CN211563880U - Device for adjusting ultrasonic cleaning effect - Google Patents
Device for adjusting ultrasonic cleaning effect Download PDFInfo
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- CN211563880U CN211563880U CN201921851382.3U CN201921851382U CN211563880U CN 211563880 U CN211563880 U CN 211563880U CN 201921851382 U CN201921851382 U CN 201921851382U CN 211563880 U CN211563880 U CN 211563880U
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- guide roller
- deflector roll
- ultrasonic cleaning
- lifting structure
- guide rail
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Abstract
The utility model provides a device for adjusting the ultrasonic cleaning effect, which is matched with an ultrasonic cleaning pool for use and specifically comprises an inlet wire guide roller arranged outside the cleaning pool and a lifting structure arranged above the cleaning pool; the lifting structure comprises a screw nut mechanism, a lifting screw rod and a nut, wherein the bottom end of the lifting screw rod is provided with a bottom plate, the upper end part of the lifting screw rod is sleeved with an upper baffle plate and extends upwards, the nut is arranged between the upper baffle plate and the bottom plate, and a sliding block is connected with the nut through a bearing; a first guide rail and a second guide rail are further fixed between the upper baffle and the bottom plate, and two sides of the sliding block are respectively arranged on the first guide rail and the second guide rail to form a guide mechanism; install the deflector roll on the slider, the deflector roll is parallel with inlet wire deflector roll axis, and when the slider drove the deflector roll and descends to the extreme lower position, the liquid level in the cleaning bath of the least significant end of deflector roll and the top of shaking the board between. The cleaning device controls the position of the steel wire in the ultrasonic cleaning pool by designing the guide roller with adjustable height so as to achieve the best cleaning effect.
Description
Technical Field
The utility model relates to a belt cleaning device, concretely relates to a device for adjusting ultrasonic cleaning effect.
Background
Hot dipping or electroplating is a process of plating a thin layer of other metals or alloys on certain metal surfaces, thereby preventing metal oxidation (such as corrosion), improving wear resistance, electrical conductivity, light reflection, corrosion resistance (acid, alkali resistance, etc.), and improving aesthetic appearance. In order to stably coat the article with the plating layer, the workpiece to be plated is often cleaned before plating. The position of work piece and the board that shakes is fixed more in the cleaning device working process, and improper distance influences abluent effect, and washing effect is relatively poor, and manual operation influences operating personnel's health simultaneously, and workman's intensity of labour is great.
At present, the patent with the application number of CN201721233784.8 provides a cleaning and washing device before plating, the cleaning and washing device is cleaned by ultrasonic waves, the whole cleaning process does not need manual intervention, and the automation degree is high. However, the ultrasonic power at different positions in the ultrasonic cleaning device is different, the cleaning effect of the workpiece to be plated is different, and if the workpiece to be plated is placed at a fixed height position, the cleaning effect cannot reach the best, so that a cleaning device capable of adjusting the height position of the workpiece to be plated in the cleaning pool needs to be designed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a device for adjusting ultrasonic cleaning effect for solve and wait to plate before plating the problem that can not reach best cleaning effect because of being in fixed position in the ultrasonic wave pond when the work piece washs.
To achieve the above objective, the present invention provides the following technical solutions:
the application designs a device for adjusting ultrasonic cleaning effect, and the device cooperation ultrasonic cleaning pond uses, and specific side in wasing the pond is provided with the inlet wire deflector roll, and the steel wire gets into through the inlet wire deflector roll and washs the pond. Set up a elevation structure in the adjacent side of inlet wire guide rail, including the lift lead screw, install on the bottom plate the bottom of lift lead screw, the overhead gage is established and upwards extends to the upper end cover of lift lead screw, and the slider is established to the cover between overhead gage and the bottom plate on the lift lead screw, still sets up first guide rail and second guide rail between overhead gage and the bottom plate, and first guide rail and second guide rail set up respectively in the slider both sides as guide structure, and with slider left and right sides face looks adaptation.
And rotating the lifting screw rod, so that the nut moves up and down along the lifting screw rod to drive the sliding block and the guide roller to move up and down along the first guide rail and the second guide rail. Because the guide roller is parallel to the axis of the inlet wire guide roller, the steel wire enters the cleaning pool and then is led into the cleaning liquid through the guide roller. The guide roller is driven to move up and down when the slide block moves up and down, and the distance between the steel wire and the vibrating plate in the cleaning pool is controlled. When the guide roller descends to the lowest position, the lowest end of the guide roller is positioned between the liquid level in the cleaning pool and the top surface of the vibrating plate; when the guide roller rises to the highest position, the lowest end of the guide roller is higher than the liquid level of the cleaning pool, and the height of the steel wire in the cleaning pool can be controlled by adjusting the height of the guide roller.
