CN206462302U - A kind of full-automatic dumpling production line - Google Patents

A kind of full-automatic dumpling production line Download PDF

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Publication number
CN206462302U
CN206462302U CN201621464352.3U CN201621464352U CN206462302U CN 206462302 U CN206462302 U CN 206462302U CN 201621464352 U CN201621464352 U CN 201621464352U CN 206462302 U CN206462302 U CN 206462302U
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China
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fixed
conveyer belt
face
dumpling
motor
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CN201621464352.3U
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Chinese (zh)
Inventor
肖达度
徐宾
汪应萍
庞佳丽
陈建能
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The utility model discloses full-automatic dumpling production line.It can substitute and make dumplings by hand, can guarantee that the machine of dumpling chewy mouthfeel into the hope of people again.The utility model includes noodle device, face and reclaims conveyer belt, dumpling wrapper shaped device, Filling stuffing device, the second chain and sprocket driving device, dumpling wrapper profit side device, up and down dumpling bag molding device, conveying device, quick-freezing plant, material storing box, face device track of waking up, recovery transition apparatus, climbing conveyer and dumpling die device into section apparatus, the transition chances of losing games and awake face device, transition collection device, the first chain and sprocket driving device, annular lap with shaped device, face band.The utility model is realized and face, the chances of losing games, face of waking up, dumpling wrapper are molded, note filling, profit side, dumpling is packed, lap is reclaimed and quick-frozen complete machining production line, solve in the market dumpling machine causes the problem of dumpling poor taste packed is without chewy texture in the absence of profit side device and awake face device, greatly improves success rate and quality that dumpling is packed.

Description

A kind of full-automatic dumpling production line
Technical field
The utility model belongs to food machinery field, is related to a kind of dumpling production machine, and in particular to a kind of intelligence, height Effect, high-quality full-automatic dumpling production line.
Background technology
Dumpling is one of representative food of Chinese food culture, with the continuous quickening of people's rhythm of life, is passed The demand of system fast food dumpling gradually increases, and until late 1950s, the making of dumpling is all to use traditional-handwork The mode packed, wastes time and energy, and can not meet the demand that a large amount of personnel have dinner.Accordingly, it is capable to produce a kind of manual bag dumpling of replacement Son, can reduce labor intensity, improve the mouthfeel that bag dumpling speed can guarantee that dumpling chewy again, meet the machine that large quantities of personnel eat Device is just into the hope of people.
Automatic dumpling-making machine on existing market has many kinds, is roughly divided into benzvalene form dumpling machine, sausage type dumpling maker and bag Close Rolling cutting type dumpling machine.
The operation principle of benzvalene form dumpling machine is that the dough that will be become reconciled is pressed into face band, is conducted into the flour roller of chances of losing games part In, face band is rolled into the suitable face band of thickness through flour roller, then by " U " type slideway, make face band formation " U " type, and import into In pattern roller and deputy roller, meanwhile, filling is intermittently injected into by stuffings-conveying system plunger pump by " U " type face and taken, spacing is formed equal Small filling heap, the distance between its distance and two neighboring dumpling die cavity in forming mould roller, deputy roller is equal." U " with small filling heap Type face band enters in forming mould roller and deputy roller, and rolling cut formation dumpling is relatively rotated through two rollers.Be bonded at dumpling on forming mould roller by Cam follower mechanism is pushed out, and the dumpling packed is released deputy roller by the dumpling being bonded in deputy roller by an interval ejecting mechanism, Lap is exported by lap export section guide rod and is rolled into roll.The machine shortcoming has at 2 points:First, adulterate in the lap of generation few Measure filling for dumplings, it is impossible to recycling;Second, due to being intermittently to align relatively accurate, " U " type face to filling, filling heap and die cavity Band, which shrinks or elongated, can all cause dumpling amount containing filling size uneven, and error is larger.
The operation principle of sausage type dumpling maker is that the dough that will be become reconciled is divided into the less dough of several piece, is continuously put into face In bucket, relatively rotated by spiral propeller and deputy roller and dough is squeezed into surface cover, then it is equal by inner face mouth, the extrusion thin and thick of outside mouth Even facial canal, meanwhile, the filling become reconciled is put into filling bucket, filling continuous uniform is injected in facial canal by Double-stage variable vane pump, It is opposite to rolling through forming mould roller and shaping deputy roller again, the facial canal segmentation with filling is pressed into dumpling.There is following side in the machine Face shortcoming:First, the dumpling one side packed out plays tripe, and another side is flat;Second, due to being the spiral propeller chances of losing games, formed Facial canal wall contain compressed gas, when gases are heated, they expand when boiling dumpling, it sometimes appear that bubble on dumpling wrapper, or even broken dumpling;The Three, due to there is no lap collection device, cause musculus cutaneus utilization rate low.
The operation principle for including Rolling cutting type dumpling machine is the dough that will be become reconciled, by face band with the continuous pressure surface of oodle maker repeatedly It is pressed into thickness about 15mm or so, then to cut into width about 85mm or so stand-by, a face band is placed on support frame, and import I Face band is by I grade of pressure surface roller in level pressure surface roller, and the rolling of II grade of pressure surface roller is pressed into the face band of thickness needed for meeting dumpling, That is the thickness of dumpling wrapper.By a pair of nip rolls of moulding section by facial canal of the face with anamorphic zone overlap, while filling pump leads to filling Stuffing-filling port is crossed continuously and uniformly to inject in facial canal.Pass through forming mould roller and the opposite rolling cut of deputy roller again, that is, pack out dumpling.Lap by Lap deflector roll is exported, and filling for dumplings is free of in lap, can be recycled.There is the deficiency of following two aspects in the machine:First, need It is pressed into face band to use for machine, it is impossible to continuously for face;Second, it is impossible to pack out the dumpling with hand-type pleat.
In addition to the shortcoming described in sum up respective dumpling machine, the common not enough places of three kinds of existing dumpling machines is following: First, existing dumpling machine can cause to pack dumpling not good, the no chewy, it is impossible to full that mouthfeel occurs without face device of waking up accordingly Needed for sufficient people are daily;Second, existing dumpling machine (is including the characteristics of front simulation is manually packed without corresponding profit side device Little water moistening dumpling wrapper ring side need to be dipped in), dumpling can be caused to pack, and success rate is not high, and filling phenomenon of giving the game away is serious;3rd, it is existing Dumpling machine, which is both needed to put into dumpling machine again after the ratio of artificial allotment flour and water, to be used, and need to manually go continuously to supply face, while lap Recovery also needs manually to be transported to another procedure and goes to produce dumpling after finishing, intelligence degree and automaticity are low, efficiency Lowly, labor cost is high;4th, existing dumpling machine low production efficiency can be only applied to that dining room is this now to do the occasion now eaten, Quick-freezing dumpling can not be mass produced out to use for various regions size supermarket, be unfavorable for that people are impromptu to enjoy with buying significantly.
The content of the invention
The purpose of this utility model is that there is provided a kind of intelligent, efficient, high-quality full-automatic for existing dumpling machine not enough Dumpling production line, realize and face, the chances of losing games, wake up face, pack, lap reclaim, quick-frozen complete machining production line, wherein noodle device Ensure that raw material is accurately fed automatically, solve the low problem of dumpling poor taste, efficiency caused by artificial mixing ratio error;Chances of losing games device Using the interval segmentation conveying of face band, realization continuously supplies face;Awake face device and lap retracting device have a style of one's own with whole production line, Without manually going operation, automaticity is high;Dumpling packs production line and sets dumpling wrapper to moisten side before dumpling bag molding device Device, the degree of adhesion at enhancing dumpling edge, greatly improves dumpling and packs success rate;Quick-freezing plant solves existing dumpling machine can only Applied to dining room is this now do the occasion now eaten the problem of, can mass produce out quick-freezing dumpling makes for various regions size supermarket With meeting the impromptu life requirement enjoyed with buying of people.
The utility model include noodle device, face band shaped device, face band into section apparatus, the transition chances of losing games and awake face device, Transition collection device, the first chain and sprocket driving device, annular lap reclaim conveyer belt, dumpling wrapper shaped device, Filling stuffing device, the second chain Transmission device, dumpling wrapper profit side device, up and down dumpling bag molding device, conveying device, quick-freezing plant, material storing box, face dress of waking up Put track, reclaim transition apparatus, climbing conveyer and dumpling die device.Described face band is arranged on face band shaping into section apparatus Device output end;The m transition chances of losing games and awake face device are placed on awake face device track, m >=6;Face device track of waking up is placed in heat In wind loop heating system;It is distributed above and below n first conveyer belt device of the transition chances of losing games and awake face device and conveys dumpling die in batches Have device, n >=3;Second conveyer belt apparatus of transition collection device docks the first chain and sprocket driving device with being in face when being in low level Band docks the second chain and sprocket driving device output end into the transition chances of losing games and awake face device of section apparatus output end during in a high position;Up and down The first conveyer belt device of conveying device docks the first chain and sprocket driving device output end when being in low level, and second is docked during in a high position Chain and sprocket driving device input;Dumpling wrapper shaped device and Filling stuffing device are arranged in successively along the first chain and sprocket driving device transmission direction Above one chain and sprocket driving device;Described dumpling bag molding device is arranged on the second conveyer belt apparatus output end;Annular lap is returned The input for receiving conveyer belt is arranged on immediately below dumpling wrapper shaped device, is reclaimed transition apparatus and is arranged on annular lap recovery conveying Between band output end and climbing conveyer input, climbing conveyer output end is arranged on face band shaped device input;It is quick-frozen Device input is arranged on transition collection device sidepiece, and material storing box is arranged on quick-freezing plant output end.
Described face band shaped device includes face band shaped device motor, shaft coupling, Cam splitter, face band shaped device Drive sprocket, face band shaped device support, face band shaped device driven sprocket, synchronous belt drive mechanism, I grades of format rolls, II grade Format roll, III grade of format roll and shaping roller motor.The input of the Cam splitter and output of the face with shaped device motor Axle is connected by shaft coupling, and the output end of Cam splitter is connected with face band shaped device drive sprocket;Face band shaped device from It is connected between movable sprocket and face band shaped device drive sprocket by chain, and is consolidated with the final drive shaft of synchronous belt drive mechanism It is fixed;I grade of format roll, II grade of format roll and III grade of format roll are supported on the band shaped device support of face by bearing, and along same The face band shaped device timing belt transmission direction for walking tape handler is arranged successively;Input of the face with shaped device timing belt is set Put below the output end of noodle device;I grade of format roll, II grade of format roll and III grade of format roll are each by a shaping roller motor drive It is dynamic.
