CN209363269U - The reprocessing production line of waste and old rail - Google Patents

Abstract

The utility model discloses the reprocessing production lines of waste and old rail, belong to steel processing device field, including sequentially connected loading assemblies, hammer pressure component and blanking component, hammer pressure component includes transmission track, hammer pressure plate, hammer cylinder pressure into shape, hammer pressure cabinet and chock, transmission track passes through hammer pressure cabinet setting, hammer cylinder pressure is located at the both ends of hammer pressure plate lower end surface, hammer pressure plate is fixedly connected with the force-output shaft of hammer cylinder pressure, hammer cylinder pressure is installed on bottom surface far from one end of hammer pressure plate, the longitudinally central line of hammer pressure plate is arranged in parallel with the longitudinally central line of transmission track, chock is located at the top of hammer pressure box house, chock is correspondingly arranged up and down with hammer pressure plate, transmission track is equipped with multiple rotating wheels, rotating wheel passes through the same motor and link chain mechanism driving rotation, rotating wheel is equipped with positioning groove, positioning groove corresponds to the third profile setting of rail.The utility model can realize automatic charging, rupture and the blanking of rail, and high degree of automation, work efficiency is high, and labor intensity is low.

Description

The reprocessing production line of waste and old rail

Technical field

The utility model belongs to steel processing device field, be related to waste and old rail reprocessing more particularly to waste and old rail Reprocessing production line.

Background technique

Rail is used for railway, and with railway switch cooperation, enable train just can walk without turning to, with economic quick hair Exhibition, the laying stroke of rail is increasingly longer, and high-speed rail is also fast-developing, but China needs many rails, and high-speed rail is vertical To foreign countries, the quantity demand of rail is bigger, and previous old rail is unable to satisfy the passage of bullet train, therefore rail needs to update It regenerates, that waste and old rail can be recycled recycling.

During recycling and reusing, rail carries out rupture post-processing forming material and is reprocessed rail at present, When being processed into profile, rail is I-shaped, including long riser, short riser and transverse slat, is first carried out earnestly with plasma cutting machine It cuts, crosses in long riser with the place of docking of transverse slat, form the cutting marking, then will draw and be placed on pneumatic hammer every complete rail, benefit It is thrust with stamping press, first completes thrusting for long riser and transverse slat, then acted in powerful impact force action and difference in height Under, short riser is thrust with transverse slat, and a rail is divided into three steel plate profiles, then recycled, since rail quantity is heavier, It is all manual operation when being directed to pneumatic hammer feeding every time, time-consuming and laborious, intensity is big, and causes each length shorter, 2 Rice within, either pneumatic hammer working region limitation or operator labor intensity limitation, all can not directly hammer into shape break it is longer Waste and old rail, cause inefficiency, and shorter steel plate profile also will form many interfaces during recycling, connect It will do it cutting docking at mouthful, and cause the waste of profile, after the completion of rail rupture, need different specifications according to classification Classify, manual sort's large labor intensity, low efficiency.

Utility model content

The purpose of this part be summarize the embodiments of the present invention some aspects and briefly introduce it is some compared with Good embodiment.May be done in this part and the summary of the description of the application and utility model title it is a little simplify or omit with Avoid the purpose for making this part, abstract of description and utility model title fuzzy, and this simplification or omission cannot be used for limiting The scope of the utility model.

The problem of describing in view of the aforementioned technical background proposes the utility model, and therefore, the utility model is wherein One purpose be to provide a kind of reprocessing production line of waste and old rail, it can be achieved that rail automatic charging, rupture and blanking, automatically Change degree is high, and work efficiency is high, and labor intensity is low.

In order to solve the above technical problems, the technical solution adopted in the utility model is: the reprocessing production line of waste and old rail, Including sequentially connected loading assemblies, hammer pressure component and blanking component；

The hammer pressure component includes that transmission track, hammer pressure plate, hammer cylinder pressure, hammer pressure cabinet and chock, the transmission track are worn The hammer pressure cabinet setting is crossed, the hammer cylinder pressure is located at the both ends of the hammer pressure plate lower end surface, and the hammer pressure plate and the hammer are pressed The force-output shaft of cylinder is fixedly connected, and the hammer cylinder pressure is installed on bottom surface far from one end of the hammer pressure plate, and the hammer pressure plate is longitudinal Center line be arranged in parallel with the longitudinally central line of the transmission track, the chock be located at it is described hammer pressure box house top End, the chock are correspondingly arranged up and down with the hammer pressure plate, and the transmission track is equipped with multiple rotating wheels, and the rotating wheel is logical The same motor and link chain mechanism driving rotation are crossed, the rotating wheel is equipped with positioning groove, and the positioning groove corresponds to rail Third profile setting；

The blanking component includes support frame, and the upper end on support frame as described above is equipped with the transmission shaft of multiple rotation connections, institute The axis and the longitudinally central face of support frame as described above for stating transmission shaft are vertically arranged, multiple transmission shafts by the same motor by Chain drive rotation, support frame as described above middle part are equipped with left baffle and right baffle, and the left baffle and right baffle is vertically located at institute State on support frame, the upper surface that the upper surface of the left baffle and right baffle is higher than the transmission shaft is arranged, the right baffle-plate and Passageway is equipped between right shell body, support frame as described above includes leading portion and back segment, and the lower end of the leading portion is equipped with the first material distribution cylinder, described The force-output shaft of first material distribution cylinder is arranged vertically upwards, and the first distribution block is installed on the force-output shaft of first material distribution cylinder, described Hinged first material distributing rod in the side of first distribution block, hinged second material distributing rod in the other side, the axis of first material distributing rod and institute The axis for stating transmission shaft is arranged in parallel, and the upper surface that the upper limit position of first distribution block is higher than the transmission shaft is arranged, The end vertical of the back segment is equipped with rear baffle, and the rear baffle is correspondingly arranged with the passageway, and the lower end of the back segment is equipped with Second material distribution cylinder, the upper end of second material distribution cylinder are equipped with second distribution block, and the side of second distribution block is equipped with the The axis of three material distributing rods, the axis and the transmission shaft of the third material distributing rod is arranged in parallel.

