CN209349792U - A kind of ferris wheel type wire line thimble automatic soldering device - Google Patents
A kind of ferris wheel type wire line thimble automatic soldering device Download PDFInfo
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- CN209349792U CN209349792U CN201822262414.8U CN201822262414U CN209349792U CN 209349792 U CN209349792 U CN 209349792U CN 201822262414 U CN201822262414 U CN 201822262414U CN 209349792 U CN209349792 U CN 209349792U
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- wire line
- line thimble
- shaft
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Abstract
The utility model proposes a kind of ferris wheel type wire line thimble automatic soldering devices, including pedestal, support rod, shaft, wheel body and wire line thimble positioning fixture, support rod is fixed on the two sides of pedestal, both ends of the shaft is separately mounted to the upper end of support rod, wheel body is sleeved in shaft, the side of shaft is equipped with shaft between wheel body and shaft mounting base and drives mounting portion, wheel body includes symmetrical disk, the disk connecting rod being evenly arranged with the radial structure of periphery along disk, the end of disk connecting rod is equipped with mounting hole, it is connected with the fixing axle for fixing wire line thimble positioning fixture on two disks between opposite connecting rod by the mounting hole of its end, wire line thimble positioning fixture is mounted in fixing axle, wire line thimble positioning fixture, which is equipped with, is used for wire line thimble locating slot.It is overturn using manipulator and realizes the 360 ° of all-position weldings of wire line thimble connector, reduced dismounting link, improve the quality and convenience of welding, improve production efficiency, mass production is suitble to need.
Description
Technical field
The utility model relates to steel wire annulus field of welding processing more particularly to a kind of ferris wheel type wire line thimble automatic weldings
Connection device, it is especially suitable for the welding of round and elastic element in the equipment such as all kinds of vibration isolators, shaft coupling and vibration reduction and cushioning to add
Work.
Background technique
Wire line thimble has good Hysteresis Nonlinear characteristic, and vibration absorption ability is strong, quiet, dynamic deformation ability is big, at present
Sluggish vibration isolation is damped by the dry friction type such as wire line thimble vibration isolator and wire line thimble shaft coupling is widely used in as elastic element
Device field.Steel wire rope loop independently of one another, completely cuts off, as elastic damping element to change the elasticity and damping of isolation mounting
Characteristic.It is convenient to replace with clamping, assembles changeable characteristic;And maintenance is easy, extends the service life of isolation mounting with this.
For wire line thimble as a kind of good vibration isolation, absorbing element, demand is increasing.Traditional wire line thimble connection
Mode there are mainly two types of: manual grafting and buckle fix.And hand woven wire line thimble can only be that steel wire hardness is smaller, steel
The processing of fake could be completed in the case that cord ring diameter is bigger, and joint dimension is obvious thicker elongated, makes product matter
Amount is difficult to be protected.If wirerope screen resilience is big in the lesser situation of the diameter of wire line thimble, while if wirerope silk
Be easy to filoselle is unable to complete braiding at all too much.When steel cable clamp or metal connecting tube, due to wire line thimble interconnecting piece
Divide screen resilience that can not fit together with connector greatly, even if fitting together unbearable biggish external applied load, will also tend to
Generating filoselle in connector influences the performance of wirerope, while the wire line thimble diameter that also will appear processing is different, is unfavorable for
Standardized production.
Wire line thimble more commonly used at present is the processing method using becket bridle weld.This becket bridle welding processing effect
Rate is very low, and the same model wirerope annulus processed, there are the deviation of larger size, different model wire line thimble needs not
Same welding tooling, processing cost are relatively high!
Qualified wire line thimble not only needs its intensity to meet the requirements, but also to guarantee the circularity of ring, and in addition brazing distribution is wanted
Uniformly, the diameter for welding spot will be not much different with wirerope diameter, length will be equal to or less than normal in wirerope diameter, wire line thimble
The region that is influenced by welding of working characteristics to reduce as far as possible.But it cannot be taken to obtain standard compliant wire line thimble
Direct steel wire rope bending carrys out welding point, will increase difficulty of processing in this way, the quality of wire line thimble is also unable to get guarantee, therefore
It needs by corresponding high efficiency, high-quality welding tooling processing wire line thimble.
