CN209352882U - A kind of low energy consumption constant temperature pickle fermentation system - Google Patents

A kind of low energy consumption constant temperature pickle fermentation system Download PDF

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Publication number
CN209352882U
CN209352882U CN201822015632.1U CN201822015632U CN209352882U CN 209352882 U CN209352882 U CN 209352882U CN 201822015632 U CN201822015632 U CN 201822015632U CN 209352882 U CN209352882 U CN 209352882U
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China
Prior art keywords
water
pickle fermentation
heat
constant temperature
energy consumption
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Expired - Fee Related
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CN201822015632.1U
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Chinese (zh)
Inventor
王崇强
龙昌勇
彭吉
钱玲玲
石鸡龙
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Hunan Xiangyuan Food Co Ltd
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Hunan Xiangyuan Food Co Ltd
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Abstract

The utility model discloses a kind of low energy consumption constant temperature pickle fermentation systems, including heat pump heating heat-storing device, multichannel water circulating heater and pickle fermentation pond, wherein, the side pool wall in the pickle fermentation pond is divided into inner and outer wall, is connected with seal cover board in the top movable of fermentation vat;The heat pump heating heat-storing device includes air source heat pump component, solar thermal collector, heat storage water tank and water supply device;The multichannel water circulating heater includes the circulation line unit that several groups are set between the inner and outer wall of the pickle fermentation pond, the water inlet of multiple circulation line units is connected with the outlet tube of the heat storage water tank, and water outlet is connected with the liquid back pipe of the heat storage water tank.This system improves the industrialization degree of pickle fermentation, and it does not need consumption traditional energy, energy conservation and environmental protection can guarantee the ferment at constant temperature in pickle fermentation pond over a long time by the way that multiple pickle fermentation ponds and circulation line unit matched with its is arranged.

