CN202989220U - Device for performing heat-treatment water-bath quenching on tire bead wires - Google Patents
Device for performing heat-treatment water-bath quenching on tire bead wires Download PDFInfo
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- CN202989220U CN202989220U CN 201220624760 CN201220624760U CN202989220U CN 202989220 U CN202989220 U CN 202989220U CN 201220624760 CN201220624760 CN 201220624760 CN 201220624760 U CN201220624760 U CN 201220624760U CN 202989220 U CN202989220 U CN 202989220U
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Abstract
The utility model discloses a device for performing heat-treatment water-bath quenching on tire bead wires. The device comprises a tank and a water-bath first-section operation tank and a water-bath tail-end operation tank which are arranged in the tank, and the tank is used for performing heat-treatment water-bath quenching on tire bead wires. By means of the technical scheme, the production efficiency can be improved, the labor intensity and pollution can be reduced, and lead cannot be bonded on surfaces of wires in a quenching process, so that the product quality is effectively guaranteed.
Description
Technical field
The utility model relates to the heat-treatment quenching processing technology field, relates in particular to a kind of device of steel bead wire being heat-treated the water-bath quenching.
Background technology
In steel bead wire manufacturing process, obtain good over-all properties in order to make steel wire, need to carry out quench treatment to obtain the sorbite tissue to steel wire; Sorbite has thinner sheet interlayer spacing than perlite, has higher cold drawn ultimate value, can bear very large deformation extent, through obtaining the steel wire of high strength, high tenacity after drawing.
In traditional production process, use lead bath to carry out isothermal quenching to steel wire, but because the reasons such as wire surface corrosion cause that very easily Steel Wire Surface is sticking plumbous, cause the subsequent product quality; And owing to can produce a large amount of lead steams in quenching process, be detrimental to health, and in steel wire threading difficulty, pull intensity large.
Therefore, there is defective in prior art, needs to improve.
The utility model content
Owing to adopting lead bath quenching, in actual mechanical process, not only labour intensity is large, and is seriously polluted, and cause very easily that in quenching process Steel Wire Surface is sticking plumbous, affects quality product.
Technical problem to be solved in the utility model is exactly for above-mentioned deficiency of the prior art, the method and apparatus that provides a kind of steel bead wire water-bath to quench, and it is simple for structure, efficient, can solve existing number of drawbacks and the deficiency that adopts lead bath quenching to exist.The technical solution of the utility model is as follows:
A kind of device of steel bead wire being heat-treated the water-bath quenching comprises cell body, wherein, is arranged at first section operation slot of water-bath and water-bath end operation slot in described cell body, and the thermal treatment water-bath that is used for steel bead wire is quenched.
Described device of steel bead wire being heat-treated the water-bath quenching wherein, arranges respectively division board on the cell wall of first section operation slot of described water-bath and described water-bath end operation slot, to control the length of actual quench zone.
Described device of steel bead wire being heat-treated the water-bath quenching wherein, arranges respectively the adjustment strongback on first section operation slot of described water-bath and described water-bath end operation slot, in order to control the air cooling segment length.
Described steel bead wire is heat-treated the device that water-bath is quenched, wherein, first section operation slot of described water-bath and described water-bath end operation slot side arrange at least one lift pump, are used for described cell body below hardening liquid is promoted.
Described steel bead wire is heat-treated the device that water-bath is quenched, wherein, first section operation slot of described water-bath and described water-bath end operation slot side are symmetrical arranged respectively two lift pumps.
Described device of steel bead wire being heat-treated the water-bath quenching, wherein, described hardening liquid is the mixture of sodium polyacrylate and the aqueous solution.
Described device of steel bead wire being heat-treated the water-bath quenching, wherein, described mixture concentration is 6-8%.
Described device of steel bead wire being heat-treated the water-bath quenching wherein, also arranges thermopair, for detection of the temperature of hardening liquid in described cell body.
Described device of steel bead wire being heat-treated the water-bath quenching, wherein, described thermopair passes to programmable logic controller with the temperature of the hardening liquid of detection with aspect.
