CN209431851U - A kind of big specification foamed ceramic roller kilns device - Google Patents

A kind of big specification foamed ceramic roller kilns device Download PDF

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Publication number
CN209431851U
CN209431851U CN201821673811.8U CN201821673811U CN209431851U CN 209431851 U CN209431851 U CN 209431851U CN 201821673811 U CN201821673811 U CN 201821673811U CN 209431851 U CN209431851 U CN 209431851U
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section
kiln
cooling section
slow cooling
firing
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潘建环
彭星星
陈水福
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Keda Industrial Group Co Ltd
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Keda Clean Energy Co Ltd
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Abstract

The utility model relates to a kind of big specification foamed ceramic roller kilns devices, including the kiln for placing product, the kiln furnitures inside the kiln, the burner being arranged on the kiln and the pumping air-heater for realizing kiln internal heat circulation;The kiln includes the smoke evacuation section set gradually, firing section and cooling section, and the length of the cooling section is greater than the sum of the length of the smoke evacuation section and the firing section;The cooling section includes the quench zone set gradually, slow cooling section and rapid cooling section;The pumping air-heater is located at the slow cooling section.Big specification foamed ceramic roller kilns device provided by the utility model, pass through the distribution of lengths of smoke evacuation section, firing section and cooling section, it realizes and the time of smoke evacuation, firing and cooling is controlled, realize that hot air circulation is cooling by taking out air-heater again, while guaranteeing the Forming Quality of product, recycling for the energy is realized, it is energy saving.