Description

A kind of low energy consumption constant temperature pickle fermentation system
Technical field
The utility model relates to food fermentation manufacture field, more particularly to a kind of low energy consumption constant temperature pickle fermentation System.
Background technique
Pickles are a kind of traditional popular food in China, place of production nationwide.The production of pickles generally by It after marinated curing is completed in aqueous solution soaking fermentation processing with high salt, then processed, packed accordingly, sterilization treatment acquisition, being salted down Principle processed is using lactobacter growth, produces acid, so that acid embrittlement pickles are produced, and the movable preference temperature of lactic acid bacteria class is 26 ~36 DEG C, therefore in order to promote lactic acid bacteria to carry out lactic fermentation, it is necessary to guarantee pickles in curing process in a constant temperature Environment.Currently, some fermentation systems that can guarantee isoperibol have been had already appeared in the prior art, but they have one A common defect, that is, consuming energy, too big, cost is too high, greatly improves the cost of pickles industrialized production.
Therefore, how existing constant temperature pickle fermentation system is improved, allows to realize the ferment at constant temperature of low energy consumption Effect, the problem of becoming for those skilled in the art's urgent need to resolve.
Utility model content
In view of this, the present invention provides a kind of low energy consumption constant temperature pickle fermentation systems.
To achieve the goals above, the utility model adopts the following technical solution:
A kind of low energy consumption constant temperature pickle fermentation system, including heat pump heating heat-storing device, multichannel water circulating heater with And pickle fermentation pond, wherein
The side pool wall in the pickle fermentation pond is divided into inner and outer wall, is connected with sealing cover in the top movable of fermentation vat Plate;
The heat pump heating heat-storing device includes air source heat pump component, solar thermal collector, heat storage water tank and water supply Device;The air source heat pump component, solar thermal collector are connect with the heat storage water tank, water supply device;The air-source Heat pump components include: air heat exchanger, water- to-water heat exchanger, compressor, expansion valve;The compressor, air heat exchanger, expansion valve, Water- to-water heat exchanger is sequentially connected by conduit, and the entrance of the water- to-water heat exchanger is connect with the compressor, is formed closed circulation and is returned Road;
Pass through corresponding outlet tube and time liquid between the water- to-water heat exchanger, the solar thermal collector and the heat storage water tank Pipe is connected;It is connected between the water- to-water heat exchanger, solar thermal collector and the water supply device by corresponding tap line;
The multichannel water circulating heater includes that several groups are set to following between the inner and outer wall of the pickle fermentation pond The water inlet of ring pipe-line cell, multiple circulation line units is connected with the outlet tube of the heat storage water tank, water outlet and institute The liquid back pipe for stating heat storage water tank is connected;
It is equipped with water pump and solenoid valve on all outlet tubes, is equipped with electricity in all liquid back pipes and tap line Magnet valve.
By using above-mentioned technical proposal, the utility model has the following beneficial effects:
Pickle fermentation pond in the utility model is realized using the energy in solar energy and air in multiple fermentation vats The heating of circulating water flow, not needing consumption traditional energy can be realized the constant temperature effect in pickle fermentation pond, and energy conservation and environmental protection drops significantly The low ferment at constant temperature cost of entire fermentation vat;The utility model is realized by setting multichannel water circulating heater simultaneously Temperature control to different fermentations pond, flexibility ratio are very strong.
Based on the above technical solution, the utility model can also make following improvement:
Preferably, the water supply device includes: water softener, water feeding tank, water pump;The water softener, water feeding tank, water pump pass through Conduit is sequentially connected, and the water inlet of the water softener connect with extraneous water source, the water outlet of the water pump by triple valve and The tap line connection.
Beneficial effect by adopting the above technical scheme is that the water in water feeding tank can pass through water pump, triple valve and tap line It flows in solar thermal collector or water- to-water heat exchanger and is heated, pipe can be reduced using soft water in heat pump heating heat-storing device The generation of scale formation in road, container.
Preferably, temperature sensor and water level are provided in the solar thermal collector, heat storage water tank and water- to-water heat exchanger Sensor.
Beneficial effect by adopting the above technical scheme is that the setting of temperature sensor and water level sensor can enable the system to It is enough that timely the temperature and water of water in solar thermal collector, water- to-water heat exchanger, heat storage water tank are controlled.
Preferably, further include controller in heat pump heating heat-storing device, the solenoid valve, water pump, temperature sensor, Water level sensor is electrically connected with the controller respectively.
Beneficial effect by adopting the above technical scheme is that controller is to multiple solenoid valves, water pump, temperature sensor, water level Sensor carries out automatically controlling, and keeps Tthe utility model system control process more intelligent, more simply, convenient for operation.
Preferably, the water inlet of the circulation line unit is also additionally provided with the solenoid valve of branch.
Beneficial effect by adopting the above technical scheme is that the design of branch's solenoid valve makes the temperature in each circulation line unit Degree can be carried out individually managing, and then realize the thermostatic control to different types of pickle fermentation pond.
Preferably, it is connected with reinforced steel between the inner and outer wall in the pickle fermentation pond, further increases fermentation The integrally-built stability in pond.
Preferably, fermentation pressing plate is fitted in the pickle fermentation pond.
Preferably, the edge contour of the fermentation pressing plate matches with the horizontal section of pickle fermentation pond inner wall.
