CN209396635U - Automatic double layered pressed system - Google Patents
Automatic double layered pressed system Download PDFInfo
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- CN209396635U CN209396635U CN201821870446.XU CN201821870446U CN209396635U CN 209396635 U CN209396635 U CN 209396635U CN 201821870446 U CN201821870446 U CN 201821870446U CN 209396635 U CN209396635 U CN 209396635U
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Abstract
The utility model discloses a kind of automatic double layered pressed system, including rack, the first feeding device, the second feeding device, embossing device and wrap-up, first feeding device, the second feeding device, embossing device and wrap-up are set in rack, the wrap-up is located at one end of embossing device, and first feeding device and the second feeding device are located at the same side of embossing device.The utility model is to provide a kind of automatic double layered pressed system for non-woven fabrics pressing, pressing and winding process, realize automated production, ensure that the continuity of production, and guarantee the uniformity of the product quality of production.
Description
Technical field
The utility model relates to non-woven fabric production equipment field, in particular to a kind of automatic double layered pressed system.
Background technique
Non-woven fabrics is to be made of fiber orient or random, is environment-friendly materials of new generation, is had moisture-proof, ventilative, soft
Tough, light, not combustion-supporting, easy the features such as decomposing, is nontoxic nonirritant, rich in color, cheap, recyclable, existing
It is widely applied in foundry industry.
Existing disposable nothing imitates some embossing compound nonwoven cloths in cloth products industry, is usually embossed to multilayer cloth
After molding, recycle gluing or the mode of hot melt that multi-layer embossed cloth is allowed to be combined with each other.If being needed using glue using a large amount of
Glue, not only increase additional material cost, and glue is a kind of chemical synthetic material, have certain harmful components
Volatility；If being carried out using the mode of hot melt compound, the fusing point of non-woven fabrics is difficult to control, and causes production difficulty to increase, and pass through
Non-woven fabrics after dissolving may generate harmful substance.And, the mode of gluing or hot melt is whether used, in process of production again
Or using when the health of the producer and user can be caused to affect.
Utility model content
One aspect according to the present utility model provides automatic double layered pressed system, including rack, the first charging dress
It sets, the second feeding device, embossing device and wrap-up, the first feeding device, the second feeding device, embossing device and receipts
Winding apparatus is set in rack, and wrap-up is located at one end of embossing device, and the first feeding device and the second feeding device are located at
The same side of embossing device；
First feeding device is configured to expect to be delivered in embossing device by A；
Second feeding device is configured to expect to be delivered in embossing device by B；
Embossing device is configured to expect A and B material is embossed split processing；
Wrap-up is configured to A, B material after embossing split carrying out winding processing.
The utility model is mainly for the production of non-woven cloth products, and A material is hydrophobic nonwoven, and B material is hydrophilic nonwoven fabrics, this is
System carries out automated production to A material and B material by the first feeding device, the second feeding device, embossing device and wrap-up,
It is pressed after punching A cloth with B material.A expects that embossing device of entering from the first feeding device, B are expected from the second feeding device
Place enters embossing device, and A material carries out pressing in embossing device and obtains finished product with B material pressing again, and finished product is received by wrap-up
Volume is packaged.The utility model carries out automated production in a manner of justifying Kun and roll, and ensure that the continuity of production.Moreover, passing through
The double layered pressed non-woven fabrics error rate of this kind production is low, and final product quality is unified.
In some embodiments, the first feeding device includes material storage mechanism, connects refueling agency and the first cache mechanism,
Material storage mechanism is set to the lower section for connecing refueling agency, and the first cache mechanism is set to the side for connecing refueling agency.
The first feeding device is arranged material storage mechanism, connects refueling agency and cache mechanism as a result, can be realized and connects the function that reloads
Energy.Connect reload during, by material storage mechanism be responsible for storing, feed, the material volume in processing is cached by cache mechanism, by
Refueling agency is connect to splice two material volumes.Cache mechanism caches the material volume in processing, enables and connects refueling agency
Enough realize under High-speed machining, non-stop-machine state connects function of reloading, and reloads so that realizing not shutting down to connect, increases production
Continuity, improve production efficiency.
In some embodiments, the first cache mechanism includes swing arm, the first roller group, the second roller group and first
Driver, hingedly on the rack, the first roller group is fixed, and the second roller group is fixed on the rack swing arm on a swing arm, the
Hingedly on the rack, the driving end of the first driver is connect the fixing end of one driver with swing arm；First driver can drive
Movable pendulum swing arm is swung.
Material volume is wound back and forth in the first roller group and the second roller group as a result, in the process of caching of the first cache mechanism
In, it is swung by the first driver driving swing arm around hinge joint, so that the first roller group is far from the second roller group, first
Roller group increases at a distance from the second roller group, so that winding and the material volume being buffered in the first roller group and the second roller group is long
Degree is same to be increased, to reach caching function.
