CN209407615U - Automatic soldering machine for USB TYPE-C cable - Google Patents
Automatic soldering machine for USB TYPE-C cable Download PDFInfo
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- CN209407615U CN209407615U CN201821831968.9U CN201821831968U CN209407615U CN 209407615 U CN209407615 U CN 209407615U CN 201821831968 U CN201821831968 U CN 201821831968U CN 209407615 U CN209407615 U CN 209407615U
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Abstract
本实用新型公开一种用于USB TYPE‑C连接线的自动焊锡机,包括第一放线工作台、机架、移位装置、拉线装置、剥皮装置、浸锡装置、比剪装置、焊接装置、端子输送装置、第二放线工作台及控制箱;机架上设有下压线条和上压线条,下压线条用于承载治具和USB TYPE‑C连接线的组合体;拉线装置用于对USB TYPE‑C连接线进行拉直芯线操作;剥皮装置用于进行剥芯线操作;浸锡装置用于对芯线进行浸锡操作;比剪装置用于对芯线进行比剪切齐操作;端子输送装置用于向焊接装置对应的工位输送待焊接的端子;焊接装置用于将芯线与输送到该工位的端子焊接在一起;本实用新型能够实现USB TYPE‑C连接线的自动焊接端子,以提高生产效率,减轻工人的劳动强度,降低成本,以及提高焊接质量。
The utility model discloses an automatic soldering machine for USB TYPE-C connecting wires, which comprises a first wire unwinding workbench, a frame, a shifting device, a wire pulling device, a peeling device, a tin dipping device, a specific shearing device, and a welding device , terminal conveying device, second pay-off workbench and control box; the frame is equipped with a pressing line and a pressing line, and the pressing line is used to carry the combination of the jig and the USB TYPE‑C cable; the cable device is used It is used to straighten the core wire of the USB TYPE‑C cable; the stripping device is used for stripping the core wire; the tin dipping device is used for tinning the core wire; the specific shearing device is used for specific cutting of the core wire The terminal delivery device is used to deliver the terminal to be welded to the station corresponding to the welding device; the welding device is used to weld the core wire and the terminal delivered to the station together; the utility model can realize USB TYPE‑C connection Automatic welding terminals of wires to improve production efficiency, reduce labor intensity of workers, reduce costs, and improve welding quality.
Description
技术领域technical field
本发明涉及数据连接线加工设备领域,尤其涉及一种用于USB TYPE-C连接线的自动焊锡机。The invention relates to the field of data connection line processing equipment, in particular to an automatic soldering machine for USB TYPE-C connection lines.
背景技术Background technique
目前,对于USB TYPE-C连接线加工过程中,在USB TYPE-C连接线的端部焊接端子时,通常包括工艺:排芯线、剥芯线、浸锡、比剪、装端子、装治具,整理芯线、焊接等工艺,这些工艺一般都采用人手工操作,但是,在人手工操作过程中发现,线材的装配焊接工艺过于复杂,并且工艺流程过长,在采用人手工操作各工艺的衔接及操作质量得不到保障。例如,在剥芯线时,经常会出现操作人员操作不当,导致线材芯线受损或直接被剪断,造成芯线的浪费;在比剪时,比剪不当,导致生产出来的产品质量不均一,影响产品的整体外观及质量,再有甚者,造成产品报废,增加了产品的次品率;在焊接时,焊接点连接不牢固,容易造成短路或短路等故障,影响线材端子的正常使用,锡丝焊接时不能完全覆盖线头,容易断裂和脱落,使用寿命不长。另外,人手工操作,花费了大量的人力工时,工人的劳动强度过大,这些因素都给企业带来沉重的负担。At present, in the process of USB TYPE-C cable processing, when soldering terminals at the end of the USB TYPE-C cable, it usually includes processes: core wire, stripping core wire, dipping tin, comparing shears, installing terminals, installing tools, sorting core wires, welding and other processes, these processes are generally manually operated, but found in the process of manual operation, the wire assembly and welding process is too complicated, and the process flow is too long, in the manual operation of each process The quality of connection and operation cannot be guaranteed. For example, when stripping the core wire, it often occurs that the operator does not operate properly, resulting in damage to the core wire of the wire or being cut directly, resulting in waste of the core wire; when comparing the cutting, improper cutting results in uneven quality of the produced products , affecting the overall appearance and quality of the product, and what’s more, it will cause the product to be scrapped and increase the defective rate of the product; during welding, the welding point connection is not firm, which is likely to cause short circuit or short circuit and other faults, affecting the normal use of wire terminals , When the tin wire is soldered, it cannot completely cover the wire end, it is easy to break and fall off, and the service life is not long. In addition, manual operation consumes a lot of man-hours, and the labor intensity of workers is too high. These factors bring a heavy burden to the enterprise.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种用于USB TYPE-C连接线的自动焊锡机,旨在实现USB TYPE-C连接线的自动焊接端子,以提高生产效率,减轻工人的劳动强度,降低成本,以及提高焊接质量。The main purpose of this utility model is to provide an automatic soldering machine for USB TYPE-C connecting wires, aiming to realize automatic soldering terminals of USB TYPE-C connecting wires, to improve production efficiency, reduce labor intensity of workers, and reduce costs , and improve welding quality.
