CN209311356U - Motor stator appearance automatic detection device - Google Patents
Motor stator appearance automatic detection device Download PDFInfo
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- CN209311356U CN209311356U CN201821982614.4U CN201821982614U CN209311356U CN 209311356 U CN209311356 U CN 209311356U CN 201821982614 U CN201821982614 U CN 201821982614U CN 209311356 U CN209311356 U CN 209311356U
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- rotating mechanism
- turning machine
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Abstract
A kind of motor stator appearance automatic detection device, it includes base, it is used for transmission the transmission mechanism of stator, for moving and overturning the moving and turning machine structure of stator, for rotating and supporting the rotating mechanism of stator, for to stator shooting photo take pictures mechanism and for control whole system work control centre, the transmission mechanism, moving and turning machine structure, rotating mechanism and mechanism of taking pictures are arranged on base, the mechanism of taking pictures, moving and turning machine structure is corresponding with the position of rotating mechanism respectively, the transmission mechanism, moving and turning machine structure, rotating mechanism and mechanism of taking pictures are electrically connected with control centre.The utility model is matched using moving and turning machine structure, rotating mechanism with visual apparatus, comprehensive to take pictures to stator, then photo is analyzed and handled by computer, is judged whether stator is qualified, is improved the quality of stator, reduce cost of labor.
Description
Technical field
The utility model relates to motor stator field more particularly to a kind of motor stator appearance automatic detection devices.
Background technique
It at present when motor is produced, needs to detect the appearance of motor stator, motor is avoided to make
It is unqualified to lead to deuterogenesis's accident.It is entirely that it is fixed manually to pick up motor by manual inspection in motor stator industry inspection
The each position of motor stator is checked in son, overturning, in total 6 positions stator top surface front, on the outside of stator top surface, in stator top surface
Side, stator bottom surface front, stator outer side bottom surface, stator outer side bottom surface；The target mainly checked is: vertical line, slot outside line, insulating paper
It is outwardly or inwardly protruded with enameled wire, line packet size and shape, slot wedge is uneven, slot cover paper leakage is inserted, leakage is tied up, fin etc..
Prior art discloses a kind of rotor and stator appearance inspection device (application number: 201620426828.8), the reality
With it is novel include bottom plate and display, be provided with column on the bottom plate, magnifying glass, the magnifying glass be provided on the column
It is connect with display, the left and right sides is respectively arranged with supporting plate on the bottom plate, across being set side by side between two pieces of supporting plates
Lead screw and guide rod, the lead screw both ends respectively with corresponding supporting plate be rotatablely connected, the guide rod both ends respectively with corresponding supporting plate
It is fixedly connected, the feed screw nut connecting with threads of lead screw is arranged with outside lead screw, guide rod passes through feed screw nut and slides with feed screw nut
It is dynamic to connect, the screw rod for passing through feed screw nut along the longitudinal direction and being threadedly coupled with feed screw nut is provided on feed screw nut, it is described
The front end of screw rod is provided with fixture.
When being checked using the patent stator appearance, although can reduce the amount of labour of worker in checking process,
The accuracy checked can be improved, but the patent is still and is checked using human eye, since the inspection item of motor stator is more,
Worker, which works long hours, will lead to excess eye-using, can not concentrate one's energy to check, recall rate is low cause stator defective products discharge rate compared with
Height, it is unstable so as to cause motor performance.
Utility model content
Shortcoming present in view of the above technology, the purpose of the utility model is to provide a kind of motor stator appearances certainly
Motion detection device, which takes pictures to stator using visual apparatus is comprehensive, then photo is analyzed and located by computer
Reason, judges whether stator is qualified, improves the quality of stator, reduce cost of labor.
