CN208717374U - A kind of full-automatic numerical control screw rod mid-frequency quenching equipment - Google Patents
A kind of full-automatic numerical control screw rod mid-frequency quenching equipment Download PDFInfo
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- CN208717374U CN208717374U CN201820974589.9U CN201820974589U CN208717374U CN 208717374 U CN208717374 U CN 208717374U CN 201820974589 U CN201820974589 U CN 201820974589U CN 208717374 U CN208717374 U CN 208717374U
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- coolant liquid
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model discloses a kind of full-automatic numerical control screw rod mid-frequency quenching equipments, including cabinet, the cabinet bottom end is provided with pedestal, the box inside left part is provided with coolant liquid storehouse, coolant liquid storehouse left upper portion is provided with filler, coolant liquid storehouse inside bottom is provided with force (forcing) pump, coolant liquid storehouse right upper portion is provided with water outlet, the water outlet inner sidewall is fixedly installed with water-supply-pipe, the water-supply-pipe both ends are respectively communicated with force (forcing) pump and cooling ring, and the quenching tank of opening upwards is provided in the middle part of the box inside.The utility model designs rationally in structure, this screw rod quenching apparatus locally carries out mid-frequency induction heating to workpiece, the screw rod of vertical clamping avoids the deformation of external force generation, it will not influence quality of screw rod itself, centralized processing is collected to used coolant liquid simultaneously, it prevents from causing environmental pollution, while this quenching apparatus high degree of automation, greatly improve the efficiency.
Description
Technical field
The utility model relates to a kind of quenching apparatus, specifically a kind of full-automatic numerical control screw rod mid-frequency quenching equipment.
Background technique
Existing quenching technology is that metal works are heated to a certain proper temperature and are kept for a period of time, immerses quenching immediately
The metal heating processing technology being quickly cooled down in medium.Common quenching media has salt water, water, mineral oil, air etc..Quenching can be with
The hardness and wearability of metal works are improved, thus is widely used in various works, mould, measurer and the part such as tooth for requiring surface abrasion resistance
Wheel, roll, carburized parts etc..By quenching the tempering cooperation with different temperatures, the intensity, toughness of metal can be increased substantially
And fatigue strength, and can get the cooperation (comprehensive mechanical performance) between these performances to meet different requirements.In addition
Quenching also the steel of some properties can be made to obtain certain physical and chemical performance, as quenching make permanent-magnet steel enhance its ferromagnetism,
Stainless steel improves its corrosion resistance etc..Quenching technical is mainly used for steel part.Common steel is original when being heated to critical-temperature or more
Whole or big portion is changed into austenite by tissue at room temperature.Then steel is immersed in water or oil and is quickly cooled down, austenite is
It is changed into martensite.Compared with its hetero-organization in steel, martensite hardness highest.The purpose of steel quenching is exactly the tissue in order to make it
All or big portion is changed into martensite, obtains high rigidity, is then tempered at moderate temperatures, workpiece is made to have expected performance.
However, quenching when rapid cooling can make inside workpiece generate internal stress, when its greatly to a certain extent when workpiece will turn round
Song deformation is even cracked.After the quenching treatment of roll base part, it often will appear face crack, brittle failure, wearability
The problems such as poor, those skilled in the art improve and have invented medium frequency induction hardening process thus.
Screw rod quenching apparatus needs locally to be heated at high temperature workpiece, thus existing horizontal screw rod quenching unit because
The high-temperature part for being likely to result in screw rod for horizontal clamping screw rod deforms under the action of thimble squeezes, and influences the sheet of screw rod
Body quality, while quenching and dedicated quenching coolant liquid is needed to cool down screw rod high temperature surface, existing equipment does not have waste water
Collection device, the direct discharging of waste water with a large amount of chemicals may cause environmental pollution, while existing quenching apparatus is automatic
Change degree is low, inefficiency.
Therefore, those skilled in the art provide a kind of full-automatic numerical control screw rod mid-frequency quenching equipment, to solve above-mentioned back
The problem of being proposed in scape technology.