In some embodiments, connecing refueling agency includes splicing component and blank component；
Splicing component includes fixing piece, picking part, and fixing piece and picking part are arranged oppositely, and picking part includes the second driver
And pressing plate, pressing plate are fixed at the driving end of the second driver, fixing piece or pressing plate can be connect with material volume one end；
Blank component includes the first cutter, the second cutter and Die and mould plate, and the first cutter and the second cutter are arranged oppositely, mould
Tool plate is located between the first cutter, the second cutter；
Splicing component can bond two material volumes, and blank component can cut off tailing.
As a result, connect change during, splicing component splices two material volumes, and material volume one end can be with fixing piece or pressure
Plate connection, when needing to splice, the second actuator driving pressing plate splices two material volumes, after completing splicing, blank group
Part carries out tailing excision to one of material volume, and the first cutter or the second cutter cut off tailing, that is, completes to connect to reload
Journey.The mechanism, which realizes to connect automatically, reloads, and simplifies production process.
In some embodiments, embossing device includes needle Kun, recessed Kun, pressure Kun, the first introducing mechanism and the second importing
Mechanism；Needle Kun is engaged with recessed Kun, and pressure Kun and recessed Kun is tangent；The surface needle Kun is covered with syringe needle, and the recessed surface Kun is covered with and syringe needle cooperation
Pin hole.
A is expected by needle Kun, recessed Kun and pressure the first introducing mechanism of Kun and the second introducing mechanism as a result, and B material carries out
Automated production is pressed after punching A cloth with B material.A material enter from the first introducing mechanism between needle Kun and recessed Kun into
Row pressing, as recessed Kun enters between recessed Kun and pressure Kun after pressing, B expect to enter to press at the second introducing mechanism between Kun and recessed Kun with
A material after punching is pressed to get finished product out.
In some embodiments, the lower end of needle Kun is equipped with first and takes blame for others, and the first fixing end taken blame for others is fixed on the rack,
First output end taken blame for others and needle Kun are tangent.The right side of pressure Kun is equipped with second and takes blame for others, and the second fixing end taken blame for others is fixed on rack
On, the second output end taken blame for others and pressure Kun are tangent.
The first output end taken blame for others exerts a force needle Kun to recessed Kun as a result, enable syringe needle on needle Kun preferably with it is recessed
The upper pin hole of Kun is cooperated, and product quality is improved；Second output end taken blame for others will press Kun to exert a force to the recessed direction Kun, so that recessed Kun
Surface can preferably with recessed Kun plane tangent, make A material and B material press closer, improve the quality of product.
In some embodiments, the first introducing mechanism includes first rectifying a deviation device, the first tension controller and pressure control
Device processed, the first tension controller and pressure controller match work；
First tension controller includes oscillating rod, fourth drive and the first roller, and one end of oscillating rod is hinged on machine
On frame, the first roller is located at the other end of oscillating rod, and the driving end of fourth drive and oscillating rod are hinged；Fourth drive can
Driving oscillating rod is swung；
Pressure controller includes that charging roller, the 5th driver and the second roller, the second roller are located at the 5th driver
Driving end at, the second roller and charging roller it is tangent.
The first device of rectifying a deviation can correct the material for deviating roller as a result, make material again medially on roller
It is conveyed；First tension controller and pressure controller cooperating guarantee that material does not break when being straightened completely
Split, guarantee product can continuous production, guarantee the quality of production of product.
In first tension controller, oscillating rod is driven by the first actuator.Oscillating rod tripping force controller is remoter,
Tension is bigger；Conversely, then smaller.
In pressure controller, the second actuator drives the second roller to want that feeding roller direction is squeezed.Second actuator
To changing, direction force is bigger, then pressure is bigger；Conversely, then smaller.
In some embodiments, wrap-up includes the second cache mechanism, the second tension controller, cutter and receipts
Mechanism is rolled up, the second cache mechanism is located at the right side of rolling-up mechanism, and the second tension controller is located at the second cache mechanism and winder
Between structure, second rectifies a deviation device between the second tension controller and the second cache mechanism, and cutter is located under rolling-up mechanism
Side；
Second cache mechanism includes two storing arms, and storing arm is equipped with the 5th roller group；
Second tension controller includes the 6th driver and winding leading arm, and winding leading arm is equipped with the 6th roller
Group, the 6th driver can drive winding leading arm to be swung；
Cutter includes the 7th driver and pneumatic scissors, and pneumatic scissors are located at the driving end of the 7th driver, and the 7th
Driver can drive pneumatic scissors to be moved forward and backward.
