CN209374268U - A kind of transformer coil wears the single, double encapsulated all-in-one machine of colour tube coiling - Google Patents
A kind of transformer coil wears the single, double encapsulated all-in-one machine of colour tube coiling Download PDFInfo
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- CN209374268U CN209374268U CN201920293609.0U CN201920293609U CN209374268U CN 209374268 U CN209374268 U CN 209374268U CN 201920293609 U CN201920293609 U CN 201920293609U CN 209374268 U CN209374268 U CN 209374268U
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Abstract
The single, double encapsulated all-in-one machine of colour tube coiling is worn the utility model discloses a kind of transformer coil, it is related to the spooling equipment technical field of transformer coil, solves the technical issues of transformer coil existing in the prior art is using operating efficiency caused by twining angle, coiling and encapsulated movement and operation poor quality is accomplished manually.The all-in-one machine includes Chan Jiao mechanism, winding mechanism, encapsulation mechanism, Xiu Jiao mechanism and charging and discharging mechanism, and Chan Jiao mechanism, winding mechanism, encapsulation mechanism, Xiu Jiao mechanism and charging and discharging mechanism are set on pedestal.Chan Jiao mechanism, winding mechanism, encapsulation mechanism, Xiu Jiao mechanism are respectively utilized to complete casing and twine angle, coiling, movement that is encapsulated and repairing angle, so that the transformer coil of the utility model wears the single, double encapsulated all-in-one machine of colour tube coiling and can be automatically performed and twine angle, coiling, the encapsulated, movement such as repair angle, compared to traditional technology, operating efficiency is not only increased, operation quality also can be improved.
Description
Technical field
The utility model relates to the spooling equipment technical field of transformer coil more particularly to a kind of wearing for transformer coil
The single, double encapsulated all-in-one machine of colour tube coiling.
Background technique
Common transformer is the conversion equipment for changing alternating voltage using the principle of electromagnetic induction in power industry.Tool
There is the effects of voltage transformation, current transformation, impedance transformation.In transformer manufacturing process, need to use coil winding machine to transformation
Coil inside device carries out coiling, to complete the preparation of transformer production.During transformer coil winding comprising
Twine angle, coiling, the encapsulated and movement such as repair angle, and it is traditional twine angle, coiling and encapsulated movement generally by being accomplished manually, not only operation
Low efficiency, manual labor amount are big, or even sometimes because manual operation quality is low, and lead to scrapping for entire transformer.Therefore, it is
Operating efficiency is improved, labor intensity is reduced, it is necessary to which provide a kind of transformer coil wears single, double colour tube coiling encapsulated one
Body machine.
Utility model content
One of purpose of the utility model be propose a kind of transformer coil wear the single, double encapsulated one of colour tube coiling
Machine solves transformer coil existing in the prior art using being accomplished manually operation caused by twining angle, coiling and encapsulated movement
The technical issues of efficiency and operation poor quality.Many technical effects that the utility model optimal technical scheme can be generated are detailed in
It is set forth below.
To achieve the above object, the utility model provides following technical scheme:
The transformer coil of the utility model wears the single, double encapsulated all-in-one machine of colour tube coiling, including pedestal, Chan Jiao mechanism,
Angle machine, encapsulation mechanism, is repaired at winding mechanism by winding mechanism, encapsulation mechanism, Xiu Jiao mechanism and charging and discharging mechanism, the Chan Jiao mechanism
Structure and charging and discharging mechanism are set on the pedestal, wherein
The Chan Jiao mechanism includes poling component and twines angular component, the poling component for draw conducting wire to be wound and
Casing is put on conducting wire to be wound；The angular component that twines is located at the close side to coiling transformer coil of the poling component,
With by it is described twine angular component by the conducting wire to be wound that the poling component is drawn be wrapped in described in on coiling transformer coil；
The winding mechanism includes XYZ transmission component and wire-winding unit, and the wire-winding unit is vertically installed in the XYZ and passes
Dynamic component, and the wire-winding unit from the charging and discharging mechanism for forking to coiling transformer coil and in the XYZ
It moves, conducting wire to be wound is wrapped in described on coiling transformer coil under the drive of transmission component；
The encapsulation mechanism includes for glue component and twining glue component, and described be set to for glue component described twines the one of glue component
End, described to twine glue component for described in for glue component and provide adhesive tape, the top for twining glue component is set as plane, the adhesive tape exhibition
It is twined in the plane of glue component described in being laid in after opening, the transformer coil after coiling is twined by 360 ° of spinnings by the adhesive tape
Around, and it is encapsulated after transformer coil the pin of transformer coil end is trimmed under the action of the Xiu Jiao mechanism.
According to a preferred embodiment, the poling component includes conducting wire delivery section, and the conducting wire delivery section includes the
One conduit, the first roller group and the first copper pipe, wherein
First roller group includes two idler wheels, and two idler wheels are located at the two sides of first conduit, institute
The side that the first copper pipe is located at first conduit is stated,
Conducting wire to be wound is placed in first conduit, and passes through the mobile driving of first roller group described first
The conducting wire to be wound is delivered to first copper pipe far from institute towards close to the movement of the direction of first copper pipe by conduit
State the nozzle of first roller group one end.