To achieve the above object, the utility model is realized in this way:
A kind of motor stator appearance automatic detection device comprising base, the transmission mechanism for being used for transmission stator, for moving
Dynamic and overturning stator moving and turning machine structure, the rotating mechanism for rotating and supporting stator, for stator shooting photo
Mechanism of taking pictures and for control whole system work control centre, the transmission mechanism, moving and turning machine structure, rotating mechanism and
Mechanism of taking pictures is arranged on base, and the mechanism of taking pictures, moving and turning machine structure are corresponding with the position of rotating mechanism respectively, institute
Transmission mechanism, moving and turning machine structure, rotating mechanism and mechanism of taking pictures is stated to be electrically connected with control centre；
Stator to be detected is delivered on base by the transmission mechanism, and the moving and turning machine structure turns over stator to be detected
Turn, be moved to rotating mechanism, after the mechanism of taking pictures carries out comprehensive take pictures to stator to be detected, using control centre to stator
Appearance photo analyzed and handled, judge whether stator qualified.
Further, the rotating mechanism includes at least one support base for being used to place stator, is arranged on the support base
There is the runing rest for rotating horizontally stator, the mechanism of taking pictures is corresponding with the position of runing rest, the rotation branch
It is provided on frame for fixed stator and a plurality of interior support claws compatible with stator, the interior support claw is uniformly arranged on rotation branch
On frame.Rotate horizontally stator using runing rest, be conducive to take pictures mechanism to stator carry out it is comprehensive take pictures, and rotate branch
Self-return after frame rotates a circle, the wire wound effectivelying prevent on stator；Preferably, the rotation angle of the rotating mechanism is big
In 360 °, the Partial angle of stator is made to be repeated shooting, avoid omitting, whether the appearance for being unable to accurate judgement stator is qualified.Institute
It states interior support claw expansible or closes up, when interior support claw closes up, stator is placed on interior support claw, and interior support claw only plays support stator
Effect；When interior support claw opens, the interior support claw is supported in the inside of stator, and stator is made to keep stablizing during rotation,
It will not be fallen from support base；Be uniformly arranged again because of interior support claw, when can prevent interior support claw from supporting upper on the inside of stator, stator because by
Power is uneven and causes to be damaged, deform.
Further, the moving and turning machine structure includes slide track component, overturning component and at least one manipulator, the overturning
Component is connect with robot drives, and the manipulator is arranged on slide track component, and the slide track component includes horizontal slide rail and indulges
To sliding rail, the manipulator is slidably connected with horizontal slide rail and longitudinal slide rail respectively, the position of the manipulator and rotating mechanism
It is corresponding.The manipulator can be moved up and down by horizontal slide rail and longitudinal slide rail, convenient for stator is mobile, with whirler
Structure, which matches, completes photographing operation；The overturning component is for making 180 ° of manipulator flip vertical, to make to determine on manipulator
Son is from flip-top to bottom, or makes stator from bottom reversed to top, carries out comprehensive bat convenient for taking pictures mechanism to stator
According to.The manipulator is corresponding with the position of runing rest, grabs stator from runing rest convenient for manipulator and is transferred to rotation
On rotation mechanism, while being also conducive to manipulator and being moved in rotating mechanism.
Further, the mechanism of taking pictures includes for shooting lateral surface and upper and lower two positive a plurality of camera shootings in stator
Machine, the video camera is corresponding with the position of rotating mechanism, and the video camera and moving and turning machine structure are separately positioned on rotation
The two sides of rotation mechanism.
Further, the transmission mechanism includes feeding conveyer belt and blanking component, the feeding conveyer belt and blanking component
It is separately positioned on the left and right sides of base, the rotating mechanism, moving and turning machine structure and mechanism of taking pictures are arranged at feeding conveying
Between band and blanking component；The blanking component includes feeding conveyor, substandard products conveyer belt and underproof fixed for will test
Son is transferred to the buanch unit on substandard products conveyer belt, and the upper of feeding conveyor and substandard products conveyer belt is arranged in the buanch unit
Side, and the front end of feeding conveyor is arranged in the buanch unit.The feeding conveyer belt is for conveying stator to be detected to machine
On seat, the blanking component is used to convey the stator after detecting, when stator is moved into feeding conveyor and control centre is sentenced
When fixed stator detection is unqualified, it is defeated that the underproof stator of the detection is transferred to substandard products from feeding conveyor by the buanch unit
It send and takes, separate the underproof stator of the detection, make the qualified normal blanking of stator.
