CN209447039U - Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system - Google Patents

Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system Download PDF

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Publication number
CN209447039U
CN209447039U CN201920549948.0U CN201920549948U CN209447039U CN 209447039 U CN209447039 U CN 209447039U CN 201920549948 U CN201920549948 U CN 201920549948U CN 209447039 U CN209447039 U CN 209447039U
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China
Prior art keywords
magnetic suspension
mobile device
module
guide rail
wireless charging
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Expired - Fee Related
Application number
CN201920549948.0U
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Chinese (zh)
Inventor
龙大鹏
王满福
甘得泉
刘建文
吴博兴
夏文洲
袁志金
闫萍
马龙
王保德
苗祥
董辉
杨青山
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Kailuan (group) Co Ltd Telecom Branch
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Kailuan (group) Co Ltd Telecom Branch
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Priority to CN201920549948.0U priority Critical patent/CN209447039U/en
Application granted granted Critical
Publication of CN209447039U publication Critical patent/CN209447039U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot systems, including electromagnetism guide rail, magnetic suspension mobile device, wireless charging stake, long-range host computer, electromagnetism guide rail is fixed on the hanger in Belt transport lane, and magnetic suspension mobile device is arranged on electromagnetism guide rail;Magnetic suspension mobile device is equipped with video camera, sensor, wireless video receiving module, wireless control transceiver module, magnetic suspension control module, wireless charging module;Wireless charging stake is fixed on one end of electromagnetism guide rail, electromagnetism guide rail control module, video receiving module, control transceiver module, wireless charging control module, PLC controller, ethernet interface module are equipped in wireless charging stake, ethernet interface module is connect by network interface with long-range host computer.The utility model has automatic tour, fault trace, wireless charging, magnetic suspension automatically walk control function, greatly reduction labor intensity of workers, improves detection effect.