Further, the hammer cylinder pressure is oil hydraulic cylinder, and the hammer cylinder pressure is connected to external hydraulic station, on the hammer cylinder pressure Equipped with the oil pressure valve group for controlling its movement, hammer pressure cabinet be equipped with first incude open with the second inductive switch, described first Inductive switch and the second inductive switch are located at the two sides of hammer pressure case longitudinal direction, and the hammer pressure case is welded by profile, described The outer surface of hammer pressure case is equipped with rust preventive coating.

Further, the two sides of upper surface are symmetrically hinged with guide plate in the middle part of the transmission track, and the upper end of the guide plate is hung down It is directly equipped with guide rod, is equipped between symmetrically arranged guide rod and tenses spring, the two sides of the transmission track are equipped with protective fence, the protection Column has steel pipe is integrally molded to form, and the outer surface of the transmission track is equipped with rust preventive coating.

Further, first material distribution cylinder, the first distribution block, the first material distributing rod and the second material distributing rod is mating is arranged to two Group and two groups are located at the rear and front end of the leading portion, second material distribution cylinder, the second distribution block and the mating setting of third material distributing rod At two groups and it is located at the rear and front end of the rear end, the upper surface of the leading portion is symmetrically arranged with guiding side plate, the guiding side plate It is arranged perpendicular to support frame as described above, the symmetrically arranged guiding side plate flue is arranged and charging end opening is big.

Further, the side of the leading portion is equipped with the first collecting box, and the other side is equipped with the second collecting box, and described first receives It is equipped with multiple first buffer bars between header and support frame as described above, is equipped between second collecting box and support frame as described above multiple Second buffer bar, the side of the back segment are equipped with third collecting box, and the is equipped between the third collecting box and support frame as described above Three buffer bars, the rear baffle are equipped with buffer board close to the side of the right shell body, and the rear baffle is equipped with adjusting rod, described Adjusting rod is arranged across the rear baffle, and the adjusting rod is threadedly coupled after passing through the rear baffle with the buffer board, described Adjusting rod is slidably connected with the rear baffle, and the outer ring of the adjusting rod is coaxially provided with spring, and the spring is located at the rear gear Between plate and the buffer board.

Further, the lower end of the leading portion is additionally provided with grouping cylinder, and the force-output shaft of the grouping cylinder is equipped with grouping steel point, Grouping cylinder is located on movable plate, and the movable plate is by movable cylinder with respect to support frame as described above sliding and glide direction and the transmission The axis of axis is arranged in parallel, the grouping cylinder, grouping steel point, movable plate and movable cylinder configuration setting and quantity with described first point The quantity of material cylinder is identical.

Further, the loading assemblies include pedestal, mobile material frame, guide plate and pinboard, and the mobile material is set up The pedestal upper end and the two be slidably connected, the sliding side of the mobile material longitudinally central line of frame and the mobile material frame To being arranged in parallel, the mobile material frame is arranged diagonally downward along its longitudinal direction, and it is low that the guide plate is located at the mobile material frame The one end at place, the guide plate are obliquely installed, and are higher than the other end close to one end of the mobile material frame, and the pinboard is located at Between the mobile material frame and the guide plate, the lower end of the pinboard is equipped with lift cylinders, and the lift cylinders are installed in described On mobile material frame and the driving pinboard is moved up and down relative to the mobile material frame, the pinboard be obliquely installed and with it is described The slope of guide plate is consistent, and in the upper limit position of the pinboard, the pinboard docks to form one with the guide plate Inclined-plane, in the lower limit position of the pinboard, the pinboard is aligned close to one end of mobile material frame with the mobile material frame Setting.

Further, the two sides of the mobile material frame longitudinal direction are symmetrically arranged with limit plate, and the both ends of the limit plate pass through tune Section screw rod is installed on the mobile material frame, and the upper end of the mobile material frame is the flute profile of opening upwards, and the limit plate is located at In channel region, the guide plate and pinboard are made of stainless steel plate, and the guide plate is equipped with vertical strip hole, institute Stating guide plate, frame is detachable is fixedly connected by the screw that is located in the strip hole and the mobile material.

Further, the pinboard is vertically installed on level board, and the lifting is fixed in the middle part of the level board On the force-output shaft of cylinder, the two sides of the level board lower end surface are vertically equipped with guide post, the axis of the guide post and the lifting The force-output shaft of cylinder is arranged in parallel, and the mobile material frame is equipped with fixed plate, and the lift cylinders are installed in the fixed plate, described Guide post is slided up and down with the fixed plate and is connect, and the guide post is equipped with stop collar, the limit far from described fixed plate one end The diameter of position ring is greater than the diameter of the guide post, and distance of the stop collar upper surface apart from the fixed plate lower end surface is equal to The lifting travel of the lift cylinders.

Further, it is slidably connected between the mobile material frame and the pedestal by line rail, the mobile material frame lower end The quadrangle in face is equipped with universal caster wheel, and the pedestal is process by steel pipe, and the inside of the pedestal, which is equipped with, adjusts the pedestal liter The fot screw of drop.

Compared with prior art, the utility model has the advantage that as follows with good effect.

