CN209447039U - Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system - Google Patents
Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system Download PDFInfo
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- CN209447039U CN209447039U CN201920549948.0U CN201920549948U CN209447039U CN 209447039 U CN209447039 U CN 209447039U CN 201920549948 U CN201920549948 U CN 201920549948U CN 209447039 U CN209447039 U CN 209447039U
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- China
- Prior art keywords
- magnetic suspension
- mobile device
- module
- guide rail
- wireless charging
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Abstract
The utility model relates to a kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot systems, including electromagnetism guide rail, magnetic suspension mobile device, wireless charging stake, long-range host computer, electromagnetism guide rail is fixed on the hanger in Belt transport lane, and magnetic suspension mobile device is arranged on electromagnetism guide rail;Magnetic suspension mobile device is equipped with video camera, sensor, wireless video receiving module, wireless control transceiver module, magnetic suspension control module, wireless charging module;Wireless charging stake is fixed on one end of electromagnetism guide rail, electromagnetism guide rail control module, video receiving module, control transceiver module, wireless charging control module, PLC controller, ethernet interface module are equipped in wireless charging stake, ethernet interface module is connect by network interface with long-range host computer.The utility model has automatic tour, fault trace, wireless charging, magnetic suspension automatically walk control function, greatly reduction labor intensity of workers, improves detection effect.
Description
Technical field
The utility model relates to the unmanned videos of industry spot to make an inspection tour and failure automatic tracing machine people, specifically a kind of coal mine
Underground rubber conveyer failure automatic tracing magnetic suspension robot system.
Background technique
Currently, the fault detection of underground coal mine large size rubber conveyer largely uses personnel's timed patrol, due to making an inspection tour
Range is wide, and working environment is severe, there are problems that large labor intensity, make an inspection tour effect it is poor, cannot timely discovering device failure.And by
It can not be excluded in time in equipment fault, just will affect the conevying efficiency of rubber conveyer, can also bring safety hidden to staff
Suffer from.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of underground coal mine rubber conveyer failure automatic tracing magnetic
Suspension robot system has the function of automatic tour, the charging of failure automatic tracing, automated wireless, the control of magnetic suspension automatically walk
Can, labor intensity of workers can be greatly reduced, improve detection effect.
The technical solution adopted by the utility model to solve its technical problems is that:
A kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system, including electromagnetism guide rail, magnetcisuspension
Floating mobile device, the stake of magnetic suspension mobile device wireless charging, long-range host computer, electromagnetism guide rail are fixed on hanging in Belt transport lane
On frame, the position that conveyer belt needs to detect is corresponded to;Magnetic suspension mobile device is arranged on electromagnetism guide rail, left along electromagnetism guide rail
It moves right;Magnetic suspension mobile device is equipped with cabinet, and cabinet is equipped with video camera, sensor, is equipped with wireless video in cabinet
Transceiver module, wireless control transceiver module, magnetic suspension control module, wireless charging module;Magnetic suspension mobile device wireless charging
Stake is fixed on one end of electromagnetism guide rail, electromagnetism guide rail control module is equipped in the stake of magnetic suspension mobile device wireless charging, video is received
Send out module, control transceiver module, wireless charging control module, PLC controller, ethernet interface module, ethernet interface module
It is connect by network interface with long-range host computer.
The utility model by adopting the above technical scheme, compared with prior art, beneficial effect is:
Magnetic suspension mobile device carries camera and various failure detection sensors, carries out to the conveyor belt machine at scene real
When monitor, by personnel to the timed patrol of field device failure, be changed to robot judge automatically, automatic tracing, automatic locking and
Automatic video frequency acquisition, and the vision signal of collection in worksite and fault-signal are wirelessly emitted in charging pile, then
On-site signal is transferred to remote control center by industrial ethernet ring network, labor intensity of workers is greatly reduced, improves
Detection effect is truly realized the purpose of increasing efficiency by downsizing staff.
Further, the utility model preferred embodiment is as follows:
Electromagnetism guide rail is inverted T shaped guide rail, and inverted T shaped guide rail is equipped with T-type track electromagnetic coil;The case of magnetic suspension mobile device
Body top is equipped with open slot, and the medial surface of open slot is equipped with magnetic suspension mobile device electromagnetism corresponding with T-type track electromagnetic coil
Coil, magnetic suspension mobile device are hung on inverted T shaped guide rail by the open slot on its cabinet top.
