respectively connected to the first conveyor belt through the first and second connecting rods.
进一步地,所述行走轮由第二电机驱动,所述输送带由第三电机驱动。Further, the traveling wheels are driven by a second motor, and the conveyor belt is driven by a third motor.
进一步地,所述铲料斗内的转动轴通过链轮与第四电机连接。Further, the rotating shaft in the shovel bucket is connected to the fourth motor through a sprocket.
进一步地,所述出料口通过旋转机构与输送带的尾端连接,并相对于输送带的尾端作旋转运动。Further, the discharge port is connected to the tail end of the conveyor belt through a rotating mechanism, and rotates relative to the tail end of the conveyor belt.
本发明涉及的组合输送颗粒出料机产量大大提高,且粮食颗粒的破碎率得到保证,劳动力成本有所降低,另外,降低能耗,及维修和维护成本,提高了储粮安全。The output of the combined conveying granule discharger involved in the present invention is greatly improved, and the crushing rate of grain granules is guaranteed, and the labor cost is reduced. In addition, the energy consumption, repair and maintenance costs are reduced, and the safety of grain storage is improved.
附图说明 Description of drawings
图1为本发明涉及的组合输送颗粒出料机的结构示意图,该图为主视图。Fig. 1 is a schematic structural view of a combined conveying particle discharger related to the present invention, which is a front view.
图2为本发明涉及的组合输送颗粒出料机的结构示意图,该图为图1的俯视图。Fig. 2 is a schematic structural view of the combined conveying particle discharger of the present invention, which is a top view of Fig. 1 .
图3为本发明涉及的组合输送颗粒出料机中喂料机构的结构示意图。Fig. 3 is a schematic structural view of the feeding mechanism in the combined conveying particle discharger of the present invention.
图4为本发明涉及的组合输送颗粒出料机中铲料斗的结构示意图。Fig. 4 is a schematic structural view of the shovel hopper in the combined conveying particle discharger of the present invention.
图5为本发明涉及的组合输送颗粒出料机中升降装置的结构示意图。Fig. 5 is a structural schematic diagram of the lifting device in the combined conveying particle discharger according to the present invention.
具体实施方式 Detailed ways
参见图1~图3,为本发明涉及的组合输送颗粒出料机的结构示意图。包括车盘5,车盘5为框架结构,所述车盘5上设行走轮4,所述车盘5后端上设支撑架6,并且通过支撑架6与倾斜的输送带3连接。所述输送带3的尾端连接出料口2,所述输送带3的前端连接铲料斗7。所述尾端、前端是以组合输送颗粒出料机的行进方向而确定。输送带3的前端也是较低端,输送带3的尾端也是较高端。所述铲料斗7内设有转动轴71,转动轴71的两端枢接于铲料斗7内。所述转动轴71上设有两组螺旋叶片,分别为第一、第二螺旋叶片组72、73,而且第一、第二螺旋叶片组72、73旋向相反,所述铲料斗7的前端为入料口77,所述第一、第二螺旋叶片组72、73之间为集中口74,所述输送带3前端延伸至所述集中口74的下方。Referring to Fig. 1 to Fig. 3, they are schematic structural diagrams of the combined conveying particle discharger involved in the present invention. Including a chassis 5, the chassis 5 is a frame structure, the trolley 5 is provided with a running wheel 4, and the rear end of the trolley 5 is provided with a support frame 6, and is connected with the
其中,所述入料口77为铲料斗7与散粮的接触面。见图3、图4,所述铲料斗7包括底板76和设于底板76边缘上的多块侧板75,所述侧板75围成所述入料口77。粮食颗粒通过入料口77进入铲料斗7,同时转动轴71旋转,带动两组螺旋叶片组72、73工作,粮食颗粒落入各叶片间,并沿转动轴71传送。由于两组螺旋叶片的旋向相反,因此粮食颗粒的输送方向是从两侧向中间聚拢,最后到达中间的集中口74。输送带3就在集中口74的下方,随后粮食颗粒进入输送带3上。根据散粮仓库工作环境恶劣,散粮杂质多的特点,本发明采用了双向喂料的方式,出口(即集中口)设于中间,即使有杂质进入,被传送到中间出口后,连同粮食颗粒一起落在输送带3上。一般的吸料机的工作要求相当高,很难适应灰尘大的环境。而如果采用了单向的喂料方式,由于出口设在一侧,杂质到了出口,容易发生堵塞,一般转动轴上覆麻绳,若杂质缠绕麻绳,会影响工作,甚至烧坏电机。另外请见下表,与吸料机、及单向绞龙机相比,本发明的产量大大有所提高,而且耗能很低。Wherein, the
表1组合输送颗粒出料机、吸粮机、单管绞龙各指标对照Table 1 Comparison of indicators for combined conveying granule discharge machine, grain suction machine, and single-pipe auger
所述铲料斗7的入料口77还罩有网套,起防护作用。The
所述铲料斗7为可升降铲料斗,所述输送带3分为第一输送带31、第二输送带32,其中第一输送带31前端与铲料斗7连接,第一输送带31的尾端与第二输送带32的前端铰接,第二输送带32固定在支撑架6上,第二输送带32的尾端与出料口2连接。The
参见图1、图5,所述输送带3分为第一输送带31、第二输送带32,所述第一、第二输送带31、32相互铰接,所述第一输送带31连接升降装置。所述升降装置包括第一电机9,第一、第二链轮11、12,第三、第四链轮13、14,所述第一、第三链轮11、13与第一电机9输出轴连接,所述第二、第四链轮12、14分别与第一、第二丝杆15、16的一端连接,所述第一、第二丝杆15、16的另一端分别通过第一、第二连杆17、18与第一输送带31连接。第一、第二丝杆15、16横设于车盘5上。当第一电机9驱动,带动第一、第三链轮11、13转动,随后递到第二、第四链轮12、14以及第一、第二丝杆15、16上,第一、第二丝杆15、16向前移动,再带动第一、第二连杆17、18以及第一输送带31,实现了铲料斗7的上下运动。链轮、丝杆、连杆均为对称设置。当需要调节输送带3与铲料斗7进料高度时,按动电动按钮在双丝杆推动下,即可达到升降目的。Referring to Fig. 1 and Fig. 5, the