Application publication number is a kind of " all positon wire line thimble welding tooling " of CN103909375A, which proposes
A kind of all positon wire line thimble welding tooling, wire line thimble to be processed is stuck in the annular groove of wire line thimble locating piece,
The 360 ° of all-position weldings of wire line thimble connector are realized by rotatable handle, the knot to match using wire line thimble locating piece and support block
Structure guarantees circularity when wire line thimble welding;By way of replacement wire line thimble locating piece and support block, different patterns can be met
The processing request of wire line thimble.But the limited amount of wire line thimble is processed in the tooling of the structure, while steel to be processed
Cord ring is fastened in the annular groove of wire line thimble locating piece, is not suitable with mechanical hand and is operated, and wire line thimble needs pass through
Support block clamps, and processing one will dismantle once, extremely inconvenient in operation, causes production efficiency not high, it is raw not adapt to scale
The needs of production.
Summary of the invention
To solve the above-mentioned problems, the utility model proposes a kind of ferris wheel type wire line thimble automatic soldering devices.
The technical solution of the utility model thus are as follows: a kind of ferris wheel type wire line thimble automatic soldering device, including pedestal,
Support rod, shaft and wheel body, it is characterised in that: it further include wire line thimble positioning fixture,
The support rod is fixed on the two sides of pedestal, and the upper end of support rod is equipped with shaft mounting base, the both ends point of shaft
It is not mounted in the shaft mounting base of two sides, wheel body is sleeved on outside shaft and is fixedly connected with shaft, and the side of shaft is located at wheel
It is equipped with shaft between body and shaft mounting base and drives mounting portion, wheel body includes symmetrical disk and is in put along the periphery of disk
Penetrate the disk connecting rod that shape structure is evenly arranged, the end of disk connecting rod is equipped with mounting hole, opposite connection on two disks
The fixing axle for fixing wire line thimble positioning fixture, wire line thimble positioning are connected with by the mounting hole of its end between bar
Fixture is mounted in fixing axle, and wire line thimble positioning fixture is equipped with wire line thimble locating slot;
The shaft driving mounting portion is equipped with driven pulley, and driven pulley is connect by V belt translation pair with driving pulley belt
Realize power transmission, driving pulley is connected on servo motor, and servo motor is mounted on the base.
Further improvement to above-mentioned technical proposal is: a kind of specific structure of wire line thimble positioning fixture is to wrap
Annular base is included, annular base is radially threaded through in fixing axle, and annular base is equipped with the locating convex block at multiple intervals, positioning
The top of convex block is equipped with the groove matched with wire line thimble circular arc, and the circular contour that multiple spacing convave troughs are formed constitutes wirerope
Ring locating slot, the groove at the top of one of locating convex block are wire line thimble weld portion, and the weld part is along groove to downward
It stretches to be equipped with and is spaced apart slot.
Further improvement to above-mentioned technical proposal is: a kind of specific structure of wire line thimble positioning fixture is to wrap
Transition link block and annular base are included, transition link block is fixed in fixing axle, and annular base is removably mounted at transition connection
On block, annular base is equipped with the locating convex block at multiple intervals, and the top of locating convex block is equipped with to be matched with wire line thimble circular arc
Groove, the circular contour that multiple spacing convave troughs are formed constitutes wire line thimble locating slot, recessed at the top of one of locating convex block
Slot is wire line thimble weld portion, which, which extends downwardly to be equipped with along groove, is spaced apart slot, and transition link block is equipped with and card
The corresponding through-hole of geosynclinal block and it is spaced apart slot.
Further improvement to above-mentioned technical proposal is: a kind of improvement structure of the wire line thimble positioning fixture are as follows:
Have additional the lug boss upwardly extended between the locating convex block being spaced on the annular base, the end of lug boss radially to
The interior or wire line thimble processing department for being equipped with and adapting to other models that extends outwardly, is equipped between the processing department and the locating convex block at interval
The difference in height interfered is avoided, the processing department groove adaptable equipped with the wire line thimble circular arc with the model, multiple
The second wire line thimble locating slot in the tooling is constituted every the circular contour that groove is formed, the groove on one of lug boss is
Wire line thimble weld portion, weld part, which extends downwardly to be equipped with along groove, is spaced apart slot.