Summary of the invention
The purpose of this utility model is to provide a kind of full-automatic numerical control screw rod mid-frequency quenching equipments, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the utility model provides the following technical solutions:
A kind of full-automatic numerical control screw rod mid-frequency quenching equipment, including cabinet, the cabinet bottom end are provided with pedestal, the case
Internal side left part is provided with coolant liquid storehouse, and coolant liquid storehouse left upper portion is provided with filler, and coolant liquid storehouse inside bottom is set
It is equipped with force (forcing) pump, the quenching tank of opening upwards is provided in the middle part of the box inside, quenching tank inner left wall is pacified by fixed frame
Equipped with induction coil, inner wall is fixedly connected with cooling ring by mounting base on the right side of the quenching tank, on the coolant liquid storehouse right side
Portion is provided with water outlet, and the water outlet inner sidewall is fixedly installed with water-supply-pipe, and the water-supply-pipe both ends are respectively communicated with force (forcing) pump
And cooling ring, the box inside right part are provided with waste water tank, waste water tank left side wall lower part by the water inlet of setting with
Quenching tank connection, the water inlet pass through the water inlet of pipeline connection waste water pump, and the waste water tank lower right side is provided with water outlet
Mouthful, the water outlet is provided with valve, and the cabinet top is provided with bracket, and cantilever tip is provided with top plate, top plate lower end
Middle part is provided with telescoping cylinder, and telescoping cylinder is fixedly connected with clamping fixture seat by telescopic rod, and clamping fixture seat bottom end is equipped with fixture, the fixture
The seat left and right sides is fixedly connected with slide plate, and the bracket is provided with positive stop strip close to slide plate side, and the slide plate is close to bracket one
Side is provided with the limiting slot matched with positive stop strip, and guide rod, guide rod sliding are provided between the cabinet top and top plate bottom end
Connect slide plate.
As a further solution of the present invention: the quenching tank lower right side is provided with water level sensor, water level is passed
The model KPS-49 of sensor.
The cabinet right upper portion is provided with quenching power supply box, quenching electricity as a further solution of the present invention,
The model KGPS-8-500 of source case, the quenching power supply box are connected to induction coil via cable.
The fixture, cooling ring and induction coil concentric as a further solution of the present invention,.
The cabinet lower right side is provided with control box, the control box as a further solution of the present invention,
Inside is equipped with controller, the model MEGA8 of the controller, the controller and quenching power supply box, telescoping cylinder, pressurization
Pump, water level sensor and waste water pump are electrically connected, the controller, quenching power supply box, telescoping cylinder, force (forcing) pump, level sensor
Device and waste water pump are electrically connected with external power supply.
Compared with prior art, the utility model has the beneficial effects that
The utility model designs rationally in structure, this screw rod quenching apparatus locally carries out Medium frequency induction to workpiece and adds
Heat, the screw rod of vertical clamping avoid the deformation of external force generation, will not influence quality of screw rod itself, while to used cold
But liquid is collected centralized processing, prevents from causing environmental pollution, while this quenching apparatus high degree of automation, substantially increases effect
Rate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of full-automatic numerical control screw rod mid-frequency quenching equipment.
Fig. 2 is the main view of full-automatic numerical control screw rod mid-frequency quenching equipment.
Fig. 3 is depression angle structural schematic diagram local in full-automatic numerical control screw rod mid-frequency quenching equipment.