1, the loading assemblies of the utility model setting pipeline organization, hammer pressure component and blanking component, it is broken to realize rail The automation of solution, greatly improves labor efficiency, reduces labor intensity, hammer pressure component setting transmission track, hammer pressure plate, hammer pressure Cylinder, hammer pressure cabinet and chock hammer cylinder pressure band into shape after transmission track can realize that the transmission of cabinet rail, rail are transmitted to hammer pressure case inside Dynamic hammer pressure plate movement is realized to be continued to be transmitted to next process by transmission track after the rupture of waste and old rail, rail decomposition crack, Chock can play mobile buffer function, reduce the noise of rupture during hammering pressure into shape, be conducive to the maintenance for manipulating environment, Entire mechanism can be ruptured for the rail on transmission track, then be transported to next process again, structure is simple, efficiency It is high；

2, the consistent mobile material frame of loading assemblies setting inclined direction, pinboard and guide plate, using gravity, so that Rail overcomes frictional force to move down, and pinboard is arranged between mobile material frame and guide plate, the upper and lower position of pinboard passes through Lift cylinders can be adjusted, and the lower limit position of pinboard is docked with mobile material frame, the upper limit position and guide plate of pinboard Docking, realizes for a rail of lower section feeding to be transported to after guide plate and enters next process, ensure that feeding one by one Demand guaranteed the stability of feeding by the sequence successively feeding of setting, can be achieved after hoisting material feeding of total subsequent Automatic charging, high degree of automation improves working efficiency, reduces labor intensity；

3, transmission shaft is arranged in blanking component, realizes and continues to transmit after rail breaks column forming material, right baffle-plate and right gear is arranged Plate positions the first profile and third profile in profile respectively, and the second profile is corresponding with rear baffle by passageway, forms second Profile and other preliminary groupings, then the first material distribution cylinder acts, and realizes first by the first material distributing rod and the second material distributing rod The grouping of profile and third profile, total can be grouped automatically, high-efficient；

4, loading assemblies setting limit plate after, by adjusting screw rod can set limit plate relative movement material frame side away from From being limited for different rail lengths, realize the normalization that rail is placed, the rail for avoiding exceeding length is put into, leads Rupture is caused to can not be successfully progress, after guide post is set, the fastness of winding level plate installation, and promote the fortune up and down of pinboard Dynamic precision can limit the upper limit position of pinboard after stop collar is arranged, and be completed in actual use, guarantee switching The upper limit position of plate is docked with guide plate preparation, realizes the smooth downslide transhipment of rail

5, after the hammer cylinder pressure setting oil pressure valve group in hammer pressure component, the action control for hammering cylinder pressure into shape is simplified, and piping connection is more Add simply, oil recovery oil hydraulic cylinder, hammer surging is big, guarantees the breaking effect to waste and old rail, it is highly preferred that oil pressure valve group and control Center electrical connection, control centre uses PLC control program, simple to operate, and the first inductive switch is arranged and the second induction is opened After pass, the first inductive switch and the second inductive switch all sense rail, illustrates that rail enters the middle part of hammer pressure case, then pass Track stop motion is sent, hammer pressure is ready for, after guide plate is set and tenses spring, it is ensured that rail is passed through from guide plate, is risen to rail To guiding and positioning action, the positioning accuracy of rail is promoted, guarantees the position consistency of hammer pressure every time, it is ensured that hammer pressure efficiency.

6, in blanking component, the first material distribution cylinder, the first distribution block, the first material distributing rod and the second material distributing rod is mating is arranged to two Group and two groups are located at the rear and front end of leading portion, the smooth grouping of achievable greater depth rail, the second material distribution cylinder, the second distribution block With the mating rear and front end for being arranged to two groups and being located at rear end of third material distributing rod, grouping suitable for longer rail；

7, in blanking component, after setting guiding side plate, guarantee that waste and old rail is all introduced on transmission shaft, and carry out just The positioning and guiding of step promote precision, it is ensured that the first profile is corresponding with right shell body, and the second profile is corresponding with passageway, third profile It is corresponding with right baffle-plate, it is grouped precision；

8, in blanking component, the first buffer bar of setting, the second buffer bar and third buffer bar land in rail as profile Certain guiding role is played in the process, promotes the stability of landing, and the first collecting box of setting, the second collecting box and third are collected Transhipment can be uniformly processed in time in profile by case, facilitate the centralized processing of subsequent handling；

9, in blanking component, be arranged buffer board, the second profile transmission range is longer, fast speed, the second profile in place after, Due to the presence of weight and speed, there is certain impact force, the speed of the second profile can be buffered, be kept away after buffer board is set Exempt from support frame direct collision, improve the positioning accuracy and fixing of total.

Detailed description of the invention

It, below will be to required in embodiment description in order to illustrate more clearly of the technical solution of the utility model embodiment The attached drawing used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the utility model Example, for those of ordinary skill in the art, without any creative labor, can also be according to these attached drawings Obtain other attached drawings.

Fig. 1 is the plane figure of the reprocessing production line of the waste and old rail of the utility model；

Fig. 2 is the structural schematic diagram that the utility model loading assemblies are faced；

Fig. 3 is the structural schematic diagram of the right view of the utility model loading assemblies；

Fig. 4 is the top view of the utility model loading assemblies；

Fig. 5 is the A-A cross-sectional view of the utility model Fig. 4；

Fig. 6 is the structural schematic diagram of the utility model hammer pressure component；

Fig. 7 is the portion the F detail drawing of the utility model Fig. 6；

Fig. 8 is the top view of the utility model hammer pressure component；

Fig. 9 is the D-D cross-sectional view of the utility model Fig. 8；

Figure 10 is the structural schematic diagram of the utility model rail；

Figure 11 is the structural schematic diagram that the utility model blanking component is overlooked；

Figure 12 is the structural schematic diagram of the utility model blanking component side view；

Figure 13 is the portion the B detail drawing of the utility model Figure 12；

Figure 14 is the portion the C detail drawing of the utility model Figure 12.