Described face band includes face band into section apparatus support, face band into section apparatus motor, conveyer belt driver into section apparatus Structure, opto-electronic sensor support, the first photoelectric sensor, fixed side, face band segment motor, cutting knife motion, cutting knife slide rail, Face band is into section cutting knife and cutting knife groove.The axle that is actively entered of conveying tape handler is articulated with fixed side, and with face band into section The output shaft of device motor is fixed;The base of fixed side and face band into section apparatus motor is each attached to face band into section apparatus support On;Base of the face with segment motor is fixed on face band on section apparatus support;The face band for conveying tape handler is defeated into section apparatus Send and be arranged on face band shaped device timing belt output end of the face with shaped device with input, cutting knife motion is arranged on face band Into the input of section apparatus conveyer belt, face band shaped device timing belt of the face band into section apparatus conveyer belt and synchronous belt drive mechanism It is parallel;Described cutting knife motion includes Liang Ge plane quadrilaterals mechanism;Described plane quadrilateral mechanism includes two companies Bar, a cross bar and two push rods;Two connecting rods are be arranged in parallel, and one end is hinged with face band into section apparatus support;Two push away Bar is be arranged in parallel, and one end is hinged with face band into section cutting knife;The two ends of cross bar are another with corresponding end link and push rod respectively End constitutes revolute pair by the first bearing pin;Output shaft of the face with segment motor and the cross bar of Liang Ge plane quadrilaterals mechanism are solid It is fixed;Two cutting knife slide rails are symmetrically fixed on face band into section apparatus support both sides;Face band is slided into the two ends of section cutting knife with two cutting knifes Rail is connected by sliding pair respectively;Described cutting knife groove is located at face band into section cutting knife underface, and is fixed on face band into section apparatus On support;The first described photoelectric sensor is fixed on opto-electronic sensor support, the central axis of the first photoelectric sensor with Face band is into section apparatus conveyer belt at a distance of 1mm;Opto-electronic sensor support is fixed on fixed side.
The described transition chances of losing games and awake face device include upper plate, lifting motor, screw rod, first conveyer belt device, lifting Guide rod and lifting fixed support.Described upper plate is fixed on lifting fixed support;The base of lifting motor is fixed on Shang Ding On plate, output shaft and the screw rod of lifting motor are fixed;Lifting guide rod be arranged in parallel with screw rod, and is fixed on lifting fixed support On;Described first conveyer belt device include lifting supporting plate, conveyer belt fixed plate, conveying translator, the first conveyer belt belt wheel, Transmission belt, the second conveyer belt belt wheel, first conveyer belt belt shaft, the second conveyer belt belt shaft, first conveyer belt belt wheel and second Conveyer belt belt wheel;The lifting supporting plate of n first conveyer belt device is equidistantly arranged up and down, and lifting supporting plate is constituted with lifting guide rod Sliding pair, and constitute screw pair with screw rod;Conveyer belt fixed plate is fixed in lifting supporting plate, the base of conveying translator is fixed on In conveyer belt fixed plate;Conveyer belt fixed plate is arranged right below pressure sensor;First is fixed on the output shaft for conveying translator The second conveyer belt belt wheel is fixed on conveyer belt belt wheel, first conveyer belt belt shaft;Two the second conveyer belt belt wheels are fixed on first Conveyer belt belt shaft two ends;First conveyer belt belt wheel and the second conveyer belt belt wheel are connected by transmission belt;First conveyer belt belt wheel Axle and the second conveyer belt belt shaft are supported in conveyer belt fixed plate by bearing;Two first conveyer belt belt wheels are fixed on Two conveyer belt belt shaft two ends;Second conveyer belt belt wheel is connected with corresponding end first conveyer belt belt wheel by face conveyer belt of waking up;Wake up Face conveyer belt is parallel into section apparatus conveyer belt with the face band for conveying tape handler.
Described dumpling wrapper shaped device include dumpling wrapper shaped device motor, side link, cutter holder assembly and dumpling wrapper into Type cutter.Described cutter holder assembly includes being oriented to fixed plate, tooth form guide plate, gear, first connecting rod, second connecting rod and connecting rod branch Seat;Dumpling wrapper shaped device motor is linear electric motors;The base of dumpling wrapper shaped device motor is fixed on production line fixed support On;The output shaft of dumpling wrapper shaped device motor is fixed with side link;Described side link two ends and the two of two cutter holder assemblies Block tooth form guide plate is fixed respectively;In cutter holder assembly, the side of tooth form guide plate is connected with being oriented to fixed plate with sliding pair, and tooth form is led The two ends rack of plate is engaged respectively with two gears;Gear axis are perpendicular to guiding fixed plate;Two first connecting rod one end difference Coaxially it is articulated with guiding fixed plate with a corresponding gear, the other end is respectively articulated with two connecting rod supports;Two second companies Bar one end is hinged with being oriented to fixed plate, and the other end is respectively articulated with two connecting rod supports;The two of two cutter holder assembly the same sides Individual connecting rod support fixes a dumpling wrapper molding cutter, and the another two connecting rod support of two cutter holder assembly opposite sides fixes another Dumpling wrapper molding cutter;Two dumpling wrapper molding cutter centerings are set;Dumpling wrapper molding cutter bottom is fixed with equidistant placement K piece semicircle ring plates, k >=5;K pieces semicircle ring plate is arranged along the first chain and sprocket driving device transmission direction on dumpling wrapper molding cutter.
Described dumpling wrapper profit device supply tank, the second motor-driven valve, the second water-supply-pipe and adjustable stream when device includes profit Measure water dropper.The delivery outlet of the profit side device supply tank connects the second water-supply-pipe input port;Second water-supply-pipe is provided with the second electricity Dynamic valve;The delivery outlet of second water-supply-pipe is provided with the five adjustable flow water droppers arranged along the second chain and sprocket driving device transmission direction;Phase The centre-to-centre spacing of the centre-to-centre spacing semicircle ring plate adjacent with dumpling wrapper shaped device of adjacent adjustable flow water dropper is equal;Adjustable flow water dropper Above the driving-chain for being arranged on the second chain and sprocket driving device.
Described dumpling bag molding device includes dumpling wrapper shaped device motor, side link, cutter holder assembly, extrusion forming Mould, support push pedal, push pedal guide rod, firm banking plate and dumpling wrapper strut motor.Described firm banking plate is fixed on production On line bracket, the base that k dumpling wrapper struts motor is each attached on firm banking plate;K dumpling wrapper struts the output of motor Axle is fixed with support push pedal;Dumpling wrapper struts motor for linear electric motors;Described support push pedal is with push pedal guide rod with sliding pair Connection, push pedal guide rod is fixed with firm banking plate;Support push pedal is arranged on below the driving-chain of the second chain and sprocket driving device;Support is pushed away The top surface of plate is provided with the k push rod group equidistantly arranged;Described push rod group includes two push rods in an angle;Adjacent push rod group Two push rods axis of symmetry spacing semicircle ring plate adjacent with dumpling wrapper shaped device centre-to-centre spacing it is equal;Dumpling wrapper is molded The base of device motor is fixed on production line fixed support;The output shaft of dumpling wrapper shaped device motor is fixed with side link; Side link two ends and two pieces of tooth form guide plates of two cutter holder assemblies are fixed respectively;It is each in the cutter holder assembly of dumpling bag molding device Part and each design of part and assembly relation in the cutter holder assembly of dumpling wrapper shaped device are completely the same;Dumpling bag molding device Two connecting rod supports of two cutter holder assembly the same sides fix an extrusion molding dies, two cutter holder assembly opposite sides it is another Two connecting rod supports fix another extrusion molding dies;Two extrusion molding dies centerings are arranged on the second chain and sprocket driving device Above driving-chain, the bottom of the extrusion molding dies opens up k equidistantly arranged along the conveying direction of the second chain and sprocket driving device Semi-circular groove, the axis of semi-circular groove is vertical with the conveying direction of the second chain and sprocket driving device, and the centre-to-centre spacing of adjacent semi-circular groove The centre-to-centre spacing of semicircle ring plate adjacent with dumpling wrapper shaped device is equal.
It is fixed that described awake face device track includes the first conveying chain mechanism, the second conveying chain mechanism, rotating device and track Position mechanism;Four the second conveying chain mechanism head and the tail order arrangements are formed between closed loop, adjacent second conveying chain mechanism provided with rotation Device, and one of rotating device is arranged on the first conveying chain mechanism output end;Described rotating device include electric rotating machine, Swivel base, pressure sensor and the 3rd conveying chain mechanism;Swivel base is fixed on the output shaft of electric rotating machine, swivel base Lower section sets pressure sensor;Described the first conveying chain mechanism, the second conveying chain mechanism and the 3rd conveying chain mechanism includes Face device carrier chain motor, carrier chain sprocket wheel, bearing fixed mount, active conveying axis, driven conveying axis, the conveying chain cover of waking up cover and waken up Face appliance stand;Active conveying axis and driven conveying axis are supported on bearing fixed mount by bearing;Active conveying axis and from Carrier chain sprocket wheel is fixed at dynamic conveying axis two ends;Active conveying axis and driven conveying axis pass through face of waking up with the carrier chain sprocket wheel of one end Orbit transports band is connected;Face device carrier chain motor of waking up drives active conveying axis;Face orbit transports of waking up are provided with both sides to be fixed on The conveying chain cover set waken up on the appliance stand of face;Bearing fixed mount is fixed on conveying chain cover and put;The awake face of 3rd conveying chain mechanism Appliance stand is fixed on swivel base;Each second conveying chain mechanism is provided with two positioning track detent mechanisms;Described Tracks positioned mechanism includes tracks positioned motor fixing frame, roller, tracks positioned motor and the second photoelectric sensor;Tracks positioned The two ends of motor fixing frame are fixed on two conveying chain covers and put, and the base of tracks positioned motor, which is fixed on tracks positioned motor, to be consolidated Determine frame bottom;The output shaft of tracks positioned motor passes vertically through tracks positioned motor fixing frame, and roller is hinged on tracks positioned electricity The output shaft top of machine;Second photoelectric sensor is fixed on awake face appliance stand.
Under original state, each transition chances of losing games and awake face device are individually positioned in correspondence provided with n dumpling die device On two awake face conveyer belts of first conveyer belt device;Described dumpling die device struts mould and dumpling wrapper including dumpling wrapper Mould.Dumpling wrapper mould offers the k cylindrical hole equidistantly arranged, the centre-to-centre spacing in adjacent column hole and dumpling wrapper into The centre-to-centre spacing of the adjacent semicircle ring plate of type device is equal;The bottom symmetrical of the cylindrical hole opens up two through holes;Each cylindrical hole Inside it is provided with a dumpling wrapper and struts mould;Described dumpling wrapper struts mould including the second bearing pin and by the second hinge Two pieces of semicircle clamping plates;Second bearing pin is fixed in the cylindrical hole of dumpling wrapper mould, and the central axis of the second bearing pin is The symmetrical center line of two through holes.
Described the first photoelectric sensor, the second photoelectric sensor, pressure sensor and the equal signal of flow sensor is transmitted to By controller, controller controls the second motor-driven valve, tracks positioned motor, face band into section apparatus motor, face band segment motor, lifting Motor, conveying translator, dumpling wrapper shaped device motor, dumpling wrapper strut motor, electric rotating machine and awake face device carrier chain electricity Machine.