Description

A kind of big specification foamed ceramic roller kilns device
Technical field
The utility model relates to a kind of technical field of ceramic equipment, and in particular, to a kind of big specification foamed ceramic roller Road kiln device.
Background technique
Foamed ceramic is a kind of mainly former with solid wastes levels such as polishing slag, coal ash cinder, waste material of stone, tailings Material, using advanced production technology and foaming technique, the closed pore ceramic material through high porosity made of high-temperature roasting is a kind of Turn waste into wealth, the green building material of environmental protection and energy saving.Foamed ceramic is suitable for building exterior wall heat preserving, fire-blocking belt, and sound-deadening and noise-reducing is built Build self-heat conserving cold-heat bridge processing etc., compared with traditional external-wall heat-insulation material, foamed ceramic have density is light, pyroconductivity is low, Therefore the superior functions such as high tensile, high resistance to compression, fire prevention, high temperature resistant, ageing-resistant can be widely applied to sound insulation partition, exterior wall is protected The places such as warm heat-insulated, assembled villa, subway.
When being used to build fabricated construction due to foamed ceramic product, specification is all larger, and it is preceding in powder to enter kiln roasting Shape is needed by high-temperature heating, so that the foaming agent of the inside reacts with other raw materials, can form a kind of closed pore ceramics Material.The foamed ceramic of big specification is since its specification is big, excessively slow to influence production again in too fast the phenomenon that being easy to appear cracking of annealing Efficiency.
Based on the problem in above-mentioned foamed ceramic production process, it is necessary to propose one kind and its manufacturing technique requirent mutual The roller kilns device matched solves problem above.
The utility model proposes a kind of big specification foamed ceramic roller kilns devices, by each stage length and burner Layout scenarios obtain the foamed ceramic of function admirable so that roller kilns device is mutually matched with production technology.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of big specification foamed ceramic roller kilns devices, by right The layout scenarios of each stage length and burner obtain function admirable so that roller kilns device is mutually matched with production technology Foamed ceramic.
In order to solve the above-mentioned technical problem, the utility model proposes a kind of big specification foamed ceramic roller kilns device, packets It includes the kiln for placing product, the kiln furnitures inside the kiln, the burner being arranged on the kiln and realizes kiln The pumping air-heater of furnace interior recycle heat;
The kiln includes the smoke evacuation section set gradually, firing section and cooling section, and the length of the cooling section is greater than institute State the sum of the length of smoke evacuation section and the firing section;
The cooling section includes the quench zone set gradually, slow cooling section and rapid cooling section;
The pumping air-heater is located at the slow cooling section, and the heat of the quench zone and rapid cooling intersegmental part is evacuated in proportion Inside the slow cooling section;
The burner is located at least in the firing section.
Preferably, the length of the smoke evacuation section accounts for the 5%-7% of the kiln total length;
The length of the firing section accounts for the 40%-43% of the kiln total length;
The length of the cooling section accounts for the 50%-55% of the kiln total length.
Preferably, the firing section includes the preheating section set gradually, high temperature section and firing back segment, the firing section In each stage be provided with the burner.
Preferably, the burner length of the preheating section accounts for the 15%-18% of firing all burner total lengths of section;
The burner length of the high temperature section accounts for the 78%-80% of firing all burner total lengths of section.
Preferably, the quench zone has just been transitioned at the slow cooling section and has been additionally provided with burner.
Preferably, the slow cooling section includes the front slow cooling section, middle part slow cooling section and rear portion slow cooling section set gradually.
Preferably, the front slow cooling section is equipped with the steel pipe through the quench zone, and the steel pipe is from the front slow cooling The side of section enters inside it, then stretches out from the other side of the front slow cooling section.
Preferably, the middle part slow cooling section, which is equipped with, takes out air-heater;
The pumping air-heater includes hot air inlet, with cold air outlet and air outlet;
The hot air inlet extracts the hot wind inside the quench zone, described to extract the rapid cooling intersegmental part with cold air outlet Cold wind, the hot wind entered through the hot air inlet and after being mutually mixed through the cold wind entered with cold air outlet, by out Air port enters inside the middle part slow cooling section;
It is squeezed into kiln into the mixing wind inside the middle part slow cooling section from the two sides up and down of product.