The bottom of box of magnetic suspension mobile device is equipped with video camera, and the video camera is 360 degree of intrinsic safety type
Cradle head camera, video camera are connect with wireless video receiving module;The cabinet side of magnetic suspension mobile device is equipped with sensing
Device, the sensor include temperature sensor, smoke sensor device, sound transducer, humidity sensor, and sensor passes through data
Acquisition module is connect with wireless control transceiver module.
Magnetic suspension mobile device is equipped with chargeable 12V lithium battery, and chargeable 12V lithium battery connects wireless charging module, case
Body is equipped with wireless charging interface.
Magnetic suspension mobile device is equipped with the voltage detection module and current detection module of chargeable 12V lithium battery.
Magnetic suspension mobile device wireless charging stake is equipped with charging limit sensors, the charging limit sensors and magnetic
Wireless charging interface position on suspension mobile device cabinet is corresponding.
Detailed description of the invention
Fig. 1 is the magnetic suspension mobile device structural schematic diagram of the utility model embodiment;
Fig. 2 is the T-type electromagnetism guide rail structure schematic diagram of the utility model embodiment;
Fig. 3 is the assembling schematic diagram of magnetic suspension mobile device Yu T-type electromagnetism guide rail;
Fig. 4 is the A direction view in Fig. 3;
Fig. 5 is magnetic suspension mobile device, T-type electromagnetism guide rail, the signal of magnetic suspension mobile device wireless charging stake connection structure
Figure;
Fig. 6 is the functional framework figure of the utility model embodiment;
In figure: 1, cabinet;2, DC voltage detects instrument;3, direct current detection instrument;4, implosion guard instrumental observation
Window;5, temperature sensor;6, smoke sensor device;7, sound transducer;8, humidity sensor;9, video camera;10, wireless charging
Electrical interface;11, implosion guard wireless receiving and dispatching window;12, open slot;13, magnetic suspension mobile device electromagnetic coil;14, electromagnetism guide rail;
15, T-type track electromagnetic coil;16, magnetic suspension mobile device;17, magnetic suspension mobile device wireless charging stake;18, charging pile is solid
Determine snap-gauge;19, charging limit sensors fill;20, implosion guard observation window;21, implosion guard data wireless receiving and dispatching window;22, electric
Source interface;23, data output interface.
Specific embodiment
Referring to the drawings and the utility model is described in detail in embodiment.
Referring to Fig. 1-6, a kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system is led by electromagnetism
Rail 14, magnetic suspension mobile device 16, magnetic suspension mobile device wireless charging stake 17 and long-range host computer composition, electromagnetism guide rail 14 are solid
It is scheduled on the hanger in Belt transport lane, the position that corresponding conveyer belt needs to detect;Specifically, electromagnetism guide rail 14 uses
T-type guide rail, inverted T shaped guide rail are equipped with T-type track electromagnetic coil 15;Magnetic suspension mobile device 16 is equipped with cabinet 1,1 top of cabinet
Equipped with open slot 12, the medial surface of open slot 12 is equipped with magnetic suspension mobile device electromagnetism corresponding with T-type track electromagnetic coil 15
Coil 13, magnetic suspension mobile device 16 are hung on inverted T shaped guide rail by the open slot 12 on its 1 top of cabinet, and magnetic suspension is mobile
Device 16 is using between the magnetic field formed of magnetic suspension mobile device electromagnetic coil 13 and the magnetic field of the formation of T-type track electromagnetic coil 15
Generated mutual expelling force is moved left and right along electromagnetism guide rail 14.Magnetic suspension is mobile without using current swivel bearing, transmission gear
With the mechanical components such as synchronous belt, so as to avoid because metal power-driven caused by subsurface environment humidity mechanical mechanism corrosion,
Phenomena such as abrasion.