Described noodle device include and face supply tank, U-shaped outer pipe shell, stirring motor, feed adjusting knob, feed hopper, Agitating shaft, spiral agitator, access panel, noodle device support, discharge bucket, the first water-supply-pipe, flow sensor and first are electronic Valve.Described U-shaped outer pipe shell, which is tilted, to be fixed on noodle device support;Agitating shaft and spiral agitator weld together;Stirring The base of motor is fixed in U-shaped outer pipe shell, stirring motor driving agitating shaft;Access panel has four pieces, all with U-shaped outer pipe shell top Portion constitutes sliding pair, and the access panel of highest position is provided with feeding mouth;Described feed hopper is arranged at feeding mouth, in feed hopper Portable plate is hinged with by jointed shaft;Feed adjusting knob outside feed hopper is fixed with jointed shaft;Discharge bucket is fixed on U-shaped outer tube The bottom its lowest position of shell;The input of first water-supply-pipe, output end connect the bottom of bonding surface supply tank and U-shaped outer pipe shell respectively Limbers;First water-supply-pipe is provided with flow sensor and the first motor-driven valve;Stirring motor and the first motor-driven valve are by controller Control.
The bottom of I grade of format roll, II grade of format roll and III grade of format roll and face band shaped device timing belt difference phase Away from 5mm, 2.5mm and 1.5mm.
Described transition collection device include upper plate, lifting motor, screw rod, the second conveyer belt apparatus, lifting guide rod and Lift fixed support;The base of lifting motor is fixed on upper plate, and output shaft and the screw rod of lifting motor are fixed;Lift guide rod It is arranged in parallel, and is fixed on lifting fixed support with screw rod;The second described conveyer belt apparatus includes lifting supporting plate, conveying Band fixed plate, conveying translator, the first transmission belt belt wheel, transmission belt, the second conveyer belt belt wheel, first conveyer belt belt shaft, the Two conveyer belt belt shafts, first conveyer belt belt wheel, the second conveyer belt belt wheel and hydraulic cylinder;Described lifting supporting plate is led with lifting Bar constitutes sliding pair, and constitutes screw pair with screw rod;The base of conveying translator is fixed in conveyer belt fixed plate;Conveyer belt is consolidated Fixed board is arranged right below pressure sensor;The first conveyer belt belt wheel, first conveyer belt band are fixed on the output shaft for conveying translator The second conveyer belt belt wheel is fixed on wheel shaft;Two the second conveyer belt belt wheels are fixed on first conveyer belt belt shaft two ends;First passes Band belt wheel and the second conveyer belt belt wheel is sent to be connected by transmission belt;First conveyer belt belt shaft and the second conveyer belt belt shaft lead to Bearing is crossed to be supported in conveyer belt fixed plate;Two first conveyer belt belt wheels are fixed on the second conveyer belt belt shaft two ends;Second Conveyer belt belt wheel is connected with corresponding end first conveyer belt belt wheel by face conveyer belt of waking up;The awake face conveyer belt of transition collection device with The face band for conveying tape handler is parallel into section apparatus conveyer belt;The conveyer belt fixed plate bottom of transition collection device and four liquid The take-off lever of cylinder pressure is fixed;Four hydraulic cylinder array arrangements, and cylinder body with lifting supporting plate fix;Hydraulic cylinder is by controller Control.
Described Filling stuffing device includes note filling container, conveying double helix, conveying constant displacement pump, stuffing filling horn and defeated filling dividing plate.Institute The note filling container stated is fixed on production line fixed support;The equidistant defeated filling dividing plate of k-1 blocks being fixed in note filling container will note filling Container is divided into k volume identical chamber, each chamber provided with conveying double helix, and described conveying double helix includes parallel Two screw rods for setting and being hinged in chamber;Cavity bottom is provided with stuffing filling horn, is set between conveying double helix and stuffing filling horn There is conveying constant displacement pump;Fillings is delivered to conveying constant displacement pump input port by conveying double helix;The delivery outlet alignment for conveying constant displacement pump is defeated The input of filling pipe;Constant displacement pump is conveyed by controller control;The stuffing filling horn of k cavity bottom is along the first chain and sprocket driving device transmission side To arrangement, and the centre-to-centre spacing of the centre-to-centre spacing semicircle ring plate adjacent with dumpling wrapper shaped device of adjacent stuffing filling horn is equal.
Described conveying device up and down is in addition to only including a first conveyer belt device, remaining and the transition chances of losing games and awake face Each design of part and rigging position are completely the same in device.
Described quick-freezing plant porch is provided with several stainless steel atomizers, quick-freezing plant to be passed provided with reticular zone Motivation structure, the netted conveyer belt input of netted tape handler, which is taken over, crosses collection device, and material storing box is located at netted conveyer belt Output end;Temperature-adjusting device is provided with quick-freezing plant.
Described recovery transition apparatus includes reclaiming transition apparatus support, support pillar, hydraulic cylinder, support swash plate and recovery Topple over storehouse.Described support pillar is fixed on recovery transition apparatus support, and support swash plate is fixed on support pillar;Hydraulic cylinder Cylinder body be fixed on the relatively low one end of support swash plate;The take-off lever of hydraulic cylinder is toppled over storehouse with recovery and fixed;The defeated of storehouse is toppled in recovery Go out end one end higher with support swash plate to be hinged;Swash plate is supported to be provided with pressure sensor.Annular lap reclaims conveying device Input is located at the underface of dumpling wrapper shaped device, and output end is arranged on recovery and topples over storehouse input end.
Described dumpling wrapper mould is rectangle, a length of 700mm, a width of 200mm;Described cylindrical hole aperture is 100mm。
The utility model has an advantageous effect in that:
1st, the utility model is realized and face, the chances of losing games, face of waking up, dumpling wrapper are molded, note filling, profit side, dumpling is packed, lap is reclaimed With quick-frozen complete machining production line, the dumpling that in the market dumpling machine causes to pack in the absence of profit side device and awake face device is solved The problem of sub- poor taste is without chewy texture, greatly improves success rate and quality that dumpling is packed.
2nd, chances of losing games device is using the interval segmentation conveying of face band, and realization continuously supplies face;Wake up face device and lap retracting device with Whole production line is had a style of one's own, whole production line be divided into former flour dumpling pack with lap reclaim dumpling pack two processes, according to The lap amount in the cycle of production line one, it is 9 that the former flour dumpling of setting, which packs and reclaims dumpling to pack execution number of times with lap,:1, without artificial Go carrying lap to be reprocessed or gone the awake face of individually waiting to terminate, greatly improve the efficiency of production process, automaticity is high, Labor cost is substantially reduced.
3rd, quick-freezing plant solves existing dumpling machine and can be only applied to that dining room is this now to do the problem of now eating occasion, can there is big Large-scale production goes out quick-freezing dumpling and used for various regions size supermarket, meets the impromptu life requirement enjoyed with buying of people, versatility By force.
4th, the circulation conveying of whole production line mold for molding dumpling is realized using photoelectric sensor, pressure sensor, roller; Noodle device transferring raw material ensures that raw material is accurately fed automatically using feed adjusting knob, flow sensor and the first motor-driven valve, Both the intelligent level of the production line had been embodied, dumpling poor taste, efficiency caused by artificial mixing ratio error have been solved again low Problem.
Brief description of the drawings
Fig. 1 is overall structure stereogram of the present utility model;
Fig. 2 is the structural perspective of the utility model neutral plane device;
Fig. 3 is structural perspective of the face with shaped device in the utility model;
Fig. 4 be the utility model in face band into section apparatus structural perspective;
Fig. 5 is the structural perspective of transition conveying and face device of waking up in the utility model;
Fig. 6 is the stereogram of dumpling wrapper shaped device in the utility model;
Fig. 7 is the structural representation of Filling stuffing device in the utility model;
Fig. 8 is the structural perspective of dumpling wrapper profit side device in the utility model;
Fig. 9 is the stereogram of dumpling bag molding device in the utility model;
The principle schematic that Figure 10 struts for dumpling wrapper in the utility model;
Figure 11 is the structural perspective of awake face device track in the utility model;
Figure 12 is the structural perspective of recovery transition apparatus in the utility model;
Figure 13 is overall structure top view of the present utility model.
In figure:1st, noodle device, 2, face band shaped device, 3, face band into section apparatus, 4, the transition chances of losing games and awake face device, 5, Transition collection device, 6, annular lap reclaim conveying device, 7, dumpling wrapper shaped device, 8, Filling stuffing device, 9, dumpling wrapper profit side Device, 10, dumpling bag molding device, 11, conveying device up and down, 12, quick-freezing plant, 13, material storing box, 14, face device rail of waking up Road, 15, reclaim transition apparatus, 16, climbing conveyer, 17, dumpling die device, 18, tracks positioned motor fixing frame, 19, rolling Wheel, 20, tracks positioned motor, the 21, second photoelectric sensor, 22, pressure sensor, 1-1 and face supply tank, 1-2, U-shaped outer tube Shell, 1-3, stirring motor, 1-4, feed adjusting knob, 1-5, feed hopper, 1-6, agitating shaft, 1-7, spiral agitator, 1-8, sight Examine plate, 1-9, noodle device support, 1-10, discharge bucket, 1-11, the first water-supply-pipe, 1-12, flow sensor, 1-13, the first electricity Dynamic valve, 2-1, face band shaped device motor, 2-2, shaft coupling, 2-3, Cam splitter, 2-4, face band shaped device drive sprocket, 2-5, face band shaped device support, 2-6, face band shaped device driven sprocket, 2-7, face band shaped device timing belt, 2-8, I grades Format roll, 2-9, II grade of format roll, 2-10, III grade of format roll, 2-11, shaping roller motor, 3-1, face band are into section apparatus support, 3- 2nd, face band is into section apparatus motor, and 3-3, face band are into section apparatus conveyer belt, 3-4, opto-electronic sensor support, 3-5, the first photoelectric sensing Device, 3-6, fixed side, 3-7, face band segment motor, 3-8, cutting knife motion, 3-9, cutting knife slide rail, 3-10, face band are into section Cutting knife, 3-11, cutting knife groove, 4-1, upper plate, 4-2, lifting motor, 4-3, screw rod, 4-4, lifting supporting plate, 4-5, conveyer belt are solid Fixed board, 4-6, conveying translator, 4-7, the first transmission belt belt wheel, 4-8, transmission belt, 4-9, the second conveyer belt belt wheel, 4-10, the One conveyer belt belt shaft, 4-11, the second conveyer belt belt shaft, 4-12, first conveyer belt belt wheel, 4-13, the second conveyer belt belt wheel, 4-14, lifting guide rod, 4-15, lifting fixed support, 7-1, dumpling wrapper shaped device motor, 7-2, side link, 7-3, fixed guide Fixed board, 7-4, tooth form guide plate, 7-5, gear, 7-6, first connecting rod, 7-7, second connecting rod, 7-8, connecting rod support, 7-9, dumpling wrapper Molding cutter, 8-1, note filling container, 8-2, conveying double helix, 8-3, conveying constant displacement pump, 8-4, stuffing filling horn, 8-5, defeated filling dividing plate, 9-1, profit side device supply tank, 9-2, the second motor-driven valve, 9-3, the second water-supply-pipe, 9-4, adjustable flow water dropper, are squeezed into 10-1 Pattern has, and 10-2, support push pedal, 10-3, push pedal guide rod, 10-4, firm banking plate, 10-5, dumpling wrapper strut motor, 14-1, Electric rotating machine, 14-2, swivel base, 14-3, face device carrier chain motor of waking up, 14-4, carrier chain sprocket wheel, 14-5, bearing are fixed Frame, 14-6, active conveying axis, 14-7, conveying chain cover set, 14-8, face appliance stand of waking up, 15-1, recovery transition apparatus support, Storehouse is toppled in 15-2, support pillar, 15-3, hydraulic cylinder, 15-4, support swash plate, 15-5, recovery, and 17-1, dumpling wrapper strut mould, 17-2, dumpling wrapper mould.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the utility model is described in further detail.