Appended drawing reference:

10- loading assemblies；11- pedestal；111- universal caster wheel；112- fot screw；The mobile material frame of 12-；121- limit plate； 122- adjusting screw rod；13- pinboard；131- lift cylinders；132- level board；133- guide post；134- stop collar；14- guiding Plate；141- strip hole；20- blanking component；21- support frame；211- right shell body；212- right baffle-plate；The first buffer bar of 213-；214- Second buffer bar；The first collecting box of 215-；The second collecting box of 216-；217- rear baffle；2171- buffer board；2172- adjusting rod； 218- third buffer bar；219- third collecting box；22- transmission shaft；23- is oriented to side plate；The first material distribution cylinder of 24-；241- first divides Expect block；The first material distributing rod of 242-；The second material distributing rod of 243-；25- is grouped cylinder；251- is grouped steel point；252- movable plate；253- is mobile Cylinder；The second material distribution cylinder of 26-；The second distribution block of 261-；262- third material distributing rod；The first profile of 31-；The second profile of 32-；33- Three profiles；50- hammer pressure component；51- transmission track；52- rotating wheel；521- positioning groove；53- hammer pressure case；531- first incudes Switch；The second inductive switch of 532-；54- chock；55- hammer pressure plate；56- hammers cylinder pressure into shape；561- oil pressure valve group；57- guide plate；571- is led Bar；572- tenses spring；58- protective fence；33- third profile.

Specific embodiment

To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing to this The specific embodiment of utility model is described in detail.

Many details are explained in the following description in order to fully understand the utility model, but this is practical new Type can also be implemented using other than the one described here other way, and those skilled in the art can be without prejudice to this reality With doing similar popularization in the case where novel intension, therefore the utility model is not limited by the specific embodiments disclosed below.

Secondly, the utility model combination schematic diagram is described in detail, when the utility model embodiment is described in detail, for convenient for Illustrate, indicates that the sectional view of device architecture can disobey general proportion and make partial enlargement, and the schematic diagram is example, This should not limit the range of the utility model protection.In addition, the three-dimensional space of length, width and depth should be included in actual fabrication Between size.

Again, it should be noted that in the absence of conflict, the spy in the embodiments of the present invention and embodiment Sign can be combined with each other.

In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result, Feature can explicitly or implicitly include one or more of the features.It is in the description of the present invention, unless another It is described, the meaning of " plurality " is two or more.

In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition State the concrete meaning of term in the present invention.

To keep the purpose of this utility model, technical solution and advantage clearer, with reference to the accompanying drawing to the utility model Specific embodiment elaborate.

As shown in Figure 1, the reprocessing production line of waste and old rail, including sequentially connected loading assemblies 10, hammer pressure component 50 With blanking component 20,

As shown in Fig. 2~Fig. 5, loading assemblies 10 include pedestal 11, mobile material frame 12, guide plate 14 and pinboard 13, are moved Dynamic material frame 12 is located at the upper end of pedestal 11 and the two is slidably connected, the mobile material longitudinally central line of frame 12 and mobile material frame 12 Glide direction is arranged in parallel, and mobile material frame 12 is arranged diagonally downward along its longitudinal direction, and it is low that guide plate 14 is located at mobile material frame 12 The one end at place, guide plate 14 are obliquely installed, and are higher than the other end close to one end of mobile material frame 12, and pinboard is located at mobile material frame Between 12 and guide plate 14；

The lower end of pinboard 13 is equipped with lift cylinders 131, and lift cylinders 131 are installed on mobile material frame 12 and driving pinboard 13 Relative movement material frame 12 moves up and down, and pinboard 13 is obliquely installed and consistent with the slope of guide plate 14, in the upper of pinboard 13 Extreme position, pinboard 13 is docked with guide plate 14 forms an inclined-plane, and in the lower limit position of pinboard 13, pinboard 13 is leaned on One end of nearly mobile material frame 12 is aligned setting with mobile material frame 12.

Preferably, the longitudinal two sides of mobile material frame 12 are symmetrically arranged with limit plate 121, and the both ends of limit plate 121 pass through adjusting Screw rod 122 is installed on mobile material frame 12, and the upper end of mobile material frame 12 is the flute profile of opening upwards, and limit plate 121 is located at flute profile In region, be arranged limit plate 121 after, by adjusting screw rod 122 can set limit plate 121 relative movement material 12 side of frame away from From being limited for different rail lengths, realize the normalization that rail is placed, the rail for avoiding exceeding length is put into, leads Rupture is caused to can not be successfully progress.

Preferably, pinboard 13 is vertically installed on level board 132, and the middle part of level board 132 is fixed on lift cylinders 131 Force-output shaft on, the two sides of 132 lower end surface of level board are vertically equipped with guide post 133, the axis and lift cylinders 131 of guide post 133 Force-output shaft be arranged in parallel, mobile material frame 12 is equipped with fixed plate, and lift cylinders 131 are installed in fixed plate, guide post 133 and solid Fixed board slides up and down connection, after guide post 133 is set, the fastness that winding level plate 132 is installed, and promote pinboard 13 Up and down motion precision.

Preferably, guide post 133 is equipped with stop collar 134 far from fixed plate one end, and the diameter of stop collar 134 is greater than guide post 133 diameter, distance of 134 upper surface of stop collar apart from fixed plate lower end surface are equal to the lifting travel of lift cylinders 131, setting limit After the ring 134 of position, the upper limit position of pinboard 13 can be limited, is completed in actual use, guarantees the upper of pinboard 13 Extreme position is docked with the preparation of guide plate 14, realizes the smooth downslide transhipment of rail.