Description

Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system
Technical field
The utility model relates to the unmanned videos of industry spot to make an inspection tour and failure automatic tracing machine people, specifically a kind of coal mine Underground rubber conveyer failure automatic tracing magnetic suspension robot system.
Background technique
Currently, the fault detection of underground coal mine large size rubber conveyer largely uses personnel's timed patrol, due to making an inspection tour Range is wide, and working environment is severe, there are problems that large labor intensity, make an inspection tour effect it is poor, cannot timely discovering device failure.And by It can not be excluded in time in equipment fault, just will affect the conevying efficiency of rubber conveyer, can also bring safety hidden to staff Suffer from.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of underground coal mine rubber conveyer failure automatic tracing magnetic Suspension robot system has the function of automatic tour, the charging of failure automatic tracing, automated wireless, the control of magnetic suspension automatically walk Can, labor intensity of workers can be greatly reduced, improve detection effect.
The technical solution adopted by the utility model to solve its technical problems is that:
A kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system, including electromagnetism guide rail, magnetcisuspension Floating mobile device, the stake of magnetic suspension mobile device wireless charging, long-range host computer, electromagnetism guide rail are fixed on hanging in Belt transport lane On frame, the position that conveyer belt needs to detect is corresponded to;Magnetic suspension mobile device is arranged on electromagnetism guide rail, left along electromagnetism guide rail It moves right;Magnetic suspension mobile device is equipped with cabinet, and cabinet is equipped with video camera, sensor, is equipped with wireless video in cabinet Transceiver module, wireless control transceiver module, magnetic suspension control module, wireless charging module;Magnetic suspension mobile device wireless charging Stake is fixed on one end of electromagnetism guide rail, electromagnetism guide rail control module is equipped in the stake of magnetic suspension mobile device wireless charging, video is received Send out module, control transceiver module, wireless charging control module, PLC controller, ethernet interface module, ethernet interface module It is connect by network interface with long-range host computer.
The utility model by adopting the above technical scheme, compared with prior art, beneficial effect is:
Magnetic suspension mobile device carries camera and various failure detection sensors, carries out to the conveyor belt machine at scene real When monitor, by personnel to the timed patrol of field device failure, be changed to robot judge automatically, automatic tracing, automatic locking and Automatic video frequency acquisition, and the vision signal of collection in worksite and fault-signal are wirelessly emitted in charging pile, then On-site signal is transferred to remote control center by industrial ethernet ring network, labor intensity of workers is greatly reduced, improves Detection effect is truly realized the purpose of increasing efficiency by downsizing staff.
Further, the utility model preferred embodiment is as follows:
Electromagnetism guide rail is inverted T shaped guide rail, and inverted T shaped guide rail is equipped with T-type track electromagnetic coil;The case of magnetic suspension mobile device Body top is equipped with open slot, and the medial surface of open slot is equipped with magnetic suspension mobile device electromagnetism corresponding with T-type track electromagnetic coil Coil, magnetic suspension mobile device are hung on inverted T shaped guide rail by the open slot on its cabinet top.
The bottom of box of magnetic suspension mobile device is equipped with video camera, and the video camera is 360 degree of intrinsic safety type Cradle head camera, video camera are connect with wireless video receiving module;The cabinet side of magnetic suspension mobile device is equipped with sensing Device, the sensor include temperature sensor, smoke sensor device, sound transducer, humidity sensor, and sensor passes through data Acquisition module is connect with wireless control transceiver module.
Magnetic suspension mobile device is equipped with chargeable 12V lithium battery, and chargeable 12V lithium battery connects wireless charging module, case Body is equipped with wireless charging interface.
Magnetic suspension mobile device is equipped with the voltage detection module and current detection module of chargeable 12V lithium battery.
Magnetic suspension mobile device wireless charging stake is equipped with charging limit sensors, the charging limit sensors and magnetic Wireless charging interface position on suspension mobile device cabinet is corresponding.
Detailed description of the invention
Fig. 1 is the magnetic suspension mobile device structural schematic diagram of the utility model embodiment;
Fig. 2 is the T-type electromagnetism guide rail structure schematic diagram of the utility model embodiment;
Fig. 3 is the assembling schematic diagram of magnetic suspension mobile device Yu T-type electromagnetism guide rail;
Fig. 4 is the A direction view in Fig. 3;
Fig. 5 is magnetic suspension mobile device, T-type electromagnetism guide rail, the signal of magnetic suspension mobile device wireless charging stake connection structure Figure;
Fig. 6 is the functional framework figure of the utility model embodiment;
In figure: 1, cabinet;2, DC voltage detects instrument;3, direct current detection instrument;4, implosion guard instrumental observation Window;5, temperature sensor;6, smoke sensor device;7, sound transducer;8, humidity sensor;9, video camera;10, wireless charging Electrical interface;11, implosion guard wireless receiving and dispatching window;12, open slot;13, magnetic suspension mobile device electromagnetic coil;14, electromagnetism guide rail; 15, T-type track electromagnetic coil;16, magnetic suspension mobile device;17, magnetic suspension mobile device wireless charging stake;18, charging pile is solid Determine snap-gauge;19, charging limit sensors fill;20, implosion guard observation window;21, implosion guard data wireless receiving and dispatching window;22, electric Source interface;23, data output interface.
Specific embodiment
Referring to the drawings and the utility model is described in detail in embodiment.