As shown in Fig. 1 and 13, a kind of full-automatic dumpling production line, including noodle device 1, face band shaped device 2, face band into Section apparatus 3, the transition chances of losing games and awake face device 4, transition collection device 5, the first chain and sprocket driving device, annular lap reclaim conveyer belt 6, Dumpling wrapper shaped device 7, Filling stuffing device 8, the second chain and sprocket driving device, dumpling wrapper profit side device 9, dumpling bag molding device 10, Up and down conveying device 11, quick-freezing plant 12, material storing box 13, wake up face device track 14, reclaim transition apparatus 15, climbing conveyer 16 With dumpling die device 17.Face band shaped device 2 is arranged on the output end of noodle device 1;Face band into section apparatus 3 be arranged on face band into The output end of type device 2;Multiple transition chances of losing games and awake face device 4 are placed on awake face device track 14;Face device track 14 of waking up is put In in Cycling hot-blast heating system;It is distributed above and below three first conveyer belt devices of the transition chances of losing games and awake face device 4 defeated in three batches Send dumpling die device 17;Second conveyer belt apparatus of transition collection device 5 be in low level when dock the first chain and sprocket driving device with In face band into the transition chances of losing games and awake face device 4 of the output end of section apparatus 3, the output of the second chain and sprocket driving device is docked during in a high position End;The first chain and sprocket driving device output end is docked when the first conveyer belt device of conveying device 11 is in low level up and down, in a high position When dock the second chain and sprocket driving device input;Dumpling wrapper shaped device 7 and Filling stuffing device 8 are along the first chain and sprocket driving device transmission direction It is arranged in successively above the first chain and sprocket driving device;Dumpling bag molding device 10 is arranged on the second conveyer belt apparatus output end;Ring The input that shape lap reclaims conveyer belt 6 is arranged on immediately below dumpling wrapper shaped device 7, is reclaimed transition apparatus 15 and is arranged on annular Lap is reclaimed between the output end of conveyer belt 6 and the input of climbing conveyer 16, the output end of climbing conveyer 16 be arranged on face band into The input of type device 2;The input of quick-freezing plant 12 is arranged on the sidepiece of transition collection device 5, and material storing box 13 is arranged on quick-freezing plant 12 output ends.Noodle device 1 carries out flour and water and face in proportion, and the dough become reconciled is conveyed to face band shaped device 2 and is molded For face band, three layers in the face section that face band is cut into equal length into section apparatus 3, the transition chances of losing games and awake face device 4 are then fed to Dumpling die device 17 is successively sent into after the section of face, and the transition chances of losing games and awake face device 4 are followed into awake face device track 14 and hot blast In ring heating system wake up face, before wake up face device track 14 in wake up face complete the transition chances of losing games and awake face device 4 output to Face band is docked into section apparatus 3, and three dumpling die devices 17 in the transition chances of losing games and awake face device 4 are collected through transition one by one Device 5 is delivered to dumpling wrapper shaped device 7, and the face band on dumpling die device 17 is cut into circular dumpling by dumpling wrapper shaped device 7 Sub- skin, lap, which reaches to reclaim conveying device 6 through annular lap after scheduled volume and reclaim transition apparatus 15, enters climbing conveyer 16 It is conveyed to face band shaped device 2;It is loaded with after the dumpling die device 17 of circular dumpling wrapper is delivered to the lower section of Filling stuffing device 8 note filling and passes through The rise of conveying device 11 delivers to dumpling wrapper profit when device 9 moistens up and down, is then sent to dumpling bag molding device 10 and is molded;It is loaded with The dumpling die device 17 of shaping dumpling delivers to transition collection device 5 again, and the dumpling of shaping is poured into speed by transition collection device 5 Freeze device 12, unloaded dumpling die device 17 delivers to the transition chances of losing games and awake face device 4 again;Dumpling feeding storing after quick-frozen Case 13.
As shown in Fig. 2 noodle device 1 includes and face supply tank 1-1, U-shaped outer pipe shell 1-2, stirring motor 1-3, feed are adjusted Save knob 1-4, feed hopper 1-5, agitating shaft 1-6, spiral agitator 1-7, access panel 1-8, noodle device support 1-9, discharge bucket 1-10, the first water-supply-pipe 1-11, flow sensor 1-12 and the first motor-driven valve 1-13.Ground is fixed on face supply tank 1-1, is carried For the raw water with face;U-shaped outer pipe shell 1-2, which is tilted, to be fixed on noodle device support 1-9;Agitating shaft 1-6 and spiral agitator 1-7 welds together;Stirring motor 1-3 base is fixed on U-shaped outer pipe shell 1-2, stirring motor 1-3 driving agitating shafts 1-6; Access panel 1-8 has four pieces, all with constituting sliding pair at the top of U-shaped outer pipe shell 1-2, the access panel 1-8 of highest position be provided with into Material mouth;Feed hopper 1-5 is arranged at feeding mouth, and portable plate is hinged with by jointed shaft in feed hopper 1-5;Outside feed hopper 1-5 Feed adjusting knob 1-4 is fixed with jointed shaft, and portable plate has third gear adjustable range, and respectively 20 °, 40 ° and 60 ° pass through rotation Feed adjusting knob 1-4 rotates the portable plate in feed hopper, adjusts flour inlet amount;Discharge bucket 1-10 is fixed on U-shaped outer tube Shell 1-2 bottom its lowest position, for topple over dough after the completion of face;First water-supply-pipe 1-11 input, output end difference Connect bonding surface supply tank 1-1 and U-shaped outer pipe shell 1-2 bottom limbers;First water-supply-pipe 1-11 is provided with flow sensor 1- The 12 and first motor-driven valve 1-13, flow sensor 1-12 measurement water-carrying capacity, the first motor-driven valve 1-13 are used to accurately control water-carrying capacity, So as to allocate the ratio of flour and water.
As shown in figure 3, face band shaped device 2 includes face band shaped device motor 2-1, shaft coupling 2-2, Cam splitter 2- 3rd, face band shaped device drive sprocket 2-4, face band shaped device support 2-5, face band shaped device driven sprocket 2-6, timing belt Transmission mechanism, I grades of format roll 2-8, II grade of format roll 2-9, III grade of format roll 2-10 and shaping roller motor 2-11.Face band shaping dress Motor 2-1 is put to be fixed on ground;Cam splitter 2-3 input passes through with output shaft of the face with shaped device motor 2-1 Shaft coupling 2-2 is connected, and Cam splitter 2-3 output end is connected with face band shaped device drive sprocket 2-4;Face band shaped device Be connected between driven sprocket 2-6 and face band shaped device drive sprocket 2-4 by chain, and with the main biography of synchronous belt drive mechanism Moving axis is fixed;I grade of format roll 2-8, II grade of format roll 2-9 and III grade of format roll 2-10 are supported on face band shaping by bearing and filled Put on support 2-5, and arranged successively along the face band shaped device timing belt 2-7 transmission directions of synchronous belt drive mechanism;Face band into Type device timing belt 2-7 input is arranged on below the discharge bucket 1-10 of noodle device 1;I grade of format roll 2-8, II grade of shaping Roller 2-9 and III grade of format roll 2-10 bottom are with face band shaped device timing belt 2-7 respectively at a distance of 5mm, 2.5mm and 1.5mm;Ⅰ Level format roll 2-8, II grade of format roll 2-9 and III grade of format roll 2-10 are each by a shaping roller motor 2-11 driving.
As shown in figure 4, face band includes face band into section apparatus support 3-1, face band into section apparatus motor 3-2, defeated into section apparatus 3 Send tape handler, opto-electronic sensor support 3-4, the first photoelectric sensor 3-5, fixed side 3-6, face band segment motor 3-7, Cutting knife motion 3-8, cutting knife slide rail 3-9, face band are into section cutting knife 3-10 and cutting knife groove 3-11.Convey the active of tape handler Input shaft is articulated with fixed side 3-6, and is fixed with face band into section apparatus motor 3-2 output shaft;Fixed side 3-6 and face Band into section apparatus motor 3-2 base are each attached to face band on section apparatus support 3-1;Base of the face with segment motor 3-7 is consolidated Due to face band on section apparatus support 3-1, it is to drive cutting knife motion to be moved up and down between cutting knife slide rail that it, which is acted on,;It is defeated The face band of tape handler is sent to be arranged on face band shaped device of the face with shaped device 2 into section apparatus conveyer belt 3-3 inputs same Step band 2-7 output ends, cutting knife motion 3-8 is arranged on face band into section apparatus conveyer belt 3-3 input, and face band is into section apparatus Conveyer belt 3-3 is parallel with the face band shaped device timing belt 2-7 of synchronous belt drive mechanism;Cutting knife motion 3-8 includes two Plane quadrilateral mechanism;Plane quadrilateral mechanism includes two connecting rods, a cross bar and two push rods;Two connecting rods are parallel to be set Put, and one end is hinged with face band into section apparatus support 3-1;Two push rods be arranged in parallel, and one end with face band into section cutting knife 3-10 is hinged;The two ends of cross bar pass through the first bearing pin composition revolute pair with the other end of corresponding end link and push rod respectively;Face band Segment motor 3-7 output shaft is fixed with the cross bar of Liang Ge plane quadrilaterals mechanism;Plane quadrilateral mechanism is improved on cutting knife The stability of lower motion;Two cutting knife slide rail 3-9 are symmetrically fixed on face band into section apparatus support 3-1 both sides;Face band is into section cutting knife 3-10 two ends are connected by sliding pair respectively with two cutting knife slide rail 3-9;Cutting knife groove 3-11 is located at face band into section cutting knife 3-10 Underface, and face band is fixed on on section apparatus support 3-1;First photoelectric sensor 3-5 is fixed on opto-electronic sensor support 3-4 On, the first photoelectric sensor 3-5 central axis is with face band into section apparatus conveyer belt 3-3 at a distance of 1mm;Opto-electronic sensor support 3- 4 are fixed on fixed side 3-6.