Further improvement to above-mentioned technical proposal is: in the improvement structure on annular base positioned at intervals convex block it
Between adding structural be individual single piece, be removably mounted on annular base.
Further improvement to above-mentioned technical proposal is: the pedestal includes base fixture and pedestal tensile part,
Base fixture length direction is equipped with guide groove, and pedestal tensile part is slidably installed in base fixture, and pedestal stretches
Parts surface is extended internally along its length equipped with support rod mounting groove, is equipped with along two wing base tensile part of mounting groove multiple
Symmetrical mounting hole, the support rod one is mounted in base fixture, one be mounted on pedestal tensile part.
The utility model has the advantages that compared with prior art, not needing disassembly support block, processing is more convenient, can be used for factory's batch and adds
Work;The wire line thimble intensity of simultaneous processing is high, circularity is good, welding quality is good, meets all kinds of vibration isolators, shaft coupling and vibration damping
Buffer the welding requirements of the fields round and elastic elements such as equipment.
The utility model application skyscraper wheel structure increases the processing stations of wire line thimble, can be processed by rotation multiple
Wire line thimble, and do not have to disassembling fixture in use, while manipulator or 360 ° of wire line thimble connector of overturning realization artificial can be used
All-position welding reduces dismounting link, improves the quality and operation conveniency of welding, greatly improves production efficiency, be suitble to
The needs of industrialized production;
Wire line thimble locating slot is embedded in the wirerope of tensioner using the annular damascene structures being spaced on locating convex block
Wire line thimble locating slot ensure that circularity when wire line thimble welding, while be convenient for manipulator or manual operation, and welding is without dead
Angle improves the intensity of welding;
By increasing by the second wire line thimble locating slot, increase an installation station, while different pattern steel wires can be met more
The processing request of becket bridle, it is versatile;
For the different annular base and fixing axle of can replacing of special size model wire line thimble, while by pedestal
Tensile part pulls out the hole location of selection correspondingly-sized to fix the support rod of side.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is the main view of Fig. 1.
Fig. 4 is the schematic diagram of wire line thimble positioning fixture in the utility model.
Fig. 5 be the utility model in wire line thimble overturn on positioning fixture after schematic diagram.
Fig. 6 is the schematic diagram that wire line thimble positioning fixture is connected by transition link block in the utility model.
Fig. 7 is that there are two the positioning fixture schematic diagrames of wire line thimble locating slot for setting in the utility model.
Fig. 8 is the structure chart that the second wire line thimble locating slot is constituted in the utility model.
Fig. 9 is the structural schematic diagram of fixing axle in the utility model.
Figure 10 is the structural schematic diagram of disk connecting rod in the utility model.
Figure 11 is the structural schematic diagram of disk in the utility model.
Figure 12 is the structural schematic diagram of support rod in the utility model.
Figure 13 is the structural schematic diagram of the utility model in the base fixing piece.
Figure 14 is the structural schematic diagram of the utility model in the base tensile part.
It is as shown in the figure: 1, pedestal;1-1, base fixture;1-1-1, guide groove;1-1-2, small U-shaped block;1-2, pedestal
Tensile part;1-2-1, " convex " connected in star;1-2-2, threaded mounting hole;2, support rod;3, shaft;4, wheel body;4-1, disk;
4-2, disk connecting rod;5, wire line thimble positioning fixture;5-1, annular base;5-2, locating convex block;5-3, groove;6, fixed
Axis;7, transition link block;8, driven pulley;9, driving pulley;10, belt;11, servo motor;12, lug boss;13, wirerope
Ring processing department;14, groove two;15, wire line thimble.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, but the embodiment is not
It is interpreted as limitations of the present invention.
