CN206390365U - A kind of non-woven fabrics clothing product line - Google Patents

A kind of non-woven fabrics clothing product line Download PDF

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Publication number
CN206390365U
CN206390365U CN201720081373.5U CN201720081373U CN206390365U CN 206390365 U CN206390365 U CN 206390365U CN 201720081373 U CN201720081373 U CN 201720081373U CN 206390365 U CN206390365 U CN 206390365U
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woven fabrics
cylinder
roller
cutting
welding
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CN201720081373.5U
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许振中
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XIANTAO ZHONGTAI PROTECTIVE PRODUCTS Co Ltd
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XIANTAO ZHONGTAI PROTECTIVE PRODUCTS Co Ltd
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Abstract

A kind of non-woven fabrics clothing product line, including frame, frame is provided with non-woven fabrics stock roll, deflector roll, the utility model is made up of multiple machining cells, each working cell can independently carry out small lot Production line, so as to substantially increase production efficiency, and can cooperate, the production task of typical products in mass production is completed, production is flexible.Welding device is system band welding integral mechanism, processing and fabricating nonwoven fabric belts on line, and carrying out that welding is melting adhered, welding device uses wave welding head of ultrasonic wave, can evade the use of adhesive tape, the melting adhered of nonwoven fabric belts is realized using ultrasonic wave, so as to improve the qualification rate of product, resource is saved, simultaneously, the wave welding head of ultrasonic wave can quickly and easily complete the bonding of nonwoven fabric belts, save certain processing cost.Collar cutter coordinates cutting device accurately can be carried out to non-woven fabrics, makes non-woven fabrics clothing collar rapid shaping.

Description

A kind of non-woven fabrics clothing product line
Technical field
The utility model is related to clothes technical field of processing equipment, specially a kind of non-woven fabrics clothing product line.
Background technology
Traditional non-woven fabrics operating coat, protective garment production are mostly using artificial operation, and strip welding mechanism is typically using complete by hand Into working strength is big, mechanical repetition, and the quality such as wrong weldering, solder skip are produced when may result in next step welding unless you give your whole attention to it and are asked Topic.Therefore production efficiency is relatively low, it is impossible to meet actual production requirement.The market competition in current bonded fabric product field increasingly swashs Strong, while product is constantly to small lot, multi items direction is developed, and adds cost of labor and constantly rises, so gives non-woven fabrics clothing Enterprise's production status proposes serious challenge, also the process management of commodity production is proposed new with high request.Although market It is upper a small number of non-woven fabrics ready-made clothes semi-automatic production lines occur, but existing technology is also unreasonable, technical sophistication, less stable, Efficiency is low, causes the application of putting into production that delays.
Utility model content
The purpose of this utility model is to provide a kind of non-woven fabrics clothing product line, unreasonable to solve existing technology, The problems such as technical sophistication, less stable, efficiency are low, hand labor intensity is big.
To achieve the above object, the utility model provides following technical scheme:A kind of non-woven fabrics clothing product line, including Frame, non-woven fabrics, frame are provided with non-woven fabrics stock roll, deflector roll, it is characterised in that:The production line also includes being arranged in frame Cloth film set composite, welding device, non-woven fabrics stock roll and deflector roll, the compound dress of cloth film are provided with before the cloth film set composite It is provided with provided with welding device after putting, after welding device after cutting device, cutting device provided with collar cutter.
Preferably, the cloth film set composite includes glue spraying head, composite roll, provided with pressure between the composite roll and deflector roll It is provided with after deflector roll, film guiding roller, cutting membrane knife, lay-on roll, wherein deflector roll after lay-on roll, lay-on roll provided with cutting membrane knife, cutting membrane knife It is provided with afterwards between film guiding roller, film guiding roller and composite roll and is provided with pressing film roller.
Preferably, the welding device has four, the vertical non-woven fabrics conveying direction level of four welding devices is same Row arrangement, the welding device includes pocket builder structure, tape-feed, press belt mechanism, the servo-actuated wave welding head of ultrasonic wave of axial-rotation, institute Tape-feed is stated after the pocket builder structure, the press belt mechanism is located at after tape-feed, the wave welding head of ultrasonic wave parallel to Press belt mechanism is set.
Preferably, the pocket builder structure includes being provided with welding wheel and right therewith after cloth roll, flanged plate, the flanged plate The soldering tip answered.
