CN209427143U - A kind of aluminum-plastic packaged system based on pharmacy automated production - Google Patents
A kind of aluminum-plastic packaged system based on pharmacy automated production Download PDFInfo
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- CN209427143U CN209427143U CN201822204612.9U CN201822204612U CN209427143U CN 209427143 U CN209427143 U CN 209427143U CN 201822204612 U CN201822204612 U CN 201822204612U CN 209427143 U CN209427143 U CN 209427143U
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Abstract
The utility model discloses a kind of aluminum-plastic packaged systems based on pharmacy automated production, including body and controller, clutch disk shakes feeder to controller simultaneously, PVC loading device, photo-electric control instrument, gravity swing arm mandrel, heating device, bubble-cap molding machine, PTP aluminium foil device and rolling heat-sealing device carry out reasonable control in time for the operating status to system.This aluminum-plastic packaged system structure design is reasonable, easy to operate, integrated level and high degree of automation, reduces the labor intensity of operator, and the setting of monitoring device reduces the defect rate of filling dropping fraction, improves the qualification rate of product, and then improve production efficiency.
Description
Technical field
The utility model belongs to pharmaceutical technology field more particularly to a kind of aluminum-plastic packaged system based on pharmacy automated production
System.
Background technique
Aluminum-plastic packaged system is to form bubble-cap with PVC profile, is sealed product in bubble-cap and aluminium foil with the methods of heat sealing
Between equipment, be mainly used for packing capsule, tablet, suppository, capsule and pill, milk tablet, solid fraction drug and the food such as candy, existing aluminium
Modeling packaging system integrated level is not high, and many links need manual operation, and can not be monitored automatically to packed state, need
User carries out personal monitoring at discharge bucket, time-consuming and laborious, and abnormality product is easily caused to come into the market.
Utility model content
In order to solve problem above, the utility model provides a kind of aluminum-plastic packaged system based on pharmacy automated production
System.
The utility model is realized in this way: a kind of aluminum-plastic packaged system based on pharmacy automated production, including body,
Include:
Disk shakes feeder, is set to the upper front end of body, and disk vibration feeder lower part is provided with charging
Pipe, disk, which shakes, is filled with tablet particle inside feeder, tablet particle is from the bubble-cap that charge pipe enters that PVC profile is formed;
PVC loading device is set to body close to the side of disk vibration feeder, and cylindrical, the PVC is held
Expect that device top volume is equipped with PVC profile, edge rotates clockwise;
Photo-electric control instrument is set to internal body, is provided with light eye on the photo-electric control instrument, when PVC profile conveying is different
Chang Shi, the photo-electric control instrument stops working, and then makes system-down;
Gravity swing arm mandrel is set to internal body and is located at photo-electric control instrument lower part, the gravity swing arm mandrel
On be provided with shading screw, when shading screw has covered light eye, dump, PVC loading device stops operating, and PVC profile is stopped
It only exports, when PVC profile involves a certain amount of by next procedure, the shading screw on gravity swing arm mandrel is turned on, PVC bearing material dress
Starting is set, PVC profile starts to convey, and realizes the effect that PVC profile is continuously conveyed in circulation that automatically controls;
Heating device is set to internal body, polytetrafluoro is plated using built-in type heater plate surface, to from PVC loading device
The PVC profile involved is heated, and PVC profile homogeneous heating is made, and finished product transparency is good;
Bubble-cap molding machine is set to internal body and is sequentially connected with the heating device, by the PVC type by heating
Bubble nest state needed for material is made as carrying tablet particle, each bubble nest surface of the bubble-cap molding machine mold is by fine
Electronics polishing, make the steep that wall of blowout and top uniform wall thickness, smooth, beautiful;
PTP aluminium foil device, be set to internal body and be located at bubble-cap molding machine rear portion, for by bubble-cap at
Type and the PVC profile progress aluminium foil encapsulation for having carried tablet particle;
Heat-sealing device is rolled, internal body is set to and is located at the PTP aluminium foil device rear portion, the rolling heat-sealing device
It is set side by side with upper roll wheel and lower roll wheel, the spacing at the upper roll wheel center and lower roll wheel center is slightly larger than upper roll wheel and lower roll wheel
The sum of radius, the PVC profile for being filled with tablet particle passes through gap between upper roll wheel and lower roll wheel together with aluminium foil, it is described on
Roller and lower roll wheel are internally provided with stainless steel heating tube, and to heat to upper roll wheel and lower roll wheel, the heating tube is protected
Constant temperature is held, guarantees heating effect, contact area is small, and relative pressure is big, and heated time is short, has both made being fitted in for aluminium foil fastening
In PVC profile, heat-sealing is more thorough, and accelerates operating rate;
Discharge bucket is set to engine body exterior and is located remotely from the side of the PVC loading device, horizontal on the discharge bucket
It is provided with conveyer belt, for smoothly exporting the PVC profile containing tablet particle for passing through rolling heat-sealing process from internal body.