As shown in figure 5, the transition chances of losing games and awake face device 4 include upper plate 4-1, it is lifting motor 4-2, screw rod 4-3, first defeated Work-feeding means, lifting guide rod 4-14 and lifting fixed support 4-15.Upper plate 4-1 is fixed on lifting fixed support 4-15;Carry Lifting motor 4-2 base is fixed on upper plate 4-1, and lifting motor 4-2 output shaft and screw rod 4-3 are fixed;Lift guide rod 4- 14 be arranged in parallel with screw rod 4-3, and are fixed on lifting fixed support 4-15;First conveyer belt device includes lifting supporting plate 4- 4th, conveyer belt fixed plate 4-5, conveying translator 4-6, the first conveyer belt belt wheel 4-7, transmission belt 4-8, the second conveyer belt belt wheel 4- 9th, first conveyer belt belt shaft 4-10, the second conveyer belt belt shaft 4-11, first conveyer belt belt wheel 4-12 and the second conveyer belt band Take turns 4-13;The lifting supporting plate 4-4 of three first conveyer belt devices equidistantly arranges up and down, lifting supporting plate 4-4 and lifting guide rod 4-14 constitutes sliding pair, and constitutes screw pair with screw rod 4-3;Conveyer belt fixed plate 4-5 is fixed on lifting supporting plate 4-4, is conveyed Translator 4-6 base is fixed on conveyer belt fixed plate 4-5;Conveyer belt fixed plate 4-5 is arranged right below pressure sensor 22; Fixed on conveying translator 4-6 output shaft on the first conveyer belt belt wheel 4-7, first conveyer belt belt shaft 4-10 and fix the second biography Send band belt wheel 4-9;Two the second conveyer belt belt wheel 4-13 are fixed on first conveyer belt belt shaft 4-10 two ends;First conveyer belt band Wheel 4-7 and the second conveyer belt belt wheel 4-9 is connected by transmission belt 4-8;First conveyer belt belt shaft 4-10 and the second conveyer belt band Wheel shaft 4-11 is supported on conveyer belt fixed plate 4-5 by bearing;It is defeated that two first conveyer belt belt wheel 4-12 are fixed on second Send band belt shaft 4-11 two ends;Second conveyer belt belt wheel 4-13 and corresponding end first conveyer belt belt wheel 4-12 passes through face conveyer belt of waking up Connection;Face conveyer belt of waking up is parallel into section apparatus conveyer belt 3-3 with the face band for conveying tape handler;Three first conveyer belt devices The transition chances of losing games and the utilization rate of awake face device 4 are improved, the energy is saved.
Transition collection device 5 is led including upper plate 4-1, lifting motor 4-2, screw rod 4-3, the second conveyer belt apparatus, lifting Bar 4-14 and lifting fixed support 4-15;Lifting motor 4-2 base is fixed on upper plate 4-1, lifting motor 4-2 output Axle is fixed with screw rod 4-3;Lifting guide rod 4-14 and screw rod 4-3 be arranged in parallel, and is fixed on lifting fixed support 4-15;Second Conveyer belt apparatus include lifting supporting plate 4-4, conveyer belt fixed plate 4-5, conveying translator 4-6, the first transmission belt belt wheel 4-7, It is transmission belt 4-8, the second conveyer belt belt wheel 4-9, first conveyer belt belt shaft 4-10, the second conveyer belt belt shaft 4-11, first defeated Send band belt wheel 4-12, the second conveyer belt belt wheel 4-13 and hydraulic cylinder;Lift supporting plate 4-4 and lifting guide rod 4-14 and constitute slip Pair, and constitute screw pair with screw rod 4-3;Conveying translator 4-6 base is fixed on conveyer belt fixed plate 4-5;Conveyer belt is consolidated Fixed board 4-5 is arranged right below pressure sensor 22;The first conveyer belt belt wheel 4-7 is fixed on conveying translator 4-6 output shaft, the The second conveyer belt belt wheel 4-9 is fixed on one conveyer belt belt shaft 4-10;It is defeated that two the second conveyer belt belt wheel 4-13 are fixed on first Send band belt shaft 4-10 two ends;First conveyer belt belt wheel 4-7 and the second conveyer belt belt wheel 4-9 are connected by transmission belt 4-8;First Conveyer belt belt shaft 4-10 and the second conveyer belt belt shaft 4-11 are supported on conveyer belt fixed plate 4-5 by bearing;Two First conveyer belt belt wheel 4-12 is fixed on the second conveyer belt belt shaft 4-11 two ends;Second conveyer belt belt wheel 4-13 and corresponding end the One conveyer belt belt wheel 4-12 is connected by face conveyer belt of waking up;The awake face conveyer belt of transition collection device 5 and conveying tape handler Face band it is parallel into section apparatus conveyer belt 3-3;The conveyer belt fixed plate 4-5 bottoms of transition collection device 5 and four hydraulic cylinders Take-off lever is fixed;Four hydraulic cylinder array arrangements, and cylinder body with lifting supporting plate 4-4 fix;Pass through four hydraulic cylinders It is netted in quick-freezing plant that rise difference makes the inclination certain angle of dumpling die device 17 pour into the dumpling wrapped using inertia Conveyer belt, its effect is farthest to protect dumpling not to be damaged.
As shown in fig. 6, dumpling wrapper shaped device 7 includes dumpling wrapper shaped device motor 7-1, side link 7-2, cutter holder assembly With dumpling wrapper molding cutter 7-9.Cutter holder assembly includes being oriented to fixed plate 7-3, tooth form guide plate 7-4, gear 7-5, first connecting rod 7- 6th, second connecting rod 7-7 and connecting rod support 7-8;Dumpling wrapper shaped device motor 7-1 is linear electric motors;Dumpling wrapper shaped device motor Base be fixed on production line fixed support;Dumpling wrapper shaped device motor 7-1 output shaft is fixed with side link 7-2;Even Hack lever 7-2 two ends and two pieces of tooth form guide plate 7-4 of two cutter holder assemblies are fixed respectively;In cutter holder assembly, tooth form guide plate 7-4 side Face is connected with being oriented to fixed plate 7-3 with sliding pair, and tooth form guide plate 7-4 two ends rack is engaged respectively with two gear 7-5;Tooth 7-5 axis are taken turns perpendicular to guiding fixed plate 7-3;Two first connecting rod 7-6 one end are coaxially hinged with a corresponding gear 7-5 respectively In being oriented on fixed plate 7-3, the other end is respectively articulated with two connecting rod support 7-8;Two second connecting rod 7-7 one end with guiding Fixed plate 7-3 is hinged, and the other end is respectively articulated with two connecting rod support 7-8;Two connecting rod branch of two cutter holder assembly the same sides Seat 7-8 fixes a dumpling wrapper molding cutter 7-9, and the another two connecting rod support 7-8 of two cutter holder assembly opposite sides fixes another Dumpling wrapper molding cutter 7-9;Two dumpling wrapper molding cutter 7-9 centerings are set;Dumpling wrapper molding cutter 7-9 bottoms are fixed and set There are five semicircle ring plates of equidistant placement;The upper five semicircle ring plates of dumpling wrapper molding cutter 7-9 are transmitted along the first chain and sprocket driving device Arrange in direction;Drive dumpling wrapper molding cutter 7-9 that sheet dumpling wrapper is divided into five pieces by dumpling wrapper shaped device motor 7-1 Circle skin to be made dumplings.
As shown in fig. 7, Filling stuffing device 8 includes note filling container 8-1, conveying double helix 8-2, conveying constant displacement pump 8-3, stuffing filling horn 8-4 and defeated filling dividing plate 8-5.Note filling container 8-1 is fixed on production line fixed support;It is equidistant to be fixed in note filling container 8-1 Four pieces of defeated filling dividing plate 8-5 will note filling container 8-1 and be divided into five volume identical chambers, each chamber provided with conveying double helix 8-2, conveying double helix 8-2 includes be arrangeding and being hinged on two screw rods in chamber in parallel;Cavity bottom is provided with stuffing filling horn Provided with conveying constant displacement pump 8-3 between 8-4, conveying double helix 8-2 and stuffing filling horn 8-4;Fillings is delivered to defeated by conveying double helix 8-2 Send constant displacement pump 8-3 input ports;Convey constant displacement pump 8-3 delivery outlet alignment stuffing filling horn 8-4 input;Five cavity bottoms it is defeated Filling pipe 8-4 arranges along the first chain and sprocket driving device transmission direction, and adjacent stuffing filling horn 8-4 centre-to-centre spacing and dumpling wrapper shaped device 7 Adjacent semicircle ring plate centre-to-centre spacing it is equal.
As shown in figure 8, dumpling wrapper profit device supply tank 9-1, the second motor-driven valve 9-2, second water delivery when device 9 includes profit Pipe 9-3 and adjustable flow water dropper 9-4.Profit side device supply tank 9-1 is fixed on level ground, profit side device supply tank 9-1's Delivery outlet connects the second water-supply-pipe 9-3 input ports;Second water-supply-pipe 9-3 is provided with the second motor-driven valve 9-2;Second water-supply-pipe 9-3 Delivery outlet be provided with along the second chain and sprocket driving device transmission direction arrange five adjustable flow water dropper 9-4;Neighboring tunable flow drips The centre-to-centre spacing of head 9-4 centre-to-centre spacing semicircle ring plate adjacent with dumpling wrapper shaped device 7 is equal;Adjustable flow water dropper 9-4 is set Above the driving-chain of the second chain and sprocket driving device;Water is set uniformly to trickle down by the second motor-driven valve 9-2 and adjustable flow water dropper 9-4 Into circular trace during dumpling wrapper edge.
As shown in Figures 9 and 10, dumpling bag molding device 10 include dumpling wrapper shaped device motor 7-1, side link 7-2, Cutter holder assembly, extrusion molding dies 10-1, support push pedal 10-2, push pedal guide rod 10-3, firm banking plate 10-4 and dumpling wrapper support Open motor 10-5.Firm banking plate 10-4 is fixed on production line bracket, and the base that five dumpling wrapper strut motor 10-5 is solid It is scheduled on firm banking plate 10-4;The output shaft that five dumpling wrapper strut motor 10-5 is fixed with support push pedal 10-2, is driven Support push pedal 10-2 moves up and down;Dumpling wrapper struts motor 10-5 for linear electric motors;Support push pedal 10-2 and push pedal guide rod 10- 3 are connected with sliding pair, and push pedal guide rod 10-3 is fixed with firm banking plate 10-4;Support push pedal 10-2 is arranged on the second Chain conveyer dress Below the driving-chain put;Support push pedal 10-2 top surface is provided with the five push rod groups equidistantly arranged;Push rod group includes being in an angle Two push rods;The axis of symmetry spacing of two push rods of adjacent push rod group and the adjacent semicircle ring plate of dumpling wrapper shaped device 7 Centre-to-centre spacing it is equal;The base of dumpling wrapper shaped device motor is fixed on production line fixed support;Dumpling wrapper shaped device electricity Machine 7-1 output shaft is fixed with side link 7-2;Side link 7-2 two ends and two pieces of tooth form guide plate 7-4 of two cutter holder assemblies distinguish It is fixed;Each part and each part in the cutter holder assembly of dumpling wrapper shaped device 7 in the cutter holder assembly of dumpling bag molding device 10 Structure and assembly relation are completely the same;Two connecting rod support 7- of two cutter holder assembly the same sides of dumpling bag molding device 10 8 fix an extrusion molding dies 10-1, and the another two connecting rod support 7-8 of two cutter holder assembly opposite sides fixes another extruding Mould 10-1;Two extrusion molding dies 10-1 centerings are arranged on above the driving-chain of the second chain and sprocket driving device, with dumpling The characteristics of making to be shaped to manually pack on the outside of dumpling is gathered in sub- skin shaped device motor 7-1 driving to center;Extrusion forming mold Tool 10-1 bottom opens up five semi-circular grooves equidistantly arranged along the conveying direction of the second chain and sprocket driving device, the axle of semi-circular groove Line is vertical with the conveying direction of the second chain and sprocket driving device, and the centre-to-centre spacing and the phase of dumpling wrapper shaped device 7 of adjacent semi-circular groove The centre-to-centre spacing of adjacent semicircle ring plate is equal.