Preferably, the tape-feed includes being provided with shear mechanism above slide rail, push cylinder, the slide rail, it is described Slide rail is provided with bend-band mould, carries cylinder secretly provided with entrainment cylinder block, entrainment cylinder block provided with entrainment cylinder, entrainment cylinder end face Cylinder push-rod through the push-rod hole in the middle part of bend-band mould, cylinder push-rod end is provided with bend-band pressing plate, and the entrainment cylinder block is with pushing away Supply gas cylinder cylinder push-rod end be connected, the push cylinder be arranged in parallel with slide rail.
Preferably, the press belt mechanism includes pressure zone motor, pinch roller cylinder, the push rod and pressure zone of the pinch roller cylinder Welding wheel is connected, and the rotating shaft of the pressure zone motor is connected with pressing plate, and the pressing plate corresponding surface is provided with bearing plate.
Preferably, the wave welding head of ultrasonic wave includes supersonic generator, soldering tip, belt pulley, the soldering tip is located at ultrasound Brush ring is provided with the left of the right side of wave producer, supersonic generator, brush ring is provided with brush;The belt pulley is located at soldering tip Between supersonic generator, belt pulley is driven by belt and small belt pulley.
Preferably, the cutting device includes being provided with tilted-putted foldable triangle, folding after folding roller, folding roller Folded set square drift angle upwards, is provided with after slewing rollers, slewing rollers provided with gravity-roller at foldable triangle drift angle.
Preferably, the collar cutter includes cylinder pressure roller, collar cutting knife, slewing rollers, the cylinder pressure roller is set Put at gravity-roller rear portion, be provided with collar cutting knife after cylinder pressure roller, collar cutting knife is arranged right below holding cutting plate, collar cutting knife it It is provided with afterwards after slewing rollers, slewing rollers provided with clothes cutter device.
Preferably, the clothes cutter device also includes to pressure roller, and it is described to cut clothing knife to being provided with after pressure roller, it is described to cut clothing Knife corresponding surface holds cutting plate provided with cutting clothing.
Compared with prior art, multiple machining cells are organically merged by the utility model, and each working cell can It is independent to carry out small lot Production line, so as to substantially increase production efficiency.And tune can be made with the design of product accordingly Whole, large quantities of be pilot production tasks can be competent at, and production is flexible, greatlys save processing cost.Its welding device is system Band welding integral mechanism, by processing and fabricating nonwoven fabric belts on line, and carries out that welding is melting adhered, welding device uses ultrasonic wave Soldering tip, can evade the use of adhesive tape, and the melting adhered of nonwoven fabric belts is realized using ultrasonic wave, so as to improve the qualified of product Rate, has saved resource.It is bonding with waterproof membrane that cloth film set composite can quickly and easily complete non-woven fabrics, promotes hand The raising of art clothing, protective garment quality, collar cutter coordinates cutting device accurately can be carried out to non-woven fabrics, takes non-woven fabrics Collar rapid shaping is filled, it is not only quickly but also accurate.
Brief description of the drawings
Fig. 1 is a kind of non-woven fabrics clothing product line front portion structure schematic diagram of the utility model;
Fig. 2 is a kind of non-woven fabrics clothing product line rear structure schematic diagram of the utility model;
Fig. 3 is the overlooking the structure diagram of the utility model welding device;
Fig. 4 is the overlooking the structure diagram that four welding devices of the utility model put in order;
Fig. 5 is the structural representation of the utility model pocket builder structure;
Fig. 6 is the structural representation of the utility model tape-feed;
Fig. 7 is the structural representation of the utility model press belt mechanism;
Fig. 8 is the structural representation of the utility model wave welding head of ultrasonic wave;
Fig. 9 is the structural representation of the utility model cutting device;
Figure 10 is the structural representation of the utility model collar cutter;
Figure 11 is the top view of the utility model collar cutter.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belongs to the scope of the utility model protection.
Fig. 1-11 are referred to, the utility model provides a kind of technical scheme:A kind of non-woven fabrics clothing product line, including machine Frame 110, non-woven fabrics, frame 110 are provided with non-woven fabrics stock roll 1, deflector roll 2, it is characterised in that:The production line also includes being arranged on Non-woven fabrics stock roll 1 and film are provided with before cloth film set composite 5, welding device 6 in frame 110, the cloth film set composite 5 Welding device 6 is provided with after roller 2, cloth film set composite 5, welding device 6 is set after being provided with cutting device 7, cutting device 7 afterwards There is collar cutter 8.