Preferably, it is slidably connected between mobile material frame 12 and pedestal 11 by line rail, after line rail is set, the essence of opposite sliding Degree greatly promotes, and the quadrangle of mobile material 12 lower end surface of frame is equipped with universal caster wheel 111, facilitates the movement and transhipment of total, bottom Seat 11 is process by steel pipe, this strong low, intensity height, the fot screw 112 that the inside of pedestal 11 is gone up and down equipped with adjustment base 11, After pedestal 11 is moved to the position of setting, fot screw 112 is adjusted, universal caster wheel 111 is detached from bottom surface, it is solid to realize pedestal 11 Fixed fastness.

Preferably, guide plate 14 and pinboard 13 are made of stainless steel plate, at low cost, and intensity is high, set on guide plate 14 There is vertical strip hole 141, guide plate 14 is connected by the screw being located in strip hole 141 and the detachable fixation of mobile material frame 12 It connects, after strip hole 141 is arranged, the upper and lower position of the relative movement material frame 12 of guide plate 14 can be adjusted, and be assembled more convenient fast Victory promotes packaging efficiency, makes up mismachining tolerance.

As shown in Fig. 6~Figure 10, hammer pressure component 50 includes transmission track 51, hammer pressure plate 55, hammer cylinder pressure 56, hammer pressure case 53 Body and chock 54, transmission track 51 pass through hammer pressure 53 body of case setting, and hammer cylinder pressure 56 is located at the both ends of 55 lower end surface of hammer pressure plate, hammer pressure Plate 55 is fixedly connected with the force-output shaft of hammer cylinder pressure 56, and hammer cylinder pressure 56 is installed on bottom surface far from one end of hammer pressure plate 55, hammer pressure plate 55 longitudinally central lines are arranged in parallel with the longitudinally central line of transmission track 51, and chock 54 is located at the top inside hammer pressure 53 body of case End, chock 54 are correspondingly arranged with about 55 hammer pressure plate；

Transmission track 51 is equipped with multiple rotating wheels 52, and rotating wheel 52 passes through the same motor and link chain mechanism driving rotation Turn, share a power source, compact-sized, energy conservation and environmental protection, rotating wheel 52 is equipped with positioning groove 521, and positioning groove 521 is right It answers the third profile of rail to be arranged, promotes the positioning accuracy to waste and old rail.

Preferably, hammer cylinder pressure 56 is oil hydraulic cylinder, and hammer cylinder pressure 56 is connected to external hydraulic station, and hammer cylinder pressure 56 is equipped with control Its oil pressure valve group 561 acted, after oil pressure valve group 561 is arranged, the action control of hammer cylinder pressure 56 is simplified, and piping connection is simpler Single, oil recovery oil hydraulic cylinder, hammer surging is big, guarantees the breaking effect to waste and old rail, it is highly preferred that oil pressure valve group 561 and control Center electrical connection, control centre uses PLC control program, simple to operate.

Preferably, hammer pressure 53 body of case is equipped with the first induction and opens and the second inductive switch 532, the first inductive switch 531 and second inductive switch 532 be located at the longitudinal two sides of hammer pressure case 53, the first inductive switch 531 and the second inductive switch 532 Can timely it incude into the position of hammer pressure 53 inside rail of case, the first inductive switch 531 and the second inductive switch 532 all incude To after rail, illustrates that rail enters the middle part of hammer pressure case 53, be then transported on 51 stop motion of track, be ready for hammer pressure.

Preferably, the two sides of 51 middle part upper surface of transmission track are symmetrically hinged with guide plate 57, and the upper end of guide plate 57 is vertically set There is guide rod 571, be equipped between symmetrically arranged guide rod 571 and tense spring 572, after setting guide plate 57 and tension spring 572, it is ensured that iron Rail is passed through from guide plate 57, plays guiding and positioning action to rail, promotes the positioning accuracy of rail, guarantees the position of hammer pressure every time Unanimously, it is ensured that hammer pressure efficiency.

Preferably, the two sides of transmission track 51 are equipped with protective fence 58, and protective fence 58 has steel pipe is integrally molded to form, and transmit rail The outer surface in road 51 is equipped with rust preventive coating, after protective fence 58 is arranged, can prevent operator's maloperation from encountering, prevented also from other Personnel are close, promote safety, and using steel pipe material, intensity is high, and materials are convenient, at low cost, after rust preventive coating is set, prevent by Corrosion, the service life of lift structure.

Preferably, hammer pressure case 53 is welded by profile, at low cost, and intensity is high, and the outer surface of hammer pressure case 53 is equipped with antirust Paint layer prevents from being rusted, the service life of lift structure.

As shown in Figure 10~Figure 14, blanking component 20 includes support frame 21, and the upper end of support frame 21 connects equipped with multiple rotations The transmission shaft 22 connect, axis and the longitudinally central face of support frame 21 of transmission shaft 22 are vertically arranged, and multiple transmission shafts 22 pass through same One motor is rotated by chain drive, this structure is simple, at low cost, and right baffle-plate 212 and right shell body are equipped in the middle part of support frame 21 211, right baffle-plate 212 and right shell body 211 are vertically located on support frame 21, and the upper surface of right baffle-plate 212 and right shell body 211 is high It is arranged in the upper surface of transmission shaft 22, passageway is equipped between right baffle-plate 212 and right shell body 211；

Support frame 21 includes leading portion and back segment, and the lower end of leading portion is equipped with the first material distribution cylinder 24, the power output of the first material distribution cylinder 24 Axis is arranged vertically upwards, and the first distribution block 241, the side of the first distribution block 241 are installed on the force-output shaft of the first material distribution cylinder 24 Hinged first material distributing rod 242, hinged second material distributing rod 243 in the other side, the axis of the first material distributing rod 242 and the axis of transmission shaft 22 Line is arranged in parallel, and the upper surface that the upper limit position of the first distribution block 241 is higher than transmission shaft 22 is arranged；