Further, the buanch unit includes that transfer folder and transferring slide rail, the transfer sandwiched are set on transferring slide rail, institute
Transfer folder is stated to be slidably connected with transferring slide rail.The transfer is clipped on transferring slide rail and slides, for by feeding conveyor not
Qualified stator is grabbed and is transferred on substandard products conveyer belt.Preferably, the transferring slide rail includes horizontal transfer sliding rail and longitudinal turn
Sliding rail is moved, the vertical transfer sliding rail is slidably connected with horizontal transfer sliding rail, and the transfer sandwiched is set on vertical transfer sliding rail,
The transfer folder is slidably connected with vertical transfer sliding rail, and the transfer folder, will by sliding in horizontal slide rail and longitudinal slide rail
Unqualified stator in feeding conveyor is grabbed and is transferred on substandard products conveyer belt.
Further, the control centre includes plural platform computer, and every video camera is provided with and corresponds with it
A computer.Every video camera has a computer corresponding thereto, right after photo is completed in every video camera shooting
The computer answered can analyze handle the stator photo it is whether qualified, improve working efficiency.
The advantage of the utility model is that the utility model utilizes moving and turning machine structure, rotating mechanism and visual apparatus phase
Cooperation, it is comprehensive to take pictures to stator, then photo is analyzed and handled by computer, judge whether stator is qualified, improves
The quality of stator, reduces cost of labor.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of this implementation.
Fig. 2 is the schematic top plan view of Fig. 1.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
Embodiment: referring to Fig.1-2.
A kind of motor stator appearance automatic detection device comprising base 1, is used for the transmission mechanism 2 for being used for transmission stator
Mobile and overturning stator moving and turning machine structure 3, the rotating mechanism 4 for rotating and supporting stator shine for shooting to stator
Take pictures mechanism 5 and the control centre's (not shown) for controlling whole system work of piece, transmission mechanism 2, moving and turning machine structure
3, rotating mechanism 4 and mechanism 5 of taking pictures are arranged on base 1, mechanism of taking pictures 5, moving and turning machine structure 3 respectively with rotating mechanism 4
Position it is corresponding, transmission mechanism 2, moving and turning machine structure 3, rotating mechanism 4 and mechanism 5 of taking pictures are electrically connected with control centre；
Stator to be detected is delivered on base 1 by transmission mechanism 2, and stator to be detected is overturn, is mobile by moving and turning machine structure 3
To rotating mechanism 4, after mechanism of taking pictures 5 carries out comprehensive take pictures to stator to be detected, the outer of stator is taken into consideration using control centre
Piece is analyzed and is handled, and judges whether stator is qualified.
In the present embodiment, rotating mechanism 4 includes at least one support base 41 for being used to place stator, is set on support base 41
It is equipped with the runing rest 42 for rotating horizontally stator, mechanism of taking pictures 5 is corresponding with the position of runing rest 42, runing rest
It is provided on 42 for fixed stator and a plurality of interior support claws compatible with stator, interior support claw is uniformly arranged on runing rest 42
On.Rotate horizontally stator using runing rest 42, be conducive to take pictures mechanism 5 to stator carry out it is comprehensive take pictures, and rotate
Self-return after bracket 42 rotates a circle, the wire wound effectivelying prevent on stator；Preferably, the rotation angle of rotating mechanism 4
Greater than 360 °, the Partial angle of stator is made to be repeated shooting, avoid omitting, whether the appearance for being unable to accurate judgement stator is qualified.
Interior support claw expansible closes up, and when interior support claw closes up, stator is placed on interior support claw, and interior support claw only plays the work of support stator
With；When interior support claw opens, interior support claw is supported in the inside of stator, makes stator keep stablizing during rotation, Bu Huicong
It is fallen on support base 41；Be uniformly arranged again because of interior support claw, when can prevent interior support claw from supporting upper on the inside of stator, stator because of stress not
Uniformly causes to be damaged, deform.
