CN208440675U - A kind of transfer case transmission gear hardening apparatus by high frequency current - Google Patents
A kind of transfer case transmission gear hardening apparatus by high frequency current Download PDFInfo
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- CN208440675U CN208440675U CN201820665627.2U CN201820665627U CN208440675U CN 208440675 U CN208440675 U CN 208440675U CN 201820665627 U CN201820665627 U CN 201820665627U CN 208440675 U CN208440675 U CN 208440675U
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- China
- Prior art keywords
- host
- cylinder
- supporting plate
- frequency quenching
- driving means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model discloses a kind of transfer case transmission gear hardening apparatus by high frequency current, including bottom plate, high-frequency quenching host, driving means, cooling device and induction coil, it is successively arranged high-frequency quenching host from left to right at the top of the bottom plate, induction coil, driving means and cooling device, the induction coil is located at upper end on the right side of high-frequency quenching host, the high-frequency quenching host positive side is equipped with host controller, host controller is equipped with power switch and adjuster, maintenance door is equipped on the left of the high-frequency quenching host, air pipe interface and power supply line, the maintenance door is equipped with maintenance door lockhole and heat release hole, the power supply line is on the downside of air pipe interface, lower end is equipped with driving means on the right side of the high-frequency quenching host, the driving means is connected with high-frequency quenching host, in the underface of induction coil, the right side of the driving means is equipped with cooling Device.This kind of utility model realizes automatic quenching and cooling procedure, and easy to operate, work efficiency is high, practical, safer.
Description
Technical field
The utility model relates to transfer case transmission gear production technical field, specially a kind of transfer case transmission gear is high
Frequency quenching unit.
Background technique
Quenching technical is widely used in modern mechanical manufacturing industry.Important part in machinery, especially in vapour
Vehicle, aircraft, the steel part applied in rocket are nearly all by quenching treatment.It is wanted to meet the multifarious technology of various parts
It asks, has developed various quenching technicals.Such as, by treatment site is received, integral quenching, selective hardening and surface hardening can be divided into；It presses
Whether phase transformation is complete when heating, can be divided into quenching and incomplete quenching completely；By the content of phase transformation when cooling, classification can be divided into and quenched
Fire, isothermal hardening and slack quenching etc..
High-frequency quenching is a kind of local quenching process, changes the mechanical performance of part by selective hardening, meets use and wants
It asks, it is that workpiece surface is made to generate certain induced current that high-frequency quenching majority is quenched for Industrial Metal piece surface, is added rapidly
Hot piece surface, a kind of metal heat treating methods then quenched rapidly.And it is just needed in the production of transfer case transmission gear
High-frequency quenching is carried out to transmission gear, increases its intensity, keeps it more durable, reach certain hardness requirement.And existing height
Frequency quenching unit is mostly cumbersome, and working efficiency is low, and rejection rate is higher, and risk is high.Therefore, in the prior art
Deficiency, we have proposed a kind of transfer case transmission gear hardening apparatus by high frequency current.
Utility model content
The purpose of this utility model is to provide a kind of transfer case transmission gear hardening apparatus by high frequency current, solve background skill
The problem of proposed in art.
To achieve the above object, the utility model provides the following technical solutions:
A kind of transfer case transmission gear hardening apparatus by high frequency current, including bottom plate, high-frequency quenching host, driving means, cooling
Device and induction coil are successively arranged high-frequency quenching host, induction coil, driving means and cold at the top of the bottom plate from left to right
But device, the induction coil are located at upper end on the right side of high-frequency quenching host, and the high-frequency quenching host positive side is controlled equipped with host
Device, host controller are equipped with power switch and adjuster, be equipped on the left of the high-frequency quenching host maintenance door, air pipe interface and
Power supply line, the maintenance door are equipped with maintenance door lockhole and heat release hole, and the power supply line on the downside of air pipe interface, quench by the high frequency
Lower end is equipped with driving means on the right side of fiery host, and the driving means is connected with high-frequency quenching host, in the underface of induction coil,
The right side of the driving means is equipped with cooling device.