Rolling-up mechanism includes rolling frame and servo-drive part, and rolling frame is equipped with coiler, is arranged with cloth on coiler
Wind paper tube；
The reel change wound as a result, caching component cache the finished product in conveying, manufacture change of lap for rolling-up mechanism
Gap, cutter cut the end for the finished product for completing winding, and the idle coiler in rolling-up mechanism is rotated to second
At tension controller, the end of virgin material is pasted at the paper tube on coiler by the second tension controller, carries out new primary receipts
Volume processing.
In some embodiments, automatic double layered pressed system further includes control device, control device respectively with first into
Material device, the second feeding device, embossing device and wrap-up electrically connect, control device can control the first feeding device,
Second feeding device, embossing device and wrap-up matching cooperate.
As a result, control device be PLC control system so that the first feeding device, the second feeding device, embossing device and
Wrap-up carries out mutual cooperation collaborative work according to programming.
The utility model has the following beneficial effects: the utility model is to mention for non-woven fabrics pressing, pressing and winding process
A kind of automatic double layered pressed system has been supplied, automated production is realized, ensure that the continuity of production, and guarantee the production of production
The uniformity of quality.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of the automatic double layered pressed system of one embodiment of the utility model.
Fig. 2 is the planar structure schematic diagram of the first feeding device in automatic double layered pressed system shown in Fig. 1.
Fig. 3 is the A partial enlargement structural representation in the first feeding device shown in Fig. 2.
Fig. 4 is the planar structure schematic diagram of the embossing device in automatic double layered pressed system shown in Fig. 1.
Fig. 5 is the B partial enlargement structural representation in embossing device shown in Fig. 4.
Fig. 6 is the planar structure schematic diagram of the wrap-up in automatic double layered pressed system shown in Fig. 1.
Figure label: 0- rack, the first feeding device of 1a-, 11- material storage mechanism, the first accumulator of 111-, 112- second
Accumulator, 12- meet refueling agency, 121- mounting plate, 122- splicing component, 1221- fixing piece, 1222- picking part, 1223-
Two drivers, 1224- pressing plate, 1225- adhesive sheet, 123- blank component, the first cutter of 1231-, the second cutter of 1232-, 1233-
Die and mould plate, 1234- third driver, 1235- blade, the first cache mechanism of 13-, the first driver of 131-, 132- swing arm,
The first roller of 133- group, the second roller of 134- group, 14- third roll group, the 4th roller group of 15-, the second feeding device of 1b-, 2-
Embossing device, 21- needle Kun, 211- first take blame for others, 22- recessed Kun, 23- pressure Kun, 231- second takes blame for others, the first introducing mechanism of 24-,
241- pressure controller, 2411- feed roller, the 5th driver of 2412-, the second roller of 2413-, the first tension force of 242-
Device, 2421- oscillating rod, 2422- fourth drive, the first roller of 2423-, 243- first rectify a deviation device, the second introducing mechanism of 25-,
3- wrap-up, the second cache mechanism of 31-, 311- storing arm, the 5th roller group of 312-, the second tension controller of 32-, 321-
Six drivers, 322- wind leading arm, the 6th roller group of 323-, 33- cutter, the 7th driver of 331-, 332- pneumatic clipper
Knife, 34- rolling-up mechanism, 341- rolling frame, 342- servo-drive part, 343- coiler, 35- second rectify a deviation device, 4- control dress
It sets.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 schematically shows a kind of automatic double layered pressed system of embodiment according to the present utility model, including
Rack 0, the first feeding device 1a, the second feeding device 1b, embossing device 2 and wrap-up 3, the first feeding device 1a,
Two feeding device 1b, embossing device 2 and wrap-up 3 are set in rack 0, and wrap-up 3 is located at a left side for embossing device 2
End, the first feeding device 1a and the second feeding device 1b are located at the same side of embossing device 2, the first feeding device 1a and second
Feeding device 1b is adjacent；
First feeding device 1a is configured to expect to be delivered in embossing device 2 by A；
Second feeding device 1b is configured to expect to be delivered in embossing device 2 by B；
Embossing device 2 is configured to expect A and B material is embossed split processing；
Wrap-up 3 is configured to A, B material after embossing split carrying out winding processing.
The utility model is mainly for the production of non-woven cloth products, and A material is hydrophobic nonwoven, and B material is hydrophilic nonwoven fabrics, this is
System carries out A material with B material by the first feeding device 1a, the second feeding device 1b, embossing device 2 and wrap-up 3 automatic
Metaplasia produces, and is pressed after punching A cloth with B material.A material is entered embossing device 2 from the first feeding device 1a, and B material is from the
Enter at two feeding device 1b embossing device 2, A material carries out pressing in embossing device 2 and obtains finished product with B material pressing again, finished product by
Wrap-up 3 carries out winding packing.The utility model carries out automated production in a manner of justifying Kun and roll, and ensure that the company of production
Continuous property.Moreover, low by the double layered pressed non-woven fabrics error rate that this kind produces, final product quality is unified.