In figure: cabinet 1, quenching power supply box 3, induction coil 4, fixture 5, slide plate 6, bracket 7, top plate 8, stretches at cooling ring 2
Cylinder 9, guide rod 10, clamping fixture seat 11, waste water tank 12, quenching tank 13, water-supply-pipe 14, force (forcing) pump 15, pedestal 16, waste water pump 17, valve
18, controller 19, filler 20, coolant liquid storehouse 21, positive stop strip 22, water level sensor 23.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1~3, in the utility model embodiment, a kind of full-automatic numerical control screw rod mid-frequency quenching equipment, including case
Body 1,1 bottom end of cabinet are provided with pedestal 16, and the 1 inside left part of cabinet is provided with coolant liquid storehouse 21, coolant liquid storehouse 21
Left upper portion is provided with filler 20, and 21 inside bottom of coolant liquid storehouse is provided with force (forcing) pump 15,1 middle inside of cabinet
It is provided with the quenching tank 13 of opening upwards, 13 inner left wall of quenching tank is equipped with induction coil 4, the quenching tank by fixed frame
13 right side inner walls are fixedly connected with cooling ring 2 by mounting base, and 21 right upper portion of coolant liquid storehouse is provided with water outlet, described
Water outlet inner sidewall is fixedly installed with water-supply-pipe 14, and 14 both ends of water-supply-pipe are respectively communicated with force (forcing) pump 15 and cooling ring 2, institute
It states 1 inside right part of cabinet and is provided with waste water tank 12, the water inlet and quenching tank that the 12 left side wall lower part of waste water tank passes through setting
13 connections, the water inlet pass through the water inlet of pipeline connection waste water pump 17, and 12 lower right side of waste water tank is provided with water outlet
Mouthful, the water outlet is provided with bracket 7 via pipeline connection valve 18,1 top of cabinet, and 7 top of bracket is provided with top plate
8,8 lower end of top plate middle part is provided with telescoping cylinder 9, and telescoping cylinder 9 is fixedly connected with clamping fixture seat 11,11 bottom end of clamping fixture seat peace by telescopic rod
Equipped with fixture 5, slide plate 6 is fixedly connected at left and right sides of the clamping fixture seat 11, the bracket 7 is arranged limited close to 6 side of slide plate
Position item 22, the slide plate 6 are provided with the limiting slot matched with positive stop strip 22 close to 7 side of bracket, 1 top of cabinet with
It is connected with guide rod 10 between 8 bottom end of top plate, guide rod 10 is slidably connected slide plate 6.
13 lower right side of quenching tank is provided with water level sensor 23, the model KPS-49 of water level sensor 23.
1 right upper portion of cabinet is provided with quenching power supply box 3, quenches the model KGPS-8-500 of power supply box 3, described
It quenches power supply box 3 and is connected to induction coil 4 via cable.
4 concentric of the fixture 5, cooling ring 2 and induction coil.
1 lower right side of cabinet is provided with control box, is equipped with controller 19, the controller inside the control box
19 model MEGA8, the controller 19 and quenching power supply box 3, telescoping cylinder 9, force (forcing) pump 15, water level sensor 23 and waste water
Pump 17 is electrically connected, the controller 19, quenching power supply box 3, telescoping cylinder 9, force (forcing) pump 15, water level sensor 23 and waste water pump
17 are electrically connected with external power supply.
The working principle of the utility model is:
The utility model relates to a kind of full-automatic numerical control screw rod mid-frequency quenching equipments, in use, user passes through setting
Fixture 5 clamps screw rod, and user controls next everything by controller 19, high degree of automation, telescoping cylinder 9 to
Lower drive screw rod equidistance motion, drives screw rod to pass through cooling ring 2 and induction coil 4, and the positive stop strip 22 and guide rod 10 of setting limit
Screw rod position, vertically moves it, and the quenching power supply box 3 of setting heats screw rod to preset temperature, force (forcing) pump via induction coil 4
15 work are that the cooling screw rod that supplies water of cooling ring 2 completes quenching, and the waste liquid for quenching generation is gathered in 13 bottom of quenching tank, when reaching water
After level sensor 23 presets hydraulic pressure, controller 19 controls waste water pump 17 and stores waste water sucking waste water tank 12,12 right side of waste water tank
Top is provided with venthole, balances waste water tank 12 and outside atmospheric pressure, and user releases waste water collection by the valve 18 of setting
Middle processing, the filler 20 of setting facilitate addition coolant liquid, this screw rod quenching apparatus locally carries out Medium frequency induction to workpiece and adds
