Automatic double layered pressed device
Technical field
The utility model relates to non-woven fabric production equipment fields, in particular to automatic double layered pressed device.
Background technique
Non-woven fabrics is to be made of fiber orient or random, is environment-friendly materials of new generation, is had moisture-proof, ventilative, soft
Tough, light, not combustion-supporting, easy the features such as decomposing, is nontoxic nonirritant, rich in color, cheap, recyclable, existing
It is widely applied in foundry industry.
Existing disposable nothing imitates some embossing compound nonwoven cloths in cloth products industry, is usually embossed to multilayer cloth
After molding, recycle gluing or the mode of hot melt that multi-layer embossed cloth is allowed to be combined with each other.If being needed using glue using a large amount of
Glue, not only increase additional material cost, and glue is a kind of chemical synthetic material, have certain harmful components
Volatility;If being carried out using the mode of hot melt compound, the fusing point of non-woven fabrics is difficult to control, and causes production difficulty to increase, and pass through
Non-woven fabrics after dissolving may generate harmful substance.And, the mode of gluing or hot melt is whether used, in process of production again
Or using when the health of the producer and user can be caused to affect.
Utility model content
One aspect according to the present utility model provides automatic double layered pressed device, including rack, needle Kun, recessed Kun, pressure
Kun, the first feeding mechanism and the second feeding mechanism, needle Kun, recessed Kun, pressure Kun, the first feeding mechanism and the second feeding mechanism are equal
If on the rack, needle Kun is engaged with recessed Kun, pressure Kun and recessed Kun is tangent;
First feeding mechanism is configured to expect to be delivered between needle Kun and recessed Kun by A;
Second feeding mechanism is configured to expect B to be delivered between recessed Kun and pressure Kun;
Needle Kun and recessed Kun is configured to expect A to carry out pressing;
Pressure Kun and recessed Kun is configured to expect A and B material presses.
For the utility model mainly for the production of non-woven cloth products, A material is hydrophobic nonwoven, and B material is hydrophilic nonwoven fabrics, this dress
It sets and automated production is carried out to A material and B material by needle Kun, recessed Kun, pressure Kun, the first feeding mechanism and the second feeding mechanism, make A
It is pressed after cloth punching with B material.A material enters to carry out pressing between needle Kun and recessed Kun from the first feeding mechanism, after pressing
As recessed Kun enters between recessed Kun and pressure Kun, B expect to enter to press between Kun and recessed Kun at the second feeding mechanism expect with the A after punching into
Row pressing, obtains product.The utility model carries out automated production in a manner of justifying Kun and roll, and ensure that the continuity of production.
Moreover, low by the double layered pressed non-woven fabrics error rate that this kind produces, final product quality is unified.
In some embodiments, the surface needle Kun is covered with syringe needle, and the recessed surface Kun is covered with the pin hole with syringe needle cooperation.
As a result, in the process that recessed Kun and needle Kun is rotated, A material is perforated in pin hole and syringe needle cooperation, recessed Kun and needle
Kun makees pressing process, also makees feeding process, saves the energy, meet the requirement of environmental protection.
In some embodiments, the one end needle Kun is equipped with first and takes blame for others, and the first output end taken blame for others and needle Kun are tangent.
The first output end taken blame for others exerts a force needle Kun to recessed Kun as a result, enable syringe needle on needle Kun preferably with it is recessed
The upper pin hole of Kun is cooperated, and the quality of production is improved.
In some embodiments, the pressure side Kun is equipped with second and takes blame for others, and the second fixing end taken blame for others is fixed on the rack, the
Two output ends taken blame for others and pressure Kun are tangent.
As a result, the second output end taken blame for others will press Kun exert a force to the recessed direction Kun, enable recessed Kun surface preferably with
The plane tangent of recessed Kun makes A material and B material press closer, improves the quality of production product.
In some embodiments, the first feeding mechanism includes first rectifying a deviation device, the first tension controller and pressure control
Device processed, the first tension controller and pressure controller match work.
The first device of rectifying a deviation can correct the material for deviating roller as a result, make material again medially on roller
It is conveyed;First tension controller and pressure controller cooperating guarantee that material does not break when being straightened completely
Split, guarantee product can continuous production, guarantee the quality of production of product.
In some embodiments, the first tension controller includes oscillating rod, the first actuator and the first roller, is swung
Hingedly on the rack, the first roller is located at the other end of oscillating rod for one end of bar, and the driving end of the first actuator and oscillating rod are cut with scissors
It connects;First actuator can drive oscillating rod to be swung.
As a result, in the first tension controller, oscillating rod is driven by the first actuator.Oscillating rod tripping force controller
Remoter, tension is bigger;Conversely, then smaller.