In conjunction with Fig. 2, the first feeding device 1a and the second feeding device 1b structure are identical, and the first feeding device 1a includes storing
Mechanism 11 connects refueling agency 12 and the first cache mechanism 13, and material storage mechanism 11 is set to the lower section for connecing refueling agency 12, and first
Cache mechanism 13 is set to the side for connecing refueling agency 12；Material storage mechanism 11 includes the first accumulator 111 and the second accumulator 112,
For storing material volume, one of them is spare material volume for first accumulator 111 and the second accumulator 112.
The first feeding device 1a is arranged material storage mechanism 11, connects refueling agency 12 and cache mechanism as a result, can be realized and connects
It reloads function.Connect reload during, by material storage mechanism 11 be responsible for storing, feed, by cache mechanism to the material volume in processing into
Row caching, splices two material volumes by connecing refueling agency 12.Cache mechanism caches the material volume in processing, so that connecing
Refueling agency 12 can be realized under High-speed machining, non-stop-machine state connects function of reloading, and changes so that realizing not shutting down to connect
Material, increases the continuity of production, improves production efficiency.
In conjunction with Fig. 2, the first cache mechanism 13 includes swing arm 132,2423 group 133 of the first roller, 2413 groups of the second roller
134 and first driver 131, the roller quantity of the first 2423 group 133 of roller and 2413 group 134 of the second roller of roller quantity
Equal, swing arm 132 is hinged in rack 0, the first 2423 group 133 of roller along swing arm 132 center line rectilinear direction battle array
It is fixed on swing arm 132 to column, the second 2413 group 134 of roller is fixed on the right side in rack 0 and being located at swing arm 132, the
The fixing end of one driver 131 is hinged on the top in rack 0 and being located at second tin roller group, the driving end of the first driver 131
It is connect with swing arm 132；First driver 131 can drive swing arm 132 to be swung.Material volume is in the first roller group and
It is wound back and forth on two 2413 group 134 of rollers, in the process of caching of the first cache mechanism 13, is driven and put by the first driver 131
Swing arm 132 is swung around hinge joint, so that 2423 group 133 of the first roller far from 2413 group 134 of the second roller, the first roller
Increase at a distance from 2413 group 134 of the second roller for 2423 group 133, so that winding and being buffered in 2423 group 133 of the first roller and the
Material volume length on two 2413 group 134 of rollers similarly increases, to reach caching function.
In conjunction with Fig. 2-3, connecing refueling agency 12 includes mounting plate 121, splicing component 122 and blank component 123, splicing component
122 and blank component 123 be each provided on mounting plate 121, blank component 123 is located at the top of splicing component 122；
Splicing component 122 includes fixing piece 1221, picking part 1222, and fixing piece 1221, picking part 1222 are each attached to peace
In loading board 121, fixing piece 1221 and picking part 1222 are arranged oppositely, and picking part 1222 includes the second driver 1223 and pressing plate
1224, pressing plate 1224 is fixed at the driving end of the second driver 1223, and fixing piece 1221 or pressing plate 1224 can be with material volumes
End connection；Adhesive sheet 1225 is equipped on fixing piece 1221 and pressing plate 1224, adhesive sheet 1225 is velcro.One end of material volume
Be pasted on one of adhesive sheet 1225 on one side, the another side of one end of material volume is pasted with double-sided adhesive, in splicing,
Two material volumes are spliced by double-sided adhesive, and the adhesion ratio velcro of double-sided adhesive is high, and one of material volume is enabled to be detached from evil spirit
Art patch.
Blank component 123 includes the first cutter 1231, the second cutter 1232 and Die and mould plate 1233,1231 He of the first cutter
Second cutter 1232 is arranged oppositely, and Die and mould plate 1233 is located between the first cutter 1231, the second cutter 1232；First cutter
1231, Die and mould plate 1233 and the second cutter 1232 are partitioned into spare feeding-passage and main feed channel, spare feeding-passage and
It can be interchangeable between main feed channel.
First cutter 1231 includes third driver 1234 and blade 1235, and blade 1235 is located at third driver 1234
It drives at end, the second cutter 1232 is identical with 1231 structure of the first cutter, the excision of the first cutter 1231 or the second cutter 1232
In the process, third driver 1234 drives 1235 mating mold plate 1233 of blade to cut off tailing；
Splicing component 122 can bond two material volumes, and blank component 123 can cut off tailing.
Connecing refueling agency 12 further includes third roll group 14 and the 4th roller group 15, third roll group 14 and the 4th roller
Group 15 is each attached in rack 0.
Connect change during, splicing component 122 splices two material volumes, material volume end can with fixing piece 1221 or
Pressing plate 1224 connects, and when needing to splice, the second actuator driving pressing plate 1224 splices two material volumes, completes to spell
After connecing, blank component 123 carries out tailing excision to one of material volume, the first cutter 1231 or the second cutter 1232 by tailing into
Row excision is completed to connect the process of reloading.The mechanism, which realizes to connect automatically, reloads, and simplifies production process.