In the present embodiment, moving and turning machine structure 3 includes slide track component 31, overturning component (not shown) and at least one machine
Tool hand 32, overturning component and manipulator 32 are drivingly connected, and manipulator 32 is arranged on slide track component 31, and slide track component 31 includes cross
To sliding rail and longitudinal slide rail, manipulator is slidably connected with horizontal slide rail and longitudinal slide rail respectively, manipulator 32 and rotating mechanism 4
Position is corresponding.Manipulator 32 can be moved up and down by horizontal slide rail and longitudinal slide rail, convenient for stator is mobile, with rotation
Mechanism 4, which matches, completes photographing operation；Overturning component is for making 180 ° of 32 flip vertical of manipulator, to make on manipulator 32
Stator is from flip-top to bottom, or makes stator from bottom reversed to top, comprehensive to stator progress convenient for mechanism 5 of taking pictures
It takes pictures.Manipulator 32 is corresponding with the position of runing rest 42, and stator is grabbed and turned from runing rest 42 convenient for manipulator 32
It moves on rotating mechanism 4, while being also conducive to manipulator 32 and being moved in rotating mechanism 4.
In the present embodiment, mechanism of taking pictures 5 include for shoot in stator lateral surface and it is upper and lower two it is positive a plurality of
Video camera 51, video camera 51 is corresponding with the position of rotating mechanism 4, and video camera 51 and moving and turning machine structure 3 are respectively set
In the two sides of rotating mechanism 4.
In the present embodiment, transmission mechanism 2 includes feeding conveyer belt 21 and blanking component 22, feeding conveyer belt 21 and blanking
Component 22 is separately positioned on the left and right sides of base 1, and rotating mechanism 4, moving and turning machine structure 3 and mechanism 5 of taking pictures are arranged at
Expect between conveyer belt 21 and blanking component 22；Blanking component 22 includes feeding conveyor 23, substandard products conveyer belt 24 and is used to examine
Survey the buanch unit 25 that underproof stator is transferred on substandard products conveyer belt, the setting of buanch unit 25 feeding conveyor 23 and time
The top of product conveyer belt 24, and the front end of feeding conveyor 23 is arranged in buanch unit 25.Feeding conveyer belt 21 for convey to
It detects on stator to base 1, blanking component 22 is used to convey the stator after detection, when stator is moved into feeding conveyor 23
And control centre, when determining that stator detection is unqualified, buanch unit 25 is by the underproof stator of the detection from feeding conveyor 23
It is transferred on substandard products conveyer belt 24, separates the underproof stator of the detection, make the qualified normal blanking of stator.
In the present embodiment, buanch unit 25 includes transfer folder 26 and transferring slide rail 27, and 26 setting of transfer folder is slided in transfer
On rail 27, transfer folder 26 is slidably connected with transferring slide rail 27.Transfer folder 26 slides on transferring slide rail 27, for conveying blanking
It grabs and is transferred on substandard products conveyer belt 24 with the unqualified stator on 23.Transferring slide rail 27 includes horizontal transfer sliding rail and longitudinal direction
Transferring slide rail, vertical transfer sliding rail are slidably connected with horizontal transfer sliding rail, and transfer folder 26 is arranged on vertical transfer sliding rail, transfer
Folder 26 is slidably connected with vertical transfer sliding rail, and transfer folder 26 is conveyed blanking by sliding in horizontal slide rail and longitudinal slide rail
The unqualified stator taken is grabbed and is transferred on substandard products conveyer belt.
In the present embodiment, control centre includes plural platform computer, and every video camera is provided with and one a pair
The computer answered.Every video camera 51 has a computer corresponding thereto, when every shooting of video camera 51 is completed to shine
After piece, corresponding computer can analyze handle the stator photo it is whether qualified, improve working efficiency.