The end vertical of back segment is equipped with rear baffle 217, and rear baffle 217 is correspondingly arranged with passageway, and the lower end of back segment is equipped with the Two material distribution cylinders 26, the upper end of the second material distribution cylinder 26 are equipped with the second distribution block 261, and the side of the second distribution block 261 is equipped with third point Expect that bar 262, the axis of third material distributing rod 262 and the axis of transmission shaft are arranged in parallel, after the movement of the second material distribution cylinder 26, third sub-material One end of bar 262 rises, and forms the dynamic inclined-plane of second material distribution cylinder 26 obliquely, the second profile 32 is after third material distributing rod 262 It is slipped in the third collecting box 219 of lower section.

Preferably, the first material distribution cylinder 24, the first distribution block 241, the first material distributing rod 242 and the second material distributing rod 243 are matched and are arranged It is set to the two groups and two groups rear and front ends for being located at leading portion, the smooth grouping of achievable greater depth rail, the second material distribution cylinder 26, Second distribution block 261 and the mating rear and front end for being arranged to two groups and being located at rear end of third material distributing rod 262 are suitable for longer rail Grouping.

Preferably, the upper surface of leading portion is symmetrically arranged with guiding side plate 23, and guiding side plate 23 is arranged perpendicular to support frame 21, right Claim 23 flue of the guiding side plate setting of setting and charging end opening is big, after setting guiding side plate 23, guarantees that waste and old rail is complete Portion enters on transmission shaft 22, and carries out preliminary positioning and guiding, promotes precision, it is ensured that the first profile 31 and right shell body 211 is corresponding, and the second profile 32 is corresponding with passageway, and third profile 33 is corresponding with right baffle-plate 212, is grouped precision.

Preferably, the side of leading portion is equipped with the first collecting box 215, and the other side is equipped with the second collecting box 216, the first collecting box It is equipped with multiple first buffer bars 213 between 215 and support frame 21, multiple the are equipped between the second collecting box 216 and support frame 21 The side of two buffer bars 214, back segment is equipped with third collecting box 219, slow equipped with third between third collecting box 219 and support frame 21 Jumper bar 218, the first buffer bar 213 of setting, the second buffer bar 214 and third buffer bar 218 become profile descent in rail In play certain guiding role, promote the stability of landing, the first collecting box 215 of setting, the second collecting box 216 and third are received Transhipment can be uniformly processed in time in profile by header 219, facilitate the centralized processing of subsequent handling.

Preferably, the lower end of leading portion is additionally provided with grouping cylinder 25, and the force-output shaft of grouping cylinder 25 is equipped with grouping steel point 251, point Group cylinder 25 is located on movable plate 252, and movable plate 252 is by movable cylinder 253 with respect to the sliding of support frame 21 and glide direction and transmission The axis of axis 22 is arranged in parallel, and the lifting of grouping cylinder 25 drives grouping steel point 251 to go up and down, and grouping steel point 251 extend into the first type Between material 31 and the second profile 32, the initial gross separation of the two ensure that, then under the action of movable cylinder 253, realize the first type The further separation of material 31 and the second profile 32, promotes the precision of grouping.

Preferably, cylinder 25, grouping steel point 251, movable plate 252 and the configuration of movable cylinder 253 setting and quantity and first are grouped The quantity of material distribution cylinder 24 is identical, and the separation after realizing grouping promotes precision.

Preferably, rear baffle 217 is equipped with buffer board 2171 close to the side of right shell body 211, and rear baffle 217, which is equipped with, to be adjusted Bar 2172, adjusting rod 2172 across rear baffle 217 be arranged, adjusting rod 2172 pass through rear baffle 217 after with 2171 screw thread of buffer board Connection, adjusting rod 2172 are slidably connected with rear baffle 217, and the outer ring of adjusting rod 2172 is coaxially provided with spring, and spring is kept off after being located at Between plate 217 and buffer board 2171,32 transmission range of the second profile is longer, fast speed, the second profile 32 in place after, due to weight The presence of amount and speed has certain impact force, can buffer, keep away to the speed of the second profile 32 after buffer board 2171 is arranged Exempt from 21 direct collision of support frame, improve the positioning accuracy and fixing of total

During practical operation, feeding is first completed, then carries out hammer pressure, in realization blanking grouping, feeding process, Multiple waste and old rails are placed into the upper surface of mobile material frame 12, because mobile material frame 12 is arranged diagonally downward, in the work of gravity Under, the side of waste and old rail slide downward, the relative movement material frame 12 of limit plate 121 of two sides is adjusted, according to different Waste and old rail length carries out the adjusting of limit plate 121, realizes the positioning of waste and old rail end, and the rail of front end reaches switching It behind 13 position of plate, slides on pinboard 13, lift cylinders 131 move, and pinboard 13 is driven to move upwards, and pinboard 13 is transported upwards It moves after being docked with guide plate 14, under gravity, guide rail overcomes frictional force to be transferred to next process by guide plate 14 In, total realizes the automatic charging of rail, and can carry out feeding one by one, it ensure that the rupture demand of each rail, It is effectively prevent confusion caused by multiple feedings together, after this automatic mechanism degree, realizes automatic charging after primary lifting, favorably It is longer in the profile length of the rupture of relatively large distance rail, formation, utilization rate is promoted, working efficiency is improved.