Cloth film set composite 5 includes glue spraying head 51, composite roll 52, and pressing film roller is provided between the composite roll 52 and deflector roll 2 23rd, it is provided with afterwards provided with lay-on roll 21, lay-on roll 21 after film guiding roller 24, cutting membrane knife 22, lay-on roll 21, wherein deflector roll 2 and cuts film It is provided with after knife 22, cutting membrane knife 22 between film guiding roller 24, film guiding roller 24 and composite roll 52 and is provided with pressing film roller 23.
Cutting membrane knife 22 carries out cut-out dividing processing to ventilated membrane, ventilated membrane is segmented with non-woven fabrics compound.It is saturating after segmentation The non-woven fabrics that air film is reached through lay-on roll and film guiding roller in pressing film roller 23, stock roll 1 passes through the sprinkling of glue spraying head 51, multiple with reaching The ventilated membrane for closing roller 52 is combined, and ventilated membrane is carried out pressing processing by pressing film roller 23, keeps ventilated membrane smooth, improves what is be combined Quality.
As shown in Figure 4(Welding device overlooking the structure diagram), the welding device 6 has four, and four welding devices hang down Straight non-woven fabrics conveying direction level colleague's arrangement, welding device 6 includes pocket builder structure 3, tape-feed 9, press belt mechanism 11, axial direction Rotation servo-actuated wave welding head of ultrasonic wave 10, tape-feed 9 be located at pocket builder structure 3 after, press belt mechanism 11 be located at tape-feed 9 it Afterwards, wave welding head of ultrasonic wave 10 is set parallel to press belt mechanism 11.The arrangement knot of 3rd welding device 63 and other three groups of welding devices Structure is mirror, wherein one nonwoven fabric belts is welded on the inner side of clothes, this nonwoven fabric belts and the second welder 62 The nonwoven fabric belts formation frenulum group of welding, the mode of the frenulum group inside and outside frenulum, can wrap up clothes is even closer.
Pocket builder structure 3 includes being provided with welding wheel 904 and corresponding after cloth roll 90, flanged plate 902, flanged plate 902 Soldering tip 903., can be right when by soldering tip 903 and welding wheel 904 by the doubling of cloth edge when cloth is after flanged plate 902 Cloth edge is fused, and former cloth material is quickly made into nonwoven fabric belts 901.It is single that the mechanism can individually make band as one Member carries out the working process of small lot to nonwoven fabric belts, and other production equipments can also be coordinated to carry out welding to ready-made clothes waistband and added Work, improves production efficiency, reduces production cost.
Tape-feed 9 includes slide rail 93, push cylinder 911, and the top of slide rail 93 is provided with shear mechanism 98, and slide rail 93 is provided with Carry cylinder block 91 secretly, entrainment cylinder block 91 is provided with bend-band mould 912, entrainment provided with entrainment cylinder 911, entrainment cylinder 911 end face The cylinder push-rod 914 of cylinder 911 is through the push-rod hole at the middle part of bend-band mould 912, and cylinder push-rod end is provided with bend-band pressing plate 913, folder It is connected with cylinder block 91 with the cylinder push-rod end of push cylinder 911, push cylinder 911 be arranged in parallel with slide rail 93.Work as entrainment Cylinder block 913 be in parallel sliding track 93 low order end when, non-woven fabrics entrainment cylinder in the presence of be fixed on bend-band mould 912 with Between bend-band pressing plate 913, the crimping of nonwoven fabric belts 901 is in 90 ° by bend-band mould 912, is made nonwoven fabric belts 901 parallel to non-woven fabrics, is pushed away Cylinder of supplying gas pushes the high order end that entrainment cylinder block 91 reaches slide rail, now carries cylinder 911 secretly by bend-band mould 912 and bend-band pressing plate 913 separation, push cylinder 92 is withdrawn into the low order end of slide rail 93 by cylinder block 91 is carried secretly, and entrainment cylinder 911 is pushed again up Bend-band mould 912, nonwoven fabric belts 901 are extruded on bend-band pressing plate 913, and cam 981, scissors 982 are also included on shear mechanism 98, convex Wheel 981 drives scissors 982 to cut nonwoven fabric belts.Push cylinder back and forth pushes entrainment cylinder block, makes cylinder block past on slide rail The conveying back and forth that bend-band mould realizes nonwoven fabric belts is pushed above and below multiple motion, entrainment cylinder.