Beneficial effect by adopting the above technical scheme is, in fermentation process, adding to cover in the top layer of vegetables after water has The fermentation pressing plate of constant weight can effectively help vegetables gap air-discharging, build anaerobic environment.
Preferably, it is coated with food-grade impervious barrier on the inner wall in the pickle fermentation pond, avoids the appearance of leakage problems.
Preferably, insulating layer is provided on the outer wall in the pickle fermentation pond, it is ensured that fermentation vat has good heat preservation Performance.
It can be seen via above technical scheme that compared with prior art, the utility model, which discloses, provides a kind of low energy consumption Constant temperature pickle fermentation system, it has the advantage that:
1, this system, which heats heat-storing device by setting heat pump, realizes the circulating-heating to heat-conductive water in fermentation vat, is not required to Traditional energy is consumed, energy conservation and environmental protection greatly reduces the ferment at constant temperature cost of entire fermentation system.
2, heat pump heating heat-storing device is heated by solar thermal collector and air source heat pump component in this system, is obtained The heat storage arrived has further prevented the loss of heat in heat storage water tank, realizes heating, the heat storage function of system.
3, this system improves bubble by the way that multiple pickle fermentation ponds and multiple groups and its matched circulation line unit is arranged The industrialization degree of dish fermentation, reduces fermentation costs, improves economic benefit.
4, this system by the independent control to each circulation line unit, it can be achieved that during the fermentation, while to more A different pickle fermentation pond carries out temperature control, it is ensured that fermented quality.
5, this system is by further to setting fermentation pressing plate in pickle fermentation pond, providing a phase for the fermentation of pickles To the environment of anaerobism, facilitates lactic acid bacteria as dominant bacteria and start mass propagation, to impart the higher nutrition of pickled vegetable product Value and unique flavor.
6, this system is easy to operate, convenient for control, even if in rainy days and evening, it is also ensured that heating, heat accumulation process, Guarantee the ferment at constant temperature in each pickle fermentation pond.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is the embodiments of the present invention, for those of ordinary skill in the art, without creative efforts, also Other attached drawings can be obtained according to the attached drawing of offer.
Fig. 1 attached drawing is overall system architecture schematic diagram provided by the utility model;
Fig. 2 attached drawing is the structural schematic diagram in system pickle fermentation provided by the utility model pond;
Fig. 3 attached drawing is that system heat pump provided by the utility model heats heat-storing device structural schematic diagram;
Wherein, in figure,
10, heat pump heats heat-storing device,
11, air source heat pump component, 111, air heat exchanger, 112, water- to-water heat exchanger, 113, compressor, 114, expansion valve, 12, solar thermal collector, 13, heat storage water tank, 14, water supply device, 141, water softener, 142, water feeding tank, 15, outlet tube, 16, return Liquid pipe, 17, tap line, 18, water pump, 19, solenoid valve;
20, multichannel water circulating heater,
21, circulation line unit;
30, pickle fermentation pond,
31, inner wall, 32, outer wall, 33, seal cover board, 34, fermentation pressing plate.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figure 1, the utility model embodiment discloses a kind of low energy consumption constant temperature pickle fermentation system, heat is specifically included Heat pump heating heat-storing device 10, multichannel water circulating heater 20 and pickle fermentation pond 30, wherein
In a kind of above-mentioned low energy consumption pickle fermentation pond, heat pump heating heat-storing device 10 can preheat and store for one thermally conductive The device of water, as shown in figure 3, it is specifically included: air source heat pump component 11, solar thermal collector 12, heat storage water tank 13 and Water supply device 14, air source heat pump component 11, solar thermal collector 12 pass through corresponding pipeline and heat storage water tank 13, water supply device 14 connections;Air source heat pump component 11 includes: air heat exchanger 111, water- to-water heat exchanger 112, compressor 113, expansion valve 114;Pressure Contracting machine 113, air heat exchanger 111, expansion valve 114, water- to-water heat exchanger 112 be sequentially connected by conduit, and water- to-water heat exchanger 112 enters Mouth is connect with compressor 113, forms closed loop;Water- to-water heat exchanger 112 and solar energy collection in air source heat pump component 11 It is connected between hot device 12 and heat storage water tank 13 by corresponding outlet tube 15 and liquid back pipe 16;Meanwhile air source heat pump component Water- to-water heat exchanger 112, solar thermal collector 12 in 11 are connected also between water supply device 14 by corresponding tap line 17.Institute Have and be equipped with water pump 18 and solenoid valve 19 on outlet tube 15, is equipped with solenoid valve 19 in all liquid back pipes 16 and tap line 17.
Further, in the utility model, water supply device 14 includes: water softener 141, water feeding tank 142, water pump 18;Soft water Device 141, water feeding tank 142, water pump 18 are sequentially connected by conduit, and the water inlet of water softener 141 is connect with extraneous water source, water pump 18 water outlet is connect by triple valve with tap line 17.
Water supply device 14 provides that hardness is small, is not easy for air source heat pump component 11, solar thermal collector 12 after softening water The water source of fouling, then air source heat pump component 11, solar thermal collector 12 heat water, and would be heated to set temperature Water be stored in heat storage water tank 13, realize the heating of fermentation system early period, the process of heat accumulation, which not only makes full use of Existing green clean energy resource, and reduce scattering and disappearing for later period heat.In addition, the utility model uses solar thermal collector 12 and air source heat pump component 11 jointly heat, can to avoid weather condition to heating, heat-storing device influence.
In order to advanced optimize technical solution, in the utility model, solar thermal collector 12, heat storage water tank 13 and water heat exchange It is provided with temperature sensor and water level sensor in device 112, while further including controller in heat pump heating heat-storing device 10, electricity Magnet valve 19, water pump 18, temperature sensor, water level sensor are electrically connected with the controller respectively.
