CN209356913U - A kind of vibration of numerically-controlled machine tool judges equipment - Google Patents
A kind of vibration of numerically-controlled machine tool judges equipment Download PDFInfo
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- CN209356913U CN209356913U CN201920361111.3U CN201920361111U CN209356913U CN 209356913 U CN209356913 U CN 209356913U CN 201920361111 U CN201920361111 U CN 201920361111U CN 209356913 U CN209356913 U CN 209356913U
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Abstract
The utility model relates to a kind of vibrations of numerically-controlled machine tool to judge equipment, include: a cabinet；One vibrating mechanism, it is placed in outside the cabinet comprising one and is configured in the cabinet to the actual vibration information receiver for acquiring the actual vibration value of lathe and one to by the vibration processing system of the actual vibration value and the comparison processing of preset standard vibration value, the actual vibration information receiver is electrically connected to the vibration processing system；One DPA data processing activity is configured in cabinet and is electrically connected to the vibration processing system；And a human-computer interaction interface, it is configured on the cabinet and is electrically connected to the DPA data processing activity；The DPA data processing activity include one to by the actual vibration value and preset standard vibration value treated by contrast data by quantize and/or image conversion in the form of processor module of the display on human-computer interaction interface.
Description
Technical field
The utility model relates to numerical control numerical control diagnostic analysis field, in particular to it is a kind of intelligent and be used for vibration analysis number
The equipment for controlling the vibrational state of lathe.
Background technique
Numerically-controlled machine tool has become one of equipment indispensable in machining production industry.Traditional numerically-controlled machine tool lacks
Only there is lathe in the case that collision occurs judder and is damaged in equipment in the weary vibration diagnosis analytic function to equipment
It just will call the police stopping, all there is biggish risk for operator and numerically-controlled machine tool itself, and for the operators
Manual teaching numerically-controlled machine tool there may come a time when to will appear maloperation status, and traditional numeric-control machine can not be diagnosed to be the size of vibration in time
And lathe stopping is made to cause equipment impaired.In the trend of futurity industry 4.0, the human-computer interaction of numerically-controlled machine tool can more frequently
It is numerous, if cannot timely be diagnosed to be whether lathe current motion state can generate strong vibration, it may result in lathe fortune
The normal use that strong collision influence numerically-controlled machine tool occurs in next motion state is moved, numerically-controlled machine tool is may cause when serious and goes out
Existing irrecoverability damage, or even the safety of operator can be endangered, virtually increase use cost and the operator of equipment
Risk factor.In view of the above problems, the application is inventors herein proposed.
Utility model content
The utility model provide it is a kind of can real-time diagnosis numerically-controlled machine tool vibrational state equipment.
A kind of vibration of numerically-controlled machine tool provided by the utility model judges equipment, it includes: a cabinet；One vibrating mechanism,
It is placed in outside the cabinet comprising one and matches to the actual vibration information receiver for acquiring the actual vibration value of lathe and one
It is placed in the cabinet to the vibration processing system for handling the actual vibration value and the comparison of preset standard vibration value, institute
It states actual vibration information receiver and is electrically connected to the vibration processing system；One DPA data processing activity, be configured in cabinet and
It is electrically connected to the vibration processing system；And a human-computer interaction interface, it is configured on the cabinet and is electrically connected to the number
According to processing mechanism；The DPA data processing activity include one to by the actual vibration value and preset standard vibration value by contrast
Data that treated by quantize and/or image conversion in the form of be shown in processor module on human-computer interaction interface.
Preferably, the processor module includes a first processor, the DPA data processing activity includes one for storing
Through first processor treated data and it is electrically connected to the first memory of the human-computer interaction interface, the human-computer interaction
Operationally read the data of first memory in interface.
Preferably, the vibration processing system includes；One second memory is stored with preset standard vibration value；And
One third memory, to store the actual vibration value；The processor module includes a second processor, second processor
The second memory, third memory and first processor are electrically connected, the second processor is for described in comparison processing
Actual vibration value and preset standard vibration value.
Preferably, the third memory is RS485 connection.
Preferably, the first processor is PLC system processor.
Preferably, the actual vibration information receiver is electrically connected to the vibration processing by a telescopic cable
System.
By using above-mentioned technical proposal, the utility model can obtain following technical effect: pass through external actual vibration
Information receiver collect vibration data, through RS485 connection be transferred to third memory storage actual vibration value, and by it
Compare whether judge current motion state normal with the standard vibration value for being stored in second memory, and in real time by data
Feed back to DPA data processing activity and export corresponding state value, human-computer interaction interface can automatically or under operation in real time, quickly, it is straight
That sees is presented in the state of numerically-controlled machine tool in face of operator, plays the role of Realtime Alerts to reach and lathe collision is effectively reduced
Probability simultaneously reduces maintenance cost and improves the service life of numerically-controlled machine tool.