According to a preferred embodiment, the poling component further includes the first delivery section, and first delivery section includes
Second conduit, the second roller group, third conduit, third roller group and the second copper pipe,
Wherein, second roller group includes two idler wheels, and two idler wheels are located at the two of second conduit
Side, the third roller group include two idler wheels, and two idler wheels are located at the two sides of the third conduit, and described second
Copper pipe is located at the side of second conduit and the third conduit,
It is located in second conduit and/or the third conduit to slip joint casing, and passes through second roller group
And/or the third roller group mobile driving second conduit and/or the third conduit towards close to second bronze medal
The direction of pipe is mobile, is delivered to second copper pipe far from second roller group and/or described to slip joint casing for described
The nozzle of third roller group one end.
According to a preferred embodiment, first copper pipe and second copper pipe are arranged in parallel, the poling component
It further include the second delivery section and set pipe fixed part, wherein
Second delivery site is in the side of second copper pipe, and described sleeve pipe fixed position is in first copper pipe
Side,
The casing for being delivered to second copper pipe is delivered to the clamping of described sleeve pipe fixed part by stating the second delivery section,
And make the central axis and first copper pipe center overlapping of axles of described sleeve pipe, so that the conducting wire energy to be wound in first copper pipe
Enough across described sleeve pipe.
According to a preferred embodiment, the angular component that twines includes ontology, line needle nozzle and crimping, wherein described
Line needle nozzle and the crimping are fixed on the body, and the ontology is slidably arranged on the pedestal, and institute
Stating line needle nozzle is that the hollow cylindrical structure formed is closed by the first groove and the second groove, and the internal diameter of the line needle nozzle is not
Less than the outer diameter of described sleeve pipe, described sleeve pipe to be clamped by first groove and second groove closure；
The crimping includes the first crimping and the second crimping, first crimping and the second crimping phase
Pair two faces be respectively boss and groove structure, with by the closure for stating the first crimping and second crimping by conducting wire
It clamps and by the sliding of the ontology by wire pull to be wound.
According to a preferred embodiment, the angular component that twines further includes cut part, and the cut part is fixed on described
On body, the cut part includes the first cut part and the second cut part, and
The opposite side in first cut part and second cut part is bevel structure, to shear by described first
The closure of portion and second cut part cuts the end of conducting wire to be wound.
According to a preferred embodiment, the XYZ transmission component includes X-axis transmission device, Y-axis transmission and Z axis
Transmission device, wherein on the base, the Y-axis transmission and the Z-axis transmission device are set for the X-axis transmission device installation
It is placed in above the X-axis transmission device,
The X-axis transmission device and Y-axis transmission transmission connection, the Y-axis transmission and the Z-axis transmission
Device transmission connection, between the X-axis transmission device, the Y-axis transmission and the Z-axis transmission device three two-by-two mutually
Vertically,
And drive the wire-winding unit to move in left-right direction by the X-axis transmission device, it is driven and is filled by the Y-axis
It sets and the wire-winding unit is driven to move along the longitudinal direction, drive the wire-winding unit along vertical side by the Z-axis transmission device
To movement.
According to a preferred embodiment, the glue component that twines includes the first encapsulated plate, the second encapsulated plate and cuts adhesive tape cutter
Piece, wherein
The adhesive tape blade of cutting is set between the described first encapsulated plate and the second encapsulated plate, and described first is encapsulated
Plate, the second encapsulated plate cut adhesive tape blade three on same perpendicular with described, and
Described for glue component is lacquer disk(-sc), is set to the side of the described first encapsulated plate and cuts that adhesive tape blade is opposite to be set with described
It sets.
According to a preferred embodiment, the encapsulation mechanism further includes driving assembly, and the driving component includes first
Driving assembly and the second driving assembly, wherein
First driving assembly is installed below the described first encapsulated plate, and second driving assembly is installed on described the
Below two encapsulated plates, to drive the first encapsulated plate and described by first driving assembly and second driving assembly
Second encapsulated plate moves in the vertical direction.
According to a preferred embodiment, the charging and discharging mechanism is located at the side of the Xiu Jiao mechanism, and it is described on
Cutting agency includes feeding groove and lower tablet, wherein
The feeding groove is for placing to coiling transformer coil；
The lower tablet is fixed on side of the feeding groove far from the wire-winding unit, to pass through the lower tablet and change
Scraping for transformer coil inserts and removes the transformer coil that coiling is completed from the wire-winding unit.
Transformer coil provided by the utility model wear the single, double encapsulated all-in-one machine of colour tube coiling at least have it is following beneficial
Technical effect:
The transformer coil of the utility model wears the single, double encapsulated all-in-one machine of colour tube coiling, including Chan Jiao mechanism, coil winding machine
Structure, encapsulation mechanism, Xiu Jiao mechanism and charging and discharging mechanism, Chan Jiao mechanism, winding mechanism, encapsulation mechanism, Xiu Jiao mechanism are respectively used to
Complete casing twine angle, coiling, movement that is encapsulated and repairing angle so that the transformer coil of the utility model wear single, double colour tube around
The encapsulated all-in-one machine of line, which can be automatically performed, twines angle, coiling, the encapsulated, movement such as repair angle, compared to traditional technology, not only increases operation
Operation quality also can be improved in efficiency, solve transformer coil existing in the prior art using be accomplished manually twine angle, coiling and
The technical issues of operating efficiency caused by encapsulated movement and operation poor quality.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the schematic diagram for wearing encapsulated one preferred embodiment of all-in-one machine of single, double colour tube coiling of transformer coil；
Fig. 2 is the schematic diagram of one preferred embodiment of Chan Jiao mechanism；
Fig. 3 is the schematic diagram for twining one preferred embodiment of angular component；
Fig. 4 is the schematic diagram of one preferred embodiment of winding mechanism；
Fig. 5 is the first schematic diagram of one encapsulation mechanism, Xiu Jiao mechanism and charging and discharging mechanism preferred embodiment；
Fig. 6 is the second schematic diagram of one encapsulation mechanism, Xiu Jiao mechanism and charging and discharging mechanism preferred embodiment.