Conveying device 11 is in addition to only including a first conveyer belt device up and down, remaining and the transition chances of losing games and awake face device Each design of part and rigging position are completely the same in 4.
As shown in figure 1, the porch of quick-freezing plant 12, which is provided with several stainless steel atomizers, quick-freezing plant, is provided with net Shape tape handler, the netted conveyer belt input of netted tape handler, which is taken over, crosses collection device, and material storing box 13 is located at netted The output end of conveyer belt, for storing quick-frozen good dumpling;Temperature control is existed provided with temperature-adjusting device in quick-freezing plant 12 Subzero 25 DEG C, it is ensured that quick-frozen is smoothed out.
As shown in figure 11, wake up face device track 14 include the first conveying chain mechanism, the second conveying chain mechanism, rotating device and Tracks positioned mechanism;Face device track 14 of waking up is in the closing space with Cycling hot-blast heating system;Four second conveyings Chain mechanism head and the tail order arrangement, which is formed, is provided with rotating device between closed loop, adjacent second conveying chain mechanism, and one of rotation Device is arranged on the first conveying chain mechanism output end;Rotating device includes electric rotating machine 14-1, swivel base 14-2, pressure sensing The conveying chain mechanism of device 22 and the 3rd;Swivel base 14-2 is fixed on electric rotating machine 14-1 output shaft, is set below swivel base Put pressure sensor 22;It is defeated that first conveying chain mechanism, the second conveying chain mechanism and the 3rd conveying chain mechanism include awake face device Send chain motor 14-3, carrier chain sprocket wheel 14-4, bearing fixed mount 14-5, active conveying axis 14-6, driven conveying axis, conveying chain cover Cover 14-7 and awake face appliance stand 14-8;Active conveying axis 14-6 and driven conveying axis are supported on bearing fixed mount by bearing On 14-5;Carrier chain sprocket wheel 14-4 is fixed at active conveying axis 14-6 and driven conveying axis two ends;Active conveying axis 14-6 and from Dynamic conveying axis are connected with the carrier chain sprocket wheel 14-4 of one end by face orbit transports band of waking up;The face device carrier chain motor 14-3 that wakes up drives Dynamic active conveying axis 14-6;Face orbit transports of waking up are provided with the conveying chain cover set being fixed on awake face appliance stand 14-8 with both sides 14-7;Bearing fixed mount 14-5 is fixed on conveying chain cover set 14-7;The awake face appliance stand 14-8 of 3rd conveying chain mechanism consolidates It is scheduled on swivel base 14-2;Each second conveying chain mechanism is provided with two positioning track detent mechanisms, it is therefore an objective to face band Into the face section intermittent delivery time cooperation of section apparatus 3;Tracks positioned mechanism include tracks positioned motor fixing frame 18, roller 19, The photoelectric sensor 21 of tracks positioned motor 20 and second;The two ends of tracks positioned motor fixing frame 18 are fixed on two conveying chain covers Cover on 14-7, the base of tracks positioned motor 20 is fixed on the bottom of tracks positioned motor fixing frame 18;Tracks positioned motor 20 Output shaft passes vertically through tracks positioned motor fixing frame 18, and roller 19 is hinged on the output shaft top of tracks positioned motor 20;Just Under beginning state, the extreme higher position of roller 19 is concordant with the top of awake face orbit transports band;Second photoelectric sensor 21 is fixed on awake On the appliance stand 14-8 of face;Second photoelectric sensor 21 and tracks positioned motor 20, which coordinate, realizes the transition chances of losing games and awake face device 4 In the awake face in awake face device track top circulation side.
As shown in figure 12, reclaiming transition apparatus 15 includes reclaiming transition apparatus support 15-1, support pillar 15-2, hydraulic cylinder Storehouse 15-5 is toppled in 15-3, support swash plate 15-4 and recovery.Support pillar 15-2 is fixed on recovery transition apparatus support 15-1, branch Support swash plate 15-4 is fixed on support pillar 15-2;Hydraulic cylinder 15-3 cylinder body is fixed on the relatively low one end of support swash plate 15-4; Hydraulic cylinder 15-3 take-off lever is toppled over storehouse 15-5 with recovery and fixed;Reclaim topple over storehouse 15-5 output end and support swash plate 15-4 compared with High one end is hinged;Swash plate 15-4 is supported to be provided with pressure sensor 22.The input that annular lap reclaims conveying device 6 is located at The underface of dumpling wrapper shaped device 7, reclaims lap and re-using in time, and output end is arranged on recovery, and to topple over storehouse 15-5 defeated Enter at end.
As shown in figure 9, under original state, each transition chances of losing games and awake face device 4 are provided with three dumpling die devices 17, On two awake face conveyer belts for being individually positioned in correspondence first conveyer belt device;Dumpling die device 17 struts mould including dumpling wrapper Has 17-1 and dumpling wrapper mould 17-2.Dumpling wrapper mould 17-2 offers five cylindrical holes equidistantly arranged, adjacent The centre-to-centre spacing of the centre-to-centre spacing of cylindrical hole semicircle ring plate adjacent with dumpling wrapper shaped device 7 is equal;Dumpling wrapper mould 17-2 For rectangle, a length of 700mm, a width of 200mm;Cylindrical hole aperture is 100mm;The bottom symmetrical of cylindrical hole opens up two through holes; In each cylindrical hole mould 17-1 is strutted provided with a dumpling wrapper;Dumpling wrapper struts mould 17-1 including the second bearing pin and by the The semicircle clamping plate of two pieces of two hinges;Second bearing pin is fixed in dumpling wrapper mould 17-2 cylindrical hole, and second The central axis of bearing pin is the symmetrical center line of two through holes;Dumpling wrapper mould 17 is recycled in whole production line.
First photoelectric sensor 3-5, the second photoelectric sensor 21, pressure sensor 22 and the equal signals of flow sensor 1-12 It is transmitted to controller, controller control stirring motor 1-3, the first motor-driven valve 1-13, the second motor-driven valve 9-2, tracks positioned motor 20th, face band is filled into section apparatus motor 3-2, face band segment motor 3-7, lifting motor 4-2, conveying translator 4-6, dumpling wrapper shaping Put motor 7-1, conveying constant displacement pump 8-3, dumpling wrapper and strut motor 10-5, electric rotating machine 14-1, awake face device carrier chain motor 14- 3 and hydraulic cylinder 15-3.
The operation principle of the full-automatic dumpling production line:It is divided to former flour dumpling to pack and packs two mistakes with lap recovery dumpling Journey.
First, former flour dumpling pack process be by with surface-to-surface band shaping-face band into section-wake up face-dumpling wrapper is molded-note filling- Profit side-dumpling packs-quick-frozen-this serial procedures of collecting and completed.First, poured into the raw flour in face out of feed hopper 1-5, Can adjust the feed quantity of flour by adjusting feed adjusting knob 1-4, and face raw water by being provided with face supply tank 1-1, lead to Cross the first water-supply-pipe to enter in U-shaped outer pipe shell 1-2, wherein flow sensor 1-12 and the first motor-driven valve 1-13 are arranged in first On water-supply-pipe, accurate, intelligently regulation flour and water ratio.After the completion of face, dough comes out entering surface from discharge bucket 1-10 Band shaped device 2, by face with the I level format rolls 2-8 being sequentially arranged on shaped device 2, II grade of format roll 2-9, III grade of shaping Most dough molding is that thickness only has 1.5mm face band to roller 2-10 at last, and band arrival face band is into the first photoelectricity on section apparatus 3 face to face During sensor 3-5, face moves downward the face that face band is cut into equal length with segment motor 3-7 drives cutting knife motion 3-8 Section, when section is delivered to the dumpling die device 17 in the transition chances of losing games and awake face device 4 face to face, pressure sensor 22 feeds back signal Lifting motor 4-2 is given, so as to drive screw rod 4-3 lifting supporting plate 4-4 is moved up one end distance, this process is circulated three times until mistake The three pieces of dumpling die devices 17 crossed in the chances of losing games and awake face device 4 have face section, and then the transition chances of losing games and awake face device 4 are along Figure 13 The shown direction of arrow is moved successively, when often running into the second photoelectric sensor 21, and signal is fed back to control by the second photoelectric sensor 21 Device control tracks positioned motor 20 processed, tracks positioned motor 20, which upsprings roller 19, stops that the transition chances of losing games and awake face device 4 enter one The transition chances of losing games and awake face device 4 that awake face has been completed in step conveying, face device track of waking up deliver to the first conveying chain mechanism to taking over Collection device 5 is crossed, the transition chances of losing games and awake face device 4 that awake face has been completed in the awake face device track that goes round and begins again constantly are sent; Now the conveying translator 4-6 in the transition chances of losing games and awake face device 4 is started working, and dumpling die device 17 is collected through transition and filled Put 5 and be delivered to dumpling wrapper shaped device 7, dumpling wrapper shaped device motor 7-1 drives dumpling wrapper molding cutter 7-9 will be rectangular Face band is cut into five circular dumpling wrapper, and lap enters annular lap and reclaims conveying device 6, by note filling dress after dumpling wrapper shaping 8 are put, Filling stuffing device 8 is uniform by fillings injection dumpling wrapper center by conveying constant displacement pump 8-3, will be noted by conveying device 11 up and down The dumpling die device 17 of good filling is delivered to the second layer, and dumpling wrapper profit device supply tank 9-1 when device 9 is by moistening passes through water Adjustable flow water dropper 9-3 moistens the edge of dumpling wrapper, by the adjusting knob adjusted on adjustable flow water dropper crystal can be made really to drip To dumpling wrapper edge.Then, dumpling wrapper struts motor 10-5 drive supports push pedal 10-2 and dumpling wrapper is strutted into mould 17-1 both sides Jack-up, dumpling wrapper shaped device motor 7-1 drives extrusion molding dies 10-1 by dumpling extrusion forming, and dumpling is wrapped when being loaded with When dumpling die device 17 reaches the conveyer belt fixed plate 4-5 for having risen to the second layer of transition collection device 5, pressure sensor Signal is fed back to controller by 22, and controller control conveying translator 4-6 makes conveyer belt 4-6 out of service, transition collection device 5 Conveyer belt fixed plate 4-5 when dropping to first layer again, the small-scale liquid cylinder pressure of lower section four fills dumpling die by rise difference The netted conveyer belt that 17 inclination certain angles are poured into the dumpling wrapped in quick-freezing plant using inertia is put, is set by porch Several stainless steel atomizers after enter quick-freezing plant, its interior temperature control is at subzero 25 DEG C, and dumpling is quick-frozen to complete laggard Enter material storing box, so far first job process is completed.