During hammer pressure, waste and old steel pipe is placed on rotating wheel 52, and the lower end of third profile is arranged in positioning groove 521 It is interior, it ensure that the placement precision of rail, rail in transmit process, be close under the action of tensing spring 572 by the guide plate 57 of setting Rail setting, ensure that the positioning accuracy of rail, rail enters beat pressure case after, the first inductive switch 531 has signal, when second A inductive switch also issues signal after sensing rail, and the first inductive switch 531 and the second inductive switch 532 have signal simultaneously When, rail is in the medium position for beating pressure case at this time, and 51 stop motion of transmission track guarantees positioning, beats cylinder pressure movement, out Power axis stretches out, and drive is beaten pressing plate and moved upwards, under the effect of height stamping press, rail be divided into the first profile, the second profile and Third profile completes cracking for waste and old rail, and the rail after cracking moves on transmission track 51, enters next work Transmission track 51 is arranged in sequence, total, can be ruptured, is then transported to again next for the rail on transmission track 51 Process, structure is simple, high-efficient.

In blanking process, waste and old steel pipe is stamped after rupture and forms three blocks of profiles, the first profile 31, the second profile 32 and the Three profiles 33, the second profile 32 is centrally located, under the continuous rotation of transmission shaft 22, the first profile 31, the second profile 32 It is transported forward with third profile 33, the first profile 31 is not readvanced by the limitation of right shell body 211, and third profile 33 is by right baffle-plate 212 Limitation does not readvance, and the second profile 32 continues to be transmitted to 217 position of rear baffle by passageway to be positioned, then the first material distribution cylinder 24 and second material distribution cylinder 26 act, the first material distribution cylinder 24 movement, force-output shaft stretches out, and drives the first material distributing rod 242 and the second sub-material One end of bar 243 rises, so that the first material distributing rod 242 and the second material distributing rod 243 form splayed, the first profile 31 is in gravity Under effect, the first collecting box 215 is fallen to after the first material distributing rod 242 and the first buffer bar 213, third profile 33 is in gravity Under the action of, the second collecting box 216 is fallen to after the second material distributing rod 243 and second buffering Korea Spro, the second material distribution cylinder 26 acts, Force-output shaft stretches out, and third material distributing rod 262 forms inclined-plane, after the second profile 32 is by third material distributing rod 262 and the second buffer bar 214 Third collecting box 219 is entered, in order to prevent the second profile 32 and the first preferably separation of profile 31, setting grouping cylinder 25, point After group cylinder 25 acts, grouping steel point 251 is inserted upwardly between the first profile 31 and the second profile 32, and then movable cylinder 253 is dynamic Make, so that the first profile 31 and the separation of the second profile 32, it is ensured that subsequent accurate grouping, total can realize rail automatically Grouping, high degree of automation reduce labor intensity, improve working efficiency.

Total can realize automatic charging, rupture and the grouping of rail, the degree of automation degree, it can be achieved that 4 meters or more or The rupture of the longer waste and old rail of person acts, and work efficiency is high, and labor intensity is low.

It should be noted that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although reference The utility model is described in detail in preferred embodiment, those skilled in the art should understand that, it can be to this reality It is modified or replaced equivalently with novel technical solution, without departing from the spirit and scope of the technical scheme of the present invention, It should all cover in the scope of the claims of the utility model.

Claims (10)

1. the reprocessing production line of waste and old rail, it is characterised in that: including sequentially connected loading assemblies, hammer pressure component and blanking Component；

The hammer pressure component includes that transmission track, hammer pressure plate, hammer cylinder pressure, hammer pressure cabinet and chock, the transmission track pass through institute Hammer pressure cabinet setting is stated, the hammer cylinder pressure is located at the both ends of the hammer pressure plate lower end surface, the hammer pressure plate and the hammer cylinder pressure Force-output shaft is fixedly connected, and the hammer cylinder pressure is installed on bottom surface far from one end of the hammer pressure plate, in the hammer pressure plate longitudinal direction Heart line is arranged in parallel with the longitudinally central line of the transmission track, and the chock is located at the top of the hammer pressure box house, institute It states chock and is correspondingly arranged up and down with the hammer pressure plate, the transmission track is equipped with multiple rotating wheels, and the rotating wheel passes through same One motor and link chain mechanism driving rotation, the rotating wheel are equipped with positioning groove, and the positioning groove corresponds to the of rail The setting of three profiles；

The blanking component includes support frame, and the upper end on support frame as described above is equipped with the transmission shaft of multiple rotation connections, the biography The axis of axis is sent to be vertically arranged with the longitudinally central face of support frame as described above, multiple transmission shafts are by the same motor by chain Driving rotation, support frame as described above middle part are equipped with left baffle and right baffle, and the left baffle and right baffle is vertically located at the branch On support, the upper surface that the upper surface of the left baffle and right baffle is higher than the transmission shaft is arranged, the right baffle-plate and right gear Passageway is equipped between plate, support frame as described above includes leading portion and back segment, and the lower end of the leading portion is equipped with the first material distribution cylinder, and described first The force-output shaft of material distribution cylinder is arranged vertically upwards, and is installed with the first distribution block on the force-output shaft of first material distribution cylinder, and described first Hinged first material distributing rod in the side of distribution block, hinged second material distributing rod in the other side, the axis of first material distributing rod and the biography The axis of axis is sent to be arranged in parallel, the upper surface that the upper limit position of first distribution block is higher than the transmission shaft is arranged, described The end vertical of back segment is equipped with rear baffle, and the rear baffle is correspondingly arranged with the passageway, and the lower end of the back segment is equipped with second Material distribution cylinder, the upper end of second material distribution cylinder are equipped with second distribution block, and the side of second distribution block is equipped with third point Expect that bar, the axis of the axis and the transmission shaft of the third material distributing rod are arranged in parallel.