As a kind of preferred embodiment of the utility model, the driving means includes the time relay, solenoid valve, gas
Pipe, the first cylinder, push rod, the first supporting plate, the second cylinder, the second supporting plate and fixed block, the time relay and solenoid valve
It is arranged inside high-frequency quenching host, the first cylinder is equipped on the right side of the solenoid valve, first cylinder is equipped with the first supporting plate,
It is fastened in the push rod of the first cylinder, first supporting plate is equipped with the second cylinder, is fixed on the first supporting plate, described
The second supporting plate is fixed in the push rod of second cylinder, second supporting plate is equipped with fixed block.
As a kind of preferred embodiment of the utility model, the cooling device include water tank, water circulating pump, water pipe,
Spray head and photoelectric sensor fill coolant liquid in the water tank, and the spray head passes through water pipe and recirculated water right above water tank
Pump, water tank are connected, and photoelectric sensor is equipped on the upside of the water circulating pump.
As a kind of preferred embodiment of the utility model, the time relay is connected with solenoid valve, and described first
Cylinder and the second cylinder pass through tracheae respectively and are connected with solenoid valve, in the fixed block face induction coil on second supporting plate
The heart.
As a kind of preferred embodiment of the utility model, opening, the height of the water tank are equipped on the upside of the water tank
Less than the level height of the second supporting plate, the photoelectric sensor is connected with water circulating pump.
Compared with prior art, the utility model has the beneficial effects that
1. a kind of transfer case transmission gear is equipped with driving means with hardening apparatus by high frequency current, pass through the time relay being equipped with
It moves up and down with the first cylinder of solenoid valve control and the realization of the second cylinder, is quenched automatically, be precisely controlled the cool time,
Transmission gear of taking is removed without manpower is dynamic, in order to avoid accidentally being scalded by high temperature, improves safety and working efficiency.
2. a kind of transfer case transmission gear hardening apparatus by high frequency current is equipped with photoelectric sensor, pass through photoelectric sensor sense
The second supporting plate arrival control loop pump working is answered, the second supporting plate leaves control loop water pump and stops working, to realize automatic
It is cooling.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other spies of the utility model
Sign, objects and advantages will become more apparent upon:
Fig. 1 is a kind of transfer case transmission gear hardening apparatus by high frequency current structural schematic diagram of the utility model；
Fig. 2 is signal on the left of a kind of high-frequency quenching host of transfer case transmission gear hardening apparatus by high frequency current of the utility model
Figure；
Fig. 3 is a kind of driving means schematic diagram of transfer case transmission gear hardening apparatus by high frequency current of the utility model；
In figure: 1. bottom plates, 2. high-frequency quenching hosts, 21. host controllers, 22. power switches, 23. adjusters, 24. dimensions
Repair door, 25. maintenance door lockholes, 26. heat release holes, 27. power supply lines, 3. driving means, 31. time relays, 32. solenoid valves, 33.
Tracheae, 34. first cylinders, 35. push rod, 36. first supporting plates, 37. second cylinders, 38. second supporting plates, 39. fixed blocks, 4. is cold
But device, 41. water tanks, 42. water circulating pumps, 43. water pipes, 44. spray heads, 45. photoelectric sensors, 5. induction coils, 6. tracheaes connect
Mouthful.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1-3, the utility model provides a kind of technical solution: a kind of transfer case transmission gear is filled with high-frequency quenching
Set, including bottom plate 1, high-frequency quenching host 2, driving means 3, cooling device 4 and induction coil 5,1 top of the bottom plate from a left side to
The right side is successively arranged high-frequency quenching host 2, induction coil 5, driving means 3 and cooling device 4, and the induction coil 5 is located at high frequency
2 right side upper end of host is quenched, 2 positive side of high-frequency quenching host is equipped with host controller 21, and host controller 21 is equipped with electricity
Source switch 22 and adjuster 23 are equipped with maintenance door 24, air pipe interface 6 and power supply line 27 on the left of the high-frequency quenching host 2, described
Maintenance door 24 is equipped with maintenance door lockhole 25 and heat release hole 26, and the power supply line 27 is in 6 downside of air pipe interface, the high-frequency quenching
2 right side lower end of host is equipped with driving means 3, and the driving means 3 is connected with high-frequency quenching host 2, induction coil 5 just under
The right side of side, the driving means 3 is equipped with cooling device 4.