Second, when lap recovery dumpling packs process progress, noodle device 1 and awake face device track 14 are stopped.It is remaining It is to note filling-profit side-dumpling into section-dumpling wrapper is molded-by face band shaping-face band to pack-quick-frozen-receipts that face, which reclaims dumpling and packs process, Collect the completion of this serial procedures, required face band by former flour dumpling pack during enter annular lap and reclaim conveying device 6 Lap is constituted, when lap reclaims the arrival of conveying device 6 by annular lap reclaims transition apparatus 15, when pressure reaches a fixed number Value, pressure sensor passes to signal the hydraulic cylinder 15-4 on controller control recovery transition apparatus 15, so as to drive recovery Topple over storehouse 15-5 and lap is poured into climbing conveyer 16, then to sequentially pass through face band shaped device 2, face band defeated into section apparatus 3, transition Face and awake face device 4, transition collection device 5, annular lap reclaim conveyer belt 6, dumpling wrapper shaped device 7, Filling stuffing device 8, dumpling Sub- Pi Run sides device 9, dumpling bag molding device 10, up and down conveying device 11, quick-freezing plant 12 be finally reached material storing box 13, it is remaining Face recovery dumpling packs process and so far completed.

Claims (9)

1. a kind of full-automatic dumpling production line, including noodle device, face band shaped device, face band into section apparatus, the transition chances of losing games and Awake face device, transition collection device, the first chain and sprocket driving device, annular lap reclaim conveyer belt, dumpling wrapper shaped device, note filling dress Put, the second chain and sprocket driving device, dumpling wrapper moisten side device, up and down dumpling bag molding device, conveying device, quick-freezing plant, storing Case, face device track of waking up, recovery transition apparatus, climbing conveyer and dumpling die device;It is characterized in that:Described face band into Section apparatus is arranged on face band shaped device output end;The m transition chances of losing games and awake face device are placed on awake face device track, and m >= 6;Face device track of waking up is placed in Cycling hot-blast heating system;On n first conveyer belt device of the transition chances of losing games and awake face device Lower distribution conveys dumpling die device, n >=3 in batches;Second conveyer belt apparatus of transition collection device docks the when being in low level One chain and sprocket driving device in face band with, into the transition chances of losing games and awake face device of section apparatus output end, docking the second chain during in a high position Transmission output;The output of the first chain and sprocket driving device is docked when the first conveyer belt device of conveying device is in low level up and down End, docks the second chain and sprocket driving device input during in a high position;Dumpling wrapper shaped device and Filling stuffing device are filled along the first Chain conveyer Transmission direction is put to be arranged in successively above the first chain and sprocket driving device;Described dumpling bag molding device is arranged on the second conveyer belt Device output end;The input that annular lap reclaims conveyer belt is arranged on immediately below dumpling wrapper shaped device, reclaims transition apparatus It is arranged on annular lap to reclaim between conveyer belt output end and climbing conveyer input, climbing conveyer output end is arranged on face Band shaped device input;Quick-freezing plant input is arranged on transition collection device sidepiece, and it is defeated that material storing box is arranged on quick-freezing plant Go out end;
Described face band shaped device includes face band shaped device motor, shaft coupling, Cam splitter, face band shaped device actively Sprocket wheel, face band shaped device support, face band shaped device driven sprocket, synchronous belt drive mechanism, I grades of format rolls, II grade of shaping Roller, III grade of format roll and shaping roller motor;The input of the Cam splitter leads to output shaft of the face with shaped device motor Cross shaft coupling to be connected, the output end of Cam splitter is connected with face band shaped device drive sprocket;Face band shaped device driven chain It is connected between wheel and face band shaped device drive sprocket by chain, and is fixed with the final drive shaft of synchronous belt drive mechanism;I grade Format roll, II grade of format roll and III grade of format roll are supported on the band shaped device support of face by bearing, and are passed along timing belt The face band shaped device timing belt transmission direction of motivation structure is arranged successively;Input of the face with shaped device timing belt be arranged on and Below the output end of face device;I grade of format roll, II grade of format roll and III grade of format roll are each by a shaping roller motor driving;
Described face band into section apparatus include face band into section apparatus support, face band into section apparatus motor, conveying tape handler, light Electric transducer support, the first photoelectric sensor, fixed side, face band segment motor, cutting knife motion, cutting knife slide rail, face band Into section cutting knife and cutting knife groove;The axle that is actively entered of conveying tape handler is articulated with fixed side, and with face band into section apparatus The output shaft of motor is fixed;The base of fixed side and face band into section apparatus motor is each attached to face band on section apparatus support; Base of the face with segment motor is fixed on face band on section apparatus support;The face band of tape handler is conveyed into section apparatus conveyer belt Input is arranged on face band shaped device timing belt output end of the face with shaped device, and cutting knife motion is arranged on face band into section The input of device conveyer belt, the face band shaped device timing belt of face band into section apparatus conveyer belt and synchronous belt drive mechanism is put down OK;Described cutting knife motion includes Liang Ge plane quadrilaterals mechanism;Described plane quadrilateral mechanism include two connecting rods, A piece cross bar and two push rods;Two connecting rods are be arranged in parallel, and one end is hinged with face band into section apparatus support;Two push rods are put down Row is set, and one end is hinged with face band into section cutting knife;The two ends of cross bar lead to the other end of corresponding end link and push rod respectively Cross the first bearing pin and constitute revolute pair;Output shaft of the face with segment motor and the cross bar of Liang Ge plane quadrilaterals mechanism are fixed;Two Root cutting knife slide rail is symmetrically fixed on face band into section apparatus support both sides;Face band is distinguished into the two ends of section cutting knife with two cutting knife slide rails Connected by sliding pair;Described cutting knife groove is located at face band into immediately below section cutting knife, and is fixed on face band on section apparatus support; The first described photoelectric sensor is fixed on opto-electronic sensor support, and the central axis of the first photoelectric sensor and face band are into section Device conveyer belt is at a distance of 1mm;Opto-electronic sensor support is fixed on fixed side;
The described transition chances of losing games and awake face device include upper plate, lifting motor, screw rod, first conveyer belt device, lifting guide rod With lifting fixed support;Described upper plate is fixed on lifting fixed support;The base of lifting motor is fixed on upper plate, The output shaft of lifting motor is fixed with screw rod;Lifting guide rod be arranged in parallel with screw rod, and is fixed on lifting fixed support;It is described First conveyer belt device include lifting supporting plate, conveyer belt fixed plate, conveying translator, the first conveyer belt belt wheel, transmission belt, Second conveyer belt belt wheel, first conveyer belt belt shaft, the second conveyer belt belt shaft, first conveyer belt belt wheel and the second conveyer belt band Wheel;The lifting supporting plate of n first conveyer belt device is equidistantly arranged up and down, and lifting supporting plate constitutes sliding pair with lifting guide rod, And constitute screw pair with screw rod;Conveyer belt fixed plate is fixed in lifting supporting plate, the base of conveying translator is fixed on conveyer belt In fixed plate;Conveyer belt fixed plate is arranged right below pressure sensor;The first conveyer belt is fixed on the output shaft for conveying translator The second conveyer belt belt wheel is fixed on belt wheel, first conveyer belt belt shaft;Two the second conveyer belt belt wheels are fixed on first conveyer belt Belt shaft two ends;First conveyer belt belt wheel and the second conveyer belt belt wheel are connected by transmission belt;First conveyer belt belt shaft and Two conveyer belt belt shafts are supported in conveyer belt fixed plate by bearing;Two first conveyer belt belt wheels are fixed on the second conveying Band belt shaft two ends;Second conveyer belt belt wheel is connected with corresponding end first conveyer belt belt wheel by face conveyer belt of waking up;The face of waking up conveying Band is parallel into section apparatus conveyer belt with the face band for conveying tape handler;
Described dumpling wrapper shaped device includes dumpling wrapper shaped device motor, side link, cutter holder assembly and dumpling wrapper forming cutter Tool;Described cutter holder assembly includes being oriented to fixed plate, tooth form guide plate, gear, first connecting rod, second connecting rod and connecting rod support;Dumpling Sub- skin shaped device motor is linear electric motors;The base of dumpling wrapper shaped device motor is fixed on production line fixed support;Dumpling The output shaft of sub- skin shaped device motor is fixed with side link;Described side link two ends and two pieces of tooth forms of two cutter holder assemblies Guide plate is fixed respectively;In cutter holder assembly, the side of tooth form guide plate is connected with being oriented to fixed plate with sliding pair, and the two of tooth form guide plate End tooth bar is engaged respectively with two gears;Gear axis are perpendicular to guiding fixed plate;Two first connecting rod one end respectively with it is corresponding One gear is coaxially articulated with guiding fixed plate, and the other end is respectively articulated with two connecting rod supports;Two second connecting rod one end It is hinged with being oriented to fixed plate, the other end is respectively articulated with two connecting rod supports;Two connecting rods of two cutter holder assembly the same sides Bearing fixes a dumpling wrapper molding cutter, and the another two connecting rod support of two cutter holder assembly opposite sides fixes another dumpling wrapper Molding cutter;Two dumpling wrapper molding cutter centerings are set;Dumpling wrapper molding cutter bottom is fixed with the k pieces half of equidistant placement Circular ring plate, k >=5;K pieces semicircle ring plate is arranged along the first chain and sprocket driving device transmission direction on dumpling wrapper molding cutter;
Described dumpling wrapper profit device supply tank, the second motor-driven valve, the second water-supply-pipe and adjustable flow drop when device includes profit Head;The delivery outlet of the profit side device supply tank connects the second water-supply-pipe input port;Second water-supply-pipe is provided with the second motor-driven valve; The delivery outlet of second water-supply-pipe is provided with the five adjustable flow water droppers arranged along the second chain and sprocket driving device transmission direction;Neighboring tunable The centre-to-centre spacing of the centre-to-centre spacing of flow water dropper semicircle ring plate adjacent with dumpling wrapper shaped device is equal;Adjustable flow water dropper is arranged on Above the driving-chain of second chain and sprocket driving device;