Preferably, the quantity for taking out air-heater is two, is respectively positioned on the middle part slow cooling section;
The temperature that the pumping air-heater of the quench zone is passed through the mixing wind inside kiln is 250-320 DEG C;
The temperature for being passed through the mixing wind inside kiln close to the pumping air-heater of the rapid cooling section is 150-250 DEG C.
Preferably, the kiln furnitures are spliced by muti-piece cordierite and mullite plate;
The bottom of the kiln furnitures is additionally provided with backing plate, the backing plate include along kiln length direction setting silicon carbide it is big Beam and the silicon carbide girder on the silicon carbide crossbeam;
The kiln furnitures are located on at least two silicon carbide girders.
Compared with prior art, the utility model has the beneficial effects that:
1, big specification foamed ceramic roller kilns device provided by the utility model passes through smoke evacuation section, firing section and cooling The distribution of lengths of section is realized and is controlled the time of smoke evacuation, firing and cooling, then realizes that hot air circulation is cooling by pumping air-heater, While guaranteeing the Forming Quality of product, recycling for the energy is realized, it is energy saving.
2, big specification foamed ceramic roller kilns device provided by the utility model, smoke evacuation section, firing section and cooling section are pressed It is configured according to aforementioned proportion, since cloth is in powdered, moisture content is low, and entering kiln, there is no cracking phenomenas, in smoke evacuation time mistake Cheng Zhong, it is too long that cloth is easy to cause to lose, therefore the time of smoke evacuation section is shortened herein, the damage of cloth is prevented while smoke evacuation It loses.
3, it is big and thick to roast molding small product size for big specification foamed ceramic roller kilns device provided by the utility model The phenomenon that degree is big, and cooling velocity is too fast, is easy to appear cracking, increases the length of cooling section, thus when increasing cooling herein Between, it cracks for preventing, guarantees the ratio of briquetting of product.
4, big specification foamed ceramic roller kilns device provided by the utility model takes out air-heater and extracts a part of quench zone Hot wind and a part of rapid cooling section cold wind, be passed through inside the middle part slow cooling section, guarantee the air balance inside entire kiln And pressure balance, on the one hand guarantee the cooling requirement that product is rationally burnt into, realizes the recycling of hot wind, it is energy saving, it is another Aspect guarantees kiln internal pressure balance, prevents the air-flow inside kiln from flowing backwards.
Detailed description of the invention
Fig. 1 is the block diagram of the big specification foamed ceramic roller kilns device of the utility model;
Fig. 2 is the schematic diagram of the section structure of the high temperature section of the big specification foamed ceramic roller kilns device of the utility model;
Fig. 3 is the product firing temperature curve in the kiln of the big specification foamed ceramic roller kilns device of the utility model.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution of the utility model, with reference to the accompanying drawing with it is excellent Selecting embodiment, the utility model is described in further detail.
Referring to shown in attached drawing 1 to attached drawing 2, a kind of big specification foamed ceramic roller kilns device, including for placing product Kiln 1, the kiln furnitures 2 inside the kiln, the burner 3 being arranged on the kiln 1 and realize 1 internal heat of kiln The pumping air-heater 4 of circulation;
The kiln 1 includes the smoke evacuation section 11 set gradually, firing section 12 and cooling section 13, the length of the cooling section 13 Degree is greater than the sum of the length of the smoke evacuation section 11 and the firing section 12;
The cooling section 13 includes quench zone 131, slow cooling section 132 and the rapid cooling section 133 set gradually;
The pumping air-heater 4 is located at the slow cooling section 132, by the heat inside the quench zone 131 and rapid cooling section 133 It is evacuated to inside the slow cooling section 132 in proportion;
The burner 3 is located at least in the firing section 12.
It is equipped with several roller sticks 14 inside the kiln 1, is convenient for transmission product, so that product is by the roller stick 14 described It is mobile according to mobile speed inside kiln 1, guarantee that product is successively discharged fume, is burnt into and cooled down, forms foamed ceramic.