为实现上述目的,本实用新型提供一种用于USB TYPE-C连接线的自动焊锡机,所述自动焊锡机包括第一放线工作台、机架、移位装置、拉线装置、剥皮装置、浸锡装置、比剪装置、焊接装置、端子输送装置、第二放线工作台及控制箱;In order to achieve the above purpose, the utility model provides an automatic soldering machine for USB TYPE-C connecting wires, the automatic soldering machine includes a first pay-off workbench, a frame, a shifting device, a wire pulling device, a peeling device, Tin immersion device, specific shear device, welding device, terminal conveying device, second pay-off workbench and control box;
所述第一放线工作台设于所述机架的一端,用于放置治具和待焊锡的 USB TYPE-C连接线,所述治具用于承载待焊锡的USB TYPE-C连接线;The first pay-off workbench is arranged at one end of the frame, and is used to place a fixture and a USB TYPE-C cable to be soldered, and the fixture is used to carry the USB TYPE-C cable to be soldered;
所述第二放线工作台设于所述机架的的另一端,用于放置焊接端子后的 USBTYPE-C连接线;The second pay-off workbench is set at the other end of the frame, and is used to place the USBTYPE-C connecting wire after welding the terminal;
所述机架上设有下压线条和上压线条,所述下压线条和上压线条均由所述机架的一端朝向另一端延伸,所述下压线条用于承载治具和USB TYPE-C 连接线的组合体,并作为治具滑行的轨道,所述上压线条设于所述下压线条的上方并可相对于所述下压线条向上和向下移动,以用于分别压紧和松开所述下压线条上的治具;The frame is provided with a downward pressure line and an upward pressure line, and both the downward pressure line and the upward pressure line extend from one end of the frame to the other end, and the downward pressure line is used to carry the fixture and the USB TYPE -C is a combination of connecting lines, and is used as a rail for jigs to slide, and the upper pressing line is arranged above the lower pressing line and can move up and down relative to the lower pressing line, so as to press the Tighten and loosen the jig on the press-down line;
所述移位装置安装在所述机架上,用于将下压线条上承载治具和USB TYPE-C连接线的组合体从机架的一端按预定间距移动工位直到移动至机架的另一端;The shifting device is installed on the frame, and is used to move the combination of the fixture and the USB TYPE-C cable on the pressing line from one end of the frame to a predetermined distance until it reaches the end of the frame. another side;
所述拉线装置、剥皮装置、浸锡装置、比剪装置、焊接装置安装在所述机架上,由所述机架的一端向另一端依次顺序排布且分别对应一个工位;所述拉线装置用于对相应工位的治具上所承载的USB TYPE-C连接线进行拉直芯线操作;所述剥皮装置用于对相应工位的治具上所承载的USB TYPE-C连接线进行剥芯线操作;所述浸锡装置用于对相应工位的治具上所承载的USB TYPE-C连接线的芯线进行浸锡操作;所述比剪装置用于对相应工位的治具上所承载的USB TYPE-C连接线的芯线进行比剪切齐操作;所述端子输送装置用于向所述焊接装置对应的工位输送待焊接的端子;所述焊接装置用于将相应工位的治具上所承载的USB TYPE-C连接线的芯线与输送到该工位的端子焊接在一起;The wire pulling device, stripping device, tin dipping device, specific shearing device, and welding device are installed on the frame, arranged sequentially from one end of the frame to the other end and corresponding to a station respectively; The device is used to straighten the core wire of the USB TYPE-C cable carried on the fixture of the corresponding station; the stripping device is used to straighten the USB TYPE-C cable carried on the fixture of the corresponding station Carry out the operation of stripping the core wire; the tin dipping device is used to dip the core wire of the USB TYPE-C connecting wire carried on the jig of the corresponding station; the specific shearing device is used for the corresponding station The core wire of the USB TYPE-C connecting wire carried on the jig performs a trimming operation; the terminal delivery device is used to deliver the terminal to be welded to the station corresponding to the welding device; the welding device is used to Weld the core wire of the USB TYPE-C cable carried on the fixture of the corresponding station with the terminal delivered to the station;
所述控制箱用于对所述移位装置、拉线装置、剥皮装置、浸锡装置、比剪装置、焊接装置及端子输送装置进行操作控制。The control box is used for operating and controlling the shifting device, the wire pulling device, the stripping device, the dipping device, the specific shearing device, the welding device and the terminal conveying device.
优选地,所述自动焊锡机还包括自动取线装置,所述自动取线装置设于所述机架的另一端,用于将下压线条上位于最外端的治具和USB TYPE-C连接线的组合体进行分离。Preferably, the automatic soldering machine also includes an automatic wire taker, which is arranged at the other end of the frame, and is used to connect the outermost jig on the pressing line to the USB TYPE-C The combination of lines is separated.
优选地,所述自动取线装置包括移线气缸、提线气缸、夹线气缸及夹线头,所述提线气缸与所述移线气缸连接,通过所述移线气缸可以驱动所述提线气缸左右移动,所述夹线气缸与所述提线气缸连接,通过所述提线气缸可以驱动所述夹线气缸上下移动,所述夹线头与所述夹线气缸连接,通过所述夹线气缸可以驱动所述夹线头合拢或张开,以夹紧或松开USB TYPE-C连接线的线体。Preferably, the automatic thread taking device includes a thread moving cylinder, a thread lifting cylinder, a thread clamping cylinder and a thread clamping head, the thread lifting cylinder is connected to the thread moving cylinder, and the thread lifting cylinder can be driven by the thread moving cylinder The cylinder moves left and right, the thread clamping cylinder is connected with the thread lifting cylinder, the thread clamping cylinder can be driven to move up and down by the thread lifting cylinder, the thread clamping head is connected with the thread clamping cylinder, and the thread clamping cylinder The cylinder can drive the clamping head to close or open, so as to clamp or loosen the line body of the USB TYPE-C cable.
优选地,所述自动焊锡机还包括治具回传装置,所述治具回传装置用于接收通过所述自动取线装置所分离出的治具,并将接收到的治具回传至所述第一放线工作台。Preferably, the automatic soldering machine also includes a jig returning device, the jig returning device is used to receive the jig separated by the automatic wire taking device, and return the received jig to The first pay-off workbench.
优选地,所述自动焊锡机还包括CCD放大检测装置,所述CCD放大检测装置包括安装在所述机架上的CCD摄像头及与所述CCD摄像头连接的显示屏,所述CCD摄像头对应一个工位设置并位于所述焊接装置和机架的另一端之间,用于检测USB TYPE-C连接线与端子之间的焊接质量,并通过显示屏进行显示。Preferably, the automatic soldering machine also includes a CCD amplification detection device, the CCD amplification detection device includes a CCD camera installed on the frame and a display screen connected to the CCD camera, and the CCD camera corresponds to a working The bit is set and located between the welding device and the other end of the frame, used to detect the welding quality between the USB TYPE-C connection line and the terminal, and display it through the display screen.
优选地,所述拉线装置包括夹芯线头、夹芯线气缸及第一前后移动气缸,所述夹芯线头与所述夹芯线气缸连接,通过所述夹芯线气缸可以驱动所述夹芯线头合拢或张开,以夹紧或松开USB TYPE-C连接线端部的芯线,所述夹芯线气缸与所述第一前后移动气缸连接,通过所述第一前后移动气缸驱动所述夹芯线气缸和夹芯线头一起向后移动以拉直USBTYPE-C连接线端部的芯线。Preferably, the wire pulling device includes a sandwich wire head, a sandwich wire cylinder and a first forward and backward moving cylinder, the sandwich wire head is connected to the sandwich wire cylinder, and the sandwich wire cylinder can drive the sandwich wire The wire ends are closed or opened to clamp or loosen the core wire at the end of the USB TYPE-C cable. The sandwich wire cylinder is connected to the first forward and backward moving cylinder, and the first forward and backward moving cylinder drives the The above-mentioned sandwich wire cylinder and the sandwich wire head move backward together to straighten the core wire at the end of the USB TYPE-C cable.
优选地,所述剥皮装置包括剥皮安装主体、上行程移动气缸、下行程移动气缸、上剥芯刀片、下剥芯刀片及第二前后移动气缸,所述上行程移动气缸和下行程移动气缸分别安装在所述剥皮安装主体的上下两端,所述上剥芯刀片和下剥芯刀片呈上下相对设置在剥皮安装主体的中部,并分别与所述上行程移动气缸和下行程移动气缸连接,通过所述上行程移动气缸和下行程移动气缸可以分别驱动所述上剥芯刀片和下剥芯刀片上下移动,以对USB TYPE-C连接线端部的芯线进行剥皮,所述第二前后移动气缸与所述剥皮安装主体连接,通过所述第二前后移动气缸可以驱动所述剥皮安装主体连同上剥芯刀片和下剥芯刀片一起前后移动,对USB TYPE-C连接线端部的芯线进行剥皮操作。Preferably, the peeling device includes a peeling installation body, an upstroke moving cylinder, a downstroke moving cylinder, an upper core stripping blade, a lower core stripping blade and a second front and rear movement cylinder, and the upstroke movement cylinder and the downstroke movement cylinder are respectively Installed on the upper and lower ends of the peeling installation body, the upper core stripping blade and the lower core stripping blade are vertically oppositely arranged in the middle of the peeling installation body, and are respectively connected with the upper stroke mobile cylinder and the lower stroke mobile cylinder, The upper core stripping blade and the lower core stripping blade can be driven up and down by the up stroke moving cylinder and the down stroke moving cylinder, so as to peel the core wire at the end of the USB TYPE-C cable, and the second front and rear The moving cylinder is connected to the stripping installation body, and the stripping installation body can be driven to move back and forth together with the upper core stripping blade and the lower core stripping blade through the second forward and backward moving cylinder, and the core at the end of the USB TYPE-C cable Wire stripping operation.