In figure: 11- poling component；110- covers pipe fixed part；The first conduit of 111-；The first roller group of 112-；113- first
Copper pipe；The second conduit of 114-；The second roller group of 115-；116- third conduit；117- third roller group；The second copper pipe of 118-；
The second delivery section of 119-；12- twines angular component；121- ontology；122- line needle nozzle；The first groove of 1221-；The second groove of 1222-；
123- crimping；The first crimping of 1231-；The second crimping of 1232-；The cut part 124-；The first cut part 1241-；1242-
Two cut parts；The first cylinder of 125-；The second cylinder of 126-；21-XYZ transmission component；211-X shaft drive；The transmission of 212-Y axis
Device；213-Z shaft drive；22- wire-winding unit；221- coiling electric motor；222- roll；31- is for glue component；32- twines glue
Component；The encapsulated plate of 321- first；The encapsulated plate of 322- second；323- cuts adhesive tape blade；33- driving assembly；The first driving group of 331-
Part；The second driving assembly of 332-；4- Xiu Jiao mechanism；51- feeding groove；Tablet under 52-；6- transformer coil.
Specific embodiment
To keep the purpose of this utility model, technical solution and advantage clearer, below by the technology to the utility model
Scheme is described in detail.Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work
Obtained all other embodiment is put, the range that the utility model is protected is belonged to.
1~6 pair of the present embodiment transformer coil wears the single, double encapsulated all-in-one machine of colour tube coiling with reference to the accompanying drawings of the specification
It is described in detail.
The single, double encapsulated all-in-one machine of colour tube coiling of wearing of the present embodiment transformer coil includes pedestal, Chan Jiao mechanism, coil winding machine
Structure, encapsulation mechanism, Xiu Jiao mechanism 4 and charging and discharging mechanism.Chan Jiao mechanism, winding mechanism, encapsulation mechanism, Xiu Jiao mechanism 4 and up and down
Material mechanism is set on pedestal.As shown in Figure 1, Chan Jiao mechanism includes poling component 11 and twines angular component 12.Poling component 11 is used
In extraction conducting wire to be wound and the upper casing of set on conducting wire to be wound.It twines angular component 12 and is located at poling component 11 close to coiling change
The side of transformer coil, to be wrapped in by twining the conducting wire to be wound that angular component 12 draws poling component 11 to around line transformer
On coil.Winding mechanism includes XYZ transmission component 21 and wire-winding unit 22.Wire-winding unit 22 is vertically installed in XYZ transmission component
21, and wire-winding unit 22 from charging and discharging mechanism for forking to coiling transformer coil and in the band of XYZ transmission component 21
Dynamic lower movement, conducting wire to be wound is wrapped in on coiling transformer coil.Encapsulation mechanism includes for glue component 31 and twining glue
Component 32.It is set to the one end for twining glue component 32 for glue component 31, is to twine glue component 32 to provide adhesive tape for glue component 31, twines glue group
The top of part 32 is set as plane, is laid in the plane for twining glue component 32 after adhesive tape expansion, the transformer coil after coiling is logical
360 ° of spinnings are crossed to be wound by adhesive tape, and it is encapsulated after transformer coil under the action of Xiu Jiao mechanism 4 by transformer coil
The pin of end trims.
The transformer coil of the present embodiment wears the single, double encapsulated all-in-one machine of colour tube coiling, including Chan Jiao mechanism, coil winding machine
Structure, encapsulation mechanism, Xiu Jiao mechanism 4 and charging and discharging mechanism, Chan Jiao mechanism, winding mechanism, encapsulation mechanism, Xiu Jiao mechanism 4 use respectively
In complete casing twine angle, coiling, movement that is encapsulated and repairing angle so that the transformer coil of the present embodiment wear single, double colour tube around
The encapsulated all-in-one machine of line, which can be automatically performed, twines angle, coiling, the encapsulated, movement such as repair angle, compared to traditional technology, not only increases operation
Operation quality also can be improved in efficiency, solve transformer coil existing in the prior art using be accomplished manually twine angle, coiling and
The technical issues of operating efficiency caused by encapsulated movement and operation poor quality.
According to a preferred embodiment, poling component 11 includes conducting wire delivery section.Conducting wire delivery section includes the first conduit
111, the first roller group 112 and the first copper pipe 113.As shown in Fig. 2, the first roller group 112 includes two idler wheels, and two are rolled
Wheel is located at the two sides of the first conduit 111, and the first copper pipe 113 is located at the side of the first conduit 111.Conducting wire to be wound is placed on
In one conduit 111, and by the first conduit of mobile driving 111 of the first roller group 112 towards the side close to the first copper pipe 113
To movement, conducting wire to be wound is delivered to the first nozzle of the copper pipe 113 far from 112 one end of the first roller group.The present embodiment is excellent
The poling component 11 of selecting technology scheme includes that conducting wire to be wound can be delivered to default by conducting wire delivery section by conducting wire delivery section
Position is delivered to the first nozzle of the copper pipe 113 far from 112 one end of the first roller group, to be ready for casing movement.