As a preferred technical solution in the present embodiment, the driving means 3 includes the time relay 31, solenoid valve
32, tracheae 33, the first cylinder 34, push rod 35, the first supporting plate 36, the second cylinder 37, the second supporting plate 38 and fixed block 39, it is described
The time relay 31 and solenoid valve 32 are arranged inside high-frequency quenching host 2, and the first cylinder 34 is equipped on the right side of the solenoid valve 32,
First cylinder 34 is equipped with the first supporting plate 36, is fastened in the push rod 35 of the first cylinder 34, first supporting plate
36 are equipped with the second cylinder 37, are fixed on the first supporting plate 36, are fixed with second in the push rod 35 of second cylinder 37
Supporting plate 38, second supporting plate 38 are equipped with fixed block 39, transmission gear are moved up and down by cylinder, and realization is quenched automatically
Fire, the cooling device 4 include water tank 41, water circulating pump 42, water pipe 43, spray head 44 and photoelectric sensor 45, the water tank 41
Coolant liquid is inside filled, the spray head 43 is connected right above water tank 41 by water pipe 43 and water circulating pump 42, water tank 41, described to follow
It is equipped with photoelectric sensor 45 on the upside of ring water pump 42, automatic cooling is realized by 45 control loop water pump 42 of photoelectric sensor, it is described
The time relay 31 is connected with solenoid valve 32, and first cylinder 34 and the second cylinder 37 pass through tracheae 33 and solenoid valve 32 respectively
It is connected, the center of the 39 face induction coil 5 of fixed block on second supporting plate 38 makes for transmission gear to be put into the second supporting plate 38
On, it is buckled on fixed block 39, when rising quenches just in induction coil 5, opening, the water tank is equipped on the upside of the water tank 41
Less than the level height of the second supporting plate 38, the photoelectric sensor 45 is connected 41 height with water circulating pump 42, facilitates the second support
Plate 38 moves left and right to be cooled down on the upside of water tank 41.
It should be noted that a kind of transfer case transmission gear hardening apparatus by high frequency current of the utility model in use, need first
To have the understanding in a structure to entire transfer case transmission gear hardening apparatus by high frequency current, when in use could more efficiently into
It exercises and uses, whole device is electrified first, the power switch 22 in host controller 21 is opened, by adjusting adjuster 23
Running parameter is set, is worked, device work first will need the transmission gear quenched to be put on the second supporting plate 38 and in solid
It is fixed to determine block 39, the time relay 31 controls solenoid valve 32 and works, and solenoid valve 32 controls the work of the first cylinder 34, the first cylinder 34
Push rod 35 push up the first supporting plate 36, thus make the transmission gear on the second supporting plate 38 be moved in induction coil 5 into
Row quenching after quenching, then is worked by the first cylinder 34 and puts down the first supporting plate 36, and then being worked again by the second cylinder 37 will
Second supporting plate 38 moves right, and the opening for being moved to the upside of water tank 41 goes out, and the photoelectric sensor 45 in cooling device 4 senses the
Two supporting plates 38 work with regard to control loop water pump 42, and spray head 44 sprays coolant liquid to transmission gear, and the second supporting plate 38 returns after having cooled down
To origin, then remove transmission gear can, so just complete the process of entire high-frequency quenching.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, for
For those skilled in the art, it is clear that the present invention is not limited to the details of the above exemplary embodiments, and without departing substantially from this
In the case where the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the utility model is by institute
Attached claim rather than above description limit, it is intended that will fall within the meaning and scope of the equivalent elements of the claims
All changes are embraced therein.It should not treat any reference in the claims as limiting related right
It is required that.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (5)
1. a kind of transfer case transmission gear hardening apparatus by high frequency current, including bottom plate (1), high-frequency quenching host (2), driving means
(3), cooling device (4) and induction coil (5), it is characterised in that: be successively arranged high frequency from left to right at the top of the bottom plate (1) and quench
Fiery host (2), induction coil (5), driving means (3) and cooling device (4), the induction coil (5) are located at high-frequency quenching master
Upper end on the right side of machine (2), high-frequency quenching host (2) positive side are equipped with host controller (21), and host controller (21) is equipped with
Power switch (22) and adjuster (23), be equipped on the left of the high-frequency quenching host (2) maintenance door (24), air pipe interface (6) and
Power supply line (27), the maintenance door (24) are equipped with maintenance door lockhole (25) and heat release hole (26), and the power supply line (27) is in gas
On the downside of interface tube (6), lower end is equipped with driving means (3) on the right side of the high-frequency quenching host (2), the driving means (3) and height
Frequency quenching host (2) is connected, and in the underface of induction coil (5), the right side of the driving means (3) is equipped with cooling device (4).