Described dumpling bag molding device includes dumpling wrapper shaped device motor, side link, cutter holder assembly, extrusion forming mold Tool, support push pedal, push pedal guide rod, firm banking plate and dumpling wrapper strut motor;Described firm banking plate is fixed on production line On support, the base that k dumpling wrapper struts motor is each attached on firm banking plate;K dumpling wrapper struts the output shaft of motor Fixed with support push pedal;Dumpling wrapper struts motor for linear electric motors;Described support push pedal is connected with push pedal guide rod with sliding pair Connect, push pedal guide rod is fixed with firm banking plate;Support push pedal is arranged on below the driving-chain of the second chain and sprocket driving device;Support push pedal Top surface be provided with k push rod group equidistantly arranging;Described push rod group includes two push rods in an angle;Adjacent push rod group The centre-to-centre spacing of the axis of symmetry spacing semicircle ring plate adjacent with dumpling wrapper shaped device of two push rods is equal;Dumpling wrapper shaping dress The base for putting motor is fixed on production line fixed support;The output shaft of dumpling wrapper shaped device motor is fixed with side link;Even Hack lever two ends and two pieces of tooth form guide plates of two cutter holder assemblies are fixed respectively;Each zero in the cutter holder assembly of dumpling bag molding device Part and each design of part and assembly relation in the cutter holder assembly of dumpling wrapper shaped device are completely the same;Dumpling bag molding device Two connecting rod supports of two cutter holder assembly the same sides fix an extrusion molding dies, another the two of two cutter holder assembly opposite sides Individual connecting rod support fixes another extrusion molding dies;Two extrusion molding dies centerings are arranged on the biography of the second chain and sprocket driving device Above dynamic chain, the bottom of the extrusion molding dies opens up k half equidistantly arranged along the conveying direction of the second chain and sprocket driving device Circular trough, the axis of semi-circular groove is vertical with the conveying direction of the second chain and sprocket driving device, and the centre-to-centre spacing of adjacent semi-circular groove with The centre-to-centre spacing of the adjacent semicircle ring plate of dumpling wrapper shaped device is equal;
Described awake face device track includes the first conveying chain mechanism, the second conveying chain mechanism, rotating device and tracks positioned machine Structure;Four the second conveying chain mechanism head and the tail order arrangements form and rotating device are provided between closed loop, adjacent second conveying chain mechanism, And one of rotating device is arranged on the first conveying chain mechanism output end;Described rotating device includes electric rotating machine, rotation Chassis, pressure sensor and the 3rd conveying chain mechanism;Swivel base is fixed on the output shaft of electric rotating machine, below swivel base Pressure sensor is set;Described the first conveying chain mechanism, the second conveying chain mechanism and the 3rd conveying chain mechanism includes face of waking up Device carrier chain motor, carrier chain sprocket wheel, bearing fixed mount, active conveying axis, driven conveying axis, conveying chain cover set and face dress of waking up Put support;Active conveying axis and driven conveying axis are supported on bearing fixed mount by bearing;Active conveying axis and driven defeated Axle two ends are sent to fix carrier chain sprocket wheel;Active conveying axis and driven conveying axis pass through face track of waking up with the carrier chain sprocket wheel of one end Conveyer belt is connected;Face device carrier chain motor of waking up drives active conveying axis;Face orbit transports of waking up are provided with both sides is fixed on awake face Conveying chain cover set on appliance stand;Bearing fixed mount is fixed on conveying chain cover and put;The awake face device of 3rd conveying chain mechanism Support is fixed on swivel base;Each second conveying chain mechanism is provided with two positioning track detent mechanisms;Described track Detent mechanism includes tracks positioned motor fixing frame, roller, tracks positioned motor and the second photoelectric sensor;Tracks positioned motor The two ends of fixed mount are fixed on two conveying chain covers and put, and the base of tracks positioned motor is fixed on tracks positioned motor fixing frame Bottom;The output shaft of tracks positioned motor passes vertically through tracks positioned motor fixing frame, and roller is hinged on tracks positioned motor Output shaft top;Second photoelectric sensor is fixed on awake face appliance stand;
Under original state, each transition chances of losing games and awake face device are individually positioned in correspondence first provided with n dumpling die device On two awake face conveyer belts of conveyer belt apparatus;Described dumpling die device struts mould and dumpling wrapper shaping including dumpling wrapper Mould;Dumpling wrapper mould offers the k cylindrical hole equidistantly arranged, and the centre-to-centre spacing in adjacent column hole is molded with dumpling wrapper to be filled The centre-to-centre spacing for the adjacent semicircle ring plate put is equal;The bottom symmetrical of the cylindrical hole opens up two through holes;Set in each cylindrical hole There is a dumpling wrapper to strut mould;Described dumpling wrapper, which struts mould, includes the second bearing pin and two pieces that pass through the second hinge Semicircle clamping plate;Second bearing pin is fixed in the cylindrical hole of dumpling wrapper mould, and the central axis of the second bearing pin is two The symmetrical center line of through hole;
Described the first photoelectric sensor, the second photoelectric sensor, pressure sensor and the equal signal of flow sensor is transmitted to and will controlled Device processed, controller controls the second motor-driven valve, tracks positioned motor, face band into section apparatus motor, face band segment motor, lifting electricity Machine, conveying translator, dumpling wrapper shaped device motor, dumpling wrapper strut motor, electric rotating machine and awake face device carrier chain motor.
2. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:Described noodle device include and Face supply tank, U-shaped outer pipe shell, stirring motor, feed adjusting knob, feed hopper, agitating shaft, spiral agitator, access panel and face Appliance stand, discharge bucket, the first water-supply-pipe, flow sensor and the first motor-driven valve;Described U-shaped outer pipe shell tilt be fixed on and On the appliance stand of face;Agitating shaft and spiral agitator weld together;The base of stirring motor is fixed in U-shaped outer pipe shell, is stirred Mix motor driving agitating shaft;Access panel has four pieces, all with constituting sliding pair, the observation of highest position at the top of U-shaped outer pipe shell Plate is provided with feeding mouth;Described feed hopper is arranged at feeding mouth, and portable plate is hinged with by jointed shaft in feed hopper;Feed hopper Outer feed adjusting knob is fixed with jointed shaft;Discharge bucket is fixed on the bottom its lowest position of U-shaped outer pipe shell;First water-supply-pipe Input, output end connect the bottom limbers of bonding surface supply tank and U-shaped outer pipe shell respectively;First water-supply-pipe is passed provided with flow Sensor and the first motor-driven valve;Stirring motor and the first motor-driven valve are by controller control.
3. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:I grade of format roll, II grade into The bottom of type roller and III grade of format roll is with face band shaped device timing belt respectively at a distance of 5mm, 2.5mm and 1.5mm.
4. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:Described transition collection device bag Include upper plate, lifting motor, screw rod, the second conveyer belt apparatus, lifting guide rod and lifting fixed support;The base of lifting motor is consolidated Due on upper plate, output shaft and the screw rod of lifting motor are fixed;Lifting guide rod be arranged in parallel with screw rod, and it is solid to be fixed on lifting On fixed rack;The second described conveyer belt apparatus includes lifting supporting plate, conveyer belt fixed plate, conveying translator, the first transmission Band belt wheel, transmission belt, the second conveyer belt belt wheel, first conveyer belt belt shaft, the second conveyer belt belt shaft, first conveyer belt band Wheel, the second conveyer belt belt wheel and hydraulic cylinder;Described lifting supporting plate constitutes sliding pair with lifting guide rod, and constitutes spiral shell with screw rod Rotation is secondary;The base of conveying translator is fixed in conveyer belt fixed plate;Conveyer belt fixed plate is arranged right below pressure sensor;It is defeated Fixed on the output shaft of belt conveying motor and the second conveyer belt belt wheel is fixed on the first conveyer belt belt wheel, first conveyer belt belt shaft;Two Individual second conveyer belt belt wheel is fixed on first conveyer belt belt shaft two ends;First conveyer belt belt wheel and the second conveyer belt belt wheel pass through Transmission belt is connected;First conveyer belt belt shaft and the second conveyer belt belt shaft are supported in conveyer belt fixed plate by bearing; Two first conveyer belt belt wheels are fixed on the second conveyer belt belt shaft two ends;Second conveyer belt belt wheel and corresponding end first conveyer belt Belt wheel is connected by face conveyer belt of waking up;The face band of the awake face conveyer belt of transition collection device and conveying tape handler is into section apparatus Conveyer belt is parallel;The conveyer belt fixed plate bottom of transition collection device and the take-off lever of four hydraulic cylinders are fixed;Four hydraulic pressure Cylinder array arrangement, and cylinder body with lifting supporting plate fix;Hydraulic cylinder is by controller control.
5. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:Described Filling stuffing device includes note Filling container, conveying double helix, conveying constant displacement pump, stuffing filling horn and defeated filling dividing plate;Described note filling container, which is fixed on production line, to be fixed On support;The equidistant defeated filling dividing plate of k-1 blocks being fixed in note filling container is divided into k volume identical chamber by filling container is noted, Provided with conveying double helix in each chamber, described conveying double helix includes be arrangeding and being hinged on two spiral shells in chamber in parallel Swing arm;Cavity bottom is provided with stuffing filling horn, provided with conveying constant displacement pump between conveying double helix and stuffing filling horn;Double helix is conveyed by fillings It is delivered to conveying constant displacement pump input port;The delivery outlet for conveying constant displacement pump is directed at the input of stuffing filling horn;Constant displacement pump is conveyed by controlling Device is controlled;The stuffing filling horn of k cavity bottom is arranged along the first chain and sprocket driving device transmission direction, and the centre-to-centre spacing of adjacent stuffing filling horn with The centre-to-centre spacing of the adjacent semicircle ring plate of dumpling wrapper shaped device is equal.
6. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:Described conveying device up and down is removed Only include outside a first conveyer belt device, remaining is complete with each design of part and rigging position in the transition chances of losing games and awake face device It is complete consistent.
7. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:Described quick-freezing plant porch Be provided with several stainless steel atomizers, be provided with netted tape handler in quick-freezing plant, netted tape handler it is netted Conveyer belt input, which is taken over, crosses collection device, and material storing box is located at the output end of netted conveyer belt;Adjusted in quick-freezing plant provided with temperature Regulating device.
8. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:Described recovery transition apparatus bag Include recovery transition apparatus support, support pillar, hydraulic cylinder, support swash plate and recovery and topple over storehouse;Described support pillar is fixed on Reclaim on transition apparatus support, support swash plate is fixed on support pillar;It is relatively low that the cylinder body of hydraulic cylinder is fixed on support swash plate One end;The take-off lever of hydraulic cylinder is toppled over storehouse with recovery and fixed;Reclaim the output end for the toppling over storehouse one end hinge higher with support swash plate Connect;Swash plate is supported to be provided with pressure sensor;The input that annular lap reclaims conveying device is located at dumpling wrapper shaped device Underface, output end is arranged on recovery and topples over storehouse input end.
9. a kind of full-automatic dumpling production line according to claim 1, it is characterised in that:Described dumpling wrapper mould For rectangle, a length of 700mm, a width of 200mm;Described cylindrical hole aperture is 100mm.
CN201621464352.3U 2016-12-29 2016-12-29 A kind of full-automatic dumpling production line Withdrawn - After Issue CN206462302U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106614869A (en) * 2016-12-29 2017-05-10 浙江理工大学 Full-automatic dumpling production line
CN108887312A (en) * 2018-08-27 2018-11-27 北京腾威机械有限公司 Aspect skin production system
CN109362823A (en) * 2018-10-09 2019-02-22 石家庄市汉普食品机械有限公司 A kind of leather jacket processed is set and dumpling automatically generates line

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106614869A (en) * 2016-12-29 2017-05-10 浙江理工大学 Full-automatic dumpling production line
CN106614869B (en) * 2016-12-29 2022-05-06 浙江理工大学 Full-automatic dumpling production line
CN108887312A (en) * 2018-08-27 2018-11-27 北京腾威机械有限公司 Aspect skin production system
CN109362823A (en) * 2018-10-09 2019-02-22 石家庄市汉普食品机械有限公司 A kind of leather jacket processed is set and dumpling automatically generates line
CN109362823B (en) * 2018-10-09 2021-03-23 石家庄市汉普食品机械有限公司 Wrapper making device and automatic dumpling production line

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