According to a preferred embodiment, poling component 11 further includes the first delivery section.First delivery section is led including second
Pipe 114, the second roller group 115, third conduit 116, third roller group 117 and the second copper pipe 118.Referring again to Fig. 2, the second rolling
Wheel group 115 includes two idler wheels, and two idler wheels are located at the two sides of the second conduit 114.Third roller group 117 includes two
A idler wheel, and two idler wheels are located at the two sides of third conduit 116, and the second copper pipe 118 is located at the second conduit 114 and third
The side of conduit 116.It is located in the second conduit 114 and/or third conduit 116 to slip joint casing, and passes through the second roller group
115 and/or third roller group 117 the second conduit of mobile driving 114 and/or third conduit 116 towards close to the second copper pipe 118
Direction it is mobile, the second copper pipe 118 will be delivered to slip joint casing far from the second roller group 115 and/or third roller group 117
The nozzle of one end.
It preferably, include the first color casing and the second color casing to slip joint casing.First color casing is located at the second conduit 114
Interior, the second color casing is located in third conduit 116.Second conduit 114 and third conduit 116 are alternately towards close to the second copper pipe
118 direction is mobile, so that the initial segment of conducting wire to be wound and end are each passed through the casing of different colours.It is without being limited thereto, to
Slip joint casing is also possible to monochromatic casing, and the initial end of conducting wire to be wound and end is made to both pass through the casing of same color, so that
The all-in-one machine of the present embodiment optimal technical scheme cannot be only used for wearing two-colour tube, it can also be used to wear monochromatic tube.Preferably according to one
Embodiment, the first copper pipe 113 and the second copper pipe 118 are arranged in parallel.With continued reference to Fig. 2, poling component 11 further includes second defeated
Send portion 119 and set pipe fixed part 110.Second delivery section 119 is located at the side of the second copper pipe 118, and set pipe fixed part 110 is located at the
The side of one copper pipe 113 is fixed so that the casing for being delivered to the second copper pipe 118 is delivered to casing by stating the second delivery section 119
Portion 110 clamps, and makes the 113 center overlapping of axles of central axis and the first copper pipe of casing, so as to be wound in the first copper pipe 113 is led
Line can pass through casing.
According to the installation provision of product, need to cover casing respectively at the both ends of conducting wire to be wound, so that electricity is not easy to puncture
Transformer coil improves its security performance.
The present embodiment optimal technical scheme completes line sending using poling component 11, casing movement includes the following steps:
Conducting wire to be wound is delivered to first towards close to the movement of the direction of the first copper pipe 113 by the S1: the first conduit 111
Nozzle of the copper pipe 113 far from 112 one end of the first roller group；
The second conduit 114 and third conduit 116 of S2: the first delivery section are alternately towards the direction close to the second copper pipe 118
It is mobile, double-colored casing is alternately delivered to the second copper pipe 118 far from 117 one end of the second roller group 115 and/or third roller group
Nozzle；
The the first color casing for being delivered to the second copper pipe 118 and the second color casing are delivered to casing by the S3: the second delivery section 119
Fixed part 110 clamps, and makes the 113 center overlapping of axles of central axis and the first copper pipe of the first color casing and the second color casing；
Conducting wire to be wound in S4: the first copper pipe 113 passes through the first color casing and the second color that set pipe fixed part 110 clamps
Casing, to cover upper first color casing and the second color casing on conducting wire to be wound.
It repeats the above steps, line sending, casing movement can be continued to complete.
According to a preferred embodiment, twines angular component 12 and include ontology 121, line needle nozzle 122 and crimping 123, such as
Shown in Fig. 2.Wherein, line needle nozzle 122 and crimping 123 are fixed on ontology 121, and ontology 121 is slidably arranged on pedestal
On.Preferably, line needle nozzle 122 is to be closed the hollow cylindrical structure formed by the first groove 1221 and the second groove 1222,
The internal diameter of line needle nozzle 122 is not less than the outer diameter of casing, to be closed by the first groove 1221 and the second groove 1222 by casing
It clamps.Preferably, crimping 123 includes the first crimping 1231 and the second crimping 1232, as shown in figure 3, the first crimping
1231 and second opposite two faces of crimping 1232 be respectively boss and groove structure, by stating 1231 He of the first crimping
The closure of second crimping 1232 is by conductor clamping and by the sliding of ontology 121 by wire pull to be wound.Preferably, angle is twined
Component 12 further includes the first cylinder 125, and the first cylinder 125 plays open and close for pilot needle nozzle 122 and crimping 123
It closes.
Fig. 3 shows schematic diagram when 123 opening state of line needle nozzle 122 and crimping, as shown in figure 3, line needle nozzle
122 be to be closed the hollow cylindrical structure formed by the first groove 1221 and the second groove 1222；Crimping 123 includes with convex
First crimping 1231 of platform structure and the second crimping 1232 with groove structure, boss structure and groove structure phase
Match, it, can be by conductor clamping after the first crimping 1231 and the second crimping 1232 closure.When line needle nozzle 122 and folder
Line portion 123 elongates conducting wire to be wound to after preset length, and product clamping part will be moved to conducting wire to be wound to coiling product
Initial end, and after the initial end of conducting wire to be wound is wrapped on the stitch of product, line needle nozzle 122 and crimping 123 are opened.