2. the reprocessing production line of waste and old rail according to claim 1, it is characterised in that: the hammer cylinder pressure is oil pressure Cylinder, the hammer cylinder pressure are connected to external hydraulic station, and the hammer cylinder pressure is equipped with the oil pressure valve group for controlling its movement, the hammer pressure Cabinet, which is equipped with the first induction, to be opened and is located at described with the second inductive switch, first inductive switch and the second inductive switch The two sides of hammer pressure case longitudinal direction, the hammer pressure case are welded by profile, and the outer surface of the hammer pressure case is equipped with rust preventive coating.

3. the reprocessing production line of waste and old rail according to claim 1, it is characterised in that: in the middle part of the transmission track The two sides of end face are symmetrically hinged with guide plate, and the upper end of the guide plate is vertically equipped with guide rod, is equipped with and draws between symmetrically arranged guide rod The two sides of tight spring, the transmission track are equipped with protective fence, and the protective fence has steel pipe is integrally molded to form, the transmission track Outer surface is equipped with rust preventive coating.

4. the reprocessing production line of waste and old rail according to claim 1, it is characterised in that: first material distribution cylinder, One distribution block, the first material distributing rod and the second material distributing rod is mating is arranged to the two groups and two groups rear and front ends for being located at the leading portion, institute State the second material distribution cylinder, the second distribution block and the mating rear and front end for being arranged to two groups and being located at the rear end of third material distributing rod, institute The upper surface for stating leading portion is symmetrically arranged with guiding side plate, and the guiding side plate is arranged perpendicular to support frame as described above, symmetrically arranged institute It states the setting of guiding side plate flue and charging end opening is big.

5. the reprocessing production line of waste and old rail according to claim 1, it is characterised in that: the side of the leading portion is equipped with First collecting box, the other side are equipped with the second collecting box, and it is slow that multiple first are equipped between first collecting box and support frame as described above Jumper bar, is equipped with multiple second buffer bars between second collecting box and support frame as described above, the side of the back segment is equipped with third Collecting box is equipped with third buffer bar between the third collecting box and support frame as described above, the rear baffle is close to the right shell body Side be equipped with buffer board, the rear baffle be equipped with adjusting rod, the adjusting rod pass through the rear baffle setting, the adjusting Bar is threadedly coupled after passing through the rear baffle with the buffer board, and the adjusting rod is slidably connected with the rear baffle, the tune The outer ring of pole is coaxially provided with spring, and the spring is located between the rear baffle and the buffer board.

6. the reprocessing production line of waste and old rail according to claim 1, it is characterised in that: the lower end of the leading portion is also set There is grouping cylinder, the force-output shaft of the grouping cylinder is equipped with grouping steel point, and grouping cylinder is located on movable plate, and the movable plate passes through shifting Dynamic cylinder is slided with respect to support frame as described above and glide direction and the axis of the transmission shaft are arranged in parallel, the grouping cylinder, grouping steel Point, movable plate and movable cylinder configure setting and quantity is identical as the quantity of first material distribution cylinder.

7. the reprocessing production line of waste and old rail according to claim 1, it is characterised in that: the loading assemblies include bottom Seat, mobile material frame, guide plate and pinboard, the upper end and the two that the mobile material is erected at the pedestal are slidably connected, described The glide direction of the mobile material longitudinally central line of frame and the mobile material frame is arranged in parallel, and the mobile material frame is along its longitudinal direction It is arranged diagonally downward, the guide plate is located at one end of the mobile material frame lower, and the guide plate is obliquely installed, and close to institute The one end for stating mobile material frame is higher than the other end, and the pinboard is located between the mobile material frame and the guide plate, and described turn The lower end of fishplate bar is equipped with lift cylinders, and the lift cylinders are installed on the mobile material frame and the driving relatively described shifting of pinboard Dynamic material frame moves up and down, and the pinboard is obliquely installed and consistent with the slope of the guide plate, in the upper pole of the pinboard Extreme position, the pinboard dock to form an inclined-plane with the guide plate, in the lower limit position of the pinboard, described turn Fishplate bar is aligned setting with the mobile material frame close to one end of mobile material frame.

8. the reprocessing production line of waste and old rail according to claim 7, it is characterised in that: the mobile material frame longitudinal direction Two sides are symmetrically arranged with limit plate, and the both ends of the limit plate are installed on the mobile material frame by adjusting screw rod, the movement The upper end for expecting frame is the flute profile of opening upwards, and the limit plate is located in channel region, and the guide plate and pinboard be not by Rust steel plate is made, and the guide plate is equipped with vertical strip hole, and the guide plate passes through the screw that is located in the strip hole Expect that frame is detachable with the movement to be fixedly connected.

9. the reprocessing production line of waste and old rail according to claim 7, it is characterised in that: the pinboard is vertically fixed It on level board, is fixed in the middle part of the level board on the force-output shaft of the lift cylinders, the two sides of the level board lower end surface It is vertically equipped with guide post, the axis of the guide post and the force-output shaft of the lift cylinders are arranged in parallel, and set on the mobile material frame There is fixed plate, the lift cylinders are installed in the fixed plate, and the guide post is slided up and down with the fixed plate and connect, described Guide post is equipped with stop collar far from described fixed plate one end, and the diameter of the stop collar is greater than the diameter of the guide post, described Distance of the stop collar upper surface apart from the fixed plate lower end surface is equal to the lifting travel of the lift cylinders.

10. the reprocessing production line of waste and old rail according to claim 7, it is characterised in that: the mobile material frame and institute It states and is slidably connected between pedestal by line rail, the quadrangle of the mobile material frame lower end surface is equipped with universal caster wheel, and the pedestal is by steel Pipe is process, and the inside of the pedestal is equipped with the fot screw for adjusting the pedestal lifting.