The kiln 1 includes the smoke evacuation section 11 set gradually, firing section 12 and cooling section 13, and smoke evacuation section 11 is for arranging Cigarette;It is burnt into section 12 and is used for roasted product, make its molding;Cooling section 13 is for cooling down product, before foamed ceramic molding, cloth In powdered, moisture content is low, roasts that molding small product size is larger and thickness is big, needs longer cooling time, otherwise holds Easily the phenomenon that crack, thus the length of the cooling section 13 be greater than the smoke evacuation section 11 and the length for being burnt into section 12 it With, for lengthen roasting molding after product cooling time, prevent from cracking, guarantee the ratio of briquetting of foamed ceramic.In the present embodiment, The length of the smoke evacuation section 11 accounts for the 5%-7% of 1 total length of kiln, specifically, the length of the smoke evacuation section 11 account for it is described 5.5%, 6.0% or the 6.5% of 1 total length of kiln.The length of the firing section 12 accounts for the 40%- of 1 total length of kiln 43%, specially 40.5%, 41.0%, 41.5%, 42.0% or 42.5%.It is total that the length of the cooling section 13 accounts for the kiln The 50%-55% of 1 length, specifically, the length of the cooling section 13 account for 1 total length of kiln 51.0%, 52.0%, 53.0% or 54.0%.
Herein it should be noted that, smoke evacuation section 11, firing section 12 and cooling section 13 are set according to aforementioned proportion herein It sets, since cloth is in powdered, moisture content is low, and time course of discharging fume is easy to cause cloth to lose, therefore shortens smoke evacuation section herein 11 time prevents the loss of cloth while smoke evacuation.Roast that molding small product size is big and thickness is big, cooling velocity mistake Fastly, the phenomenon that being easy to appear cracking, increases the length of cooling section 13 herein, so that cooling time is increased, for preventing out It splits, guarantees the ratio of briquetting of product;On the other hand, cooling velocity is excessively slow, and will affect the production efficiency of product, therefore it is by cooling section 13, which are divided into several stages, is cooled down, and stage that can be fast accelerates, and Slow cooling is carried out for the stage of easy cracking, about cooling The specific embodiment of section 13 is described in detail below.
The firing section 12 is used to roast cloth and form comprising the preheating section 121 that sets gradually, high temperature section 122 And firing back segment 123, each stage being burnt into section 12 are provided with the burner 3, wherein the preheating section 121, The ratio of number of burner 3 being arranged in high temperature section 122 and firing back segment 123 is respectively 3:15:1, described in the present embodiment The burner length of preheating section 121 account for it is described firing all burner total lengths of section 12 15%-18%, specially 15.5%, 16.0%, 16.5%, 17.0% or 17.5%.The burner length of the high temperature section 122 accounts for all burners of the firing section 12 The 78.0%-80.0% of total length, specially 78.5%, 79.0% or 79.5%.
Product sintering curve as shown in Figure 3, herein, arrangement and length ratio of the burner 3 in the firing section 12, So that the temperature of firing section 12, which meets curve, carries out reasonable Arrangement, guarantee the firing quality of product.
The cooling section 13 for realizing product after roasting cooling comprising the quench zone 131 that sets gradually, slow cooling section 132 and rapid cooling section 133, the temperature inside the quench zone 131 is higher than 800 DEG C.
132 cooling velocity of slow cooling section is too fast in order to prevent, so that the product after chilling generates stress, leads to the phenomenon that cracking Occur, the quench zone 131 has just been transitioned at the slow cooling section 132 and has been additionally provided with burner 3, mends temperature for carrying out to product, makes Obtaining product being capable of uniform Slow cooling.
Temperature inside the slow cooling section 132 is 500 DEG C -700 DEG C, due to roasting product after molding at 500 DEG C -700 Within the scope of DEG C, the phenomenon that being easy to appear cracking, therefore the intersegmental part carries out Slow cooling, prevents product from cracking, guarantee product at Type quality.The slow cooling section 132 includes front slow cooling section 134, middle part slow cooling section 135 and the rear portion slow cooling section set gradually 136, the front slow cooling section 134 is equipped with the steel pipe through the slow cooling section 134, and the steel pipe is from the front slow cooling section 134 Side enter its inside, then from the other side of the front slow cooling section 134 stretch out so that the big specification foamed ceramic roller There was only heat exchange inside road kiln device, air force does not influence kiln inner pressure.
The middle part slow cooling section 135 is cooled down in such a way that hot air circulation is cooling, be which is provided with and is taken out air-heater 4, institute Stating and taking out air-heater 4 includes hot air inlet, with cold air outlet and air outlet, and the hot air inlet extracts inside the quench zone Hot wind, it is described to extract the cold wind of the rapid cooling intersegmental part with cold air outlet, the hot wind entered through the hot air inlet with through institute State with cold air outlet enter cold wind be mutually mixed after, by air outlet enter the middle part slow cooling section inside, into the middle part Mixing wind inside slow cooling section is squeezed into kiln from the two sides up and down of product, and the mixing wind squeezed into kiln accelerates the convection current of product surface Heat exchange plays heat exchange cooling effect well, recycles Slow cooling, not will lead to product cracking.