Wireless video receiving module, wireless control transceiver module, magnetic suspension are equipped in the cabinet 1 of magnetic suspension mobile device 16
Control module, chargeable 12V lithium battery, wireless charging module, voltage detection module and current detection module, the bottom of cabinet 1
Equipped with video camera 9, which uses 360 degree of cradle head cameras of intrinsic safety type, video camera 9 and wireless video
Transceiver module connection;The side of cabinet 1 is equipped with various sensors, including temperature sensor 5, smoke sensor device 6, sound transducer
7, humidity sensor 8, various sensors are connect by data acquisition module with wireless control transceiver module.
1 side of cabinet of magnetic suspension mobile device 16 is additionally provided with implosion guard instrumental observation window 3, passes through implosion guard instrument
Observation window 3 can observe the detection instrument 2 of the DC voltage built in cabinet 1 and direct current detection instrument 3;The rear portion of cabinet 1 is set
There is wireless charging electrical interface 10, wireless charging interface 10 connects wireless charging module and chargeable 12V lithium battery, passes through wireless charging
Interface 10 is the charging of chargeable 12V lithium battery;The rear portion of cabinet 1 is additionally provided with implosion guard wireless receiving and dispatching window 11.
Magnetic suspension mobile device wireless charging stake 17 is fixed on one end of electromagnetism guide rail 14 by charging pile fixing chuck plate 18,
Electromagnetism guide rail control module, video receiving module, control transceiver module, nothing are equipped in magnetic suspension mobile device wireless charging stake 17
Line charge electric control module, PLC controller, ethernet interface module, electromagnetism guide rail control module, video receiving module, control are received
Hair module, wireless charging control module are connected to PLC controller, connect ethernet interface module, Ethernet by PLC controller
Interface module connects long-range host computer by network interface.
The front of magnetic suspension mobile device wireless charging stake 17 is equipped with charging limit sensors 19, and charge limit sensors 19
It is corresponding with 10 position of wireless charging interface on the cabinet 1 of magnetic suspension mobile device 16;Magnetic suspension mobile device wireless charging
The side of stake 17 is equipped with implosion guard observation window 20 and implosion guard data wireless receiving and dispatching window 21;Magnetic suspension mobile device wireless charging
Electric 17 rear portion of stake is equipped with power interface 22 and data output interface 23,22 connecting mine DC power supply of power interface, and Ethernet connects
Mouth mold block is connect by data output interface 23 and network interface with long-range host computer.
Voltage detection module and current detection module in magnetic suspension mobile device 16 carry out chargeable 12V lithium battery real
When detect, magnetic suspension mobile device 16 is close from trend magnetic suspension mobile device wireless charging stake 17 when the batteries are low, when
When charging limit sensors 19 detect that magnetic suspension mobile device 16 reaches charge position, start to carry out wireless charging;Work as magnetcisuspension
When electric power detection discovery 12V electric quantity of lithium battery in floating mobile device 16 reaches the upper limit and stop charging;Magnetic suspension mobile device
It is left automatically after 16 charging completes and starts then to execute original operating instruction.
Magnetic suspension mobile device 16 is the key component of robot system, is responsible for the execution and movement of on-site data gathering,
It carries video camera 9 and various sensors move back and forth walking on electromagnetism guide rail 14, using various sensors to scene
Work condition environment is measured in real time, when detecting the collected data of live institute and data generation in original database is significantly inclined
From when, then be considered as and break down, magnetic suspension mobile device 16 is then automatically moved near fault data source, video camera 9
Fault point is directed at simultaneously to be shot;Magnetic suspension mobile device 16 not in the event of failure can also by take the photograph in advance the program set from
It is dynamic to make an inspection tour;All signals that magnetic suspension mobile device 16 arrives collection in worksite are received by wireless video receiving module and wireless control
Module is sent out, the video receiving module in magnetic suspension mobile device wireless charging stake 17 is sent to, on control transceiver module, is counted
It is judged that, analysis and handle and execute.
Magnetic suspension mobile device wireless charging stake 17 is the control axis of entire robot system, is responsible for the mobile dress of magnetic suspension
Set 16 control instructions receipts and hair and various sensors acquisition data processing, analysis, judgement and execution;Video is received simultaneously
The vision signal that camera 9 is sent back to;All data can be by 23 access industrial ethernet ring network of data output interface and by data
It is transferred to remote control center, carries out the processing of data Centralized Monitoring.