Further, this application designs a device for adjusting ultrasonic cleaning effect, and wherein the deflector roll includes guide roll axle and deflector roll body, guide roll axle and slider fixed connection, and deflector roll body cover is established on the guide roll axle, guide roll axle and deflector roll body clearance fit, and the deflector roll body can be around guide roll axle and steel wire entering direction syntropy rotation, reduces the friction between steel wire and deflector roll are straight.
Furthermore, the application designs a device for adjusting the ultrasonic cleaning effect, wherein the number of the lifting mechanisms is two, the two lifting mechanisms are a first lifting structure and a second lifting structure, the first lifting structure is positioned at the end, close to the inlet wire guide roller, of the outer side surface of the cleaning pool, and the second lifting structure is positioned at the end, far from the inlet wire guide roller, of the outer side surface of the cleaning pool; the first lifting structure and the second lifting structure can be enabled to cooperatively control the maximum length of the steel wire in the cleaning pool to be kept at a certain fixed height position.
Further, this application designs a device for adjusting ultrasonic cleaning effect, is connected with the motor at the top of lift lead screw to it is rotatory through motor drive lead screw, the motor sets up on elevation structure's overhead gage. Through the rotation of lift lead screw, then the nut reciprocates along lift lead screw, drives slider and deflector roll along first guide rail and second guide rail up-and-down motion, adjusts the distance of steel wire and vibration board top.
Because the principle of ultrasonic cleaning is to convert the sound energy of a power ultrasonic frequency source into mechanical vibration through a transducer, ultrasonic waves are radiated to the cleaning liquid in the groove through the cleaning groove wall. The micro-bubbles in the liquid in the tank can keep vibrating under the action of the sound wave because of the radiation of the ultrasonic wave. The adsorption of the dirt and the surface of the cleaning piece is damaged, the dirt layer is damaged by fatigue and is separated, and the vibration of the gas bubbles cleans the solid surface. And the cleaning performance of ultrasonic wave is positive correlation with the amplitude that the board produced that shakes in the washing liquid, and the different regional not only washing liquid of washing liquid is inequality apart from the regional amplitude of ultrasonic wave of the different distances in board top that shakes, sets up the quantity of different boards that shake in the washing pond and also can influence the amplitude of washing liquid. In order to achieve the best cleaning effect, different vibration plate quantities are required to be set according to different steel wire sizes, so that the height position of the lifting screw rod in the cleaning pool needs to be continuously adjusted, the ultrasonic amplitude of a cleaning liquid area where the steel wire is located is detected through the detection probe, and the height position of the cleaning pool where the steel wire is located is determined when the cleaning effect is best.
Further, this application designs a device for adjusting ultrasonic cleaning effect, sets up a deflector roll of being qualified for the next round of competitions with the corresponding another side department of inlet wire deflector roll outside wasing the pond, is convenient for accomplish abluent steel wire and lead out the ultrasonic cleaning pond through the deflector roll and the deflector roll of being qualified for the next round of competitions.
Has the advantages that:
according to the technical scheme provided by the utility model, the device is waited to plate the high position of work piece steel wire in the ultrasonic cleaning pond through the deflector roll control that designs adjustable height, can confirm through the detection that the ultrasonic frequency is the highest region that washing liquid vibration intensity is the biggest promptly, adjusts the position of waiting to plate the work piece steel wire and makes it can reach best cleaning performance for adjusting the device for adjusting ultrasonic cleaning effect.
It should be understood that all combinations of the foregoing concepts and additional concepts described in greater detail below can be considered as part of the inventive subject matter of the present disclosure unless such concepts are mutually inconsistent.
The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description taken in conjunction with the accompanying drawings. Additional aspects of the present invention, such as features and/or advantages of exemplary embodiments, will be apparent from the description which follows, or may be learned by practice of the specific embodiments in accordance with the teachings of the present invention.
Drawings
The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of various aspects of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a schematic front view of the present invention.