Herein, it takes out air-heater 4 and extracts the hot wind of a part of quench zone and the cold wind of a part of rapid cooling section, be passed through the middle part Inside slow cooling section 135, guarantee the air balance and pressure balance inside entire kiln 1, on the one hand guarantees what product was rationally burnt into It is cooling to require, realize the recycling of hot wind, it is energy saving, on the other hand, guarantees 1 internal pressure of kiln balance, prevent kiln 1 Internal air-flow is flow backwards.
The quantity for taking out air-heater 4 is two, is respectively positioned on the middle part slow cooling section 135, close to the quench zone 131 Taking out air-heater 3 and being passed through the temperature of the mixing wind inside kiln 1 is 250-320 DEG C, close to the pumping air-heater 4 of the rapid cooling section 133 The temperature for being passed through the mixing wind inside kiln 1 is 150-250 DEG C, to meet product cooling curve, prevents product from cracking.
The rapid cooling section 133 realizes the rapid cooling of product.
Cloth of the kiln furnitures 2 for adjuvant powders shape roasts molding, by the splicing of muti-piece dichroite-mullite plate At however, easily refractory slab is pulled open, therefore the bottom of the kiln furnitures 2 is also set since the roller stick inside kiln 1 is there are certain bounce There is backing plate 5, the backing plate 5 includes along the silicon carbide crossbeam 51 of kiln length direction setting and positioned at the silicon carbide crossbeam Silicon carbide girder 52 on 51, the kiln furnitures 2 are located on at least two silicon carbide girders 52, hold the kiln furnitures 2, be convenient for The kiln furnitures 2 are walked on the backing plate 5, prevent from being opened, and guarantee the Forming Quality of foamed ceramic.
It more preferably, further include combustion-supporting heating system in order to save gas consumption, the combustion-supporting heating system generates combustion air, leads to The hot wind extraction heating combustion air for taking out air-heater 4 for quench zone is crossed, more stainless steel branch pipes is diverted to, is passed through by stainless steel branch pipe Combustion air is heated after wearing the cavity top heat exchange of the quench zone 131, so that the temperature of combustion air is maintained at 150 DEG C or so.For It prevents combustion air climate from influencing, is additionally provided with automatic control butterfly valve, the air quantity of hot wind is controlled by the automatic control butterfly valve, guarantees to help It fires wind within the set range, has achieved the effect that stable product quality, and realize energy-efficient purpose.
Big specification foamed ceramic roller kilns device provided by the utility model passes through smoke evacuation section 11, firing section 12 and cold But the distribution of lengths of section 13 is realized and is controlled the time of smoke evacuation, firing and cooling, then realizes that hot air circulation is cold by taking out air-heater But, while guaranteeing the Forming Quality of product, recycling for the energy is realized, it is energy saving.
Compared with prior art, the utility model has the beneficial effects that:
1, big specification foamed ceramic roller kilns device provided by the utility model passes through smoke evacuation section, firing section and cooling The distribution of lengths of section is realized and is controlled the time of smoke evacuation, firing and cooling, then realizes that hot air circulation is cooling by pumping air-heater, While guaranteeing the Forming Quality of product, recycling for the energy is realized, it is energy saving.
2, big specification foamed ceramic roller kilns device provided by the utility model, smoke evacuation section, firing section and cooling section are pressed It is configured according to aforementioned proportion, since cloth is in powdered, moisture content is low, and time course of discharging fume is easy to cause cloth to lose, therefore The time for shortening smoke evacuation section herein prevents the loss of cloth while smoke evacuation.
3, it is big and thick to roast molding small product size for big specification foamed ceramic roller kilns device provided by the utility model The phenomenon that degree is big, and cooling velocity is too fast, is easy to appear cracking, increases the length of cooling section, thus when increasing cooling herein Between, it cracks for preventing, guarantees the ratio of briquetting of product.
4, big specification foamed ceramic roller kilns device provided by the utility model takes out air-heater and extracts a part of quench zone Hot wind and a part of rapid cooling section cold wind, be passed through inside the middle part slow cooling section, guarantee the air balance inside entire kiln And pressure balance, on the one hand guarantee the cooling requirement that product is rationally burnt into, realizes the recycling of hot wind, it is energy saving, it is another Aspect guarantees kiln internal pressure balance, prevents the air-flow inside kiln from flowing backwards.
The above is preferred embodiments of the present invention, it is noted that for the ordinary skill of the art For personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these are improved and profit Decorations are also considered as the protection scope of the utility model.