The utility model is as shown in figs. 1 to 14:
A kind of ferris wheel type wire line thimble automatic soldering device, including pedestal 1, support rod 2, shaft 3, wheel body 4, wirerope
Ring positioning fixture 5, support rod 2 are bolted on the two sides of pedestal 1, and the upper end of support rod 2 is equipped with shaft mounting base, turns
The both ends of axis 3 are separately mounted in the shaft mounting base of two sides, wheel body 4 by circlip for shaft be sleeved on shaft 3 it is outer and with
Shaft 3 is fixedly connected, and the side of shaft 3 is equipped with shaft between wheel body 4 and shaft mounting base and drives mounting portion, and wheel body 4 wraps
Include symmetrical disk 4-1 and the radial structure of the periphery disk connecting rod 4-2(disk that is evenly arranged along disk 4-1
Periphery is equipped with the mounting groove towards the center of circle, and mounting groove is run through on disk and is equipped with mounting hole, disk connecting rod is solid by bolt
It is scheduled on the periphery of disk), the end of disk connecting rod 4-2 is equipped with mounting hole, opposite connecting rod 4- on two disk 4-1
The fixing axle 6 for fixing wire line thimble positioning fixture 5 is connected with by the mounting hole of its end between 2, wire line thimble is fixed
Position fixture 5 is fixed in fixing axle 6 by screw and circlip for shaft, and wire line thimble positioning fixture 5 is equipped with wire line thimble
Locating slot;
The shaft driving mounting portion is equipped with driven pulley 8, and driven pulley 8 is used by V belt translation pair and driving pulley 9
Power transmission is realized in the connection of belt 10, and driving pulley 9 is connected on servo motor 11, and servo motor 11 is mounted on pedestal 1.
The wire line thimble positioning fixture 5 can then use the embodiment of following several different structures:
Embodiment one
A kind of specific structure of the wire line thimble positioning fixture 5 are as follows: including annular base 5-1, annular base 5-1 is along diameter
To being threaded through in fixing axle 6 and being fixed by screw and circlip for shaft, it has been bolted on annular base 5-1 multiple
The locating convex block 5-2 at interval, the top of locating convex block are equipped with the groove 5-3 matched with wire line thimble circular arc, and multiple intervals are recessed
The circular contour that slot 5-3 is formed constitutes wire line thimble locating slot, and the groove at the top of one of locating convex block 5-2 is wire line thimble
Weld portion, which, which extends downwardly to be equipped with along groove 5-3, is spaced apart slot.
Embodiment two
The difference from embodiment 1 is that: transition link block 7 is increased, link block 7 will be crossed and pass through screw and axis bullet
Property retaining ring is fixed in fixing axle 6, then annular base 5-1 is fixed by screws on transition link block 7, annular base 5-1
On other mounting structures as in the first embodiment, it is easy to disassemble in this way, replacement wire line thimble positioning fixture 5.
Embodiment three
On the basis of example 1, it will be added between the locating convex block 5-2 being spaced on the annular base 5-1 oriented
The lug boss 12 of upper extension, the end of lug boss radially inward or extend outwardly be equipped with adapt to other models wire line thimble add
The difference in height for avoiding interfering is equipped between the locating convex block 5-2 at the Ministry of worker 13, the processing department and interval, which is equipped with
The adaptable groove 2 14 with the wire line thimble circular arc of the model, described in the circular contour that multiple spacing convave troughs 2 14 are formed is constituted
Second wire line thimble locating slot in tooling, the groove 2 14 on one of lug boss are wire line thimble weld portion, welding
Portion, which extends downwardly to be equipped with along groove 2 14, is spaced apart slot;The part adding structural is individual single piece, passes through screw or bolt
It is removably mounted on annular base 5-1.
Example IV
On the basis of example 2, it will be added between the locating convex block 5-2 being spaced on the annular base 5-1 oriented
The lug boss 12 of upper extension, the end of lug boss radially inward or extend outwardly be equipped with adapt to other models wire line thimble add
The difference in height for avoiding interfering is equipped between the locating convex block 5-2 at the Ministry of worker 13, the processing department and interval, which is equipped with
The adaptable groove 2 14 with the wire line thimble circular arc of the model, described in the circular contour that multiple spacing convave troughs 2 14 are formed is constituted
Second wire line thimble locating slot in tooling, the groove 2 14 on one of lug boss are wire line thimble weld portion, welding
Portion, which extends downwardly to be equipped with along groove 2 14, is spaced apart slot;The part adding structural is individual single piece, is removably mounted at ring
On shape pedestal 5-1.