1. A cleaning tank; 2. a vibrating plate; 3. a wire inlet guide roller; 4. a lifting screw rod; 5. a first guide rail; 6. a second guide rail; 7. a slider; 8. a guide roller; 9. a motor; 10. a steel wire; 11. and a wire outlet guide roller.
Detailed Description
For a better understanding of the technical content of the present invention, specific embodiments are described below in conjunction with the accompanying drawings.
In this disclosure, aspects of the present invention are described with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. Embodiments of the present disclosure are not necessarily intended to include all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in greater detail below, may be implemented in any of numerous ways, as the disclosed concepts and embodiments are not limited to any implementation. Additionally, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.
As shown in fig. 1, the present application relates to a device for adjusting ultrasonic cleaning effect, which is used in cooperation with an ultrasonic cleaning tank 1, and specifically, an incoming guide roller 3 is arranged on one side surface of the cleaning tank 1, and a steel wire 10 enters the cleaning tank 1 through the incoming guide roller 3. Set up a elevation structure in the adjacent side of inlet wire guide rail, including lift lead screw 4, install on the bottom plate bottom of lift lead screw 4, the overhead gage is established and upwards extends to the upper end cover of lift lead screw 4, the slider 7 is established to the cover between overhead gage and the bottom plate on the lift lead screw 4, still set up first guide rail 5 and second guide rail 6 between overhead gage and the bottom plate, first guide rail 5 and second guide rail 6 set up respectively in slider 7 both sides as guide structure, and with 7 left and right sides face looks adaptations of slider.
And when the lifting screw rod 4 is rotated, the nut moves up and down along the lifting screw rod 4 to drive the sliding block 7 and the guide roller 8 to move up and down along the first guide rail 5 and the second guide rail 6. Because the guide roller 8 is parallel to the axis of the wire inlet guide roller 3, the steel wire 10 enters the cleaning pool 1 and then is led into the cleaning liquid through the guide roller 8. The slide block 7 drives the guide roller 8 to move up and down when moving up and down, and simultaneously controls the distance between the steel wire 10 and the vibrating plate 2 in the cleaning pool 1. When the guide roller 8 descends to the lowest position, the lowest end of the guide roller 8 is positioned between the liquid level in the cleaning pool 1 and the top surface of the vibrating plate 2; when the guide roller 8 rises to the highest position, the lowest end of the guide roller 8 is higher than the liquid level of the cleaning pool 1, and the height position of the steel wire 10 in the cleaning pool 1 can be controlled by adjusting the height of the guide roller 8.
During specific implementation, 8 deflector rolls include 8 axles of deflector roll and 8 bodies of deflector roll in this application, 8 axles of deflector roll and 7 fixed connection of slider, and 8 body cover of deflector roll are established at 8 epaxial deflector rolls, 8 axles of deflector roll and 8 body clearance fit of deflector roll, and 8 bodies of deflector roll can be around 8 axles of deflector roll and 10 syntropys rotations of steel wire entering direction, reduce the friction between 10 and 8 straight deflector rolls.
In the specific implementation, the two lifting mechanisms are a first lifting structure and a second lifting structure, the first lifting structure is positioned at the end, close to the inlet guide roller 3, of the outer side surface of the cleaning pool 1, and the second lifting structure is positioned at the end, far from the inlet guide roller 3, of the outer side surface of the cleaning pool 1; it is possible to make the first lifting structure and the second lifting structure cooperate together to control the maximum length of the wire 10 to be held at a certain fixed height position in the washing tank 1.
When the lifting structure is specifically implemented, the motor 9 is connected to the top of the lifting screw rod 4 in the lifting structure, the motor 9 drives the screw rod to rotate, and the motor 9 is arranged on an upper baffle plate of the lifting structure. Through the rotation of the lifting screw rod 4, the nut moves up and down along the lifting screw rod 4, the sliding block 7 and the guide roller 8 are driven to move up and down along the first guide rail 5 and the second guide rail 6, and the distance between the steel wire 10 and the top of the vibrating plate is adjusted.