The line needle nozzle 122 of opening has the first groove 1221 and the second groove 1222, passes through the first groove 1221 and the second groove
1222, guiding can be played the role of to conducting wire, conducting wire is made to remain horizontality.
According to a preferred embodiment, twining angular component 12 further includes cut part 124, as shown in Figure 2 or Figure 3.Cut part
124 are fixed on ontology 121.As shown in figure 3, cut part 124 includes the first cut part 1241 and the second cut part 1242, and
The opposite side in first cut part 1241 and the second cut part 1242 is bevel structure, to pass through the first cut part 1241 and second
The closure of cut part 1242 cuts the end of conducting wire to be wound.Preferably, conducting wire wound portion further includes the second cylinder 126, the
Two cylinders 126 are used to control the opening and closing of cut part 124.The angular component 12 that twines of the present embodiment optimal technical scheme includes cutting
Portion 124 is cut, by the closure of the first cut part 1241 and the second cut part 1242, the end of conducting wire can be cut, and lead
The end of line is wrapped on the stitch of product, twines angle process with one product of completion.
The present embodiment optimal technical scheme using twine angular component 12 completion twine angular motion work include the following steps:
S1: ontology 121 drives line needle nozzle 122 and crimping 123 towards mobile, the conducting wire close to the direction of conducting wire to be wound
Needle nozzle 122 and crimping 123 are by conductor clamping to be wound；
S2: ontology 121, which drives, clamps the line needle nozzle 122 for having conducting wire and crimping 123 away from the first copper pipe 113
Direction is mobile, and conducting wire to be wound is elongated to predeterminated position；
S3: winding mechanism passes through transformer wire towards close to the front end of the movement of the direction of product to be wound, wire-winding unit 22
Transformer coil 6, is fixed on the front end of wire-winding unit 22 by the center of circle 6；
S4:XYZ transmission component 21 drives the wire-winding unit 22 for being fixed with transformer coil 6 towards close to conducting wire to be wound
The direction of initial end is mobile；
S5: the initial end of conducting wire to be wound is wrapped on the stitch of product, at this point, conducting wire wound portion rotates clockwise
180 °, and line needle nozzle 122 and crimping 123 are opened, and wire-winding unit 22 is rotated so that conducting wire to be wound is wound to transformer
On coil 6；
The closure of S6: the first cut part 1241 and the second cut part 1242 cuts the end of conducting wire to be wound, and will be last
End is wrapped on the stitch of transformer coil 6, twines angle process with one product of completion.
It repeats the above steps, can continue to complete remaining transformer coil 6 twines angle process.
According to a preferred embodiment, XYZ transmission component 21 includes X-axis transmission device 211,212 and of Y-axis transmission
Z-axis transmission device 213, as shown in Figure 4.Wherein, X-axis transmission device 211 is installed on the base, Y-axis transmission 212 and Z axis
Transmission device 213 is set to 211 top of X-axis transmission device.X-axis transmission device 211 and Y-axis transmission 212 are sequentially connected, Y
Shaft drive 212 and Z-axis transmission device 213 are sequentially connected, X-axis transmission device 211, Y-axis transmission 212 and Z-axis transmission
It is orthogonal two-by-two between 213 three of device.That is X-axis transmission device 211, Y-axis transmission 212 and 213, Z-axis transmission device
On X, Y and Z plane in 3 D stereo plane.The present embodiment optimal technical scheme by X-axis transmission device 211 can drive around
Line component 22 moves in left-right direction, wire-winding unit 22 can be driven to move along the longitudinal direction by Y-axis transmission 212, pass through Z
Shaft drive 213 can drive wire-winding unit 22 to move along the vertical direction.Preferably, X-axis transmission device 211, Y-axis transmission
212 and Z-axis transmission device 213 be respectively X-axis motor, y-axis motor and Z axis motor.Left and right described herein, front and back, vertical side
To being described based on Fig. 4.Left and right directions could also say that X-direction, and front-rear direction could also say that Y direction, vertical side
To could also say that Z-direction.
According to a preferred embodiment, wire-winding unit 22 includes coiling electric motor 221 and roll 222.Wherein, coiling electricity
Machine 221 is vertical with Z-axis transmission device 213, and parallel with Y-axis transmission 212, Y-axis transmission 212 and coiling electric motor 221
The two sides of Z-axis transmission device 213 are installed on, coiling electric motor 221 and Z-axis transmission device 213 are sequentially connected.Roll 222 is located at
On the length direction of coiling electric motor 221, and extend outwardly along its length, roll 222 and the rotation of coiling electric motor 221 connect
It connects, i.e., coiling electric motor 221 can drive roll 222 to do 360 ° rotation movement.The end of roll 222 is for installing transformer
Coil 6.Coiling electric motor 221 realizes 360 ° of rotations of transformer coil 6 by roll 222.