In conjunction with Fig. 4-5, embossing device 2 is led including needle Kun 21, recessed Kun 22, pressure Kun 23, the first introducing mechanism 24 and second
Enter mechanism 25；Needle Kun 21 is located at the lower section of recessed Kun 22, and pressure Kun 23 is located at the right side of recessed Kun 22, and the first introducing mechanism 24 is located at needle Kun
21 lower section, the second introducing mechanism 25 set the right side of pressure Kun 23, and needle Kun 21 is engaged with recessed Kun 22, and pressure Kun 23 and recessed Kun 22 is tangent；
21 surface needle Kun is covered with syringe needle, and recessed 22 surface Kun is covered with the pin hole with syringe needle cooperation.
By needle Kun 21, recessed Kun 22 and pressure 23 first introducing mechanism 24 of Kun and the second introducing mechanism 25 is expected A and B
Material carries out automated production, is pressed after punching A cloth with B material.A expects the needle Kun 21 that enters from the first introducing mechanism 24
Carry out pressing between recessed Kun 22, as recessed Kun 22 enters between recessed Kun 22 and pressure Kun 23 after pressing, B expects the second introducing mechanism 25
Place, which enters to press, to be pressed between Kun 23 and recessed Kun 22 with the A material after punching to get finished product out.
In conjunction with Fig. 4-5, the lower end of needle Kun 21 is equipped with first and takes blame for others 211, and the first take blame for others 211 fixing end is fixed on rack 0
On, first take blame for others 211 output end and needle Kun 21 it is tangent.The right side of pressure Kun 23 is equipped with second and takes blame for others 231, and second takes blame for others 231
Fixing end is fixed in rack 0, second take blame for others 231 output end and pressure Kun 23 it is tangent.
First take blame for others 211 output end exerts a force needle Kun 21 to recessed Kun 22, enable syringe needle on needle Kun 21 preferably
Cooperated with pin hole on recessed Kun 22, improves product quality；Second take blame for others 231 output end will press Kun 23 to apply to recessed 22 direction Kun
Power, enables plane tangent of the surface of recessed Kun 22 preferably with recessed Kun 22, so that A material and B material is pressed closer, improves and produce
The quality of product.
In conjunction with Fig. 4, the first introducing mechanism 24 includes first rectifying a deviation device 243, the first tension controller 242 and pressure control
Device 241 processed, first rectifies a deviation device 243 equipped with tension inductor, and first rectifies a deviation 242 Electricity Federation of device 243 and the first tension controller
It connects, the first tension controller 242 and pressure controller 241 match work.
First device 243 of rectifying a deviation can correct the material for deviating roller, keep material again medially enterprising in roller
Row conveying；241 cooperating of first tension controller 242 and pressure controller guarantees that material is not sent out when being straightened completely
Raw fracture, guarantee product can continuous production, guarantee the quality of production of product.
First tension controller 242 includes oscillating rod 2421, fourth drive 2422 and the first roller 2423, is swung
The upper end of bar 2421 is hinged in rack 0, and the first roller 2423 is located at the lower end of oscillating rod 2421, fourth drive 2422
It is located at the right side of oscillating rod 2421, the fixing end of fourth drive 2422 is hinged in rack 0, the driving of fourth drive 2422
End is hinged with oscillating rod 2421；Fourth drive 2422 can drive oscillating rod 2421 to be swung.First tension controller 242
In, oscillating rod 2421 is driven by fourth drive 2422.2421 tripping force controller 241 of oscillating rod is remoter, and tension is got over
Greatly；Conversely, then smaller.
Pressure controller 241 includes charging roller 2411, the 5th driver 2412 and the second roller 2413, feed roller
Cylinder 2411 is located in rack 0, and the fixing end of the 5th driver 2412 is located in rack 0, and the second roller 2413 is located at the 5th driving
At the driving end of device 2412, the second roller 2413 and charging roller 2411 are tangent.In pressure controller 241, the 5th driver
2412 the second rollers 2413 of driving want that feeding 2411 direction of roller is squeezed.5th driver 2412 is got over to direction force is changed
Greatly, then pressure is bigger；Conversely, then smaller.
First feeding mechanism is identical as the second feeding mechanism composition, and structure is similar, and working method is identical.