Because the principle of ultrasonic cleaning is to convert the sound energy of a power ultrasonic frequency source into mechanical vibration through a transducer, ultrasonic waves are radiated to the cleaning liquid in the groove through the cleaning groove wall. The micro-bubbles in the liquid in the tank can keep vibrating under the action of the sound wave because of the radiation of the ultrasonic wave. The adsorption of the dirt and the surface of the cleaning piece is damaged, the dirt layer is damaged by fatigue and is separated, and the vibration of the gas bubbles cleans the solid surface. And the cleaning performance of ultrasonic wave is positive correlation with the amplitude that shakes board 2 and produce in the washing liquid, and the different regional amplitude of ultrasonic wave that has both the washing liquid apart from shaking board 2 different distances in top is inequality, sets up the different vibration board 2's of difference quantity in the washing pond 1 and also can influence the amplitude of washing liquid. In order to achieve the best cleaning effect, different quantities of the vibration plates 2 are required to be set according to different sizes of the steel wires 10, so that the height positions of the lifting screw rods 4 in the cleaning pool 1 need to be continuously adjusted, and the ultrasonic amplitude of the cleaning liquid area where the steel wires 10 are located is detected through a detection probe, so that the height position of the cleaning pool 1 where the steel wires 10 are located is determined when the cleaning effect is best.
During specific implementation, another side department that corresponds with inlet wire deflector roll 3 sets up one deflector roll 11 of being qualified for the next round of competitions outside wasing pond 1 in this application, and the abluent steel wire 10 of being convenient for accomplish leads out ultrasonic cleaning pond 1 through deflector roll 8 and deflector roll 11 of being qualified for the next round of competitions.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The present invention is intended to cover by those skilled in the art various modifications and adaptations of the invention without departing from the spirit and scope of the invention. Therefore, the protection scope of the present invention is subject to the claims.
Claims (5)
1. The utility model provides a device for adjusting ultrasonic cleaning effect, the device cooperation ultrasonic cleaning pond is used, its characterized in that: comprises an inlet wire guide roller arranged outside a cleaning pool and a lifting structure arranged above the cleaning pool; the lifting structure comprises a screw nut mechanism, a lifting screw rod and a nut, wherein the bottom end of the lifting screw rod is provided with a bottom plate, the upper end part of the lifting screw rod is sleeved with an upper baffle plate and extends upwards, the nut is arranged between the upper baffle plate and the bottom plate, and a sliding block is connected with the nut through a bearing; a first guide rail and a second guide rail are further fixed between the upper baffle and the bottom plate, and two sides of the sliding block are respectively arranged on the first guide rail and the second guide rail to form a guide mechanism; install the deflector roll on the slider, the deflector roll is parallel with inlet wire deflector roll axis, when the slider drove the deflector roll and descends to the extreme lower position, the liquid level of the least significant end in the cleaning bath of deflector roll and shake between the top of board.
2. The apparatus for conditioning an ultrasonic cleaning effect of claim 1, wherein: the guide roller comprises a guide roller shaft and a guide roller body, the guide roller shaft is fixedly connected with the sliding block, the guide roller body is sleeved on the guide roller shaft, and the guide roller shaft is in clearance fit with the guide roller body.
3. The apparatus for conditioning an ultrasonic cleaning effect of claim 2, wherein: the lifting structure comprises a first lifting structure and a second lifting structure, the first lifting structure is located at the end, close to the inlet wire, of the outer side surface of the cleaning pool, and the second lifting structure is located at the end, far from the inlet wire, of the outer side surface of the cleaning pool, of the inlet wire guide roller.
4. The apparatus for conditioning an ultrasonic cleaning effect of claim 1, wherein: the top of the lifting screw rod is connected with a motor, and the motor is arranged on an upper baffle of the lifting structure.
5. The apparatus for conditioning an ultrasonic cleaning effect of claim 2, wherein: the device for adjusting the ultrasonic cleaning effect further comprises an outgoing line guide roller, wherein the outgoing line guide roller is positioned outside the other side face of the cleaning pool corresponding to the incoming line guide roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921851382.3U CN211563880U (en) | 2019-10-31 | 2019-10-31 | Device for adjusting ultrasonic cleaning effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921851382.3U CN211563880U (en) | 2019-10-31 | 2019-10-31 | Device for adjusting ultrasonic cleaning effect |
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| Publication Number | Publication Date |
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| CN211563880U true CN211563880U (en) | 2020-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921851382.3U Active CN211563880U (en) | 2019-10-31 | 2019-10-31 | Device for adjusting ultrasonic cleaning effect |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296014A (en) * | 2020-11-24 | 2021-02-02 | 西北工业大学 | Sound vortex ultrasonic cleaning device |
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2019
- 2019-10-31 CN CN201921851382.3U patent/CN211563880U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296014A (en) * | 2020-11-24 | 2021-02-02 | 西北工业大学 | Sound vortex ultrasonic cleaning device |
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