In the present embodiment, support base 41 includes the first support base 411, the second support base 412,413 and of third support base
Four-supporting 414, the runing rest on each support base rotate synchronously, and the interior support claw on each support base is synchronous to be received
It closes.
In the present embodiment, manipulator 32 includes the first manipulator 321, the second manipulator 322, third manipulator 323, the
Four manipulators 324 and the 5th manipulator 325, each manipulator synchronization moves up and down, overturning component respectively with the first machine
Tool hand 321, the 4th manipulator 324 are drivingly connected, and the overturning synchronous with the 4th manipulator 324 of the first manipulator 321, and first is mechanical
Hand 321 moves between feeding conveyer belt 21 and the first support base 411, and the second manipulator 322 is in the first support base 411 and second
It is moved between support base 412, third manipulator 323 moves between the second support base 412 and third support base 413, the 4th machine
Tool hand 324 moves between third support base 413 and four-supporting 414, and the 5th manipulator 325 is in 424 He of four-supporting
It is moved between feeding conveyor 22；Multiple manipulators are set, the active path of each manipulator can be reduced, convenient for batch, automatically
Metaplasia produces, and improves production efficiency.
In the present embodiment, video camera 51 includes the first video camera 511, the second video camera 512, third video camera 513, the
The upper of feeding conveyer belt 21 is arranged in four video cameras 514, the 5th video camera 515 and the 6th video camera 516, the first video camera 511
The side of the first support base 411 is arranged in side, the second video camera 512, and the second support base 412 is arranged in third video camera 513
The side of third support base 413 is arranged in side, the 4th video camera 514, and the 5th video camera 515 is arranged in four-supporting 414
Side, the 6th video camera 516 is arranged in the top of four-supporting 414, and six video cameras respectively correspond the six of detection stator
A position, the i.e. bottom front of stator, bottom inside, bottom outside, top outer, inside top and top face.
The course of work of the device are as follows: one end that stator has lead to draw is top, and the first manipulator is from feeding conveyer belt
(at this time the top of stator upward) grabs stator, then rises to behind the lower section of the first video camera and close to the first video camera
When, by 180 ° of stator flip vertical, the first video camera, which is taken pictures, checks stator bottom front, and then the first manipulator is by stator transfer
It to the first support base, rotates a circle, the second video camera, which is taken pictures, checks stator bottom inside, and the second manipulator transfers load to stator
It on second support base, rotates a circle, third video camera, which is taken pictures, checks stator bottom outside, and third manipulator is by stator from second
Third support base is transferred load on support seat, is rotated a circle, the 4th video camera, which is taken pictures, checks stator top outer, and the 4th manipulator will be determined
180 ° of flip vertical when son transfers load to four-supporting from third support base, it will be inverted to top at the top of stator, continue the 4th
Support base rotates a circle, and the 5th video camera, which is taken pictures, checks stator inside top, and stator is moved to feeding conveyor by the 5th manipulator
During, when stator rises to the 6th video camera lower section and close six video camera, the 6th video camera, which is taken pictures, checks stator
Top face, when control centre judge stator appearance it is unqualified when, underproof stator is transferred to substandard products using transfer folder
On conveyer belt, the normal blanking of qualified stator.
The advantage of the utility model is that the utility model utilizes moving and turning machine structure, rotating mechanism and visual apparatus phase
Cooperation, it is comprehensive to take pictures to stator, then photo is analyzed and handled by computer, judge whether stator is qualified, improves
The quality of stator, reduces cost of labor.
It is above the utility model preferred embodiment, but the utility model is not limited to this, any this field
Technical staff can think variation should all fall into the protection scope of the utility model.