所述行走轮4由第二电机10驱动,所述输送带3由第三电机8驱动。所述铲料斗7内的转动轴71通过链轮20、减速器与第四电机19连接,参见图2。The traveling wheel 4 is driven by a
所述出料口2通过旋转机构1与输送带3的尾端连接,并相对于输送带3的尾端作旋转运动。见图2,图中所示为出料口2的几个工作位置。The
另外,行走机构是通过两级变速驱动而成,比如说,由减速机通过带轮传送到齿轮箱变速装置上,然后由变速箱再传到驱动轴上,从而达到行走目的。根据本发明的工作特点,行走设有进、倒两档位及脚踩离合装置。In addition, the walking mechanism is driven by two-stage variable speed, for example, the reducer is transmitted to the gear box transmission device through the pulley, and then transmitted to the drive shaft by the gearbox, so as to achieve the purpose of walking. According to the working characteristics of the present invention, the walking is provided with forward and reverse gears and a pedal clutch device.
另外,所述第一、第二输送带31、32的传动采用皮带轮形式传动。结构简单,安装方便。第一、第二输送带31、32设于输送机机架内,所述输送机机架由钢材焊接而成。车盘5也由钢材焊接而成,第一、第二、第三电机9、10、8都安装在车盘5上。行走轮4为胶轮。In addition, the transmission of the first and
本发明涉及的组合输送颗粒出料机的产量有所提高,能耗有所降低,因此提高了工作效率和效益,降低了劳动力成本,以及维修和维护成本,当然,也提高了储粮安全。The output of the combined conveying granule discharging machine involved in the present invention is improved, and the energy consumption is reduced, so the work efficiency and benefits are improved, labor costs, repair and maintenance costs are reduced, and of course, the safety of grain storage is also improved.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103601002A (en) * | 2013-11-19 | 2014-02-26 | 安徽省界首市云龙粮机配套工程有限公司 | Self-propelled material bin discharger |
| CN103601001A (en) * | 2013-11-19 | 2014-02-26 | 安徽省界首市云龙粮机配套工程有限公司 | Feeding mechanism of self-propelled material bin discharger |
| CN104431732A (en) * | 2014-12-23 | 2015-03-25 | 宁波市江北新丰粮食机械有限公司 | Injecting type rice cake maker |
| CN105460631A (en) * | 2015-08-05 | 2016-04-06 | 富锦市立兴植保机械制造有限公司 | Grain collecting device |
| CN105460635A (en) * | 2015-08-05 | 2016-04-06 | 富锦市立兴植保机械制造有限公司 | Fully-automatic remote control self-propelled grain scraping and conveying machine |
| CN111634618A (en) * | 2020-06-14 | 2020-09-08 | 周兴明 | A height-adjustable feeder |
| CN117416699A (en) * | 2023-09-11 | 2024-01-19 | 安徽聚力粮机科技股份有限公司 | Intelligent out-of-warehouse machine based on large processing capacity |
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| CN2429502Y (en) * | 2000-06-28 | 2001-05-09 | 王荀 | Semiautomatic grain collecting apparatus |
| EP1516836A1 (en) * | 2003-09-16 | 2005-03-23 | Etablissements DENIS | Emptying device for a flat-bottomed silo |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103601002A (en) * | 2013-11-19 | 2014-02-26 | 安徽省界首市云龙粮机配套工程有限公司 | Self-propelled material bin discharger |
| CN103601001A (en) * | 2013-11-19 | 2014-02-26 | 安徽省界首市云龙粮机配套工程有限公司 | Feeding mechanism of self-propelled material bin discharger |
| CN103601002B (en) * | 2013-11-19 | 2016-03-02 | 安徽省界首市云龙粮机配套工程有限公司 | Self-propelled material discharging cabin machine |
| CN104431732A (en) * | 2014-12-23 | 2015-03-25 | 宁波市江北新丰粮食机械有限公司 | Injecting type rice cake maker |
| CN104431732B (en) * | 2014-12-23 | 2017-11-28 | 宁波市江北新丰粮食机械有限公司 | Note squeezes formula New Year cake preparation machine |
| CN105460631A (en) * | 2015-08-05 | 2016-04-06 | 富锦市立兴植保机械制造有限公司 | Grain collecting device |
| CN105460635A (en) * | 2015-08-05 | 2016-04-06 | 富锦市立兴植保机械制造有限公司 | Fully-automatic remote control self-propelled grain scraping and conveying machine |
| CN111634618A (en) * | 2020-06-14 | 2020-09-08 | 周兴明 | A height-adjustable feeder |
| CN117416699A (en) * | 2023-09-11 | 2024-01-19 | 安徽聚力粮机科技股份有限公司 | Intelligent out-of-warehouse machine based on large processing capacity |
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