Detailed description of the invention
Fig. 1 and Fig. 2 is that a kind of vibration of numerically-controlled machine tool of the utility model judges the schematic diagram of equipment；
Fig. 3 is the schematic diagram of the DPA data processing activity of the utility model；
Fig. 4 is the schematic diagram of the processor module of the utility model；
Fig. 5 is the schematic diagram of the vibration processing system of the utility model.
Attached drawing mark
1- cabinet, 2- DPA data processing activity, 21- first memory, 22- processor module, 221- first processor, 222-
Second processor, 3- vibration processing system, 31- second memory, 32- third memory, 4- actual vibration information receiver,
5- human-computer interaction interface.
Specific embodiment
It is practical below in conjunction with this to keep the purposes, technical schemes and advantages of the utility model embodiment clearer
The technical solution in the utility model embodiment is clearly and completely described in attached drawing in novel embodiment, shows
So, described embodiment is a part of embodiment of the utility model, rather than whole embodiments.It is practical based on this
Embodiment in novel, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment is fallen within the protection scope of the utility model.Therefore, the implementation to the utility model provided in the accompanying drawings below
The detailed description of mode is not intended to limit the range of claimed invention, but is merely representative of the utility model
Selected embodiment.
It is described in detail now in conjunction with structure and function of the Fig. 1 to Fig. 5 to the scheme of the application.
In conjunction with Fig. 1 to Fig. 5, the vibration that the utility model provides a kind of numerically-controlled machine tool judges equipment.With reference to Fig. 1, it includes
There are a cabinet 1, a vibrating mechanism, a DPA data processing activity 2 and a human-computer interaction interface 5.Vibrating mechanism includes a practical vibration
Dynamic information receiver 4 and a vibration processing system 3, actual vibration information receiver 4 are configured at outside the cabinet 1
To acquire the actual vibration value of numerically-controlled machine tool, vibration processing system 3 is configured in the cabinet 1 to by the actual vibration
Value is handled with preset standard vibration value comparison.Wherein, the actual vibration information receiver 4 is electrically connected at the vibration
Reason system 3, specifically, being electrically connected to vibration by telescopic DC24V power supply line and RS485 connection in the present embodiment
Processing system 3.It is, of course, understood that can be the power supply line and connection of other models in other embodiments.
Wherein, the DPA data processing activity 2 include a processor module 22, the processor module 22 to by the actual vibration value with
Treated by contrast that data are shown in human-computer interaction interface 5 in such a way that operator is identifiable for preset standard vibration value
On, specifically, the data can be shown on human-computer interaction interface 5 through the form of numeralization and/or image conversion.The human-computer interaction
Interface 5 can be specially touch display screen, also can be display screen in other embodiments.It is understood that actual vibration information connects
Receiving apparatus 4 is the vibration gauge or vibration-detecting instrument being electrically connected in DPA data processing activity.
In conjunction with Fig. 1, Fig. 2 and Fig. 3, the DPA data processing activity 2 is electrically connected to the human-computer interaction interface 5 first comprising one
Memory 21, the processor module 22 include a first processor 221, and the first memory 21 is for storing through the first processing
Treated the data of device 221.The human-computer interaction interface 5 can be under the driving of first processor 221 or operator passes through
The data of first memory 21 are read under the operation of human-computer interaction interface 5, and it is shown in a manner of identifiable in man-machine friendship
On mutual interface 5.Wherein, the first processor 221 is common PLC system processor on industrial equipment.
In conjunction with Fig. 1 and Fig. 4, the vibration processing system 3 includes a second memory 31 and a third memory 32, the
Two memories 31 are for storing preset standard vibration value, and third memory 32 is for storing the actual vibration value.Processor
Component 22 also includes a second processor 222, which electrically connects the second memory 31, third storage
Device 32 and first processor 221, the second processor 222 handle the actual vibration value and standard vibration for comparing
Value, and compared that treated data are transmitted to first processor 221, human-computer interaction circle is converted into after PLC system is handled
Acceptable data in face 5 and in being stored on first memory 21.
It is understood that the DPA data processing activity 2 and vibration processing system 3 of the utility model are integrated in the integrated electricity of industry
It on the plate of road, and is configured inside cabinet 1, is electrically connected at first processor 221 and second using industrial computer CPU processor
Device 222 is managed, human-computer interaction interface 5 and is electrically connected on the industry integrated circuit board.The industry integrated circuit board specifically uses PLC
Control system.