In some embodiments, pressure controller includes charging roller, the second actuator and the second roller, the second roller
Cylinder is located at the driving end of the second actuator, and the second roller and charging roller are tangent.
As a result, in pressure controller, the second actuator drives the second roller to want that feeding roller direction is squeezed.Second drives
Direction force is bigger, then pressure is bigger to changing for moving part;Conversely, then smaller.
In some embodiments, automatic double layered pressed device further includes rolling-up mechanism, and rolling-up mechanism sets on the rack, receives
Volume mechanism includes caching component, winding component, the second tension controller and cutter;Rolling-up mechanism is configured to A after pressing
Material and B material carry out winding processing.
The present apparatus is additionally provided with rolling-up mechanism as a result, and rolling-up mechanism carries out winding processing to the finished product after pressing.Caching component
In the reel change of winding, the finished product in conveying is cached, manufactures gap in change of lap for rolling-up mechanism, enables device
Enough continuous productions;Second tension controller guarantees tension stability, prevents finished product to be broken, influence to produce during winding
Continuity;Component is wound during winding, finished product is wound.
In some embodiments, automatic double layered pressed device further includes controller, and controller is set on the rack, controller
It takes blame for others with the configuration of the first feeding mechanism, the configuration of the second feeding mechanism, recessed Kun, first, second takes blame for others and rolling-up mechanism electrically connects.
As a result, controller control the first feeding mechanism configuration, the configuration of the second feeding mechanism, recessed Kun, first take blame for others, second pushes up
Cylinder and rolling-up mechanism cooperate, and guarantee the continuity of present apparatus production and the quality of production of product.
The utility model has the following beneficial effects: the utility model is to mention for non-woven fabrics pressing, pressing and winding process
A kind of automatic double layered pressed device has been supplied, automated production is realized, ensure that the continuity of production, and guarantee the production of production
The uniformity of quality.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of the automatic double layered pressed device of one embodiment of the utility model.
Fig. 2 is the planar structure schematic diagram of section components in automatic double layered pressed device shown in Fig. 1.
Fig. 3 is the A partial enlargement structural representation of section components in automatic double layered pressed device shown in Fig. 2.
Figure label: recessed Kun, 2- needle Kun, the 21- first of 0- rack, 1- takes blame for others, 3- pressure Kun, 31- second takes blame for others, 4a- first
Feeding mechanism, 41- pressure controller, the second actuator of 411-, the second roller of 412-, 413- feed roller, 42- the first tension control
Device processed, 421- oscillating rod, the first actuator of 422-, the first roller of 423-, 43- first rectify a deviation device, the second feeding mechanism of 4b-, 5-
Rolling-up mechanism, 51- caching component, 511- storing arm, 512- roller group, 52- winding component, 521- rolling frame, 522- servo are driven
Moving part, 523- coiler, the second tension controller of 53-, 531- third driver, 532- winding leading arm, 533- winding guiding
Roller, 54- cutter, 54- fourth drive, 55- pneumatic scissors, 55- second rectify a deviation device, 6- controller.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 schematically shows a kind of automatic double layered pressed device of embodiment according to the present utility model, including
Rack 0, needle Kun 2, recessed Kun 1, pressure Kun 3, the first feeding mechanism 4a and the second feeding mechanism 4b, needle Kun 2, recessed Kun 1, pressure Kun 3, the
One feeding mechanism 4a and the second feeding mechanism 4b are each provided in rack 0, and needle Kun 2 is located at the lower section of recessed Kun 1, and pressure Kun 3 is located at recessed
The right side of Kun 1, the first feeding mechanism 4a are located at the lower section of needle Kun 2, and the second feeding mechanism 4b sets the right side of pressure Kun 3, needle Kun 2 with it is recessed
Kun 1 is engaged, and pressure Kun 3 and recessed Kun 1 is tangent, and recessed Kun 1 is by servo motor as driving, needle Kun 2 and the pressure unpowered driving of Kun 3;
First feeding mechanism 4a is configured to expect to be delivered between needle Kun 2 and recessed Kun 1 by A;
Second feeding mechanism 4b is configured to expect B to be delivered between recessed Kun 1 and pressure Kun 3;
Needle Kun 2 and recessed Kun 1 is configured to expect A to carry out pressing;
Pressure Kun 3 and recessed Kun 1 is configured to expect A and B material presses.