优选地,还包括左右移动气缸、第一安装板和第二安装板,所述左右移动气缸通过第一安装板安装在所述机架上,所述第二安装板通过导轨安装在所述第一安装板上并与所述左右移动气缸连接,所述拉线装置和剥皮装置均安装在所述第二安装板上,通过所述左右移动气缸可以驱动所述拉线装置和剥皮装置一起移动一个工位。Preferably, it also includes a left and right moving cylinder, a first mounting plate and a second mounting plate, the left and right moving cylinder is mounted on the frame through the first mounting plate, and the second mounting plate is mounted on the second mounting plate through guide rails. a mounting plate and is connected with the left and right moving cylinder, the wire pulling device and the peeling device are all installed on the second mounting plate, and the pulling wire device and the peeling device can be driven to move together by a work piece through the left and right moving cylinder bit.
优选地,所述比剪装置包括比剪安装主体、上比剪刀片、下比剪刀片、上行程移动气缸、下行程移动气缸和前后移动气缸,所述上行程移动气缸和下行程移动气缸分别安装在所述比剪安装主体的上下两端,所述上比剪刀片和下比剪刀片呈上下相对设置在比剪安装主体的中部,并分别与所述上行程移动气缸和下行程移动气缸连接,通过所述上行程移动气缸和下行程移动气缸可以分别驱动所述上比剪刀片和下比剪刀片上下移动,以对USBTYPE-C 连接线端部的芯线进行比剪切齐操作,所述比剪安装主体与前后移动气缸连接,通过所述前后移动气缸可以驱动所述比剪安装主体连同上比剪刀片和下比剪刀片一起前后移动,以调节比剪切齐位置。Preferably, the ratio shear device includes a ratio shear installation body, an upper ratio scissor blade, a lower ratio shear blade, an upstroke moving cylinder, a downstroke moving cylinder, and a forward and backward moving cylinder, and the upstroke moving cylinder and the downstroke moving cylinder are respectively Installed on the upper and lower ends of the installation body of the comparison scissors, the upper comparison scissors and the lower comparison scissors are arranged in the middle of the installation body of the comparison shears up and down, and are respectively connected with the upper stroke moving cylinder and the lower stroke moving cylinder connection, the upper stroke moving cylinder and the lower stroke moving cylinder can respectively drive the upper ratio scissors and the lower ratio scissors to move up and down, so as to perform a ratio cutting operation on the core wire at the end of the USBTYPE-C cable. The installation body of the ratio shear is connected with the front and rear moving cylinder, and the installation body of the ratio shear can be driven to move back and forth together with the upper ratio scissor blade and the lower ratio scissor blade through the front and rear movement cylinder, so as to adjust the alignment position of the ratio shear.
优选地,所述焊接装置包括焊接安装主体、上焊刀、下焊刀、上电机、下电机、第一风扇、第二风扇、夹端子气缸及送端子前后移动气缸,送端子前后移动气缸安装在所述焊接安装主体上,用于将端子输送装置送过来的端子推送到夹端子气缸的夹持位置;所述夹端子气缸安装在所述焊接安装主体上,用于夹紧夹持位置的端子,所述上电机和下电机分别安装在焊接安装主体的上下两端,所述上焊刀和下焊刀呈上下相对设置在焊接安装主体的中部,并分别与所述上电机和下电机连接,通过所述上电机和下电机可以分别驱动所述上焊刀和下焊刀上下移动,以对USB TYPE-C连接线端部的芯线与夹端子气缸的夹持位置的端子进行焊接。Preferably, the welding device includes a welding installation main body, an upper welding knife, a lower welding knife, an upper motor, a lower motor, a first fan, a second fan, a terminal clamp cylinder, and a cylinder that moves the terminal forward and backward, and the cylinder that moves the terminal forward and backward is installed On the welding installation main body, it is used to push the terminal sent by the terminal conveying device to the clamping position of the clamp terminal cylinder; the clamp terminal cylinder is installed on the welding installation main body, and is used to clamp the clamping position Terminals, the upper motor and the lower motor are respectively installed at the upper and lower ends of the welding installation body, and the upper welding knife and the lower welding knife are arranged in the middle of the welding installation body up and down, and are connected to the upper and lower motors respectively. connection, through the upper motor and the lower motor, the upper welding knife and the lower welding knife can be respectively driven to move up and down, so as to weld the core wire at the end of the USB TYPE-C cable and the terminal at the clamping position of the clamp terminal cylinder .
本实用新型的用于USB TYPE-C连接线的自动焊锡机,可以实现对USB TYPE-C连接线自动焊接端子,从而提高生产效率,减轻工人的劳动强度,降低成本,焊接质量得到有效提高并且比较稳定。The automatic soldering machine for USB TYPE-C connecting wires of the utility model can realize automatic soldering of terminals for USB TYPE-C connecting wires, thereby improving production efficiency, reducing labor intensity of workers, reducing costs, effectively improving welding quality and relatively stable.
附图说明Description of drawings
图1为本实用新型用于USB TYPE-C连接线的自动焊锡机一实施例的组合状态示意图。Fig. 1 is a schematic diagram of an assembled state of an embodiment of an automatic soldering machine for USB TYPE-C cables according to the present invention.
图2为图1所示用于USB TYPE-C连接线的自动焊锡机的正视图。Fig. 2 is a front view of the automatic soldering machine for USB TYPE-C cables shown in Fig. 1 .
图3为图1所示用于USB TYPE-C连接线的自动焊锡机中移位装置、拉线装置、剥皮装置、浸锡装置、比剪装置及焊接装置的安装位置示意图。Fig. 3 is a schematic diagram of the installation positions of the shifting device, wire pulling device, stripping device, tin dipping device, specific shear device and welding device in the automatic soldering machine for USB TYPE-C cables shown in Fig. 1 .
图4为图1所示用于USB TYPE-C连接线的自动焊锡机中拉线装置和剥皮装置的结构示意图。FIG. 4 is a schematic structural diagram of the wire pulling device and the stripping device in the automatic soldering machine for USB TYPE-C cables shown in FIG. 1 .
图5为图1所示用于USB TYPE-C连接线的自动焊锡机中比剪装置的结构示意图。FIG. 5 is a schematic structural view of the specific shear device in the automatic soldering machine for USB TYPE-C cables shown in FIG. 1 .