In conjunction with Fig. 6, wrap-up 3 include the second cache mechanism 31, second rectify a deviation device 35, the second tension controller 32, cut
Disconnected device 33 and rolling-up mechanism 34, the second cache mechanism 31 are located at the right side of rolling-up mechanism 34, and the second tension controller 32 is located at
Between second cache mechanism 31 and rolling-up mechanism 34, the second device 35 of rectifying a deviation is located at the second tension controller 32 and the second cache mechanism
Between 31, cutter 33 is located at the lower section of rolling-up mechanism 34；
Second cache mechanism 31 includes two storing arms 311, and storing arm 311 is equipped with the 5th roller group 312, storing arm
311 are driven by servo motor；
Second tension controller 32 includes the 6th driver 321 and winding leading arm 322, winds and sets on leading arm 322
There is the 6th roller group 323, the fixing end of the 6th driver 321 is hinged in rack 0, the driving end of the 6th driver 321 and receipts
It rolls up leading arm 322 to connect, the 6th driver 321 can drive winding leading arm 322 to be swung；
Cutter 33 includes the 7th driver 331 and pneumatic scissors 332, and the fixing end of the 7th driver 331 is fixed on machine
On frame 0, pneumatic scissors 332 are located at the driving end of the 7th driver 331, and the 7th driver 331 can drive pneumatic scissors 332
It is moved forward and backward.
Rolling-up mechanism 34 includes rolling frame 341 and servo-drive part 342, and servo-drive part 342 is motor, rolling frame 341
It is equipped with coiler 343, cloth winding paper tube is arranged on coiler 343；
The reel change wound as a result, caching component cache the finished product in conveying, change for the manufacture of rolling-up mechanism 34
Gap is rolled up, the end of 33 pairs of the cutter finished products for completing winding is cut, and the idle coiler 343 in rolling-up mechanism 34 revolves
It going at the second tension controller 32, the end of virgin material is pasted at the paper tube on coiler 343 by the second tension controller 32,
Carry out new primary winding processing.
In conjunction with Fig. 1, automatic double layered pressed system further includes control device 4, control device 4 respectively with the first feeding device
1a, the second feeding device 1b, embossing device 2 and wrap-up 3 electrically connect, and control device 4 can control the first feeding device
1a, the second feeding device 1b, embossing device 2 and the matching of wrap-up 3 cooperate.Control device 4 is PLC control system,
So that the first feeding device 1a, the second feeding device 1b, embossing device 2 and wrap-up 3 cooperate according to programming
It cooperates.
In conjunction with Fig. 1-6, the specifically used method of the utility model:
As shown in Fig. 2, A is expected that (hydrophobic nonwoven), B material (hydrophilic nonwoven fabrics) carry out first in the first feeding device 1a
Arrangement.In the first accumulator 111 and the second accumulator 112 that A material is put into the first feeding mechanism, the first storing will be placed on
One end of the A material volume of device 111 bypasses third roll group 14, then successively by connecing refueling agency 12, the first cache mechanism 13 and pressure
Embossing device 2 connects.One end of the A material volume of second accumulator 112 is bypassed into the 4th roller group 15, then is connected with refueling agency 12 is connect
It connects.
In second feeding device 1b, the arrangement of B material is identical as A material arrangement.
As shown in figure 4, A material is entered successively from the pressure controller 241 in the first introducing mechanism 24 in embossing device 2
It rectifies a deviation device 243 by the first tension controller 242, first, subsequently between recessed Kun 22 and needle Kun 21；B material is imported from second
Enter at pressure controller 241 in mechanism 25 successively by the first tension controller 242, first rectify a deviation device 243 then into
Enter between recessed Kun 22 and pressure roller.Start machine, A material and B material are pressed into finished product (hereinafter referred to as AB material).
As shown in fig. 6, in wrap-up 3, AB material is successively rectified a deviation device by the caching component of rolling-up mechanism 34, second
35, the second tension controller 32 is carried out with the coiler 343 on winding component be bonded again.
By arranging above, the specific production stage of the utility model is as follows:
S1, charging: A material from from the first feeding device 1a enter embossing device 2 in, B expect from the second feeding device 1b into
Enter in embossing device 2.
(charging connects the process of reloading: when the material volume processed will be finished, in the first cache mechanism 13 first
Driver 131 drives swing arm 132 to be swung around hinge joint, so that 2423 group 133 of the first roller far from the second roller
2413 group 134, the first 2423 group 133 of roller increases at a distance from 2413 group 134 of the second roller, so that being wrapped in the first roller
Material volume total length on 2423 group 133 and 2413 group 134 of the second roller increases, when caching sufficient length is carried out for process units
After production, the first driver 131 driving swing arm 132 is restored around hinge joint.During swing arm 132 restores, connect
Second driver 1223 of materials and parts 1222 drives pressing plate 1224 mobile to fixed plate and presses, the material volume and standby material processed
Volume is spliced by double-sided adhesive；Blank component 123 involves in the excision of end of line material to major ingredient, and third driver 1234 drives blade 1235 to match
Die and mould plate 1233 is closed to cut off tailing.After excision, the tailing of major ingredient circle is removed.At this point, spare material volume becomes
At the material volume processed.New standby material was wound third roll group 14 and sequentially enters to connect above the present apparatus again and was reloaded
In mechanism 12, and it is Nian Jie with the adhesive sheet of pressing plate 1,224 1225.Waiting is spliced next time.)