In order to adapt to large-sized wire line thimble processing, need to increase spacing between two symmetrical disk 4-1 of wheel body 4
In the case of, the utility model has carried out corresponding construction design to pedestal, realizes use easy to adjust by stretching.The pedestal 1
Including base fixture 1-1 and pedestal tensile part 1-2, base fixture 1-1 length direction is equipped with guide groove, pedestal extension section
Part 1-2 is fitted in base fixture 1-1, and the surface pedestal tensile part 1-2 extends internally along its length is equipped with support
Bar mounting groove is equipped with symmetrical mounting hole, the support rod 2 one installations along two wing base tensile part of support rod mounting groove
On base fixture 1-1, one be mounted on pedestal tensile part 1-2.A kind of specific structure are as follows: base fixture 1-1 is U
The one of end face in inside of shape block structure, U-shaped block two opposite aerofoils is equipped with guide groove 1-1-1, guide groove and two wings
What the cavity between face collectively formed pedestal tensile part falls " convex " shape installation cavity, set that there are two openings on U-shaped block bottom surface inwardly,
The small U-shaped block 1-1-2 being oppositely arranged, small U-shaped block constitute the mounting portion of 11 pedestal of servo motor and one of support rod 2;Institute
Stating pedestal tensile part 1-2 is " convex " shape strip, and the step on both sides and the guide groove of base fixture are adapted, intermediate lands
It is equipped with " convex " the connected in star 1-2-1 extended inward, extends downwardly and sets across " convex " shape slot along its length on intermediate lands
There are two rows of symmetrical threaded mounting hole 1-2-2, intermediate boss constitutes the mounting portion of another support rod 2, and support rod 2 passes through its bottom
The mounting portion that portion two sides are stretched out is bolted on pedestal tensile part.
Working principle of the utility model is:
The dynamical system of the utility model is to utilize servo motor control by belt wheel and this V belt translation form of belt
System, power is passed in shaft, then drives the operating of clutch disk by shaft to realize turning for wire line thimble positioning fixture
It is dynamic.
After wirerope is cut, entered in wire line thimble locating slot by finger feed, for the same annular base
To same position, wirerope is installed into wire line thimble locating slot and is tentatively welded by welding robot by first lap for operating,
The wire line thimble of first postwelding is arranged in wire line thimble locating slot under thermal stress effect in tensioner state, in rotary course
It is not in fall off;Second circle passes through after wire line thimble 15 is taken out and overturns 180 ° by manipulator in plane along center of circle rotation one
Determine angle (guaranteeing that welding point is in hanging position) to install, carrying out last welding, (example diagram 5: the second encloses welding position
Set schematic diagram);Wire line thimble after no dead angle is welded third circle is removed by manipulator.
The place that do not elaborate in this specification is technology well known in the art.
Claims (6)
1. a kind of ferris wheel type wire line thimble automatic soldering device, including pedestal, support rod, shaft and wheel body, it is characterised in that:
It further include wire line thimble positioning fixture,
The support rod is fixed on the two sides of pedestal, and the upper end of support rod is equipped with shaft mounting base, and the both ends of shaft are pacified respectively
In the shaft mounting base of two sides, it is outer and be fixedly connected with shaft that wheel body is sleeved on shaft, the side of shaft be located at wheel body with
It is equipped with shaft between shaft mounting base and drives mounting portion, wheel body includes symmetrical disk and radial along the periphery of disk
The disk connecting rod that structure is evenly arranged, the end of disk connecting rod are equipped with mounting hole, on two disks opposite connecting rod it
Between the fixing axle for fixing wire line thimble positioning fixture, wire line thimble positioning fixture are connected with by the mounting hole of its end
It is mounted in fixing axle, wire line thimble positioning fixture is equipped with wire line thimble locating slot;
The shaft driving mounting portion is equipped with driven pulley, and driven pulley connect realization with driving pulley belt by V belt translation pair
Power transmission, driving pulley are connected on servo motor, and servo motor is mounted on the base.