图6为图1所示用于USB TYPE-C连接线的自动焊锡机中焊接装置的结构示意图。FIG. 6 is a schematic structural view of the soldering device in the automatic soldering machine for the USB TYPE-C cable shown in FIG. 1 .
图7为图1所示用于USB TYPE-C连接线的自动焊锡机中自动取线装置的结构示意图。FIG. 7 is a schematic structural view of the automatic wire-taking device in the automatic soldering machine for USB TYPE-C cables shown in FIG. 1 .
图8为图1所示用于USB TYPE-C连接线的自动焊锡机中治具回传装置的部分结构示意图。FIG. 8 is a partial structural schematic diagram of the jig return device in the automatic soldering machine for the USB TYPE-C cable shown in FIG. 1 .
图9为图1所示用于USB TYPE-C连接线的自动焊锡机中A处的放大图。FIG. 9 is an enlarged view of point A in the automatic soldering machine for USB TYPE-C cables shown in FIG. 1 .
图10为图1所示用于USB TYPE-C连接线的自动焊锡机中B处的放大图。Fig. 10 is an enlarged view of B in the automatic soldering machine for USB TYPE-C cables shown in Fig. 1 .
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施方式仅仅用以解释本实用新型,并不用于限定本实用新型。It should be understood that the specific embodiments described here are only used to explain the present utility model, and are not intended to limit the present utility model.
如图1至图10所示为本实用新型用于USB TYPE-C连接线的自动焊锡机的一实施例,在本实施例中,用于USB TYPE-C连接线的自动焊锡机包括第一放线工作台11、机架12、移位装置13、拉线装置14、剥皮装置15、浸锡装置16、比剪装置17、焊接装置18、端子输送装置19、第二放线工作台20 及控制箱21;As shown in Fig. 1 to Fig. 10, it is an embodiment of the automatic soldering machine for USB TYPE-C connection line of the present invention, in this embodiment, the automatic soldering machine for USB TYPE-C connection line comprises first Pay-off workbench 11, frame 12, shifting device 13, wire-drawing device 14, stripping device 15, dipping tin device 16, ratio shearing device 17, welding device 18, terminal conveying device 19, second pay-off workbench 20 and control box 21;
所述第一放线工作台11设于所述机架12的一端例如左端,用于放置治具22和待焊锡的USB TYPE-C连接线23(如图9所示),所述治具22用于承载待焊锡的USB TYPE-C连接线23;The first pay-off workbench 11 is located at one end of the frame 12, such as the left end, and is used to place a fixture 22 and a USB TYPE-C connection line 23 (as shown in FIG. 9 ) to be soldered. The fixture 22 is used to carry the USB TYPE-C cable 23 to be soldered;
所述第二放线工作台20设于所述机架12的的另一端,用于放置焊接端子(图中未示出)后的USB TYPE-C连接线23;The second pay-off workbench 20 is located at the other end of the frame 12, and is used to place the USB TYPE-C connection wire 23 behind the welding terminal (not shown in the figure);
所述机架12上设有下压线条121和上压线条122(如图9所示),所述下压线条121和上压线条122均由所述机架12的一端朝向另一端延伸,所述下压线条121用于承载治具22和USB TYPE-C连接线23的组合体,并作为治具22滑行的轨道,所述上压线条122设于所述下压线条121的上方并可相对于所述下压线条121向上和向下移动,以用于分别压紧和松开所述下压线条121上的治具22;The frame 12 is provided with a downward pressure line 121 and an upward pressure line 122 (as shown in FIG. 9 ), and the downward pressure line 121 and the upward pressure line 122 are all extended from one end of the frame 12 towards the other end. The pressing line 121 is used to carry the combination of the jig 22 and the USB TYPE-C connection line 23, and serves as a track for the jig 22 to slide, and the pressing line 122 is arranged above the pressing line 121 and Can move upwards and downwards relative to the pressing line 121, so as to respectively compress and loosen the jig 22 on the pressing line 121;
所述移位装置13安装在所述机架12上,用于将下压线条121上承载治具22和USBTYPE-C连接线23的组合体从机架12的一端按预定间距移动工位直到移动至机架12的另一端;The displacement device 13 is installed on the frame 12, and is used to move the combination of the jig 22 and the USBTYPE-C connection line 23 on the pressing line 121 from one end of the frame 12 to a station at a predetermined distance until Move to the other end of frame 12;
所述拉线装置14、剥皮装置15、浸锡装置16、比剪装置17、焊接装置 18安装在所述机架12上,由所述机架12的一端向另一端依次顺序排布且分别对应一个工位;所述拉线装置14用于对相应工位的治具22上所承载的USB TYPE-C连接线23进行拉直芯线操作;所述剥皮装置15用于对相应工位的治具22上所承载的USB TYPE-C连接线23进行剥芯线操作;所述浸锡装置16 用于对相应工位的治具22上所承载的USB TYPE-C连接线23的芯线进行浸锡操作;所述比剪装置17用于对相应工位的治具22上所承载的USB TYPE-C 连接线23的芯线进行比剪切齐操作;所述端子输送装置19用于向所述焊接装置18对应的工位输送待焊接的端子;所述焊接装置18用于将相应工位的治具22上所承载的USB TYPE-C连接线23的芯线与输送到该工位的端子焊接在一起;The wire pulling device 14, the stripping device 15, the dipping device 16, the ratio shearing device 17, and the welding device 18 are installed on the frame 12, and are sequentially arranged from one end of the frame 12 to the other end and correspond to One station; the wire pulling device 14 is used to straighten the core wire operation of the USB TYPE-C connecting wire 23 carried on the jig 22 of the corresponding station; the stripping device 15 is used for the treatment of the corresponding station The USB TYPE-C connecting wire 23 carried on the tool 22 carries out the operation of stripping the core wire; Tin immersion operation; the ratio shearing device 17 is used to perform a ratio shearing operation on the core wire of the USB TYPE-C connecting wire 23 carried on the jig 22 of the corresponding station; the terminal delivery device 19 is used to provide The station corresponding to the welding device 18 transports the terminal to be welded; the welding device 18 is used to transport the core wire and the core wire of the USB TYPE-C connection line 23 carried on the jig 22 of the corresponding station to the station. The terminals are welded together;
所述控制箱21用于对所述移位装置13、拉线装置14、剥皮装置15、浸锡装置16、比剪装置17、焊接装置18及端子输送装置19进行操作控制。The control box 21 is used for operating and controlling the shifting device 13 , the wire pulling device 14 , the stripping device 15 , the dipping device 16 , the specific shearing device 17 , the welding device 18 and the terminal conveying device 19 .
治具22的上表面设有卡线槽220,USB TYPE-C连接线23的端部卡设在所述卡线槽220内以承载在治具22上。上料时,通过人工将USB TYPE-C连接线23的端部卡设在治具22的卡线槽220中,然后将治具22和USB TYPE-C 连接线23的组合体放在下压线条121的指定位置,之后进入自动焊接操作。The upper surface of the jig 22 is provided with a clamping groove 220 , and the end of the USB TYPE-C connection cable 23 is clamped in the clamping groove 220 to be carried on the jig 22 . When feeding, manually clamp the end of the USB TYPE-C connection line 23 in the clamping groove 220 of the jig 22, and then place the combination of the jig 22 and the USB TYPE-C connection line 23 on the pressing line 121 designated position, then enter the automatic welding operation.