S2, pressing: A material enter from the first feeding mechanism carries out pressing between recessed Kun 22 and needle Kun 21, then as recessed
Kun 22 is inputted between recessed Kun 22 and pressure Kun 23 to be converged with B material.
S3, pressing: B material, which enter from the second feeding mechanism between recessed Kun 22 and pressure Kun 23, to be pressed, and A expects in recessed Kun 22
Converge between pressure Kun 23 with B material, A is expected to press with B material by recessed Kun 22 and pressure Kun 23, generates AB material.
S4, winding: AB material are wound in wrap-up 3.
(reel change of winding: cache mechanism caches the AB material in conveying, manufactures change of lap for rolling-up mechanism 34
Gap, scissors cut the end for the AB material volume for completing winding, and the idle coiler 343 in rolling-up mechanism 34 rotates
To the second tension controller 32, the end expected new AB is pasted onto the paper tube on coiler 343 by the second tension controller 32
Place carries out new primary winding processing.)
By above procedure, the product of this production is double layered pressed non-woven fabrics, and upper layer is hydrophobic nonwoven with holes, lower layer
For the hydrophilic nonwoven fabrics of water suction, upper layer non-woven fabrics can be slipped water to lower nonwoven cloth by vacuum, so that this product
Upper layer non-woven fabrics keep dry and comfortable, and lower layer can absorb water.
The utility model has the following beneficial effects: the utility model is to mention for non-woven fabrics pressing, pressing and winding process
A kind of automatic double layered pressed system has been supplied, automated production is realized, ensure that the continuity of production, and guarantee the production of production
The uniformity of quality.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. automatic double layered pressed system, which is characterized in that including rack (0), the first feeding device (1a), the second feeding device
(1b), embossing device (2) and wrap-up (3), first feeding device (1a), the second feeding device (1b), embossing dress
It sets (2) and wrap-up (3) to be set on rack (0), the wrap-up (3) is located at one end of embossing device (2), described
First feeding device (1a) and the second feeding device (1b) are located at the same side of embossing device (2)；
First feeding device (1a) is configured to expect to be delivered in embossing device (2) by A；
Second feeding device (1b) is configured to expect to be delivered in embossing device (2) by B；
The embossing device (2) is configured to expect A and B material is embossed split processing；
The wrap-up (3) is configured to A, B material after embossing split carrying out winding processing.
2. automatic double layered pressed system according to claim 1, which is characterized in that first feeding device (1a) includes
Material storage mechanism (11) connects refueling agency (12) and the first cache mechanism (13), and the material storage mechanism (11) is set to and connects refueling machine
The lower section of structure (12), first cache mechanism (13) are set to the side for connecing refueling agency (12)；Material storage mechanism (11) packet
Include the first accumulator (111) and the second accumulator (112).
3. automatic double layered pressed system according to claim 2, which is characterized in that first cache mechanism (13) includes
Swing arm (132), the first roller (2423) group (133), the second roller (2413) group (134) and the first driver (131), institute
It states swing arm (132) to be hinged on rack (0), the first roller (2423) group (133) is fixed on swing arm (132), institute
It states the second roller (2413) group (134) to be fixed on rack (0), the fixing end of first driver (131) is hinged on rack
(0) on, the driving end of first driver (131) is connect with swing arm (132)；First driver (131) can drive
Movable pendulum swing arm (132) is swung.
4. automatic double layered pressed system according to claim 2, which is characterized in that described connect refueling agency (12) include connecing
Expect component (122) and blank component (123)；
The splicing component (122) includes fixing piece (1221), picking part (1222), the fixing piece (1221) and picking part
(1222) it is arranged oppositely, the picking part (1222) includes the second driver (1223) and pressing plate (1224), the pressing plate
(1224) it is fixed at the driving end of the second driver (1223), the fixing piece (1221) or pressing plate (1224) can be with material volumes
One end connection；
The blank component (123) includes the first cutter (1231), the second cutter (1232) and Die and mould plate (1233), and described the
One cutter (1231) and the second cutter (1232) are arranged oppositely, and the Die and mould plate (1233) is located at the first cutter (1231), second
Between cutter (1232)；
The splicing component (122) can bond two material volumes, and the blank component (123) can cut off tailing.
5. automatic double layered pressed system according to claim 1, which is characterized in that the embossing device (2) includes needle Kun
(21), recessed Kun (22), pressure Kun (23), the first introducing mechanism (24) and the second introducing mechanism (25)；The needle Kun (21) with it is recessed
Kun (22) engagement, the pressure Kun (23) and recessed Kun (22) are tangent；Needle Kun (21) surface is covered with syringe needle, recessed Kun (22) surface be covered with
The pin hole of syringe needle cooperation.