Preferably, the body upper is provided with controller, and clutch disk shakes feeder, PVC to the controller simultaneously
Loading device, photo-electric control instrument, gravity swing arm mandrel, heating device, bubble-cap molding machine, PTP aluminium foil device and rolling heat-sealing
Device is controlled using PLC program, high degree of automation, carries out reasonable control in time for the operating status to system.
Preferably, the lower part of the discharge bucket is provided with waste discharge bucket, for being discharged the particles filled full PVC type of tablet not
Material.
Preferably, it is provided with monitoring device outside the rolling heat-sealing device, for monitoring whether to exist not by tablet
Grain fills full PVC profile, if it is present the PVC profile of abnormality is discharged from waste discharge bucket, is reprocessed.
Preferably, the heating device front end is provided with PVC positioning device, for the PVC involved through PVC loading device
Profile is positioned, and so that it is participated in subsequent production process along accurate position, is avoided the occurrence of deviation, cause the wave of PVC profile
Take.
Preferably, bubble-cap molding machine rear portion is provided with molded servo traction mechanism, is heated into for being drawn past
The PVC profile of type provides power for it, accelerates production efficiency.
Preferably, the rolling heat-sealing device rear portion is provided with pressing device, for by monitoring device and monitoring nothing
Abnormal PVC profile carries out compression operation, guarantees the leakproofness of tablet particle.
Preferably, it is provided with lot number, blanking apparatus above the internal body rear end, for the molding PVC type of packaging
Material carries out printing lot number and blanking operation, and the lot number, blanking apparatus are provided with multiple fonts to meet customer need, print power
Degree is big, keeps the word beaten apparent, is punched without horizontal edge at a high speed, saves packaging material, finishes, be punched suitable medicine plate from out production
Hopper discharge, into next process.
Preferably, the lot number, blanking apparatus lower part are provided with stepping servo device, for the mobile speed to PVC profile
Rate is controlled, variable speed, and packaging speed can be rationally adjusted according to different packaging kinds, guarantees lot number printing and punching effect
Fruit, makes in the same size, and lot number understands.
Preferably, the body upper is provided with automatic alarm device, and the automatic alarm device is connected with controller,
When PVC profile conveying finishes or occurs being broken etc. it is abnormal when, automatic alarm device starting, and make system-down has been ensured and has been set
Standby safe and reliable operation, reduces rejection rate, improves production efficiency.
The beneficial effects of the utility model are: reasonable in design, easy to operate, integrated level and high degree of automation, drop
The low labor intensity of operator, the setting of monitoring device reduce the defect rate of filling dropping fraction, improve the qualification of product
Rate, and then improve production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
In figure: 1. bodies;2. disk shakes feeder;3.PVC loading device;4. photo-electric control instrument;5. gravity swing arm core
Axis;6. heating device;7. bubble-cap molding machine;8.PTP aluminium foil device;9. rolling heat-sealing device;10. discharge bucket;11. charging
Pipe;12. light eye;13. shading screw;14. upper roll wheel;15. lower roll wheel;16. heating tube;17. conveyer belt;18. controller;19.