在图1中,仅是两最外侧的USB TYPE-C连接线23示出其完整长度,其它USB TYPE-C连接线23与该两最外侧的USB TYPE-C连接线23的结构一样,但是未出来其线缆的完整长度。In Fig. 1, only the two outermost USB TYPE-C connecting lines 23 show their complete length, and the other USB TYPE-C connecting lines 23 have the same structure as the two outermost USB TYPE-C connecting lines 23, but The full length of its cable is not shown.
控制箱21内设有控制电路板(图中未示出),控制箱21的正面设有触控屏211,用于各项操作的控制和参数设定。A control circuit board (not shown) is provided in the control box 21, and a touch screen 211 is provided on the front of the control box 21 for the control and parameter setting of various operations.
在本实施例中,端子输送装置19包括振动盘191和送料槽192,所述振动盘191用于对端子进行排序后输出,所述送料槽192的一端与所述振动盘 191的输出口对接,所述送料槽192的另一端与所述焊接装置18对接以向焊接工位输送端子。所述振动盘191安装在第二放线工作台20上,在其它实施例中,振动盘191也可以是单独设置安装架进行安装。In this embodiment, the terminal conveying device 19 includes a vibrating plate 191 and a feeding trough 192, the vibrating plate 191 is used to sort the terminals and output them, and one end of the feeding trough 192 is docked with the output port of the vibrating plate 191 , the other end of the feeding trough 192 is docked with the welding device 18 to transport the terminal to the welding station. The vibrating plate 191 is installed on the second pay-off workbench 20. In other embodiments, the vibrating plate 191 can also be installed with a separate mounting frame.
移位装置13包括移位横梁131、多个移位拨块132、前后移动气缸133 (图3所示)和左右移动气缸(图中未示出),所述多个移位拨块132安装在所述横梁131上,并且每一个移位拨块132对应一个工位,通过所述前后移动气缸133驱动所述横梁131和多个移位拨块132一起前后移动,以及通过所述左右移动气缸驱动所述横梁131和多个移位拨块132一起左右移动,使得多个移位拨块132能够拨动下压线条121上的治具22移动工位。The shifting device 13 includes a shifting crossbeam 131, a plurality of shifting blocks 132, a front and rear moving cylinder 133 (shown in Figure 3 ) and a left and right moving cylinder (not shown in the figure), and the plurality of shifting blocks 132 are installed On the crossbeam 131, and each shifting block 132 corresponds to a station, the crossbeam 131 and a plurality of shifting blocks 132 are driven to move forward and backward by the front and rear moving cylinder 133, and through the left and right movement The cylinder drives the crossbeam 131 and the plurality of shifting blocks 132 to move left and right together, so that the plurality of shifting blocks 132 can move the jig 22 on the pressing line 121 to move the station.
上压线条122上连接有多个压线气缸1221,所述多个压线气缸1221沿上压线条122的长度方向均匀间隔设置,用于驱动所述上压线条122上下移动。当需要对治具22移动工位时,压线气缸1221驱动上压线条122向上移动松开治具22,然后通过移位装置13进行移位,在完成移位后,压线气缸1221 驱动上压线条122向下移动要压紧治具22,使相应工位的治具22上的USB TYPE-C连接线23进行进行相应的操作。The upper pressing line 122 is connected with a plurality of pressing line cylinders 1221 , and the plurality of pressing line cylinders 1221 are evenly spaced along the length direction of the upper pressing line 122 for driving the upper pressing line 122 to move up and down. When it is necessary to move the position of the jig 22, the line crimping cylinder 1221 drives the upper crimping line 122 to move upwards to release the jig 22, and then the shifting device 13 is used for displacement. After the shift is completed, the crimping line cylinder 1221 drives the upper The pressing line 122 moves downward to compress the jig 22, so that the USB TYPE-C connection line 23 on the jig 22 of the corresponding station performs corresponding operations.
在本实施例中,所述自动焊锡机还包括自动取线装置24,所述自动取线装置24设于所述机架12的另一端,用于将下压线条121上位于最外端的治具22和USB TYPE-C连接线23的组合体进行分离。所述控制箱21还用于对自动取线装置24进行操作控制。In this embodiment, the automatic soldering machine further includes an automatic wire take-up device 24, which is arranged at the other end of the frame 12, and is used to remove the outermost handle on the pressing line 121. The combination of tool 22 and USB TYPE-C connection line 23 is separated. The control box 21 is also used to control the operation of the automatic wire taking device 24 .
如图7所示,在本实施例中,所述自动取线装置24包括移线气缸241、提线气缸242、夹线气缸243及夹线头244,所述提线气缸242与所述移线气缸241连接,通过所述移线气缸241可以驱动所述提线气缸242左右移动,所述夹线气缸243与所述提线气缸242连接,通过所述提线气缸242可以驱动所述夹线气缸243上下移动,所述夹线头244与所述夹线气缸243连接,通过所述夹线气缸243可以驱动所述夹线头244合拢或张开,以夹紧或松开 USBTYPE-C连接线23的线体。所述夹线气缸243的数量为两,呈水平并排前后设置,每一个夹线气缸243连接有一个夹线头244,夹线头244包括呈上下相对设置的上夹块和下夹块,夹线气缸243可以控制夹线头244的上夹块和下夹块合拢或张开。As shown in Figure 7, in this embodiment, the automatic thread taking device 24 includes a thread moving cylinder 241, a thread lifting cylinder 242, a thread clamping cylinder 243 and a thread clamping head 244, and the thread lifting cylinder 242 is connected to the thread moving cylinder 242. The cylinder 241 is connected, and the thread lifting cylinder 242 can be driven to move left and right through the thread moving cylinder 241. The thread clamping cylinder 243 is connected to the thread lifting cylinder 242, and the thread clamping cylinder 242 can be driven to move the thread. The cylinder 243 moves up and down, the clamp head 244 is connected with the clamp cylinder 243, and the clamp head 244 can be driven to close or open by the clamp cylinder 243, so as to clamp or loosen the USBTYPE-C connection line 23 the line body. The quantity of described thread clamping cylinder 243 is two, is arranged horizontally side by side, each thread clamping cylinder 243 is connected with a thread clamping head 244, and thread clamping head 244 comprises the upper clamping block and the lower clamping block that are arranged up and down oppositely, clamping line cylinder 243 can control the upper clamping block and the lower clamping block of the clamping head 244 to close or open.