6. automatic double layered pressed system according to claim 5, which is characterized in that one end of needle Kun (21) is equipped with the first top
Cylinder (211), the first fixing end for taking blame for others (211) are fixed on rack (0), first take blame for others (211) output end and needle Kun (21)
Tangent, the side of pressure Kun (23) is equipped with second and takes blame for others (231), and the second fixing end for taking blame for others (231) is fixed on rack (0), the
Two take blame for others (231) output end and pressure Kun (23) it is tangent.
7. automatic double layered pressed system according to claim 5, which is characterized in that first introducing mechanism (24) includes
First rectifies a deviation device (243), the first tension controller (242) and pressure controller (241), first tension controller
(242) and pressure controller (241) matches work；
First tension controller (242) includes oscillating rod (2421), fourth drive (2422) and the first roller
(2423), one end of the oscillating rod (2421) is hinged on rack (0), and first roller (2423) is located at oscillating rod
(2421) the other end, the driving end and oscillating rod (2421) of the fourth drive (2422) are hinged；The fourth drive
(2422) oscillating rod (2421) can be driven to be swung；
The pressure controller (241) includes feeding roller (2411), the 5th driver (2412) and the second roller (2413),
Second roller (2413) is located at the driving end of the 5th driver (2412), second roller (2413) and charging roller
(2411) tangent.
8. automatic double layered pressed system according to claim 1, which is characterized in that the wrap-up (3) includes second
Cache mechanism (31), the second tension controller (32), cutter (33) and rolling-up mechanism (34), the second cache mechanism (31) position
In the side of rolling-up mechanism (34), the second tension controller (32) be located at the second cache mechanism (31) and rolling-up mechanism (34) it
Between, second rectifies a deviation device (35) between the second tension controller (32) and the second cache mechanism (31), and cutter (33) is located at
The lower section of rolling-up mechanism (34).
9. automatic double layered pressed system according to claim 8, which is characterized in that the rolling-up mechanism (34) includes winding
Frame (341) and servo-drive part (342), the rolling frame (341) are equipped with coiler (343), cover on the coiler (343)
Paper tube is wound equipped with cloth；
Second cache mechanism (31) includes two storing arms (311), and the storing arm (311) is equipped with the 5th roller group
(312)；
Second tension controller (32) includes the 6th driver (321) and winding leading arm (322), the winding guiding
Arm (322) is equipped with the 6th roller group (323), and the 6th driver (321) can drive winding leading arm (322) to be put
It is dynamic；
The cutter (33) includes the 7th driver (331) and pneumatic scissors (332), and the pneumatic scissors (332) are located at the
At the driving end of seven drivers (331), the 7th driver (331) can drive pneumatic scissors (332) to be moved forward and backward.
10. -9 any automatic double layered pressed system according to claim 1, which is characterized in that further include control device
(4), the control device (4) respectively with the first feeding device (1a), the second feeding device (1b), embossing device (2) and receive
Winding apparatus (3) electrically connects, and the control device (4) can control the first feeding device (1a), the second feeding device (1b), embossing
Device (2) and wrap-up (3) matching cooperate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821870446.XU CN209396635U (en) | 2018-11-13 | 2018-11-13 | Automatic double layered pressed system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821870446.XU CN209396635U (en) | 2018-11-13 | 2018-11-13 | Automatic double layered pressed system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209396635U true CN209396635U (en) | 2019-09-17 |
Family
ID=67879838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821870446.XU Active CN209396635U (en) | 2018-11-13 | 2018-11-13 | Automatic double layered pressed system |
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| Country | Link |
|---|---|
| CN (1) | CN209396635U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112824286A (en) * | 2019-11-20 | 2021-05-21 | 河南省王牌砂布制造有限公司 | Automatic roll changing device |
-
2018
- 2018-11-13 CN CN201821870446.XU patent/CN209396635U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112824286A (en) * | 2019-11-20 | 2021-05-21 | 河南省王牌砂布制造有限公司 | Automatic roll changing device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 528000 one of No.24 factory buildings of Xiaotang Dongbian Xiaolu Industrial Zone, Shishan town, Nanhai District, Foshan City, Guangdong Province Patentee after: Guangdong Jingmu non woven Technology Co., Ltd Address before: 528000 Longgang No. 4 Factory Building, Dongbian Village, Shishan Town, Nanhai District, Foshan City, Guangdong Province Patentee before: Foshan James Nonwoven Technology Co Ltd |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automatic double-layer knurling system Effective date of registration: 20200304 Granted publication date: 20190917 Pledgee: Guangdong Nanhai Rural Commercial Bank branch branch of Limited by Share Ltd Pledgor: Guangdong Jingmu non woven Technology Co., Ltd Registration number: Y2020980000442 |