Referring to Fig. 1-6, a kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system is led by electromagnetism Rail 14, magnetic suspension mobile device 16, magnetic suspension mobile device wireless charging stake 17 and long-range host computer composition, electromagnetism guide rail 14 are solid It is scheduled on the hanger in Belt transport lane, the position that corresponding conveyer belt needs to detect;Specifically, electromagnetism guide rail 14 uses T-type guide rail, inverted T shaped guide rail are equipped with T-type track electromagnetic coil 15;Magnetic suspension mobile device 16 is equipped with cabinet 1,1 top of cabinet Equipped with open slot 12, the medial surface of open slot 12 is equipped with magnetic suspension mobile device electromagnetism corresponding with T-type track electromagnetic coil 15 Coil 13, magnetic suspension mobile device 16 are hung on inverted T shaped guide rail by the open slot 12 on its 1 top of cabinet, and magnetic suspension is mobile Device 16 is using between the magnetic field formed of magnetic suspension mobile device electromagnetic coil 13 and the magnetic field of the formation of T-type track electromagnetic coil 15 Generated mutual expelling force is moved left and right along electromagnetism guide rail 14.Magnetic suspension is mobile without using current swivel bearing, transmission gear With the mechanical components such as synchronous belt, so as to avoid because metal power-driven caused by subsurface environment humidity mechanical mechanism corrosion, Phenomena such as abrasion.
Wireless video receiving module, wireless control transceiver module, magnetic suspension are equipped in the cabinet 1 of magnetic suspension mobile device 16 Control module, chargeable 12V lithium battery, wireless charging module, voltage detection module and current detection module, the bottom of cabinet 1 Equipped with video camera 9, which uses 360 degree of cradle head cameras of intrinsic safety type, video camera 9 and wireless video Transceiver module connection;The side of cabinet 1 is equipped with various sensors, including temperature sensor 5, smoke sensor device 6, sound transducer 7, humidity sensor 8, various sensors are connect by data acquisition module with wireless control transceiver module.
1 side of cabinet of magnetic suspension mobile device 16 is additionally provided with implosion guard instrumental observation window 3, passes through implosion guard instrument Observation window 3 can observe the detection instrument 2 of the DC voltage built in cabinet 1 and direct current detection instrument 3;The rear portion of cabinet 1 is set There is wireless charging electrical interface 10, wireless charging interface 10 connects wireless charging module and chargeable 12V lithium battery, passes through wireless charging Interface 10 is the charging of chargeable 12V lithium battery;The rear portion of cabinet 1 is additionally provided with implosion guard wireless receiving and dispatching window 11.
Magnetic suspension mobile device wireless charging stake 17 is fixed on one end of electromagnetism guide rail 14 by charging pile fixing chuck plate 18, Electromagnetism guide rail control module, video receiving module, control transceiver module, nothing are equipped in magnetic suspension mobile device wireless charging stake 17 Line charge electric control module, PLC controller, ethernet interface module, electromagnetism guide rail control module, video receiving module, control are received Hair module, wireless charging control module are connected to PLC controller, connect ethernet interface module, Ethernet by PLC controller Interface module connects long-range host computer by network interface.
The front of magnetic suspension mobile device wireless charging stake 17 is equipped with charging limit sensors 19, and charge limit sensors 19 It is corresponding with 10 position of wireless charging interface on the cabinet 1 of magnetic suspension mobile device 16;Magnetic suspension mobile device wireless charging The side of stake 17 is equipped with implosion guard observation window 20 and implosion guard data wireless receiving and dispatching window 21;Magnetic suspension mobile device wireless charging Electric 17 rear portion of stake is equipped with power interface 22 and data output interface 23,22 connecting mine DC power supply of power interface, and Ethernet connects Mouth mold block is connect by data output interface 23 and network interface with long-range host computer.
Voltage detection module and current detection module in magnetic suspension mobile device 16 carry out chargeable 12V lithium battery real When detect, magnetic suspension mobile device 16 is close from trend magnetic suspension mobile device wireless charging stake 17 when the batteries are low, when When charging limit sensors 19 detect that magnetic suspension mobile device 16 reaches charge position, start to carry out wireless charging;Work as magnetcisuspension When electric power detection discovery 12V electric quantity of lithium battery in floating mobile device 16 reaches the upper limit and stop charging;Magnetic suspension mobile device It is left automatically after 16 charging completes and starts then to execute original operating instruction.
Magnetic suspension mobile device 16 is the key component of robot system, is responsible for the execution and movement of on-site data gathering, It carries video camera 9 and various sensors move back and forth walking on electromagnetism guide rail 14, using various sensors to scene Work condition environment is measured in real time, when detecting the collected data of live institute and data generation in original database is significantly inclined From when, then be considered as and break down, magnetic suspension mobile device 16 is then automatically moved near fault data source, video camera 9 Fault point is directed at simultaneously to be shot;Magnetic suspension mobile device 16 not in the event of failure can also by take the photograph in advance the program set from It is dynamic to make an inspection tour;All signals that magnetic suspension mobile device 16 arrives collection in worksite are received by wireless video receiving module and wireless control Module is sent out, the video receiving module in magnetic suspension mobile device wireless charging stake 17 is sent to, on control transceiver module, is counted It is judged that, analysis and handle and execute.
Magnetic suspension mobile device wireless charging stake 17 is the control axis of entire robot system, is responsible for the mobile dress of magnetic suspension Set 16 control instructions receipts and hair and various sensors acquisition data processing, analysis, judgement and execution;Video is received simultaneously The vision signal that camera 9 is sent back to;All data can be by 23 access industrial ethernet ring network of data output interface and by data It is transferred to remote control center, carries out the processing of data Centralized Monitoring.
Magnetic suspension mobile device wireless charging stake 17 wirelessly receives the control that long-range host computer interface is sent and refers to It enables, and is moved to the left or right automatically by instruction requirement magnetic suspension mobile device 16 along electromagnetism guide rail 14, is moved to corresponding Auto-returned or stopping are required according to instruction after limit point.
The cabinet 1 of magnetic suspension mobile device 16 and the shell of magnetic suspension mobile device wireless charging stake 17 be not all using Rust steel intrinsic safety type connects structure.
The above is only the preferred feasible embodiment of the utility model, not thereby limits to the power of the utility model Sharp range, it is all with the variation of equivalent structure made by the utility model specification and accompanying drawing content, it is both contained in the utility model Interest field within.