如图10所示,治具22和USB TYPE-C连接线23的组合体在US TYPE-C 连接线23焊接端子后在会逐渐堆积在机架12的另一端的下压线条121上,当堆积足够多的治具22和USBTYPE-C连接线23的组合体后,最外端的治具22和USB TYPE-C连接线23的组合体会被挤出脱离下压线条121,而下压线条121的最外端处设有下支撑块123和上挡块124,通过下支撑块123来支撑USB TYPE-C连接线23,并通过上挡块124来阻挡治具22向上移动,通过自动取线装置24的夹线气缸243控制夹线头244的上夹块和下夹块张开,并通过移线气缸241将夹线头244移到预定的夹线位置,再通过夹线气缸243 控制夹线头244的上夹块和下夹块合拢夹住USB TYPE-C连接线23,然后通过提线气缸242驱动夹线头244上下移动进行抖动,使治具22和USB TYPE-C 连接线23的组合体进行分离,然后由夹线气缸243控制夹线头244的上夹块和下夹块张开,可以自夹线头244上取下分离后的USB TYPE-C连接线23并放置在第二放线工作台20上,分离后的治具22可以进行回收并再次利用。As shown in Figure 10, the combination of the jig 22 and the USB TYPE-C connecting wire 23 will gradually accumulate on the pressing line 121 at the other end of the rack 12 after the US TYPE-C connecting wire 23 is welded to the terminal. After accumulating enough combinations of fixtures 22 and USB TYPE-C cables 23 , the combination of the outermost fixture 22 and USB TYPE-C cables 23 will be squeezed out from the pressing line 121 , and the pressing line 121 A lower support block 123 and an upper stopper 124 are provided at the outermost end of the upper end, the lower support block 123 is used to support the USB TYPE-C connection line 23, and the upper stopper 124 is used to block the upward movement of the jig 22, and the automatic wire taking The clamping cylinder 243 of the device 24 controls the opening of the upper clamping block and the lower clamping block of the clamping head 244, and moves the clamping head 244 to the predetermined clamping position through the thread moving cylinder 241, and then controls the clamping head 244 through the clamping cylinder 243 The upper clamping block and the lower clamping block close together to clamp the USB TYPE-C connecting line 23, and then drive the clamping head 244 to move up and down through the lifting cylinder 242 to vibrate, so that the combination of the jig 22 and the USB TYPE-C connecting line 23 Separate, and then the upper and lower clamping blocks of the clamping head 244 are controlled by the clamping cylinder 243 to open, and the separated USB TYPE-C connection line 23 can be removed from the clamping head 244 and placed on the second pay-off workbench 20, the jig 22 after separation can be recovered and reused.
在本实施例中,所述自动焊锡机还包括治具回传装置25,所述治具回传装置25用于接收通过所述自动取线装置24所分离出的治具22,并将接收到的治具22回传至所述第一放线工作台11。所述控制箱21还用于对治具回传装置25进行操作控制。In this embodiment, the automatic soldering machine further includes a jig return device 25, the jig return device 25 is used to receive the jig 22 separated by the automatic wire taking device 24, and receive The received jig 22 is returned to the first pay-off workbench 11 . The control box 21 is also used to control the operation of the jig returning device 25 .
如图8所示,在本实施例中,所述治具回传装置25包括接料槽轨251、第一传送带252、回料槽轨253及第一电机254(图2所示),所述接料槽轨 251用于接收通过所述自动取线装置24所分离出的治具22,并将接收到的治具22传到第一传送带252上,所述第一电机254用于驱动所述第一传送带252 传动,以将第一传送带252上的治具22传给所述回料槽轨253,所述回料槽轨253与所述第一放线工作台11对接,以将治具22回传至所述第一放线工作台11。As shown in Figure 8, in this embodiment, the jig return device 25 includes a material receiving groove rail 251, a first conveyor belt 252, a material returning groove rail 253 and a first motor 254 (shown in Figure 2 ), the The receiving groove rail 251 is used to receive the jig 22 separated by the automatic wire taking device 24, and transfer the received jig 22 to the first conveyor belt 252, and the first motor 254 is used to drive The first conveyor belt 252 is driven to pass the jig 22 on the first conveyor belt 252 to the return chute rail 253, and the return trough rail 253 is docked with the first pay-off table 11 to The jig 22 is returned to the first pay-off workbench 11 .
如图1所示,在本实施例中,所述第一放线工作台11上设有第二传送带 111和第二电机112,所述回料槽轨253与所述第一放线工作台11的第二传送带111的一端对接,以将治具22回传至所述第二传送带111的一端,所述第二电机112用于驱动所述第二传送带111传动,以将第二传送带111上的治具 22由一端向另一端传送,所述第一放线工作台11于所述第二传送带111的另一端设有用于对治具22进行阻挡的挡块113,以防止治具22从第二传送带 111的另一端掉落。As shown in Figure 1, in this embodiment, the second conveyor belt 111 and the second motor 112 are arranged on the first pay-off workbench 11, and the return chute rail 253 is connected to the first pay-off workbench One end of the second conveyor belt 111 of 11 is docked, so that the jig 22 is returned to one end of the second conveyor belt 111, and the second motor 112 is used to drive the transmission of the second conveyor belt 111, so that the second conveyor belt 111 The jig 22 on the top is conveyed from one end to the other end, and the other end of the second conveyor belt 111 of the first pay-off table 11 is provided with a stopper 113 for blocking the jig 22 to prevent the jig 22 from Fall from the other end of the second conveyor belt 111.
在本实施例中,所述治具回传装置25还包括遮挡板255,所述遮挡板255 设于所述第一传送带252的上方用于对第一传送带252进行遮蔽,并用于置放USB TYPE-C连接线23。In this embodiment, the jig returning device 25 further includes a shielding plate 255, which is arranged above the first conveyor belt 252 for shielding the first conveyor belt 252 and for placing USB TYPE-C cable 23.
所述自动焊锡机还包括CCD(Charge-coupled Device,电荷耦合元件)放大检测装置,所述CCD放大检测装置包括安装在所述机架12上的CCD摄像头26及与所述CCD摄像头26连接的显示屏(图中未示出),所述CCD摄像头26对应一个工位设置并位于所述焊接装置18和机架12的另一端之间,用于检测USB TYPE-C连接线23与端子之间的焊接质量,并通过显示屏进行显示。所述显示屏可以安装在机架12的另一端,或者安装在第二放线工作台20,又或者设置单独的安装架。Described automatic soldering machine also comprises CCD (Charge-coupled Device, charge-coupled device) amplifying detection device, and described CCD amplifying detection device comprises the CCD camera 26 that is installed on the described frame 12 and is connected with described CCD camera 26 Display screen (not shown in the figure), described CCD camera 26 is arranged corresponding to a station and is positioned between described welding device 18 and the other end of frame 12, is used for detecting USB TYPE-C connecting line 23 and terminal Welding quality between the welding, and display through the display. The display screen can be installed on the other end of the rack 12, or on the second pay-off workbench 20, or a separate installation frame can be provided.