Specifically, X-axis transmission device 211 drives transformer coil 6 to move in left and right directions by coiling electric motor 221, Y-axis
Transmission device 212 drives transformer coil 6 mobile in front-rear direction by coiling electric motor 221, Z-axis transmission device 213 by around
Line motor 221 drives transformer coil 6 mobile in vertical direction, X-axis transmission device 211, Y-axis transmission 212 and Z-axis transmission
213 three of device simultaneously or between any two can compound motion, transformer coil 6 reached by above-mentioned transmission device by coiling
Position, coiling movement is completed in rotation under the drive of coiling electric motor 221, then passes through transmission device around the transformer coil 6 of complete line
Reach at Xiu Jiao mechanism 4 again, angular motion work is repaired in completion, and whole flow process realizes full-automatic work, and nobody work intervention is saved
Personnel cost, provides working efficiency.
In order to encapsulated to the transformer coil 6 after coiling, while automatically cutting off adhesive tape and making the transformer coil after coiling
The adhesive tape of end is wrapped on the transformer coil after coiling, and the glue component 32 that twines of the present embodiment optimal technical scheme includes first
Encapsulated plate 321, the second encapsulated plate 322 and adhesive tape blade 323 is cut, as shown in Figure 5.Wherein, it cuts adhesive tape blade 323 and is set to first
Between encapsulated plate 321 and the second encapsulated plate 322, the first encapsulated plate 321, the second encapsulated plate 322 and cuts 323 three of adhesive tape blade and exist
On same perpendicular.For glue component 31 be lacquer disk(-sc), be set to the side of the first encapsulated plate 321 and with cut 323 phase of adhesive tape blade
To setting.
According to a preferred embodiment, encapsulation mechanism further includes driving assembly 33.Driving assembly 33 includes the first driving
Component 331 and the second driving assembly 332, as shown in Figure 5 or Figure 6.Wherein, the first driving assembly 331 is installed on the first encapsulated plate
321 lower sections, the second driving assembly 332 are installed on the second encapsulated 322 lower section of plate, to be driven by the first driving assembly 331 and second
Dynamic component 332 drives the first encapsulated plate 321 and the second encapsulated plate 322 to move in the vertical direction.
First driving assembly 331 is not synchronous driving with the second driving assembly 332, i.e., under off working state, first is encapsulated
Plate 321 is located above, and the second encapsulated plate 322 is located below；Under working condition, the first encapsulated plate 321 is in the first driving assembly 331
Driving under move downward, make the adhesive tape run-off the straight of tiling, so that adhesive tape is wrapped on transformer coil 6, the second encapsulated plate
322 under the driving of the second driving assembly 332, move upwards, and the adhesive tape of transformer coil end is wrapped in transformer wire
On circle.
The present embodiment optimal technical scheme is completed encapsulated movement using encapsulation mechanism and is included the following steps:
S1: adhesive tape comes out from for glue component 31, and level is laid on the first encapsulated plate 321, and the first encapsulated plate 321 is located at upper
Side, 360 ° of spinnings occur for the transformer coil after coiling, while the first encapsulated plate 321 is in the driving of the first driving assembly 331
Under move downward, make adhesive tape run-off the straight, the adhesive tape on the first encapsulated plate 321 be wrapped in the outermost of transformer coil, wrap
The first encapsulated plate 321 is moving upwards under the driving of the first driving assembly 331 after glue；
S2: transformer coil moves, second is encapsulated under the action of coiling electric motor 221 to the direction of the second encapsulated plate 322
Plate 322 is located below, and the second encapsulated plate 322 moves upwards under the driving of the second driving assembly 332, is located at the second encapsulated plate
On 322 when cutting adhesive tape blade 323 and being moved upwards with the second encapsulated plate 322, stab adhesive tape, disconnect the adhesive tape being wound；
S3: the transformer coil after encapsulated continues to move to the second encapsulated 322 direction of plate, and transformer coil touches the second packet
Offset plate 322, so that the end adhesive tape for making to be not wound around on transformer coil is wrapped on transformer coil, to complete encapsulated
Movement, the second encapsulated plate 322 move downward under the driving of the second driving assembly 332；
S4: the transformer coil after encapsulated is moved to the direction of Xiu Jiao mechanism 4, and Xiu Jiao mechanism 4 is by the change after coiling
The pin of transformer coil end trims.
According to a preferred embodiment, charging and discharging mechanism is located at the side of Xiu Jiao mechanism 4, and charging and discharging mechanism includes
Feeding groove 51 and lower tablet 52, as shown in Figure 5 or Figure 6.Feeding groove 51 is for placing to coiling transformer coil.Preferably, on
Hopper 51 is connected to a vibrating disk, and under the action of vibrating disk, and the transformer coil to coiling is successively pushed to feeding groove
In 51.Lower tablet 52 is fixed on side of the feeding groove 51 far from wire-winding unit 22, to pass through lower tablet 52 and transformer coil
It scrapes and inserts and remove the transformer coil that coiling is completed from wire-winding unit 22.Specifically, the transformation after angle is repaired by Xiu Jiao mechanism 4
Device coil continues up the direction movement of cutting agency, and under the action of lower tablet 52, the change that 222 front end of roll is forked
Transformer coil unloads, while forking a transformer coil to coiling again.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation
Or replacement, it should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should be with the power
Subject to the protection scope that benefit requires.