Claims (6)

1. a kind of underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system, including electromagnetism guide rail, magnetic suspension Mobile device, the stake of magnetic suspension mobile device wireless charging, long-range host computer, it is characterised in that: electromagnetism guide rail is fixed on adhesive tape fortune On hanger in defeated lane, the position that conveyer belt needs to detect is corresponded to;Magnetic suspension mobile device is arranged on electromagnetism guide rail, edge Electromagnetism guide rail moves left and right;Magnetic suspension mobile device is equipped with cabinet, and cabinet is equipped with video camera, sensor, sets in cabinet There are wireless video receiving module, wireless control transceiver module, magnetic suspension control module, wireless charging module;The mobile dress of magnetic suspension One end that wireless charging stake is fixed on electromagnetism guide rail is set, electromagnetism guide rail is equipped in the stake of magnetic suspension mobile device wireless charging and controls mould Block, video receiving module, control transceiver module, wireless charging control module, PLC controller, ethernet interface module, Ethernet Interface module is connect by network interface with long-range host computer.
2. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special Sign is: electromagnetism guide rail is inverted T shaped guide rail, and inverted T shaped guide rail is equipped with T-type track electromagnetic coil;The case of magnetic suspension mobile device Body top is equipped with open slot, and the medial surface of open slot is equipped with magnetic suspension mobile device electromagnetism corresponding with T-type track electromagnetic coil Coil, magnetic suspension mobile device are hung on inverted T shaped guide rail by the open slot on its cabinet top.
3. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special Sign is: the bottom of box of magnetic suspension mobile device is equipped with video camera, and the video camera is 360 degree of clouds of intrinsic safety type Platform camera, video camera are connect with wireless video receiving module;The cabinet side of magnetic suspension mobile device is equipped with sensor, The sensor includes temperature sensor, smoke sensor device, sound transducer, humidity sensor, and sensor is adopted by data Collection module is connect with wireless control transceiver module.
4. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special Sign is: magnetic suspension mobile device is equipped with chargeable 12V lithium battery, and chargeable 12V lithium battery connects wireless charging module, cabinet It is equipped with wireless charging interface.
5. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 4, special Sign is: magnetic suspension mobile device is equipped with the voltage detection module and current detection module of chargeable 12V lithium battery.
6. underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system according to claim 1, special Sign is: magnetic suspension mobile device wireless charging stake is equipped with charging limit sensors, the charging limit sensors and magnetic Wireless charging interface position on suspension mobile device cabinet is corresponding.
CN201920549948.0U 2019-04-22 2019-04-22 Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system Expired - Fee Related CN209447039U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920549948.0U CN209447039U (en) 2019-04-22 2019-04-22 Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920549948.0U CN209447039U (en) 2019-04-22 2019-04-22 Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system

Publications (1)

Publication Number Publication Date
CN209447039U true CN209447039U (en) 2019-09-27

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ID=68034643

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Application Number Title Priority Date Filing Date
CN201920549948.0U Expired - Fee Related CN209447039U (en) 2019-04-22 2019-04-22 Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109976353A (en) * 2019-04-22 2019-07-05 开滦(集团)有限责任公司电信分公司 Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109976353A (en) * 2019-04-22 2019-07-05 开滦(集团)有限责任公司电信分公司 Underground coal mine rubber conveyer failure automatic tracing magnetic suspension robot system

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20190927

Termination date: 20210422