Press belt mechanism 11 includes pressure zone motor 95, pinch roller cylinder 94, and push rod and the pressure zone welding wheel 97 of pinch roller cylinder 94 connect Connect, the rotating shaft of pressure zone motor 95 is connected with pressing plate 96, the corresponding surface of pressing plate 96 is provided with bearing plate 961.The work of motor 95 drives Nonwoven fabric belts 901 are fixed on bearing plate 961 by pressing plate 96, pinch roller cylinder 94 drive pressure zone welding wheel 97 by nonwoven fabric belts 901 with Non-woven fabrics 4 is squeezed on the wave welding head of ultrasonic wave 10 of axial-rotation simultaneously, and nonwoven fabric belts 901 are tightly bonded on non-woven fabrics 4.Should Mechanism substitutes artificial operation using full automatic welding manner, and motor fixes nonwoven fabric belts, not only increases welding efficiency, And improve the precision of welding.
Wave welding head of ultrasonic wave 10 includes supersonic generator 101, soldering tip 106, belt pulley 104, and soldering tip 106 is sent out positioned at ultrasonic wave The right side of raw device 101, the left side of supersonic generator 101 is provided with brush ring 103, and brush ring 103 is provided with brush 102;Belt pulley 104 are located between soldering tip 106 and supersonic generator 101, and belt pulley 104 is driven by belt and small belt pulley.The welding side Formula can evade the use of adhesive tape, and the melting adhered of nonwoven fabric belts is realized using ultrasonic wave, so that the qualification rate of product is improved, Economize on resources, meanwhile, the wave welding head of ultrasonic wave can quickly and easily complete the bonding of nonwoven fabric belts.
Cutting device 7 includes being provided with tilted-putted foldable triangle 711 after folding roller 71, folding roller 71, folds three The drift angle of gusset 711 upwards, is provided with after slewing rollers 72, slewing rollers 72 provided with gravity-roller 85 at the drift angle of foldable triangle 711.Nothing Spin cloth and cutting device 7 reached in the presence of folding roller 71, non-woven fabrics dress material is subjected to fold handling in foldable triangle 711, After pullling through gravity-roller 85, cylinder pressure roller 83 is reached, the non-woven fabrics after doubling is carried out pressing arrangement by cylinder pressure roller 83, it is ensured that Non-woven fabrics is neat straight and even after doubling, is easy to carry out collar cutting exactly in order.
Collar cutter 8 includes cylinder pressure roller 83, collar cutting knife 82, slewing rollers 84, and cylinder pressure roller 83 is arranged on gravity The rear portion of roller 85, is provided with collar cutting knife 82 after cylinder pressure roller 83, and collar cutting knife 82 is arranged right below holding cutting plate 83, collar cutting knife It is provided with after 82 after slewing rollers 84, slewing rollers 84 provided with clothes cutter device 86.Clothes cutter device 86 also includes to pressure roller 861, hold cutting plate 862 to provided with cutting clothing knife 87, cutting the corresponding surface of clothing knife 87 after pressure roller 861 provided with cutting clothing.Pressure roller is entered to non-woven fabrics Row pressing is handled, the cutting action for making it carry out next step in an orderly manner, and cutting after clothing knife 87 is cut non-woven fabrics dress material turns into Finished product nonwoven cotton clothes, the process by multiple tracks pressure roller pressing arrange, make non-woven fabrics it is bright and clean it is smooth cut in an orderly manner so that Improve the machining accuracy of non-woven fabrics, it is ensured that the qualification rate of product.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art, It is appreciated that these embodiments can be carried out in the case where not departing from principle of the present utility model and spirit a variety of changes, repaiies Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.

Claims (10)

1. a kind of non-woven fabrics clothing product line, including frame, non-woven fabrics, frame are provided with non-woven fabrics stock roll, deflector roll, it is special Levy and be:The production line is also included before cloth film set composite, the welding device being arranged in frame, the cloth film set composite Provided with non-woven fabrics stock roll and deflector roll, it is provided with after cloth film set composite after welding device, welding device provided with cutting device, Collar cutter is provided with after cutting device.