Claims (10)
1. a kind of transformer coil wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that including pedestal, Chan Jiao mechanism,
Winding mechanism, encapsulation mechanism, Xiu Jiao mechanism (4) and charging and discharging mechanism, the Chan Jiao mechanism, winding mechanism, encapsulation mechanism, Xiu Jiao
Mechanism (4) and charging and discharging mechanism are set on the pedestal, wherein
The Chan Jiao mechanism includes poling component (11) and twines angular component (12), and the poling component (11) is to be wound for drawing
Conducting wire simultaneously covers upper casing on conducting wire to be wound；Described twine angular component (12) are located at the poling component (11) close to coiling change
The conducting wire to be wound that the poling component (11) is drawn is wrapped in by the side of transformer coil with twining angular component (12) described in
It is described on coiling transformer coil；
The winding mechanism includes XYZ transmission component (21) and wire-winding unit (22), and the wire-winding unit (22) is vertically installed in
The XYZ transmission component (21), and the wire-winding unit (22) from the charging and discharging mechanism for forking to coiling transformation
Device coil simultaneously moves under the drive of the XYZ transmission component (21), conducting wire to be wound is wrapped in described to coiling transformation
On device coil；
The encapsulation mechanism includes for glue component (31) and twining glue component (32), and described be set to for glue component (31) described twines glue
One end of component (32), described for glue component (31) is that described twine glue component (32) provide adhesive tape, the glue component (32) that twines
Top is set as plane, be laid in after the adhesive tape expansion it is described twine in the plane of glue component (32), the transformer wire after coiling
Circle wound by 360 ° of spinnings by the adhesive tape, and it is encapsulated after transformer coil the Xiu Jiao mechanism (4) effect
The lower pin by transformer coil end trims.
2. transformer coil according to claim 1 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
Stating poling component (11) includes conducting wire delivery section, and the conducting wire delivery section includes the first conduit (111), the first roller group (112)
With the first copper pipe (113), wherein
First roller group (112) includes two idler wheels, and two idler wheels are located at the two of first conduit (111)
Side, first copper pipe (113) are located at the side of first conduit (111),
Conducting wire to be wound is placed in first conduit (111), and the mobile driving institute for passing through first roller group (112)
The first conduit (111) is stated towards close to the movement of the direction of first copper pipe (113), the conducting wire to be wound is delivered to institute
State the nozzle of the first copper pipe (113) far from described first roller group (112) one end.
3. transformer coil according to claim 2 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
Stating poling component (11) further includes the first delivery section, and first delivery section includes the second conduit (114), the second roller group
(115), third conduit (116), third roller group (117) and the second copper pipe (118),
Wherein, second roller group (115) includes two idler wheels, and two idler wheels are located at second conduit
(114) two sides, the third roller group (117) includes two idler wheels, and two idler wheels are located at the third conduit
(116) two sides, second copper pipe (118) are located at the side of second conduit (114) and the third conduit (116),
It is located in second conduit (114) and/or the third conduit (116) to slip joint casing, and passes through described second
The mobile driving of roller group (115) and/or the third roller group (117) second conduit (114) and/or the third are led
(116) are managed towards close to the movement of the direction of second copper pipe (118), are delivered to second bronze medal to slip joint casing for described
Manage the nozzle of (118) far from second roller group (115) and/or the third roller group (117) one end.
4. transformer coil according to claim 3 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
It states the first copper pipe (113) and second copper pipe (118) is arranged in parallel, the poling component (11) further includes the second delivery section
(119) and pipe fixed part (110) are covered, wherein
Second delivery section (119) is located at the side of second copper pipe (118), and described sleeve pipe fixed part (110) is located at institute
The side of the first copper pipe (113) is stated,
It is fixed so that the casing for being delivered to second copper pipe (118) is delivered to described sleeve pipe by stating the second delivery section (119)
Portion (110) clamps, and makes the central axis and the first copper pipe (113) center overlapping of axles of described sleeve pipe, so that first bronze medal
Conducting wire to be wound in pipe (113) can pass through described sleeve pipe.
5. transformer coil according to claim 1 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
Stating and twining angular component (12) includes ontology (121), line needle nozzle (122) and crimping (123), wherein
The line needle nozzle (122) and the crimping (123) are fixed on the ontology (121), and the ontology (121) can slide
Dynamic is set on the pedestal, and
The line needle nozzle (122) is to be closed the hollow cylindrical knot formed by the first groove (1221) and the second groove (1222)
Structure, the internal diameter of the line needle nozzle (122) are not less than the outer diameter of described sleeve pipe, to pass through first groove (1221) and described
Second groove (1222) closure clamps described sleeve pipe；
The crimping (123) includes the first crimping (1231) and the second crimping (1232), first crimping
(1231) and opposite two faces of second crimping (1232) are respectively boss and groove structure, by stating the first clamp
The closure of portion (1231) and second crimping (1232) is by conductor clamping and will be wait twine by the sliding of the ontology (121)
Around wire pull.
6. transformer coil according to claim 5 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
Stating and twining angular component (12) further includes cut part (124), and the cut part (124) is fixed on the ontology (121), the shearing
Portion (124) includes the first cut part (1241) and the second cut part (1242), and
The opposite side of first cut part (1241) and second cut part (1242) is bevel structure, by described
The closure of first cut part (1241) and second cut part (1242) cuts the end of conducting wire to be wound.