Heat, the screw rod of vertical clamping avoid the deformation of external force generation, will not influence quality of screw rod itself, while to used cold
But liquid is collected centralized processing, prevents from causing environmental pollution, while this quenching apparatus high degree of automation, substantially increases effect
Rate.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (5)
1. a kind of full-automatic numerical control screw rod mid-frequency quenching equipment, including cabinet (1), which is characterized in that cabinet (1) bottom end is set
It is equipped with pedestal (16), left part is provided with coolant liquid storehouse (21) on the inside of the cabinet (1), and coolant liquid storehouse (21) left upper portion is provided with
Filler (20), coolant liquid storehouse (21) inside bottom are provided with force (forcing) pump (15), and cabinet (1) middle inside is provided with
The quenching tank (13) of opening upwards, quenching tank (13) inner left wall are equipped with induction coil (4), the quenching tank by fixed frame
(13) right side inner wall is fixedly connected with cooling ring (2) by mounting base, and coolant liquid storehouse (21) right upper portion is provided with water outlet
Mouthful, the water outlet inner sidewall is fixedly installed with water-supply-pipe (14), and water-supply-pipe (14) both ends are respectively communicated with force (forcing) pump (15)
With cooling ring (2), cabinet (1) inside right part is provided with waste water tank (12), and waste water tank (12) the left side wall lower part passes through
The water inlet of setting is connected to quenching tank (13), and the water inlet right end passes through the water inlet of pipeline connection waste water pump (17), institute
It states waste water tank (12) lower right side and is provided with water outlet, the water outlet is provided with valve (18), and cabinet (1) top is set
It is equipped with bracket (7), bracket (7) top is provided with top plate (8), is provided with telescoping cylinder (9) in the middle part of top plate (8) lower end, telescoping cylinder (9)
It is fixedly connected clamping fixture seat (11) by telescopic rod, clamping fixture seat (11) bottom end is equipped with fixture (5), clamping fixture seat (11) left and right two
Side is fixedly connected with slide plate (6), and the bracket (7) is provided with positive stop strip (22) close to slide plate (6) side, and the slide plate (6) connects
Nearly bracket (7) side is provided with the limiting slot matched with positive stop strip (22), cabinet (1) top and top plate (8) bottom end it
Between be provided with guide rod (10), guide rod (10) is slidably connected slide plate (6).
2. full-automatic numerical control screw rod mid-frequency quenching equipment according to claim 1, which is characterized in that the quenching tank (13)
Lower right side is provided with water level sensor (23), the model KPS-49 of water level sensor (23).
3. full-automatic numerical control screw rod mid-frequency quenching equipment according to claim 1, which is characterized in that the cabinet (1) is right
Upper lateral part is provided with quenching power supply box (3), quenches the model KGPS-8-500 of power supply box (3), quenching power supply box (3) warp
Induction coil (4) are connected to by cable.
4. full-automatic numerical control screw rod mid-frequency quenching equipment according to claim 1, which is characterized in that the fixture (5), cold
But ring (2) and induction coil (4) concentric.
5. full-automatic numerical control screw rod mid-frequency quenching equipment according to claim 1 to 3, which is characterized in that the cabinet
(1) lower right side is provided with control box, is equipped with controller (19) inside the control box, the model of the controller (19)
MEGA8, the controller (19) and quenching power supply box (3), telescoping cylinder (9), force (forcing) pump (15), water level sensor (23) and waste water
Pump (17) is electrically connected, the controller (19), quenching power supply box (3), telescoping cylinder (9), force (forcing) pump (15), water level sensor
(23) it is electrically connected with external power supply with waste water pump (17).
Priority Applications (1)
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CN201820974589.9U CN208717374U (en) | 2018-06-23 | 2018-06-23 | A kind of full-automatic numerical control screw rod mid-frequency quenching equipment |
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CN201820974589.9U CN208717374U (en) | 2018-06-23 | 2018-06-23 | A kind of full-automatic numerical control screw rod mid-frequency quenching equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112226592A (en) * | 2020-10-26 | 2021-01-15 | 黎艳芳 | Vertical three-dimensional numerical control quenching machine tool |
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2018
- 2018-06-23 CN CN201820974589.9U patent/CN208717374U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112226592A (en) * | 2020-10-26 | 2021-01-15 | 黎艳芳 | Vertical three-dimensional numerical control quenching machine tool |
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