A kind of comprehensive gear testing platform
Technical field
The utility model relates to mechanical frock technical field, specially a kind of comprehensive gear testing platform.
Background technique
Gear is mutually engageable machine components with teeth, it applies pole in machine driving and entire machinery field
It is extensively.Spacing between the precision and adjacent teeth of each gear teeth of gear is particularly significant for the normal operation of gear, gear teeth essence
Shake and noise can not only be generated when engaging with other master gears by spending low, irregular gear, influenced to be driven effect, may be used also
It can influence the whole service life of be applied to equipment.Therefore, the gear tooth after processing detect very necessary.It is existing
The artificial method for carrying out the measurement of gear relative dimensions by simple tool such as ruler, low efficiency, accuracy is not high, and gear testing is also
Noise measuring, bite force detection etc. when including operation.In the prior art detection device can only detection part project, and precision
It is not high, affect the quality of gear.
Utility model content
The technical problems to be solved in the utility model is to overcome existing defect, and it is flat to provide a kind of comprehensive gear testing
Platform, using assembly line detection structure, the projects such as noise and bite force when detecting smoothness, the size, operation of gear surface respectively,
Detection structure is finally provided, automatic bright light alarm when unqualified, detection is more comprehensive, and accuracy is higher, and working efficiency is very fast, behaviour
Make simplicity, use is more convenient, can effectively solve the problems in background technique.
To achieve the above object, the utility model provides the following technical solutions: a kind of comprehensive gear testing platform, including
Fixed frame, the bottom of the fixed frame are connected with fixed mechanism, and transport mechanism is equipped on the fixed frame, the fixed frame
Side is equipped with PLC controller, and the fixed frame side is equipped with warning lamp three, the fixed frame at the position of PLC controller
One end of upper surface is equipped with fixing seat one, and the upper surface of the fixing seat one is equipped with profilometer, on the fixed frame
Surface is equipped with fixing seat two at the position of fixing seat one, and the upper surface of the fixing seat two is equipped with dimension detector, institute
The other end for stating fixed frame upper surface is equipped with fixing seat three, and one end of three upper surface of fixing seat is equipped with fixed plate one, described
The side of fixed plate one is equipped with servo motor one, and the output shaft of the servo motor one is connected with master gear, the fixing seat
The other end of three upper surfaces is equipped with fixed plate two, and the side of the fixed plate two is rotatably connected to connecting rod, the connecting rod
One end slidably connects detection gear, and the other end of the connecting rod slidably connects clump weight, detects gear and master gear
The upper surface of engagement connection, the fixing seat three is equipped with noise measuring instrument, and the fixing seat three has been hinged at noise insulation mechanism,
The output end of the input terminal electrical connection external power supply of the PLC controller, the output end electrical connection servo electricity of the PLC controller
The input terminal of machine one and warning lamp three, PLC controller and profilometer, dimension detector and noise measuring instrument are two-way electricity
Connection.
As a kind of optimal technical scheme of the utility model, the fixed mechanism includes the fixation for being located at fixed frame bottom
The bottom of leg, the Convenient table is equipped with mounting plate, and the upper surface slide of the mounting plate is connected with installation bolt, is convenient for platform
It is fixed at suitable position, it is easy for installation, it prevents from leveling off platform when detection and shaking.
As a kind of optimal technical scheme of the utility model, the transport mechanism includes being rotatably connected on fixed frame both ends
Driving wheel, the end of the driving wheel is equipped with servo motor two, and servo motor two is fixedly connected with fixed frame, two driving wheels
Between be connected with conveyer belt, the output end of the input terminal electrical connection PLC controller of the servo motor two, convenient for will be to be detected
Before gear is transmitted to instrument to be detected, working efficiency is higher.
As a kind of optimal technical scheme of the utility model, the side of the fixing seat one is equipped with warning lamp two, described
The side of fixing seat two is equipped with warning lamp one, the output end of the input terminal electrical connection PLC controller of warning lamp one and warning lamp two,
It is whether qualified convenient for prompt staff's detection project.
As a kind of optimal technical scheme of the utility model, the connecting rod side connects close to the threaded one end of clump weight
It is connected to fixture nut two, the connecting rod side is connected with fixture nut one close to the threaded one end of detection gear, convenient for treating
The gear of detection is fixed, and is convenient for fixed weight block.