2. non-woven fabrics clothing product line according to claim 1, it is characterized in that the cloth film set composite include glue spraying head, Composite roll, is provided with pressing film roller, film guiding roller, cutting membrane knife, lay-on roll between the composite roll and deflector roll, be provided with and send wherein after deflector roll After deflector roll, lay-on roll be provided with cutting membrane knife, cutting membrane knife after be provided between film guiding roller, film guiding roller and composite roll be provided with pressing film roller.
3. non-woven fabrics clothing product line according to claim 1, it is characterized in that the welding device has four, described four The vertical non-woven fabrics conveying direction level colleague arrangement of welding device, the welding device includes pocket builder structure, tape-feed, pressure zone The servo-actuated wave welding head of ultrasonic wave of mechanism, axial-rotation, the tape-feed is located at after pocket builder structure, and the press belt mechanism, which is located at, to be sent After band mechanism, the wave welding head of ultrasonic wave is set parallel to press belt mechanism.
4. non-woven fabrics clothing product line according to claim 3, it is characterized in that the pocket builder structure includes cloth roll, crimping Welding wheel and corresponding soldering tip are provided with after plate, the flanged plate.
5. non-woven fabrics clothing product line according to claim 3, it is characterized in that the tape-feed includes slide rail, pushes gas Shear mechanism is provided with above cylinder, the slide rail, the slide rail is provided with entrained gas provided with entrainment cylinder block, entrainment cylinder block Cylinder, entrainment cylinder end face is provided with bend-band mould, and the cylinder push-rod of entrainment cylinder passes through the push-rod hole in the middle part of bend-band mould, cylinder push-rod end Portion is provided with bend-band pressing plate, and the entrainment cylinder block is connected with the cylinder push-rod end of push cylinder, the push cylinder and slide rail It is arranged in parallel.
6. non-woven fabrics clothing product line according to claim 3, it is characterized in that the press belt mechanism include pressure zone motor, Pinch roller cylinder, the push rod of the pinch roller cylinder is connected with pressure zone welding wheel, and the rotating shaft of the pressure zone motor is connected with pressing plate, described Pressing plate corresponding surface is provided with bearing plate.
7. non-woven fabrics clothing product line according to claim 3, it is characterized in that the wave welding head of ultrasonic wave is sent out including ultrasonic wave Raw device, soldering tip, belt pulley, the soldering tip, which is located on the left of the right side of supersonic generator, supersonic generator, is provided with brush ring, electricity Brush ring is provided with brush;The belt pulley is located between soldering tip and supersonic generator, and belt pulley passes through belt and small belt pulley Transmission.
8. non-woven fabrics clothing product line according to claim 1, it is characterized in that the cutting device includes folding roller, folded Tilted-putted foldable triangle is provided with after roller, foldable triangle drift angle upwards, is provided with foldable triangle drift angle and turned to Gravity-roller is provided with after roller, slewing rollers.
9. non-woven fabrics clothing product line according to claim 1, it is characterized in that the collar cutter includes cylinder pressure Roller, collar cutting knife, slewing rollers, the cylinder pressure roller are arranged on gravity-roller rear portion, and collar cutting knife, clothing are provided with after cylinder pressure roller Neck cutting knife is arranged right below being provided with after slewing rollers, slewing rollers provided with clothes cutter device after holding cutting plate, collar cutting knife.
10. non-woven fabrics clothing product line according to claim 9, it is characterized in that the clothes cutter device is also included to pressure Roller, it is described to after pressure roller provided with cutting clothing knife, it is described to cut clothing knife corresponding surface and hold cutting plate provided with cutting clothing.
CN201720081373.5U 2017-01-22 2017-01-22 A kind of non-woven fabrics clothing product line Active CN206390365U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617442A (en) * 2017-01-22 2017-05-10 仙桃市中泰防护用品有限公司 Non-woven fabric clothes production line
CN109567293A (en) * 2018-12-12 2019-04-05 广东省智能制造研究所 A kind of intelligent production line of medical operating clothing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617442A (en) * 2017-01-22 2017-05-10 仙桃市中泰防护用品有限公司 Non-woven fabric clothes production line
CN109567293A (en) * 2018-12-12 2019-04-05 广东省智能制造研究所 A kind of intelligent production line of medical operating clothing

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