Claims (8)
1. a kind of motor stator appearance automatic detection device, it is characterised in that it includes base, the conveyer for being used for transmission stator
Structure, the rotating mechanism for rotating and supporting stator, is used to clap stator the moving and turning machine structure for moving and overturning stator
Take the photograph take pictures mechanism and the control centre for controlling whole system work of photo, the transmission mechanism, moving and turning machine structure, rotation
Rotation mechanism and mechanism of taking pictures are arranged on base, the mechanism of taking pictures, moving and turning machine structure respectively with the position of rotating mechanism
Corresponding, the transmission mechanism, moving and turning machine structure, rotating mechanism and mechanism of taking pictures are electrically connected with control centre.
2. a kind of motor stator appearance automatic detection device according to claim 1, it is characterised in that the rotating mechanism
It is used to place the support base of stator including at least one, the rotation branch for rotating horizontally stator is provided on the support base
Frame, the mechanism of taking pictures is corresponding with the position of runing rest, be provided on the runing rest for fixed stator and with it is fixed
The compatible a plurality of interior support claws of son, the interior support claw are uniformly arranged on runing rest.
3. a kind of motor stator appearance automatic detection device according to claim 1, it is characterised in that the mobile overturning
Mechanism includes that slide track component, overturning component and at least one manipulator, the overturning component are connect with robot drives, the machine
Tool hand is arranged on slide track component, and the slide track component includes horizontal slide rail and longitudinal slide rail, the manipulator respectively with transverse direction
Sliding rail and longitudinal slide rail are slidably connected, and the manipulator is corresponding with the position of rotating mechanism.
4. a kind of motor stator appearance automatic detection device according to claim 1, it is characterised in that the mechanism of taking pictures
Including for shooting lateral surface and upper and lower two positive plurality of cameras in stator, the video camera with rotating mechanism
Position is corresponding, and the video camera and moving and turning machine structure are separately positioned on the two sides of rotating mechanism.
5. a kind of motor stator appearance automatic detection device according to claim 1, it is characterised in that the transmission mechanism
Including feeding conveyer belt and blanking component, the feeding conveyer belt and blanking component are separately positioned on the left and right sides of base, institute
Rotating mechanism, moving and turning machine structure and mechanism of taking pictures is stated to be arranged between feeding conveyer belt and blanking component.
6. a kind of motor stator appearance automatic detection device according to claim 5, it is characterised in that the blanking component
Including feeding conveyor, substandard products conveyer belt and the transfer list being transferred on substandard products conveyer belt for will test underproof stator
Member, the top of feeding conveyor and substandard products conveyer belt is arranged in the buanch unit, and buanch unit setting is defeated in blanking
Send the front end of band.
7. a kind of motor stator appearance automatic detection device according to claim 6, it is characterised in that the buanch unit
It is set on transferring slide rail including transfer folder and transferring slide rail, the transfer sandwiched, the transfer folder is slidably connected with transferring slide rail.
8. a kind of motor stator appearance automatic detection device according to claim 4, it is characterised in that the control centre
Including plural platform computer, and every video camera is provided with and its one-to-one computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821982614.4U CN209311356U (en) | 2018-11-28 | 2018-11-28 | Motor stator appearance automatic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821982614.4U CN209311356U (en) | 2018-11-28 | 2018-11-28 | Motor stator appearance automatic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209311356U true CN209311356U (en) | 2019-08-27 |
Family
ID=67674801
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821982614.4U Active CN209311356U (en) | 2018-11-28 | 2018-11-28 | Motor stator appearance automatic detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209311356U (en) |
-
2018
- 2018-11-28 CN CN201821982614.4U patent/CN209311356U/en active Active
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| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: 518000 1606-1, block a, Zhongji LEO Satellite Internet of things Industrial Park, Keneng Road, Dongkeng community, Fenghuang street, Guangming District, Shenzhen, Guangdong Patentee after: SHENZHEN FEINIDI TECHNOLOGY CO.,LTD. Address before: 1301, 13th floor, building 1, taijiale science and Technology Industrial Park, Tongguan Road, Tianliao community, Gongming street, Guangming New District, Shenzhen, Guangdong 518000 Patentee before: SHENZHEN FEINIDI TECHNOLOGY CO.,LTD. |
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| CP02 | Change in the address of a patent holder |