The specific work process of heat pump heating heat-storing device 10 in the utility model are as follows:
Water- to-water heat exchanger 112, expansion valve 114, air heat exchanger 111, compressor 113 in air source heat pump component 11 follow Refrigerant is equipped in loop back path, refrigerant absorbs the heat of outside air in air heat exchanger 111, is changed into gaseous state, then It is changed into the gaseous state of high temperature and pressure by compressor 113, then into the water meeting in water- to-water heat exchanger 112, in water- to-water heat exchanger 112 The heat of refrigerant is absorbed, water temperature is improved, it is low using low temperature is become after expansion valve 114 by the refrigerant of water- to-water heat exchanger 112 Then the gas-liquid mixture of pressure enters back into air heat exchanger 111, form circulation loop.
Water softener 141 is stored in water feeding tank 142 after softening water, under the control of the controller, the water in water feeding tank 142 By water pump 18 be solar thermal collector 12, water- to-water heat exchanger 112 provides water source.In solar thermal collector 12 and water- to-water heat exchanger 112 Equipped with water level sensor sensed water level situation, when the upper limit value set by water level reaches it, closed pair answers tap line 17 Solenoid valve stops water storage;Temperature sensor detection water temperature condition is additionally provided in solar thermal collector 12 and water- to-water heat exchanger 112, when After water temperature reaches setting value, the water pump 18 and solenoid valve 19 on corresponding outlet tube 15, the sun can be opened according to the actual situation Water in energy heat collector 12 and water- to-water heat exchanger 112 can be entered in heat storage water tank 13 by outlet tube 15, store heat.
Meanwhile it also being provided with water level sensor and temperature sensor in heat storage water tank 13, when sensor therein detects storage When water level or water temperature in boiler 13 are in setting value or less, solar thermal collector 12 and water- to-water heat exchanger 112 can be according to itself Water level and water temperature condition control its open and close for corresponding to water pump 18, solenoid valve 19, realize that moisturizing and heat-conductive water are heated at reflux Process.
In a kind of above-mentioned low energy consumption pickle fermentation pond, as shown in Fig. 2, the side pool wall in pickle fermentation pond 30 is divided into inner wall 31 With outer wall 32, it is connected with seal cover board 33 in the top movable of fermentation vat, in the intermediate space that inner wall 31 and outer wall 32 form It is provided with circulation line unit 21.Pickle fermentation pond 30 in the utility model be provided with it is multiple, correspondingly, circulation line unit 21 are also just provided with multiple groups, these circulation line units 21 are whole to form above-mentioned multichannel water circulating heater 20.
The specific work process of multichannel water circulating heater 20 in the utility model are as follows:
The water inlet of multiple circulation line units 21 is connected with the outlet tube 15 of heat storage water tank 13, water outlet and heat storage water tank 13 liquid back pipe 16 is connected, i.e., the constant temperature heat-conductive water stored in heat storage water tank 13 enters circulation line unit 21 by its liquid outlet It is interior, then along circulation line unit 21 to the whole progress heated at constant temperature in 30 inside of pickle fermentation pond, finally, heat-conductive water is along circulation pipe The water outlet of road unit 21, the liquid back pipe 16 of heat storage water tank 13 are flowed back into again in heat storage water tank 13, further by water storage Case 13 flows back into air source heat pump component 11 and solar thermal collector 12, realizes the circulating-heating process of heat-conductive water.
The water inlet of above-mentioned circulation line unit 21 is also additionally provided with the solenoid valve 19 of branch, by controller to these Branch's solenoid valve 19 controls the different temperatures control, it can be achieved that different pickle fermentation ponds 30, and it is practical to have substantially increased this The flexibility ratio of novel system, it is ensured that fermented quality.
In order to advanced optimize technical solution, in the utility model, between the inner wall 31 and outer wall 32 in pickle fermentation pond 30 It is connected with reinforced steel.
In order to advanced optimize technical solution, in the utility model, fermentation pressing plate 34 is fitted in pickle fermentation pond 30, it should The edge contour of fermentation pressing plate 34 is adapted fitting with the horizontal section of pickle fermentation pond inner wall 31.
In order to advanced optimize technical solution, in the utility model, food is coated on the inner wall 31 in pickle fermentation pond 30 Grade impervious barrier.
In order to advanced optimize technical solution, in the utility model, heat preservation is provided on the outer wall 32 in pickle fermentation pond 30 Layer.
The specific work process in the pickle fermentation pond 30 in the utility model are as follows:
During the ferment making of pickles, after completing the step of adding water on vegetables, staff must press fermentation Plate 34 is placed on the top layer of vegetables, which not only needs certain weight, while also needing resistant to salt corrosion, so may be used To help vegetables gap air-discharging, anaerobic environment is built.The fermentation temperature in pickle fermentation pond 30 cannot be too high, otherwise most of good Oxygen bacterium can mushroom out, it is therefore desirable to monitor at any time and adjust thermally conductive water temperature by controller and circulation line unit 21 enters water 19 opening degree of solenoid valve of branch at mouthful, to ensure the suitable of fermentation temperature.For guarantee pickle fermentation anaerobic environment, The seal cover board of 30 top of pickle fermentation pond is covered tightly in manufacturing process, also to ensure top and the inner wall four in pickle fermentation pond 30 The fully sealed position in week.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other The difference of embodiment, the same or similar parts in each embodiment may refer to each other.For device disclosed in embodiment For, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is said referring to method part It is bright.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein The widest scope consistent with features of novelty.