In conjunction with Fig. 1 to Fig. 5, the vibration of the numerically-controlled machine tool of the utility model described further below judges the work of equipment
Principle and method: when numerically-controlled machine tool is in operating status, the vibration of the real-time harvester bed operating of actual vibration information receiver 4
Information is transferred to third memory 32 through RS485 connection, and second processor 222 passes through the reality in third memory 32
It vibrates Value Data and standard vibration Value Data carries out Data Management Analysis, processing result is fed back on first processor 221, i.e.,
PLC system processor exports corresponding plc data according to vibration analysis result and is sent in first memory 21, human-computer interaction circle
The information content in first memory 21 is read in face 5 in real time, by the real-time status display of numerically-controlled machine tool in human-computer interaction interface 5
On for operator use.Numerically-controlled machine tool state is diagnosed and judged by vibration analysis, can effectively make up traditional machine tool without diagnosis
The defect that system is easily collided, and the state of lathe can in real time, quickly, be intuitively monitored, to realize Realtime Alerts, and it is effective
It reduces lathe collision probability and reduces maintenance cost and improve lathe service life.
Above description is merely a prefered embodiment of the utility model, is not intended to limit the utility model, for
For those skilled in the art, various modifications and changes may be made to the present invention.All spirit and original in the utility model
Within then, any modification, equivalent replacement, improvement and so on be should be included within the scope of protection of this utility model.
Claims (6)
1. a kind of vibration of numerically-controlled machine tool judge equipment, characterized by comprising:
One cabinet；
One vibrating mechanism is placed in outside the cabinet comprising one and connects to acquire the actual vibration information of the actual vibration value of lathe
It receiving apparatus and one is configured in the cabinet to by the actual vibration value and the comparison processing of preset standard vibration value
Vibration processing system, the actual vibration information receiver are electrically connected to the vibration processing system；
One DPA data processing activity is configured in cabinet and is electrically connected to the vibration processing system；And
One human-computer interaction interface is configured on the cabinet and is electrically connected to the DPA data processing activity；
The DPA data processing activity include one the actual vibration value and preset standard vibration value to be handled by contrast after
Data by quantize and/or image conversion in the form of be shown in processor module on human-computer interaction interface.
2. a kind of vibration of numerically-controlled machine tool according to claim 1 judges equipment, which is characterized in that the processor module
Comprising a first processor, the DPA data processing activity includes one for storing through first processor treated data and electricity
It is connected in the first memory of the human-computer interaction interface, the human-computer interaction interface operationally reads the number of first memory
According to.
3. a kind of vibration of numerically-controlled machine tool according to claim 2 judges equipment, which is characterized in that the vibration processing system
System includes:
One second memory is stored with preset standard vibration value；And
One third memory, to store the actual vibration value；
The processor module includes a second processor, and second processor electrically connects the second memory, third memory
And first processor, the second processor handle the actual vibration value and preset standard vibration value for comparing.
4. a kind of vibration of numerically-controlled machine tool according to claim 3 judges equipment, which is characterized in that the third memory
For RS485 connection.
5. a kind of vibration of numerically-controlled machine tool according to claim 2 judges equipment, which is characterized in that the first processor
For PLC system processor.
6. a kind of vibration of numerically-controlled machine tool according to claim 1 judges equipment, which is characterized in that the actual vibration letter
It ceases reception device and the vibration processing system is electrically connected to by a telescopic cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920361111.3U CN209356913U (en) | 2019-03-20 | 2019-03-20 | A kind of vibration of numerically-controlled machine tool judges equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920361111.3U CN209356913U (en) | 2019-03-20 | 2019-03-20 | A kind of vibration of numerically-controlled machine tool judges equipment |
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| Publication Number | Publication Date |
|---|---|
| CN209356913U true CN209356913U (en) | 2019-09-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920361111.3U Active CN209356913U (en) | 2019-03-20 | 2019-03-20 | A kind of vibration of numerically-controlled machine tool judges equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118493078A (en) * | 2024-07-22 | 2024-08-16 | 成都飞机工业（集团）有限责任公司 | Main shaft vibration data validity judging method, device, equipment and medium |
-
2019
- 2019-03-20 CN CN201920361111.3U patent/CN209356913U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118493078A (en) * | 2024-07-22 | 2024-08-16 | 成都飞机工业（集团）有限责任公司 | Main shaft vibration data validity judging method, device, equipment and medium |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A kind of vibration judgment equipment for CNC machine tools Effective date of registration: 20230206 Granted publication date: 20190906 Pledgee: Bank of China Limited Xiamen hi tech Park sub branch Pledgor: XIAMEN WINJOIN TECHNOLOGY CO.,LTD. Registration number: Y2023980031849 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |