CN209276575U - Piston Casting quenches system - Google Patents
Piston Casting quenches system Download PDFInfo
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- CN209276575U CN209276575U CN201821869454.2U CN201821869454U CN209276575U CN 209276575 U CN209276575 U CN 209276575U CN 201821869454 U CN201821869454 U CN 201821869454U CN 209276575 U CN209276575 U CN 209276575U
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Abstract
The utility model relates to Piston Casting production technical fields, disclose Piston Casting quenching system, including support component and quenching component, quenching component is movably arranged in support component, support component includes bottom plate and the pedestal that is mounted on bottom plate, the top of pedestal is symmetrically installed with two guide rails, motor cabinet and screw rod are installed among two guide rails, motor is installed on motor cabinet, screw rod is fixedly connected in the shaft of motor, slide unit is slidably fitted on guide rail, the bottom of slide unit is equipped with feed screw nut, feed screw nut is socketed on screw rod, quenching component includes mounting and is mounted on manipulator assembly on mounting, quenching water tank is fixedly installed on the bottom of mounting, quenching water tank is located at below manipulator assembly, vertical oil cylinder is installed at the top of mounting, manipulator assembly is mounted on the piston rod of vertical oil cylinder.The utility model is to improve the cooling working efficiency of Piston Casting quenching.
Description
Technical field
The utility model relates to Piston Casting production technical fields more particularly to Piston Casting to quench system.
Background technique
With the development of industrial technology, quenching refrigerating device is no longer regarded as inessential complementary set by heat treatment industry
It is standby, but as the key equipment concerning product quality and enterprise competitiveness, Piston Casting quenches cold in process of production
But it is important processing technology, it significantly affects Piston Casting precision and quality, and quenching quality is for improving piston casting
Part quality, raises labour productivity, and improves production environment etc. and has all played important function.Currently, quenching to Piston Casting
When fiery, Piston Casting is directly usually sent to by progress immersion type quenching in oil cylinder or water vat by conveyer belt, Piston Casting is under
When dropping down onto oil cylinder or water vat, since Piston Casting density is larger, the bottom to oil cylinder or water vat will fall off, Piston Casting is being quenched
It needs to be taken out from oil cylinder or water vat with other tools after fire is cooling, due to oil cylinder or water vat finite volume, is not easy to mechanical behaviour
Make, causes Piston Casting to take out after quenching is cooling more complicated.It, can not be quick after Piston Casting drops into quenching water tank
It is taken out from quenching water tank, needs to affect the cooling working efficiency of Piston Casting quenching by other tools.
Utility model content
In view of this, the purpose of the utility model is to provide Piston Castings to quench system, to improve Piston Casting quenching
Cooling working efficiency improves production efficiency, saves the production time, reduces production cost.
The utility model solves above-mentioned technical problem by following technological means:
Piston Casting quenches system, including support component and quenching component, the quenching component are movably arranged on support group
On part, the support component includes bottom plate and the pedestal that is mounted on bottom plate, and the top of the pedestal is symmetrically installed with two and leads
Rail is equipped with motor cabinet and screw rod among two guide rails, motor is equipped on the motor cabinet, the screw rod is fixedly connected
In the shaft of motor, slide unit is slidably fitted on two guide rails, the bottom of the slide unit is equipped with feed screw nut, described
Feed screw nut is socketed on screw rod；
The quenching component includes mounting and the manipulator assembly that is mounted on mounting, fixed peace on the bottom of the mounting
Equipped with quenching water tank, the quenching water tank is located at below manipulator assembly, is equipped with vertical oil cylinder at the top of the mounting, described
Manipulator assembly is mounted on the piston rod of vertical oil cylinder.
Further, the manipulator assembly includes assembly frame, advance and retreat oil cylinder, horizontal guide, lifting guide pillar, pawl seat and folder
Pawl, the advance and retreat oil cylinder are fixedly mounted in assembly frame, and the horizontal guide sliding is threaded through in assembly frame, the lifting guide pillar
It is fixedly mounted on the top of assembly frame, the lifting guide pillar sliding is threaded through in mounting, and the pawl seat is fixedly mounted on level and leads
On one end of bar, the pawl seat is fixedly connected with the piston rod of advance and retreat oil cylinder, and the clamping jaw is mounted on the bottom of pawl seat, described total
It is also equipped with terminal pad at frame, the piston rod of the vertical oil cylinder is fixedly connected in terminal pad.
Further, the clamping jaw includes that clamping cylinder, clamp arm, pawl refer to that the clamping cylinder is fixedly mounted in pawl seat, institute
It states there are two clamp arm settings, is symmetrically mounted on the piston rod at clamping cylinder both ends, the pawl refers to be fixedly mounted by a bolt
In the bottom of clamp arm, two pawls refer to opposite installation.
Further, the bottom of the pawl seat is equipped with vapour hood.Vapour hood is for preventing vapor direct liquefaction in machinery
On hand assembly, cause to influence service life to the corrosion of manipulator assembly.
Further, resistive heater is installed inside the quenching water tank.The external control switch of resistive heater, makes to quench
Temperature is adjustable.
Further, the bottom of the slide unit is equipped with sliding block, and the sliding block is slidably mounted on guide rail.Sliding block is for reducing
Friction between slide unit and guide rail.
The utility model has the beneficial effects that
The utility model clamps Piston Casting to be quenched from a upper station by the clamping jaw on manipulator assembly, retreats
The Piston Casting of clamping is put into quenching water tank and is quenched by oil cylinder and vertical oil cylinder cooperating, quenching complete with
Afterwards, advance and retreat oil cylinder, vertical oil cylinder and motor cooperating, quenched Piston Casting is put into next station and is handled.
The utility model can be automatically performed the quenching behaviour to Piston Casting using electrified control, high degree of automation
Make, improves the cooling working efficiency of Piston Casting quenching, improve production efficiency, saved the production time, reduce production
Cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram one of the utility model Piston Casting quenching system；
Fig. 2 is the structural schematic diagram two of the utility model Piston Casting quenching system；
Fig. 3 is the structural schematic diagram three of the utility model Piston Casting quenching system；
Fig. 4 is the structural schematic diagram of the manipulator assembly of the utility model Piston Casting quenching system；
Fig. 5 is the structural schematic diagram of the clamping jaw of the utility model Piston Casting quenching system；
Wherein, bottom plate 1, pedestal 2, motor cabinet 3, guide rail 4, screw rod 5, sliding block 6, slide unit 7, mounting 8, manipulator assembly 9,
Assembly frame 91, advance and retreat oil cylinder 92, horizontal guide 93, lifting guide pillar 94, pawl seat 95, clamping jaw 96, clamping cylinder 961, clamp arm 962,
Pawl refers to 963, terminal pad 97, vapour hood 11, quenching water tank 12, vertical oil cylinder 13, bearing block 14.
Specific embodiment
The utility model is described in detail below with reference to the drawings and specific embodiments:
As Figure 1-Figure 5, the Piston Casting of the utility model quenches system, including support component and quenching component, quenches
Fiery component slippage is mounted in support component, and support component includes bottom plate 1 and the pedestal 2 that is mounted on bottom plate 1, the top of pedestal 2
End is equipped with two symmetrical guide rails 4, is equipped with motor cabinet 3 and screw rod 5 among two guide rails 4, the top both ends of pedestal 2 are pacified
Equipped with bearing block 14, the both ends of screw rod 5 are separately mounted in corresponding bearing block 14, and motor, screw rod 5 are equipped on motor cabinet 3
It is fixedly connected in the shaft of motor, slide unit 7 is slidably fitted on guide rail 4, the bottom of slide unit 7 is equipped with feed screw nut, lead screw
Nut is socketed on screw rod 5, and the bottom of slide unit 7 is equipped with sliding block 6, and sliding block 6 is slidably mounted on guide rail 4.
The manipulator assembly 9 that component includes mounting 8 and is mounted on mounting 8 is quenched, the bottom of mounting 8, which is fixedly installed with, quenches
Fiery water tank 12, quenching water tank 12 are located at 9 lower section of manipulator assembly, quench and be equipped with resistive heater inside water tank 12, heating electricity
Silk is hindered for the water in heating quenching water tank, and the external control switch of resistive heater keeps hardening heat adjustable, mounting 8
Top is equipped with vertical oil cylinder 13, and manipulator assembly 9 is mounted on the piston rod of vertical oil cylinder 13.
Wherein, manipulator assembly 9 includes assembly frame 91, advance and retreat oil cylinder 92, horizontal guide 93, lifting guide pillar 94, pawl seat
95, clamping jaw 96, advance and retreat oil cylinder 92 are fixedly mounted in assembly frame 91, and the sliding of horizontal guide 93 is threaded through in assembly frame 91, are gone up and down
Guide rod 94 is fixedly mounted on the top of assembly frame 91, and the sliding of lifting guide pillar 94 is threaded through in mounting 8, and pawl seat 95 is fixedly mounted on water
On one end of flat guide rod 93, pawl seat 95 is fixedly connected with the piston rod of advance and retreat oil cylinder 92, and clamping jaw 96 is mounted on the bottom of pawl seat 95,
Clamping jaw 96 is also equipped with terminal pad 97, the piston rod of vertical oil cylinder 13 is fixedly connected for grabbing Piston Casting on assembly frame 91
In terminal pad 97.
Clamping jaw 96 refers to 963 including clamping cylinder 961, clamp arm 962, pawl, and clamping cylinder 961, which is screwed, is mounted on pawl seat
On 95, there are two the settings of clamp arm 962, is symmetrically mounted on the piston rod at 961 both ends of clamping cylinder, and pawl refers to that 963 pass through a bolt
It is fixedly mounted on the bottom of clamp arm 962, two pawls refer to 963 opposite installations, and the bottom of pawl seat 95 is also equipped with vapour hood 11, steam
Cover 11 is mounted among two clamp arm 962.
The utility model clamps Piston Casting to be quenched from a upper station by the clamping jaw 96 on manipulator assembly 9
Afterwards, the piston rod of advance and retreat oil cylinder 92 is shunk, and the piston rod of vertical oil cylinder 13 extends downwardly, and makes manipulator assembly 9 is close downwards to quench
The Piston Casting of clamping is put into quenching water tank 12 and is quenched by fiery water tank 12, after quenching is completed, advance and retreat oil cylinder 92
Piston rod stretch out, 13 piston rod of vertical oil cylinder is shunk upwards, motor rotation, pass through lead screw 5 and drive slide unit 7 sliding on guide rail 4
Dynamic, after quenched Piston Casting is taken in next station, the piston rod of clamping cylinder 961 stretches out, can will be quenched
Piston Casting is put into next station.
Above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although referring to preferred embodiment pair
The utility model is described in detail, those skilled in the art should understand that, it can be to the technology of the utility model
Scheme is modified or replaced equivalently, and without departing from the objective and range of technical solutions of the utility model, should all be covered
In the scope of the claims of the utility model.Technology that the utility model is not described in detail, shape, construction portion are known
Technology.
Claims (6)
1. Piston Casting quenches system, it is characterised in that: including support component and quenching component, the quenching component slippage installation
In support component, the support component includes bottom plate (1) and the pedestal (2) being mounted on bottom plate (1), the pedestal (2)
Top is symmetrically installed with two guide rails (4), is equipped with motor cabinet (3) and screw rod (5), the electricity between two guide rails (4)
Motor is installed, the screw rod (5) is fixedly connected in the shaft of motor, and peace is slided on two guide rails (4) on base (3)
Equipped with slide unit (7), the bottom of the slide unit (7) is equipped with feed screw nut, and the feed screw nut socket is on screw rod (5)；
The quenching component includes mounting (8) and the manipulator assembly (9) being mounted on mounting (8), the bottom of the mounting (8)
On be fixedly installed with quenching water tank (12), the quenching water tank (12) be located at manipulator assembly (9) lower section, the mounting (8)
Top is equipped with vertical oil cylinder (13), and the manipulator assembly (9) is mounted on 3 on the piston rod of vertical oil cylinder (13).
2. Piston Casting according to claim 1 quenches system, it is characterised in that: the manipulator assembly (9) includes total
At frame (91), advance and retreat oil cylinder (92), horizontal guide (93), lifting guide pillar (94), pawl seat (95) and clamping jaw (96), the advance and retreat oil
Cylinder (92) is fixedly mounted in assembly frame (91), and horizontal guide (93) sliding is threaded through in assembly frame (91), the lifting
Guide rod (94) is fixedly mounted on the top of assembly frame (91), and lifting guide pillar (94) sliding is threaded through in mounting (8), the pawl
Seat (95) is fixedly mounted on one end of horizontal guide (93), and the piston rod of the pawl seat (95) and advance and retreat oil cylinder (92) is fixed to be connected
It connects, the clamping jaw (96) is mounted on the bottom of pawl seat (95), and the assembly frame (91) is also equipped with terminal pad (97), described vertical
The piston rod of oil cylinder (13) is fixedly connected on terminal pad (97).
3. Piston Casting according to claim 2 quenches system, it is characterised in that: the clamping jaw (96) includes clamping cylinder
(961), clamp arm (962), pawl refer to (963), and the clamping cylinder (961) is fixedly mounted on pawl seat (95), the clamp arm (962)
There are two settings, is symmetrically mounted on the piston rod at clamping cylinder (961) both ends, and the pawl refers to that (963) are fixed by a bolt
It is mounted on the bottom of clamp arm (962), two pawls refer to that (963) are opposite and install.
4. Piston Casting according to claim 3 quenches system, it is characterised in that: the bottom of the pawl seat (95) is equipped with
Vapour hood (11).
5. Piston Casting according to claim 1 quenches system, it is characterised in that: installation inside the quenching water tank (12)
There is resistive heater.
6. Piston Casting according to claim 1 quenches system, it is characterised in that: the bottom of the slide unit (7) is equipped with
Sliding block (6), the sliding block (6) are slidably mounted on guide rail (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821869454.2U CN209276575U (en) | 2018-11-14 | 2018-11-14 | Piston Casting quenches system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821869454.2U CN209276575U (en) | 2018-11-14 | 2018-11-14 | Piston Casting quenches system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209276575U true CN209276575U (en) | 2019-08-20 |
Family
ID=67601111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821869454.2U Active CN209276575U (en) | 2018-11-14 | 2018-11-14 | Piston Casting quenches system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209276575U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112779392A (en) * | 2021-01-11 | 2021-05-11 | 王修涛 | Intelligent quenching equipment for cast iron |
-
2018
- 2018-11-14 CN CN201821869454.2U patent/CN209276575U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112779392A (en) * | 2021-01-11 | 2021-05-11 | 王修涛 | Intelligent quenching equipment for cast iron |
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Address after: 322100 Building 1, Yi village, bailongqiao Town, Wucheng District, Jinhua City, Zhejiang Province Patentee after: Jinhua Baolin Technology Co.,Ltd. Address before: 322100 Building 1, Yi village, bailongqiao Town, Wucheng District, Jinhua City, Zhejiang Province Patentee before: JINHUA BAOLIN INDUSTRY & TRADING Co.,Ltd. |