2. a kind of transfer case transmission gear hardening apparatus by high frequency current according to claim 1, it is characterised in that: the push
Device (3) includes the time relay (31), solenoid valve (32), tracheae (33), the first cylinder (34), push rod (35), the first support
Plate (36), the second cylinder (37), the second supporting plate (38) and fixed block (39), the time relay (31) and solenoid valve (32) are set
It sets and is equipped with the first cylinder (34) on the right side of high-frequency quenching host (2) inside, the solenoid valve (32), on first cylinder (34)
It equipped with the first supporting plate (36), is fastened in the push rod (35) of the first cylinder (34), first supporting plate (36) is equipped with
Second cylinder (37) is fixed on the first supporting plate (36), is fixed with second in the push rod (35) of second cylinder (37)
Supporting plate (38), second supporting plate (38) are equipped with fixed block (39).
3. a kind of transfer case transmission gear hardening apparatus by high frequency current according to claim 1, it is characterised in that: the cooling
Device (4) includes water tank (41), water circulating pump (42), water pipe (43), spray head (44) and photoelectric sensor (45), the water tank
(41) coolant liquid is filled in, the spray head (44) passes through water pipe (43) and water circulating pump (42), water tank right above water tank (41)
(41) it is connected, is equipped with photoelectric sensor (45) on the upside of the water circulating pump (42).
4. a kind of transfer case transmission gear hardening apparatus by high frequency current according to claim 2, it is characterised in that: the time
Relay (31) is connected with solenoid valve (32), and first cylinder (34) and the second cylinder (37) pass through tracheae (33) and electricity respectively
Magnet valve (32) is connected, the center of fixed block (39) the face induction coil (5) on second supporting plate (38).
5. a kind of transfer case transmission gear hardening apparatus by high frequency current according to claim 3, it is characterised in that: the water tank
(41) upside is equipped with opening, level height of the height less than the second supporting plate (38) of the water tank (41), the photoelectric sensor
(45) it is connected with water circulating pump (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820665627.2U CN208440675U (en) | 2018-05-07 | 2018-05-07 | A kind of transfer case transmission gear hardening apparatus by high frequency current |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820665627.2U CN208440675U (en) | 2018-05-07 | 2018-05-07 | A kind of transfer case transmission gear hardening apparatus by high frequency current |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208440675U true CN208440675U (en) | 2019-01-29 |
Family
ID=65094254
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820665627.2U Expired - Fee Related CN208440675U (en) | 2018-05-07 | 2018-05-07 | A kind of transfer case transmission gear hardening apparatus by high frequency current |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208440675U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115305324A (en) * | 2021-05-05 | 2022-11-08 | 江苏云编智能科技有限公司 | Independent quenching system device for high-speed braiding machine runway |
| CN115433819A (en) * | 2022-08-26 | 2022-12-06 | 上海意内西机械制造有限公司 | High-frequency quenching device for metal parts |
-
2018
- 2018-05-07 CN CN201820665627.2U patent/CN208440675U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115305324A (en) * | 2021-05-05 | 2022-11-08 | 江苏云编智能科技有限公司 | Independent quenching system device for high-speed braiding machine runway |
| CN115433819A (en) * | 2022-08-26 | 2022-12-06 | 上海意内西机械制造有限公司 | High-frequency quenching device for metal parts |
| CN115433819B (en) * | 2022-08-26 | 2024-03-01 | 迈格发(上海)科技股份有限公司 | High-frequency quenching device for metal parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190129 |