As a kind of optimal technical scheme of the utility model, the noise insulation mechanism includes being hinged on three side of fixing seat
The side of blimp, the blimp is equipped with handle, convenient for improving the accuracy of noise measuring, convenient for opening closure blimp.
As a kind of optimal technical scheme of the utility model, the bottom of the noise insulation mechanism is equipped with through slot, the through slot
Observation window is inside installed, whether is shaken when the bite force and operation when gear to be detected operation convenient for observing.
Compared with prior art, the utility model has the beneficial effects that detecting gear respectively using assembly line detection structure
The projects such as noise and bite force when the smoothness on surface, size, operation, finally provide detection structure, automatic bright light when unqualified
Alarm, detection is more comprehensive, and accuracy is higher, and working efficiency is very fast, and easy to operate, use is more convenient.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the utility model bottom substance schematic diagram;
Fig. 3 is the utility model side structure schematic diagram.
In figure: 1 fixed frame, 2 fixing seats one, 3 profilometers, 4 fixing seats two, 5 dimension detectors, 6 servo motors
One, 7 clump weights, 8 connecting rods, 9 noise measuring instrument, 10 noise insulation mechanisms, 101 blimps, 102 handles, 11 fixed mechanisms, 111 are consolidated
Determine leg, 112 mounting plates, 113 installation bolts, 12 warning lamps one, 13 warning lamps two, 14 transport mechanisms, 141 servo motors two, 142
Conveyer belt, 143 driving wheels, 15 observation windows, 16 fixing seats three, 17 fixture nuts one, 18 fixture nuts two, 19 warning lamps three, 20
Detect gear, 21 fixed plates one, 22 master gears, 23 PLC controllers, 24 fixed plates two.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-3 is please referred to, the utility model provides a kind of technical solution:
Embodiment 1: in the present embodiment, a kind of comprehensive gear testing platform, including fixed frame 1, the bottom of fixed frame 1 connect
It is connected to fixed mechanism 11, transport mechanism 14 is installed on fixed frame 1, the side of fixed frame 1 is equipped with PLC controller 23, fixed frame 1
Side is equipped with warning lamp 3 19 at the position of PLC controller 23, and one end of 1 upper surface of fixed frame is equipped with fixing seat 1, Gu
The upper surface of reservation 1 is equipped with profilometer 3, will test gear 20 and is placed in transport mechanism 14, when detection gear
When near 20 arrival profilometers 3, the smoothness that staff detects gears 20 by 3 pairs of profilometer is examined
It surveys, when detecting improper, profilometer 3 passes information to PLC controller 23, and PLC controller 23 controls warning lamp two
13 light, and when detection is qualified, staff will test gear 20 and be placed on conveyer belt 142, and 1 upper surface of fixed frame is close to fixing seat
Fixing seat 24 is equipped at one 2 position, the upper surface of fixing seat 24 is equipped with dimension detector 5, will test gear 20 send to
Near dimension detector 5, size detection is carried out to detection gear 20 by dimension detector 5, when detecting improper, size inspection
It surveys instrument 5 and passes information to PLC controller 23, PLC controller 23 controls warning lamp 1 and lights, and when detection is qualified, work people
Member will test gear 20 and be placed on conveyer belt 142, and the other end of 1 upper surface of fixed frame is equipped with fixing seat 3 16, fixing seat 3 16
One end of upper surface is equipped with fixed plate 1, and the side of fixed plate 1 is equipped with servo motor 1, the output of servo motor 1
Axis connection has master gear 22, and the other end of 3 16 upper surface of fixing seat is equipped with fixed plate 2 24, and the side of fixed plate 2 24 turns
Dynamic to be connected with connecting rod 8, one end of connecting rod 8 slidably connects detection gear 20, and the other end of connecting rod 8, which slidably connects, matches
Pouring weight 7, detects gear 20 and the engagement connection of master gear 22, and the upper surface of fixing seat 3 16 is equipped with noise measuring instrument 9, fixing seat
3 16 have been hinged at noise insulation mechanism 10, will test gear 20 and send to fixing seat 3 16, staff will test gear
20 are fixed on the side of connecting rod 8 by fixture nut 1, buckle blimp 10, and starting servo motor 1 passes through full-height tooth
Wheel 22 drive detection gears 20 rotate, according to different gears, select the clump weight 7 of different number, by noise measuring instrument 9 come
Whether noise when detection detection gear 20 is run complies with standard, and when detecting improper, detection gear 20 passes information to PLC
Controller 23, PLC controller 23 control warning lamp 3 19 and light, while when observing by observation window 15 detection gear 20 and running
Whether shake, the output end of the input terminal electrical connection external power supply of PLC controller 23, the output end electricity of PLC controller 23
Connect the input terminal of servo motor 1 and warning lamp 3 19, PLC controller 23 and profilometer 3, dimension detector 5 and
Noise measuring instrument 9 is two-way electrical connection, and fixed mechanism 11 includes the Convenient table 111 for being located at 1 bottom of fixed frame, Convenient table 111
Bottom is equipped with mounting plate 112, and the upper surface slide of mounting plate 112 is connected with installation bolt 113, and transport mechanism 14 includes that rotation connects
Connect the driving wheel 143 at 1 both ends of fixed frame, the end of driving wheel 143 is equipped with servo motor 2 141, servo motor 2 141 and solid
Determine frame 1 to be fixedly connected, conveyer belt 142 is connected between two driving wheels 143, the input terminal of servo motor 2 141 is electrically connected PLC
The output end of controller 23.