Waste discharge bucket;20. monitoring device;21.PVC positioning device;22. molded servo traction mechanism;23. pressing device;24. lot number, punching
Cut out device;25. stepping servo device;26. automatic alarm device.
Specific embodiment
The technical solution of the utility model is understood in order to clearer, it is further to the utility model with reference to the accompanying drawing
Explanation.
A kind of aluminum-plastic packaged system based on pharmacy automated production as shown in Figure 1, including body 1, comprising:
Disk shakes feeder 2, is set to the upper front end of body 1, and the disk vibration 2 lower part of feeder, which is provided with, to be added
Expects pipe 11, disk, which shakes, is filled with tablet particle inside feeder 2, tablet particle enters what PVC profile was formed from charge pipe 11
In bubble-cap;
PVC loading device 3 is set to the side that body 1 shakes feeder 2 close to the disk, cylindrical, described
3 top of PVC loading device volume is equipped with PVC profile, and edge rotates clockwise;
Photo-electric control instrument 4 is set to inside body 1, is provided with light eye 12 on the photo-electric control instrument 4, when PVC profile is defeated
When sending abnormal, the photo-electric control instrument 4 stops working, and then makes system-down;
Gravity swing arm mandrel 5 is set to 1 inside of body and is located at 4 lower part of photo-electric control instrument, the gravity swing arm core
Shading screw 13 is provided on axis 5, when shading screw 13 has covered light eye 12, dump, PVC loading device 3 stops operating,
PVC profile stops output, when PVC profile involves a certain amount of by next procedure, 13 turns of the shading screw on gravity swing arm mandrel 5
It opens, PVC loading device 3 starts, and PVC profile starts to convey, and realizes the effect that PVC profile is continuously conveyed in circulation that automatically controls;
Heating device 6 is set to inside body 1, is plated polytetrafluoro using built-in type heater plate surface, is filled to from PVC bearing material
It sets the PVC profile that 3 involve to be heated, makes PVC profile homogeneous heating, finished product transparency is good;
Bubble-cap molding machine 7 is set to 1 inside of body and is sequentially connected with the heating device 6, will be by heating
Bubble nest state needed for PVC profile is made as carrying tablet particle, each bubble nest surface warp of 7 mold of bubble-cap molding machine
Fine electronics polishing is crossed, the steep that wall of blowout and top uniform wall thickness, smooth, beautiful is made;
PTP aluminium foil device 8 is set to 1 inside of body and is located at 7 rear portion of bubble-cap molding machine, for by steeping
Cover molding and the PVC profile progress aluminium foil encapsulation for having carried tablet particle;
Heat-sealing device 9 is rolled, 1 inside of body is set to and is located at 8 rear portion of PTP aluminium foil device, the rolling heat-sealing
Device 9 is set side by side with upper roll wheel 14 and lower roll wheel 15, and the spacing at 14 center of upper roll wheel and 15 center of lower roll wheel is slightly larger than
The sum of upper roll wheel 14 and the radius of lower roll wheel 15, be filled with tablet particle PVC profile pass through together with aluminium foil upper roll wheel 14 and under
Gap between roller 15, the upper roll wheel 14 is internally provided with stainless steel heating tube 16 with lower roll wheel 15, to upper roll wheel
14 and lower roll wheel 15 heated, the heating tube 16 keeps constant temperature, guarantees heating effect, and contact area is small, and relative pressure is big,
Heated time is short, has both made being fitted in PVC profile for aluminium foil fastening, heat-sealing is more thorough, and accelerates operating rate;
Discharge bucket 10 is set to 1 outside of body and is located remotely from the side of the PVC loading device 3, the discharge bucket 10
Upper be horizontally disposed with has conveyer belt 17, rolls the PVC profile containing tablet particle for sealing process from internal body for that will pass through
Smooth output.