7. transformer coil according to claim 1 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
Stating XYZ transmission component (21) includes X-axis transmission device (211), Y-axis transmission (212) and Z-axis transmission device (213),
In, the X-axis transmission device (211) is installed on the base, the Y-axis transmission (212) and the Z-axis transmission device
(213) it is set to above the X-axis transmission device (211),
The X-axis transmission device (211) and the Y-axis transmission (212) transmission connection, the Y-axis transmission (212) and
Z-axis transmission device (213) transmission connection, the X-axis transmission device (211), the Y-axis transmission (212) and the Z
It is orthogonal two-by-two between shaft drive (213) three,
And drive the wire-winding unit (22) to move in left-right direction by the X-axis transmission device (211), pass through the Y-axis
Transmission device (212) drives the wire-winding unit (22) to move along the longitudinal direction, is driven by the Z-axis transmission device (213)
The wire-winding unit (22) is moved along the vertical direction.
8. transformer coil according to claim 1 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
It states and twines glue component (32) including the first encapsulated plate (321), the second encapsulated plate (322) and cut adhesive tape blade (323), wherein
The adhesive tape blade (323) of cutting is set between the described first encapsulated plate (321) and the second encapsulated plate (322), institute
It states the first encapsulated plate (321), the second encapsulated plate (322) and cuts adhesive tape blade (323) three in same perpendicular with described
On, and
It is described for glue component (31) be lacquer disk(-sc), be set to the side of the described first encapsulated plate (321) and cut adhesive tape blade with described
(323) it is oppositely arranged.
9. transformer coil according to claim 8 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
Stating encapsulation mechanism further includes driving assembly (33), and the driving component (33) includes the first driving assembly (331) and the second driving
Component (332), wherein
First driving assembly (331) is installed below the described first encapsulated plate (321), second driving assembly (332)
It is installed below the described second encapsulated plate (322), to pass through first driving assembly (331) and second driving assembly
(332) the first encapsulated plate (321) and the second encapsulated plate (322) is driven to move in the vertical direction.
10. transformer coil according to claim 1 wears the single, double encapsulated all-in-one machine of colour tube coiling, which is characterized in that institute
The side that charging and discharging mechanism is located at the Xiu Jiao mechanism (4) is stated, and the charging and discharging mechanism includes feeding groove (51) and blanking
Piece (52), wherein
The feeding groove (51) is for placing to coiling transformer coil；
The lower tablet (52) is fixed on the side of the feeding groove (51) far from the wire-winding unit (22), by under described
Scraping for tablet (52) and transformer coil inserts and takes the transformer coil that coiling is completed from the wire-winding unit (22)
Under.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920293609.0U CN209374268U (en) | 2019-03-07 | 2019-03-07 | A kind of transformer coil wears the single, double encapsulated all-in-one machine of colour tube coiling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920293609.0U CN209374268U (en) | 2019-03-07 | 2019-03-07 | A kind of transformer coil wears the single, double encapsulated all-in-one machine of colour tube coiling |
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| CN209374268U true CN209374268U (en) | 2019-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN111145999A (en) * | 2020-01-21 | 2020-05-12 | 科瓦力(宁波)精密器械有限公司 | Integrated intelligent main and auxiliary pole coil winding robot |
| CN112233899A (en) * | 2020-12-18 | 2021-01-15 | 佛山市东和智能科技有限公司 | Transformer clamp tube winding system |
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| CN112605457A (en) * | 2020-12-05 | 2021-04-06 | 苏州创易技研股份有限公司 | Double-color sleeve pipe feeding and threading structure of transformer and production process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111145999A (en) * | 2020-01-21 | 2020-05-12 | 科瓦力(宁波)精密器械有限公司 | Integrated intelligent main and auxiliary pole coil winding robot |
| CN112331476A (en) * | 2020-09-21 | 2021-02-05 | 吴伶俐 | Manipulator for transformer winding process |
| CN112605457A (en) * | 2020-12-05 | 2021-04-06 | 苏州创易技研股份有限公司 | Double-color sleeve pipe feeding and threading structure of transformer and production process thereof |
| CN112605457B (en) * | 2020-12-05 | 2022-02-22 | 苏州创易技研股份有限公司 | Double-color sleeve pipe feeding and threading structure of transformer and production process thereof |
| CN112233899A (en) * | 2020-12-18 | 2021-01-15 | 佛山市东和智能科技有限公司 | Transformer clamp tube winding system |
| CN112242239A (en) * | 2020-12-18 | 2021-01-19 | 佛山市东和智能科技有限公司 | Transformer winding processing method and transformer winding processing system applying same |
| CN112242239B (en) * | 2020-12-18 | 2021-04-09 | 佛山市东和智能科技有限公司 | Transformer winding processing method and transformer winding processing system applying same |
| CN112233899B (en) * | 2020-12-18 | 2021-04-09 | 佛山市东和智能科技有限公司 | Transformer clamp tube winding system |
| CN114300257A (en) * | 2020-12-18 | 2022-04-08 | 佛山市东和智能科技有限公司 | Transformer winding processing method and transformer winding processing system applying same |
| CN113744997A (en) * | 2021-08-31 | 2021-12-03 | 江西金达电子有限公司 | Electronic transformer coil winding device and winding method thereof |
| CN113744997B (en) * | 2021-08-31 | 2023-11-28 | 江西金达电子有限公司 | Winding device and winding method for electronic transformer coil |
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