Claims (10)

1. a kind of big specification foamed ceramic roller kilns device, which is characterized in that including for placing product kiln, be located at institute State the kiln furnitures inside kiln, the burner being arranged on the kiln and the pumping air-heater for realizing kiln internal heat circulation;
The kiln includes the smoke evacuation section set gradually, firing section and cooling section, and the length of the cooling section is greater than the row The sum of the length of cigarette section and the firing section;
The cooling section includes the quench zone set gradually, slow cooling section and rapid cooling section;
The pumping air-heater is located at the slow cooling section, the heat of the quench zone and rapid cooling intersegmental part is evacuated in proportion described Inside slow cooling section;
The burner is located at least in the firing section.
2. big specification foamed ceramic roller kilns device as described in claim 1, which is characterized in that the length of the smoke evacuation section Account for the 5%-7% of the kiln total length;
The length of the firing section accounts for the 40%-43% of the kiln total length;
The length of the cooling section accounts for the 50%-55% of the kiln total length.
3. specification foamed ceramic roller kilns device as described in claim 1 big, which is characterized in that the firing section include according to Preheating section, high temperature section and the firing back segment of secondary setting, each stage being burnt into section are provided with the burner.
4. big specification foamed ceramic roller kilns device as claimed in claim 3, which is characterized in that the burner of the preheating section Length accounts for the 15%-18% of firing all burner total lengths of section;
The burner length of the high temperature section accounts for the 78%-80% of firing all burner total lengths of section.
5. specification foamed ceramic roller kilns device as described in claim 1 big, which is characterized in that the quench zone is shortly past crossing Burner is additionally provided at the slow cooling section.
6. specification foamed ceramic roller kilns device as described in claim 1 big, which is characterized in that the slow cooling section include according to Front slow cooling section, middle part slow cooling section and the rear portion slow cooling section of secondary setting.
7. big specification foamed ceramic roller kilns device as claimed in claim 6, which is characterized in that on the front slow cooling section Equipped with the steel pipe for running through the quench zone, which enters inside it from the side of the front slow cooling section, then from the front The other side of slow cooling section is stretched out.
8. big specification foamed ceramic roller kilns device as claimed in claim 6, which is characterized in that on the middle part slow cooling section Equipped with pumping air-heater;
The pumping air-heater includes hot air inlet, with cold air outlet and air outlet;
The hot air inlet extracts the hot wind inside the quench zone, described to extract the cold of the rapid cooling intersegmental part with cold air outlet Wind, the hot wind entered through the hot air inlet pass through air outlet with after the cold wind entered with cold air outlet is mutually mixed Into inside the middle part slow cooling section;
It is squeezed into kiln into the mixing wind inside the middle part slow cooling section from the two sides up and down of product.
9. big specification foamed ceramic roller kilns device as claimed in claim 6, which is characterized in that the number for taking out air-heater Amount is two, is respectively positioned on the middle part slow cooling section;
The temperature that the pumping air-heater of the quench zone is passed through the mixing wind inside kiln is 250-320 DEG C;
The temperature for being passed through the mixing wind inside kiln close to the pumping air-heater of the rapid cooling section is 150-250 DEG C.
10. big specification foamed ceramic roller kilns device as described in claim 1, which is characterized in that the kiln furnitures are by muti-piece Dichroite-mullite plate is spliced;
The bottom of the kiln furnitures is additionally provided with backing plate, the backing plate include along kiln length direction setting silicon carbide crossbeam and Silicon carbide girder on the silicon carbide crossbeam;
The kiln furnitures are located on at least two silicon carbide girders.
CN201821673811.8U 2018-10-16 2018-10-16 A kind of big specification foamed ceramic roller kilns device Active CN209431851U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109341333A (en) * 2018-10-16 2019-02-15 广东科达洁能股份有限公司 A kind of big specification foamed ceramic roller kilns device
CN112824813A (en) * 2019-11-20 2021-05-21 佛山金意绿能新材科技有限公司 Roller kiln combustion system for producing foamed ceramics

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109341333A (en) * 2018-10-16 2019-02-15 广东科达洁能股份有限公司 A kind of big specification foamed ceramic roller kilns device
CN109341333B (en) * 2018-10-16 2024-02-09 佛山市科达机电有限公司 Roller kiln device for large-size foamed ceramics
CN112824813A (en) * 2019-11-20 2021-05-21 佛山金意绿能新材科技有限公司 Roller kiln combustion system for producing foamed ceramics

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Address after: No.1, Huanzhen West Road, Guanglong Industrial Park, Chencun Town, Shunde District, Foshan City, Guangdong Province

Patentee after: Keda Manufacturing Co., Ltd

Address before: 528000, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan

Patentee before: KEDA CLEAN ENERGY Co.,Ltd.

EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Assignee: FOSHAN DLT TECHNOLOGY Co.,Ltd.

Assignor: Keda Manufacturing Co., Ltd

Contract record no.: X2021990000129

Denomination of utility model: A roller kiln device for large size foamed ceramics

Granted publication date: 20190924

License type: Common License

Record date: 20210303