For the utility model mainly for the production of non-woven cloth products, A material is hydrophobic nonwoven, and B material is hydrophilic nonwoven fabrics, this dress
It sets and A material and B material is automated by needle Kun 2, recessed Kun 1, pressure Kun 3, the first feeding mechanism 4a and the second feeding mechanism 4b
Production is pressed after punching A cloth with B material.A material enters to carry out between needle Kun 2 and recessed Kun 1 from the first feeding mechanism 4a
Pressing, as recessed Kun 1 enters between recessed Kun 1 and pressure Kun 3 after pressing, B expects to enter to press Kun 3 and recessed Kun 1 at the second feeding mechanism 4b
Between with after punching A material pressed, obtain product.The utility model carries out automated production in a manner of justifying Kun and roll,
It ensure that the continuity of production.Moreover, low by the double layered pressed non-woven fabrics error rate that this kind produces, final product quality is unified.
In conjunction with Fig. 1-2,2 surface needle Kun is covered with syringe needle, and recessed 1 surface Kun is covered with the pin hole with syringe needle cooperation.In recessed Kun 1 and needle
In the process that Kun 2 is rotated, A material is perforated in pin hole and syringe needle cooperation, and recessed Kun 1 and needle Kun 2 make pressing process, also make feeding
Process saves the energy, meet the requirement of environmental protection.
In conjunction with Fig. 1-2, the lower end of needle Kun 2 is equipped with first and takes blame for others 21, and the first take blame for others 21 fixing end is fixed in rack 0,
First take blame for others 21 output end and needle Kun 2 it is tangent.First take blame for others 21 output end exerts a force needle Kun 2 to recessed Kun 1, so that needle Kun 2
On syringe needle can preferably be cooperated with pin hole on recessed Kun 1, improve the quality of production.
In conjunction with Fig. 1-2, to press the right side of Kun 3 to be equipped with second and take blame for others 31, the second take blame for others 31 fixing end is fixed in rack 0,
Second take blame for others 31 output end and pressure Kun 3 it is tangent.Second take blame for others 31 output end will press Kun 3 exert a force to recessed 1 direction Kun so that recessed
The surface of Kun 1 can preferably with recessed Kun 1 plane tangent, make A material and B material press closer, improve production product matter
Amount.
In conjunction with Fig. 1-2, the first feeding mechanism 4a include first rectify a deviation device 43, the first tension controller 42 and pressure control
Device 41, first rectifies a deviation device 43 equipped with tension inductor, and the first device 43 of rectifying a deviation is electrically connected with the first tension controller 42, and first
Force controller 42 and pressure controller 41 match work.First device 43 of rectifying a deviation can correct the material for deviating roller, make
Material is medially conveyed on roller again;41 cooperating of first tension controller 42 and pressure controller guarantees object
Material be not broken when being straightened completely, guarantee product can continuous production, guarantee the quality of production of product.First charging
Mechanism 4a is identical as the second feeding mechanism 4b composition, and structure is similar, and working method is identical.
In conjunction with Fig. 1-2, the first tension controller 42 includes oscillating rod 421, the first actuator 422 and the first roller 423,
The upper end of oscillating rod 421 is hinged in rack 0, and the first roller 423 is located at the lower end of oscillating rod 421, and the first actuator 422 is set
Fixing end on the right side of oscillating rod 421, the first actuator 422 is hinged in rack 0, the driving end of the first actuator 422 with
Oscillating rod 421 is hinged;First actuator 422 can drive oscillating rod 421 to be swung.In first tension controller 42, by
One actuator 422 drives oscillating rod 421.421 tripping force controller 41 of oscillating rod is remoter, and tension is bigger;Conversely, then getting over
It is small.
In conjunction with Fig. 1-2, pressure controller 41 includes feeding roller 413, the second actuator 411 and the second roller 412, into
Roller tube 413 is located in rack 0, and the fixing end of the second actuator 411 is located in rack 0, and the second roller 412 is located at the second driving
At the driving end of part 411, the second roller 412 and charging roller 413 are tangent.In pressure controller 41, the driving of the second actuator 411
Second roller 412 wants that feeding 413 direction of roller is squeezed.Direction force is bigger, then pressure is got over to changing for second actuator 411
Greatly;Conversely, then smaller.
In conjunction with Fig. 3, automatic double layered pressed device further includes rolling-up mechanism 5, and rolling-up mechanism 5 is located in rack 0 and is located at recessed
The left side of Kun 1, rolling-up mechanism 5 include caching component 51, second rectify a deviation device 55, winding component 52, the second tension controller 53 with
And cutter 54, caching component 51 are located at the right side of winding component 52, the second tension controller 53 is located at caching component 51 and receives
Between wound module 52, second rectifies a deviation device 55 between the second tension controller 53 and caching component 51, and cutter 54, which is located at, to be received
The lower section of wound module 52;Rolling-up mechanism 5 is configured to carry out winding processing to A material after pressing and B material.The present apparatus is additionally provided with winder
Structure 5, the finished product after 5 pairs of rolling-up mechanism pressings carry out winding processing.Caching component 51 winding reel change, in conveying
Finished product is cached, and is manufactured gap in change of lap for rolling-up mechanism 5, is enabled a device to continuous production;Second tension force
Device 53 guarantees tension stability, finished product is prevented to be broken during winding, influences the continuity of production;Winding component 52 is being received
During volume, finished product is wound.