Claims (10)

1. a kind of low energy consumption constant temperature pickle fermentation system, which is characterized in that add including heat pump heating heat-storing device, multichannel water circulation Thermal and pickle fermentation pond, wherein
The side pool wall in the pickle fermentation pond is divided into inner and outer wall, is connected with seal cover board in the top movable of fermentation vat;
The heat pump heating heat-storing device includes air source heat pump component, solar thermal collector, heat storage water tank and water supply device; The air source heat pump component, solar thermal collector are connect with the heat storage water tank, water supply device;The air source heat pump group Part includes: air heat exchanger, water- to-water heat exchanger, compressor, expansion valve;The compressor, air heat exchanger, expansion valve, water heat exchange Device is sequentially connected by conduit, and the entrance of the water- to-water heat exchanger is connect with the compressor, forms closed loop;
Pass through corresponding outlet tube and liquid back pipe phase between the water- to-water heat exchanger, the solar thermal collector and the heat storage water tank Connection;It is connected between the water- to-water heat exchanger, solar thermal collector and the water supply device by corresponding tap line;
The multichannel water circulating heater includes the circulation pipe that several groups are set between the inner and outer wall of the pickle fermentation pond The water inlet of road unit, multiple circulation line units is connected with the outlet tube of the heat storage water tank, water outlet and the storage The liquid back pipe of boiler is connected;
It is equipped with water pump and solenoid valve on all outlet tubes, is equipped with electromagnetism in all liquid back pipes and tap line Valve.
2. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the water supply device packet It includes: water softener, water feeding tank, water pump;The water softener, water feeding tank, water pump are sequentially connected by conduit, the water inlet of the water softener Mouth is connect with extraneous water source, and the water outlet of the water pump is connect by triple valve with the tap line.
3. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the solar energy heating Temperature sensor and water level sensor are provided in device, heat storage water tank and water- to-water heat exchanger.
4. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the heat pump heating storage It further include controller in thermal, the solenoid valve, water pump, temperature sensor, water level sensor are electric with the controller respectively Connection.
5. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the circulation line list The water inlet of member is also additionally provided with the solenoid valve of branch.
6. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the pickle fermentation pond Inner and outer wall between be connected with reinforced steel.
7. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the pickle fermentation pond Inside it is fitted with fermentation pressing plate.
8. a kind of low energy consumption constant temperature pickle fermentation system according to claim 7, it is characterised in that: the fermentation pressing plate Edge contour is adapted fitting with the horizontal section of pickle fermentation pond inner wall.
9. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the pickle fermentation pond Inner wall on be coated with food-grade impervious barrier.
10. a kind of low energy consumption constant temperature pickle fermentation system according to claim 1, it is characterised in that: the pickle fermentation Insulating layer is provided on the outer wall in pond.
CN201822015632.1U 2018-11-29 2018-11-29 A kind of low energy consumption constant temperature pickle fermentation system Expired - Fee Related CN209352882U (en)

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CN201822015632.1U CN209352882U (en) 2018-11-29 2018-11-29 A kind of low energy consumption constant temperature pickle fermentation system

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Application Number Priority Date Filing Date Title
CN201822015632.1U CN209352882U (en) 2018-11-29 2018-11-29 A kind of low energy consumption constant temperature pickle fermentation system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111979100A (en) * 2020-07-17 2020-11-24 成都川一机械有限公司 Constant-temperature heating system for fermentation tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111979100A (en) * 2020-07-17 2020-11-24 成都川一机械有限公司 Constant-temperature heating system for fermentation tank

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Granted publication date: 20190906