如图4所示,在本实施例中,所述拉线装置14包括夹芯线头141、夹芯线气缸142及第一前后移动气缸143,所述夹芯线头141与所述夹芯线气缸 142连接,通过所述夹芯线气缸142可以驱动所述夹芯线头141合拢或张开,以夹紧或松开USB TYPE-C连接线23端部的芯线,所述夹芯线气缸142与所述第一前后移动气缸143连接,通过所述第一前后移动气缸143驱动所述夹芯线气缸142和夹芯线头141一起向后移动以拉直USB TYPE-C连接线23端部的芯线。夹芯线头141包括呈上下相对设置的上夹块和下夹块,夹芯线气缸142可以控制夹芯线头141的上夹块和下夹块合拢或张开。As shown in Figure 4, in this embodiment, the wire pulling device 14 includes a sandwich wire head 141, a sandwich wire cylinder 142 and a first front and rear moving cylinder 143, the sandwich wire head 141 and the sandwich wire cylinder 142 connected, the sandwich wire cylinder 142 can drive the sandwich wire head 141 to close or open, so as to clamp or loosen the core wire at the end of the USB TYPE-C connection line 23, and the sandwich wire cylinder 142 and The first front and rear moving cylinder 143 is connected, and the first front and rear moving cylinder 143 drives the sandwich wire cylinder 142 and the sandwich wire head 141 to move backward together to straighten the core at the end of the USB TYPE-C cable 23 Wire. The sandwich wire head 141 includes an upper clamp block and a lower clamp block arranged up and down oppositely, and the sandwich wire cylinder 142 can control the upper clamp block and the lower clamp block of the sandwich wire head 141 to close or open.
所述剥皮装置15包括剥皮安装主体151、上行程移动气缸152、下行程移动气缸153、上剥芯刀片154、下剥芯刀片155及第二前后移动气缸156,所述上行程移动气缸152和下行程移动气缸153分别安装在所述剥皮安装主体151的上下两端,所述上剥芯刀片154和下剥芯刀片155呈上下相对设置在剥皮安装主体151的中部,并分别与所述上行程移动气缸152和下行程移动气缸153连接,通过所述上行程移动气缸152和下行程移动气缸153可以分别驱动所述上剥芯刀片154和下剥芯刀片155上下移动,以对USB TYPE-C 连接线23端部的芯线进行剥皮,所述第二前后移动气缸156与所述剥皮安装主体151连接,通过所述第二前后移动气缸156可以驱动所述剥皮安装主体 151连同上剥芯刀片154和下剥芯刀片155一起前后移动,对USB TYPE-C 连接线23端部的芯线进行剥皮操作。Described peeling device 15 comprises peeling and installs main body 151, upstroke moving cylinder 152, downstroke moving cylinder 153, upper stripping core blade 154, following stripping core blade 155 and the second front and rear moving cylinder 156, described upstroke moving cylinder 152 and Downstroke mobile cylinder 153 is respectively installed on the upper and lower ends of described peeling installation main body 151, and described upper stripping core blade 154 and following stripping core blade 155 are up and down oppositely arranged in the middle part of peeling installation main body 151, and respectively with described upper The stroke moving cylinder 152 is connected to the downstroke moving cylinder 153, and the upper stroke moving cylinder 152 and the downstroke moving cylinder 153 can respectively drive the upper stripping core blade 154 and the lower stripping core blade 155 to move up and down, so as to support USB TYPE- C The core wire at the end of the connecting wire 23 is stripped, and the second front and rear moving cylinder 156 is connected to the stripping installation body 151, and the stripping installation body 151 together with the upper stripping core can be driven by the second front and rear movement cylinder 156 The blade 154 and the lower stripping core blade 155 move back and forth together, and the core wire at the end of the USB TYPE-C connection line 23 is stripped.
所述用于USB TYPE-C连接线的自动焊锡机还包括左右移动气缸101、第一安装板102和第二安装板103,所述左右移动气缸101通过第一安装板 102安装在所述机架12上,所述第二安装板103通过导轨104安装在所述第一安装板102上并与所述左右移动气缸101连接,所述拉线装置14和剥皮装置15均安装在所述第二安装板103上,通过所述左右移动气缸103可以驱动所述拉线装置14和剥皮装置15一起移动一个工位。The automatic soldering machine for the USB TYPE-C connection line also includes a left and right moving cylinder 101, a first mounting plate 102 and a second mounting plate 103, and the left and right moving cylinder 101 is installed on the machine through the first mounting plate 102. On the frame 12, the second mounting plate 103 is installed on the first mounting plate 102 through the guide rail 104 and connected with the left and right moving cylinder 101, and the wire pulling device 14 and the peeling device 15 are installed on the second On the mounting plate 103 , the wire pulling device 14 and the stripping device 15 can be driven to move a station together by the left and right moving cylinder 103 .
浸锡装置16可采用常规的浸锡装置,包括锡勺、提锡气缸和刮锡气缸,通过提锡气缸提起锡勺,使治具22上所承载的USB TYPE-C连接线23的芯线进行浸锡,然后通过刮锡气缸前后移动进行刮锡操作,刮除多余的锡。由于USB TYPE-C连接线23的芯线通常为排列成上下两排,为了达到更好的浸锡效果,浸锡装置16还可以设置一个翻转机构,实现对治具22和USB TYPE-C 连接线23的组合体的翻转,使上下两排的芯线达到相同的浸锡效果。The tin immersion device 16 can adopt a conventional tin immersion device, including a tin spoon, a tin lifting cylinder and a tin scraping cylinder. The tin spoon is lifted by the tin lifting cylinder, so that the core wire of the USB TYPE-C connection line 23 carried on the jig 22 Perform tin dipping, and then scrape tin by moving the tin scraping cylinder back and forth to scrape off excess tin. Since the core wires of the USB TYPE-C connecting wire 23 are usually arranged in two rows up and down, in order to achieve a better tinning effect, the tinning device 16 can also be provided with a turning mechanism to realize the connection between the jig 22 and the USB TYPE-C The overturning of the combination of wires 23 makes the core wires of the upper and lower rows achieve the same dipping tin effect.
如图5所示,在本实施例中,所述比剪装置17包括比剪安装主体171、上比剪刀片172、下比剪刀片173、上行程移动气缸174、下行程移动气缸175 和前后移动气缸176,所述上行程移动气缸174和下行程移动气缸175分别安装在所述比剪安装主体171的上下两端,所述上比剪刀片172和下比剪刀片 173呈上下相对设置在比剪安装主体171的中部,并分别与所述上行程移动气缸174和下行程移动气缸175连接,通过所述上行程移动气缸174和下行程移动气缸175可以分别驱动所述上比剪刀片172和下比剪刀片173上下移动,以对USBTYPE-C连接线23端部的芯线进行比剪切齐操作,所述比剪安装主体171与前后移动气缸176连接,通过所述前后移动气缸176可以驱动所述比剪安装主体171连同上比剪刀片172和下比剪刀片173一起前后移动,以调节比剪切齐位置。As shown in Figure 5, in the present embodiment, the ratio shear device 17 includes a ratio shear installation body 171, an upper ratio shear blade 172, a lower ratio shear blade 173, an upstroke moving cylinder 174, a downstroke moving cylinder 175 and front and rear Moving the cylinder 176, the moving cylinder 174 on the upstroke and the moving cylinder 175 on the downstroke are respectively mounted on the upper and lower ends of the installation body 171 of the ratio scissors, and the upper and lower ratio scissors 172 and the lower ratio scissors 173 are relatively arranged on the upper and lower sides. The middle part of the ratio shearing installation body 171 is connected with the upper stroke moving cylinder 174 and the lower stroke moving cylinder 175 respectively, and the upper ratio scissor blade 172 can be respectively driven by the upper stroke moving cylinder 174 and the lower stroke moving cylinder 175 And lower than the scissors blade 173 moves up and down, so that the core wire at the end of the USBTYPE-C connection line 23 is compared to the cutting operation. The comparison scissors installation body 171 is connected with the forward and backward moving cylinder 176, and the forward and backward moving cylinder 176 The comparison scissors installation body 171 can be driven to move back and forth together with the upper comparison scissors blade 172 and the lower comparison scissors blade 173 to adjust the comparison shears alignment position.