In conjunction with Fig. 3, winding component 52 includes rolling frame 521 and servo-drive part 522, and rolling frame 521 is by servo-drive part
522 are driven, and servo-drive part 522 is motor, and rolling frame 521 is pinwheel shape, and windmill page is equipped with coiler 523, are received
Cloth winding paper tube is arranged on volume device 523.Caching component 51 includes two storing arms 511, and storing arm 511 is equipped with roller group
512, swing is driven by motor in storing arm 511.Second tension controller 53 includes third driver 531 and winding leading arm
532, winding leading arm 532 is equipped with winding guiding roller 533, and winding leading arm 532 is driven by third driver 531 and swung.
Cutter 54 includes fourth drive 54 and pneumatic scissors 55, and pneumatic scissors 55 are located at the driving end of fourth drive 54, by
Fourth drive 54 drives pneumatic scissors 55 to be moved forward and backward, and pneumatic scissors 55 accurately cut finished product
It is disconnected.
Preferably, in the present embodiment, the first actuator 422, the second actuator 411, third driver 531 and 4 wheel driven
Dynamic device 54 is cylinder.
In conjunction with Fig. 3, automatic double layered pressed device further includes controller 6, and it is PLC that controller 6, which is located at controller 6 in rack 0,
Controller, controller 6 and the first feeding mechanism 4a configuration, the second feeding mechanism 4b configuration, recessed Kun 1, first take blame for others 21, second top
Cylinder 31 and rolling-up mechanism 5 electrically connect;Controller 6 controls the first feeding mechanism 4a configuration, the second feeding mechanism 4b configuration, recessed Kun
1, first take blame for others 21, second take blame for others 31 and rolling-up mechanism 5 cooperate, guarantee the present apparatus production continuity and product life
Yield and quality.
In conjunction with Fig. 3, the specifically used method of the utility model:
A is expected that (hydrophobic nonwoven), B material (hydrophilic nonwoven fabrics) arrange first.A expects the pressure from the first feeding mechanism 4a
Enter at force controller 41 successively by the first tension controller 42, first rectify a deviation device 43 subsequently into recessed Kun 1 and needle Kun 2 it
Between;B material enters successively to entangle by the first tension controller 42, first from the pressure controller 41 in the second feeding mechanism 4b
Coder 43 is subsequently between recessed Kun 1 and pressure roller.Start machine, A material and B material are pressed into finished product (hereinafter referred to as AB material).
Need to realize the automatic winding of AB material, it is also necessary to be arranged AB material.By AB material successively by rolling-up mechanism 5
Caching component 51, second rectify a deviation device 55, the second tension controller 53 again with winding component 52 on coiler 523 carry out it is be bonded,
Automatic winding function can be thus achieved.
By arranging above, the specific production stage of the utility model is as follows:
S1, pressing: A material, which enter from the first feeding mechanism 4a between recessed Kun 1 and needle Kun 2, carries out pressing, then as recessed
Kun 1 is inputted between recessed Kun 1 and pressure Kun 3 to be converged with B material;
S2, pressing: B material, which enter from the second feeding mechanism 4b between recessed Kun 1 and pressure Kun 3, to be pressed, and A expects in recessed Kun 1
Converge between pressure Kun 3 with B material, A is expected to press with B material by recessed Kun 1 and pressure Kun 3, generates AB material;
S3, winding: AB material are wound in rolling-up mechanism 5.
(reel change of winding: the AB material in 51 pairs of caching component conveyings caches, and manufactures change of lap for rolling-up mechanism 5
Gap, scissors cut the end for the AB material volume for completing winding, and the idle coiler 523 wound in component 52 rotates extremely
At second tension controller 53, at the paper tube that the end expected new AB is pasted on coiler 523 by the second tension controller 53, into
The new primary winding processing of row.)
By above procedure, the product of this production is double layered pressed non-woven fabrics, and upper layer is hydrophobic nonwoven with holes, lower layer
For the hydrophilic nonwoven fabrics of water suction, upper layer non-woven fabrics can be slipped water to lower nonwoven cloth by vacuum, so that this product
Upper layer non-woven fabrics keep dry and comfortable, and lower layer can absorb water.
The utility model has the following beneficial effects: the utility model is to mention for non-woven fabrics pressing, pressing and winding process
A kind of automatic double layered pressed device has been supplied, automated production is realized, ensure that the continuity of production, and guarantee the production of production
The uniformity of quality.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.