1 top of body is provided with controller 18, and clutch disk shakes feeder 2 to the controller 18 simultaneously, and PVC is held
Expect device 3, photo-electric control instrument 4, gravity swing arm mandrel 5, heating device 6, bubble-cap molding machine 7, PTP aluminium foil device 8 and rolling
Heat-sealing device 9, is controlled using PLC program, high degree of automation, carries out reasonable control in time for the operating status to system
System.
The lower part of the discharge bucket 10 is provided with waste discharge bucket 19, for being discharged the particles filled full PVC profile of tablet not.
It is provided with monitoring device 20 outside the rolling heat-sealing device 9, is not filled out by tablet particle for monitoring whether to exist
The PVC profile being full of is reprocessed if it is present the PVC profile of abnormality is discharged from waste discharge bucket 19.
6 front end of heating device is provided with PVC positioning device 21, for the PVC type involved through PVC loading device 3
Material is positioned, and so that it is participated in subsequent production process along accurate position, is avoided the occurrence of deviation, cause the waste of PVC profile.
7 rear portion of bubble-cap molding machine is provided with molded servo traction mechanism 22, for being drawn past hot briquetting
PVC profile provides power for it, accelerates production efficiency.
9 rear portion of rolling heat-sealing device is provided with pressing device 23, for being no different to by monitoring device 20 and monitoring
Normal PVC profile carries out compression operation, guarantees the leakproofness of tablet particle.
Be provided with lot number, blanking apparatus 24 above 1 Internal back end of body, for pack molding PVC profile into
Row printing lot number and blanking operation, the lot number, blanking apparatus 24 are provided with multiple fonts to meet customer need, print dynamics
Greatly, make the word beaten apparent, be punched without horizontal edge at a high speed, save packaging material, production is finished, is punched suitable medicine plate from discharging
10 discharge of bucket, into next process.
The lot number, 24 lower part of blanking apparatus are provided with stepping servo device 25, for the rate travel to PVC profile into
Row control, variable speed can rationally adjust packaging speed according to different packaging kinds, guarantee lot number printing and punching effect,
Make in the same size, lot number understands.
1 top of body is provided with automatic alarm device 26, and the automatic alarm device 26 is connected with controller 18,
When PVC profile conveying finishes or occurs being broken etc. it is abnormal when, automatic alarm device 26 starts, and makes system-down, ensures
The safe and reliable operation of equipment, reduces rejection rate, improves production efficiency.
Startup power supply, along rotating clockwise, PVC profile involves PVC loading device 3, and PVC positioning device 21 guarantees position
Accurately, when the shading screw 13 on gravity swing arm mandrel 5 has covered the light eye 12 of photo-electric control instrument 4, dump, PVC profile
Stop output, when shading screw 13 turns on, power initiation, PVC profile starts to involve, and heating device 6 carries out PVC profile uniform
Heating, molded servo traction mechanism 22 will uniformly be pulled out by the PVC profile of heating, make it into the production of bubble-cap molding machine 7
For bubble nest state needed for carrying tablet particle, disk shakes feeder 2 and tablet particle is entered PVC profile shape from charge pipe 11
At bubble-cap in, PTP aluminium foil device 8 carry out aluminium foil encapsulation, rolling heat-sealing device 9 make aluminium foil fasten be fitted in PVC profile
On, and pass through pressing device 23, and keep heat-sealing more thorough, stepping servo device 25 controls the rate travel of PVC profile,
Medicine plate without exception is monitored through monitoring device 20 by lot number, blanking apparatus 24 to print lot number, be discharged from discharge bucket 10 after punching,
Monitoring device 20 monitors abnormal medicine plate and is expelled directly out from waste discharge bucket 19.