如图6所示,在本实施例中,所述焊接装置18包括焊接安装主体181、上焊刀182、下焊刀183、上电机184、下电机185、第一风扇186、第二风扇 187、夹端子气缸188及送端子前后移动气缸189,送端子前后移动气缸189 安装在所述焊接安装主体181上,用于将端子输送装置19送过来的端子推送到夹端子气缸188的夹持位置;所述夹端子气缸188安装在所述焊接安装主体181上,用于夹紧夹持位置的端子,所述上电机184和下电机185分别安装在焊接安装主体181的上下两端,所述上焊刀182和下焊刀183呈上下相对设置在焊接安装主体181的中部,并分别与所述上电机184和下电机185 连接,通过所述上电机184和下电机185可以分别驱动所述上焊刀182和下焊刀183上下移动,以对USB TYPE-C连接线23端部的芯线与夹端子气缸188的夹持位置的端子进行焊接。As shown in Figure 6, in this embodiment, the welding device 18 includes a welding installation body 181, an upper welding knife 182, a lower welding knife 183, an upper motor 184, a lower motor 185, a first fan 186, a second fan 187 1. Clamp terminal cylinder 188 and forward and backward moving cylinder 189 for terminal delivery. The front and rear moving cylinder 189 for terminal delivery is installed on the welding installation main body 181, and is used to push the terminals sent by the terminal conveying device 19 to the clamping position of clamp terminal cylinder 188. The clamp terminal cylinder 188 is installed on the welding installation main body 181 for clamping the terminal at the clamping position, the upper motor 184 and the lower motor 185 are respectively installed at the upper and lower ends of the welding installation main body 181, and the The upper welding knife 182 and the lower welding knife 183 are up and down relative to the middle part of the welding installation body 181, and are respectively connected with the upper motor 184 and the lower motor 185, and the upper motor 184 and the lower motor 185 can respectively drive the The upper welding knife 182 and the lower welding knife 183 move up and down to weld the core wire at the end of the USB TYPE-C cable 23 and the terminal at the clamping position of the clamping terminal cylinder 188 .
由于USB TYPE-C连接线23端部的芯线通常排列为上下两排,为了便于上下两排的芯线分别与端子的上下两端进行焊接,还可以在焊接工位前设置一个分八字装置,分八字装置包括一个拨杆和驱动装置,通过驱动装置驱动拨杆拨动上下两排芯线,使USB TYPE-C连接线23端部的上下两排芯线分成八字形。Since the core wires at the end of the USB TYPE-C cable 23 are usually arranged in two rows up and down, in order to facilitate the welding of the core wires in the upper and lower rows with the upper and lower ends of the terminal, a splitter device can also be set before the welding station. The figure-of-eight device includes a lever and a driving device, and the driving device drives the lever to move the upper and lower rows of core wires, so that the upper and lower rows of core wires at the end of the USB TYPE-C connection line 23 are divided into a figure-of-eight shape.
如图9所示,在本实施例中,下压线条121的上表面沿其长度方向形成凸设有导向轨道1211,治具22的下表面凹设有与所述导向轨道1211相配合的导槽221,通过导槽221和导向轨道1211的配合导引治具22沿所述下压线条121移动。进一步地,所述上压线条122的下表面沿其长度方向形成凸设有导向轨道1221(图10所示),治具22的上表面凹设有与所述导向轨道1221 相配合的导槽222,通过导槽222和导向轨道1221的配合加强导引治具22沿所述下压线条121移动。As shown in Figure 9, in this embodiment, the upper surface of the pressing line 121 is formed with a guide track 1211 along its length direction, and the lower surface of the jig 22 is concavely provided with a guide track 1211. The groove 221 guides the jig 22 to move along the pressing line 121 through the cooperation of the guide groove 221 and the guide track 1211 . Further, the lower surface of the upper pressing line 122 is formed with a guide track 1221 (shown in FIG. 10 ) along its length direction, and the upper surface of the jig 22 is concavely provided with a guide groove that matches the guide track 1221. 222 , through cooperation between the guide groove 222 and the guide track 1221 , the guide tool 22 is strengthened to move along the pressing line 121 .
前述用于USB TYPE-C连接线的自动焊锡机,可以实现对USB TYPE-C 连接线23自动焊接端子,从而提高生产效率,减轻工人的劳动强度,降低成本,焊接质量得到有效提高并且比较稳定。The aforementioned automatic soldering machine for USB TYPE-C cables can realize automatic soldering of terminals for USB TYPE-C cables 23, thereby improving production efficiency, reducing labor intensity of workers, reducing costs, effectively improving welding quality and being relatively stable .
通过设置治具回传装置25,能够实现治具22的自动回流,节省工人搬运治具的时间,进一步减轻工人的劳动强度。By setting the jig return device 25, the automatic return of the jig 22 can be realized, saving the time for the workers to carry the jig, and further reducing the labor intensity of the workers.
本实用新型并不局限于以上实施方式,在上述实施方式公开的技术内容下,还可以进行各种变化。凡是利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The utility model is not limited to the above embodiments, and various changes can be made under the technical contents disclosed in the above embodiments. All equivalent structural transformations made by using the description and drawings of the utility model, or directly or indirectly used in other related technical fields, are all included in the patent protection scope of the utility model in the same way.
Claims (10)
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| CN201821831968.9U CN209407615U (en) | 2018-11-07 | 2018-11-07 | Automatic soldering machine for USB TYPE-C cable |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478046A (en) * | 2021-06-16 | 2021-10-08 | 东莞市钢成自动化设备科技有限公司 | Deconcentrator for full-automatic soldering machine |
| CN113523483A (en) * | 2021-08-06 | 2021-10-22 | 东莞市钢成自动化设备科技有限公司 | Full-automatic soldering machine |
| CN117080830A (en) * | 2023-09-06 | 2023-11-17 | 东莞市乔智自动化机械有限公司 | Full-automatic soldering machine |
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2018
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478046A (en) * | 2021-06-16 | 2021-10-08 | 东莞市钢成自动化设备科技有限公司 | Deconcentrator for full-automatic soldering machine |
| CN113523483A (en) * | 2021-08-06 | 2021-10-22 | 东莞市钢成自动化设备科技有限公司 | Full-automatic soldering machine |
| CN117080830A (en) * | 2023-09-06 | 2023-11-17 | 东莞市乔智自动化机械有限公司 | Full-automatic soldering machine |
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