Embodiment 2:
The present embodiment the difference from embodiment 1 is that:
In the present embodiment, the side of fixing seat 1 is equipped with warning lamp 2 13, and the side of fixing seat 24 is equipped with warning lamp one
12, the output end of the input terminal electrical connection PLC controller 23 of warning lamp 1 and warning lamp 2 13,8 side of connecting rod is close to matching
The threaded one end of pouring weight 7 is connected with fixture nut 2 18, and 8 side of connecting rod is connected with solid close to the threaded one end of detection gear 20
Determine nut 1.
Specifically, whether setting is qualified convenient for prompt staff's detection project in this way, convenient for gear to be detected
It is fixed, is convenient for fixed weight block.
Embodiment 3:
The present embodiment the difference from embodiment 1 is that:
In the present embodiment, noise insulation mechanism 10 includes the blimp 101 for being hinged on 3 16 side of fixing seat, blimp 101
Side is equipped with handle 102, and the bottom of noise insulation mechanism 10 is equipped with through slot, is equipped with observation window 15 in through slot.
Specifically, in this way setting convenient for improve noise measuring accuracy, convenient for open closure blimp, convenient for observation to
Detection gear operation when bite force and operation when whether shake.
PLC controller 23 controls profilometer 3, dimension detector 5, servo motor 1, noise measuring instrument 9, warning
Lamp 1, warning lamp 2 13, servo motor 2 141 and warning lamp 3 19 method be common method in the prior art, PLC control
The model Mitsubishi FR-FX1S of device 23 processed.
When in use: will test gear 20 and be placed in transport mechanism 14, when detection gear 20 reaches profilometer 3
When neighbouring, the smoothness that staff detects gear 20 by 3 pairs of profilometer is detected, when detecting improper, table
Face finish instrument 3 passes information to PLC controller 23, and PLC controller 23 controls warning lamp 2 13 and lights, when detection is qualified,
Staff will test gear 20 and be placed on conveyer belt 142, will test gear 20 and send to dimension detector 5, passes through size
Detector 5 to carry out size detection to detection gear 20, and when detecting improper, dimension detector 5 passes information to PLC control
Device 23, PLC controller 23 control warning lamp 1 and light, and when detection is qualified, staff will test gear 20 and be placed on conveyer belt
On 142, it will test gear 20 and send to fixing seat 3 16, it is fixed by fixture nut 1 that staff will test gear 20
In the side of connecting rod 8, blimp 10 is buckled, starting servo motor 1 drives detection gear 20 to rotate by master gear 22,
According to different gears, the clump weight 7 of different number is selected, is detected by noise measuring instrument 9 when detection gear 20 is run
Whether noise complies with standard, and when detecting improper, detection gear 20 passes information to PLC controller 23, and PLC controller 23 is controlled
Whether warning lamp 3 19 processed lights, while being observed when detection gear 20 is run and being shaken by observation window 15.
The utility model uses assembly line detection structure, noise when detecting smoothness, the size, operation of gear surface respectively
With the projects such as bite force, detection structure is finally provided, automatic bright light alarm when unqualified detects more comprehensive, and accuracy is higher,
Working efficiency is very fast, easy to operate, and use is more convenient.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.