The above description is only a preferred embodiment of the present invention, therefore all according to described in the utility model patent application range
The equivalent change or modification done of structure, feature and principle, be included in the scope of the utility model patent application.
Claims (10)
1. a kind of aluminum-plastic packaged system based on pharmacy automated production, including body characterized by comprising
Disk shakes feeder, is set to the upper front end of body, and disk vibration feeder lower part is provided with charge pipe, circle
Disk, which shakes, is filled with tablet particle inside feeder;
PVC loading device is set to body close to the side of disk vibration feeder, cylindrical, the PVC bearing material dress
It sets top volume and is equipped with PVC profile;
Photo-electric control instrument is set to internal body, is provided with light eye on the photo-electric control instrument;
Gravity swing arm mandrel is set to internal body and is located at photo-electric control instrument lower part, sets on the gravity swing arm mandrel
It is equipped with shading screw;
Heating device is set to internal body, plates polytetrafluoro using built-in type heater plate surface;
Bubble-cap molding machine is set to internal body and is sequentially connected with the heating device;
PTP aluminium foil device is set to internal body and is located at bubble-cap molding machine rear portion;
Heat-sealing device is rolled, internal body is set to and is located at the PTP aluminium foil device rear portion, the rolling heat-sealing device is arranged side by side
It is provided with upper roll wheel and lower roll wheel, half of the spacing at the upper roll wheel center and lower roll wheel center slightly larger than upper roll wheel and lower roll wheel
The sum of diameter, the upper roll wheel and lower roll wheel are internally provided with stainless steel heating tube;
Discharge bucket is set to engine body exterior and is located remotely from the side of the PVC loading device, is horizontally disposed on the discharge bucket
There is transmission to take out of.
2. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 1, which is characterized in that described
Body upper is provided with controller, and clutch disk shakes feeder to the controller simultaneously, PVC loading device, photo-electric control instrument,
Gravity swing arm mandrel, heating device, bubble-cap molding machine, PTP aluminium foil device and rolling heat-sealing device.
3. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 1, which is characterized in that described
The lower part of discharge bucket is provided with waste discharge bucket.
4. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 1, which is characterized in that described
Monitoring device is provided with outside rolling heat-sealing device.
5. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 1, which is characterized in that
The heating device front end is provided with PVC positioning device.
6. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 1, which is characterized in that described
Bubble-cap molding machine rear portion is provided with molded servo traction mechanism.
7. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 1, which is characterized in that described
Rolling heat-sealing device rear portion is provided with pressing device.
8. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 1, which is characterized in that described
Lot number, blanking apparatus are provided with above internal body rear end.
9. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 8, which is characterized in that described
Lot number, blanking apparatus lower part are provided with stepping servo device.
10. a kind of aluminum-plastic packaged system based on pharmacy automated production according to claim 2, which is characterized in that institute
It states body upper and is provided with automatic alarm device, the automatic alarm device is connected with controller.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112093083A (en) * | 2020-09-19 | 2020-12-18 | 黄继彬 | Production and packaging method of biological pharmaceutical capsule |
CN112744412A (en) * | 2020-12-31 | 2021-05-04 | 马鞍山市兴达冶金新材料有限公司 | Production system and production method of product for packaging steelmaking powder granular materials |
-
2018
- 2018-12-26 CN CN201822204612.9U patent/CN209427143U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112093083A (en) * | 2020-09-19 | 2020-12-18 | 黄继彬 | Production and packaging method of biological pharmaceutical capsule |
CN112093083B (en) * | 2020-09-19 | 2021-10-26 | 深圳市华景生物医药有限公司 | Production and packaging method of biological pharmaceutical capsule |
CN112744412A (en) * | 2020-12-31 | 2021-05-04 | 马鞍山市兴达冶金新材料有限公司 | Production system and production method of product for packaging steelmaking powder granular materials |
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