2. a kind of ferris wheel type wire line thimble automatic soldering device according to claim 1, it is characterised in that: the wirerope
A kind of specific structure of ring positioning fixture is, including annular base, annular base are radially threaded through in fixing axle, annular base
It is equipped with the locating convex block at multiple intervals, the top of locating convex block is equipped with the groove matched with wire line thimble circular arc, and multiple
Wire line thimble locating slot is constituted every the circular contour that groove is formed, the groove at the top of one of locating convex block connects for wire line thimble
Head weld part, which, which extends downwardly to be equipped with along groove, is spaced apart slot.
3. a kind of ferris wheel type wire line thimble automatic soldering device according to claim 1, it is characterised in that: the wirerope
A kind of specific structure of ring positioning fixture is, including transition link block and annular base, and transition link block is fixed in fixing axle,
Annular base is removably mounted on transition link block, and annular base is equipped with the locating convex block at multiple intervals, locating convex block
Top is equipped with the groove matched with wire line thimble circular arc, and the circular contour that multiple spacing convave troughs are formed constitutes wire line thimble positioning
Slot, the groove at the top of one of locating convex block is wire line thimble weld portion, which extends downwardly along groove is equipped with
It is spaced apart slot, transition link block is equipped with through-hole corresponding with card slot block and is spaced apart slot.
4. a kind of ferris wheel type wire line thimble automatic soldering device according to Claims 2 or 3, it is characterised in that: the steel
A kind of improvement structure of cord ring positioning fixture are as follows: have additional between the locating convex block being spaced on the annular base and prolong upwards
The lug boss stretched, the end of lug boss radially inward or extend outwardly be equipped with adapt to other models wire line thimble processing department,
The difference in height for avoiding interfering is equipped between the processing department and the locating convex block at interval, which is equipped with and the model
The adaptable groove of wire line thimble circular arc, the circular contour that multiple spacing convave troughs are formed constitute the second wire line thimble in the tooling
Locating slot, the groove on one of lug boss are wire line thimble weld portion, and weld part extends downwardly along groove and is equipped with sky
Fluting.
5. a kind of ferris wheel type wire line thimble automatic soldering device according to claim 4, it is characterised in that: the improvement knot
Adding structural in structure on annular base between positioned at intervals convex block is individual single piece, is removably mounted at annular base
On.
6. a kind of ferris wheel type wire line thimble automatic soldering device according to claim 1, it is characterised in that: the pedestal packet
Base fixture and pedestal tensile part are included, base fixture length direction is equipped with guide groove, and pedestal tensile part is slidably matched
It is mounted in base fixture, pedestal tensile part surface is extended internally along its length equipped with support rod mounting groove, along installation
Two wing base tensile part of slot is equipped with multiple symmetrical mounting holes, and the support rod one is mounted in base fixture, one
It is a to be mounted on pedestal tensile part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822262414.8U CN209349792U (en) | 2018-12-30 | 2018-12-30 | A kind of ferris wheel type wire line thimble automatic soldering device |
Applications Claiming Priority (1)
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CN201822262414.8U CN209349792U (en) | 2018-12-30 | 2018-12-30 | A kind of ferris wheel type wire line thimble automatic soldering device |
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Publication Number | Publication Date |
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CN209349792U true CN209349792U (en) | 2019-09-06 |
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CN201822262414.8U Withdrawn - After Issue CN209349792U (en) | 2018-12-30 | 2018-12-30 | A kind of ferris wheel type wire line thimble automatic soldering device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109514165A (en) * | 2018-12-30 | 2019-03-26 | 湖北汽车工业学院 | A kind of ferris wheel type wire line thimble automatic soldering device |
-
2018
- 2018-12-30 CN CN201822262414.8U patent/CN209349792U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109514165A (en) * | 2018-12-30 | 2019-03-26 | 湖北汽车工业学院 | A kind of ferris wheel type wire line thimble automatic soldering device |
CN109514165B (en) * | 2018-12-30 | 2023-10-03 | 湖北汽车工业学院 | Automatic welding device for ferris wheel type steel wire rope ring |
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