Magnetic suspension mobile device wireless charging stake 17 wirelessly receives the control that long-range host computer interface is sent and refers to
It enables, and is moved to the left or right automatically by instruction requirement magnetic suspension mobile device 16 along electromagnetism guide rail 14, is moved to corresponding
Auto-returned or stopping are required according to instruction after limit point.
The cabinet 1 of magnetic suspension mobile device 16 and the shell of magnetic suspension mobile device wireless charging stake 17 be not all using
Rust steel intrinsic safety type connects structure.
The above is only the preferred feasible embodiment of the utility model, not thereby limits to the power of the utility model
Sharp range, it is all with the variation of equivalent structure made by the utility model specification and accompanying drawing content, it is both contained in the utility model
Interest field within.
Claims (6)
1. a kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system, including electromagnetism guide rail, magnetic suspension
Mobile device, the stake of magnetic suspension mobile device wireless charging, long-range host computer, it is characterised in that: electromagnetism guide rail is fixed on adhesive tape fortune
On hanger in defeated lane, the position that conveyer belt needs to detect is corresponded to;Magnetic suspension mobile device is arranged on electromagnetism guide rail, edge
Electromagnetism guide rail moves left and right;Magnetic suspension mobile device is equipped with cabinet, and cabinet is equipped with video camera, sensor, sets in cabinet
There are wireless video receiving module, wireless control transceiver module, magnetic suspension control module, wireless charging module;The mobile dress of magnetic suspension
One end that wireless charging stake is fixed on electromagnetism guide rail is set, electromagnetism guide rail is equipped in the stake of magnetic suspension mobile device wireless charging and controls mould
Block, video receiving module, control transceiver module, wireless charging control module, PLC controller, ethernet interface module, Ethernet
Interface module is connect by network interface with long-range host computer.
2. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special
Sign is: electromagnetism guide rail is inverted T shaped guide rail, and inverted T shaped guide rail is equipped with T-type track electromagnetic coil;The case of magnetic suspension mobile device
Body top is equipped with open slot, and the medial surface of open slot is equipped with magnetic suspension mobile device electromagnetism corresponding with T-type track electromagnetic coil
Coil, magnetic suspension mobile device are hung on inverted T shaped guide rail by the open slot on its cabinet top.
3. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special
Sign is: the bottom of box of magnetic suspension mobile device is equipped with video camera, and the video camera is 360 degree of clouds of intrinsic safety type
Platform camera, video camera are connect with wireless video receiving module;The cabinet side of magnetic suspension mobile device is equipped with sensor,
The sensor includes temperature sensor, smoke sensor device, sound transducer, humidity sensor, and sensor is adopted by data
Collection module is connect with wireless control transceiver module.
4. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special
Sign is: magnetic suspension mobile device is equipped with chargeable 12V lithium battery, and chargeable 12V lithium battery connects wireless charging module, cabinet
It is equipped with wireless charging interface.
5. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 4, special
Sign is: magnetic suspension mobile device is equipped with the voltage detection module and current detection module of chargeable 12V lithium battery.
6. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special
Sign is: magnetic suspension mobile device wireless charging stake is equipped with charging limit sensors, the charging limit sensors and magnetic
Wireless charging interface position on suspension mobile device cabinet is corresponding.
Priority Applications (1)
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CN201920549948.0U CN209447039U (en) | 2019-04-22 | 2019-04-22 | Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system |
Applications Claiming Priority (1)
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CN201920549948.0U CN209447039U (en) | 2019-04-22 | 2019-04-22 | Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system |
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Publication Number | Publication Date |
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CN209447039U true CN209447039U (en) | 2019-09-27 |
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CN201920549948.0U Expired - Fee Related CN209447039U (en) | 2019-04-22 | 2019-04-22 | Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109976353A (en) * | 2019-04-22 | 2019-07-05 | 开滦(集团)有限责任公司电信分公司 | Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system |
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2019
- 2019-04-22 CN CN201920549948.0U patent/CN209447039U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109976353A (en) * | 2019-04-22 | 2019-07-05 | 开滦(集团)有限责任公司电信分公司 | Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190927 Termination date: 20210422 |