Described device of steel bead wire being heat-treated the water-bath quenching, wherein, described programmable logic controller is controlled the temperature of described hardening liquid by adjusting butterfly valve.
Adopt the technical solution of the utility model, can enhance productivity, reduce labour intensity, reduce to pollute, and can not cause that in quenching process Steel Wire Surface is sticking plumbous, effectively guarantee quality product.
Description of drawings
Fig. 1 is the utility model device vertical view;
Fig. 2 is the utility model device stereographic map;
Fig. 3 is the utility model device front view.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
For solving the problems of the technologies described above, the method and apparatus that the utility model provides a kind of steel bead wire water-bath to quench solves by adopting this to install the deficiency that above-mentioned traditional lead bath quenching is brought.
This patent is achieved in that
Embodiment one
As shown in Figure 1-Figure 3, steel wire is entering this device cell body 1 through after austenite furnace, lift pump 7 is promoted to first section operation slot 2 of water-bath, water-bath end operation slot 3 with the water quenching liquid in lower liquid bath 4, controls first section actual shrend flame range 6 length by the division board 9 of adjusting on cell wall 5.In first section actual shrend flame range 2 steel wire by austenite to Cooling Austenite Transformation.First section actual shrend flame range 2 length are adjusted length as required, long easy generation bainite.Control the air cooling segment length by adjusting strongback 8 again, be and leave first section operation slot 2 to the distance that enters end operation slot 3.The air cooling section is completed steel wire supercooled austenite tissue and is changed from sorbite, and the air cooling section is too short also can produce bainite, and the structural transformation of oversize steel wire is all completed in the air cooling section, and end operation slot 3 has been lost Accommodation.Control the length of the actual quench zone 11 of end by adjusting division board 10, this zone is in order to make the steel wire tissue obtain sufficient sorbite, and this segment length is unsuitable oversize, and oversize meeting causes that steel wire overall target scattered error is excessive, uncontrollable.
Embodiment two
As shown in Figure 1-Figure 3, the described hardening liquid of this device adopts sodium polyacrylate and the aqueous solution, concentration should be controlled at 6-8%, the higher hardening liquid cooling power of concentration weakens, by adding sodium polyacrylate to improve the viscosity of water, improve the vaporization temperature of water, reduce thermal conductivity, make the Steel Wire Surface that enters this device form rapidly steam film.Steel wire carries out heat exchange at water by steam film and water, and with reduction steel wire speed of cooling, thereby acquisition adapts to the sorbite tissue of drawing.
Embodiment three
As shown in Figure 1-Figure 3, in the lower liquid bath 4 that thermopair 12 will record, the temperature of hardening liquid passes to programmable logic controller with aspect, programmable logic controller enters the steam flow of interchanger by adjusting butterfly valve opening with control, thereby reaches the control to quench fluid temperature.Further control the cooling power of hardening liquid by adjusting temperature, the higher cooling power of temperature weakens.
Embodiment four
As shown in Figure 1-Figure 3, a kind of device of steel bead wire being heat-treated the water-bath quenching comprises cell body 1, wherein, is arranged at first section operation slot 2 of water-bath and water-bath end operation slot 3 in described cell body 1, and the thermal treatment water-bath that is used for steel bead wire is quenched.
Use above-described embodiment, on the cell wall 5 of first section operation slot 2 of described water-bath, division board 9 is set, on the cell wall of described water-bath end operation slot 3, division board 10 is set, to control the length of actual quench zone.
Use above-described embodiment, first section operation slot 2 of described water-bath arranges to adjust on strongback 8 and described water-bath end operation slot 3 the adjustment strongback is set, in order to control the air cooling segment length.
Use above-described embodiment, first section operation slot 2 of described water-bath and described water-bath end operation slot 3 sides arrange at least one lift pump 7, are used for described cell body 1 below hardening liquid is promoted.
Use above-described embodiment, first section operation slot 2 of described water-bath and described water-bath end operation slot 3 sides are symmetrical arranged respectively two lift pumps.
Use above-described embodiment, described hardening liquid is the mixture of sodium polyacrylate and the aqueous solution.
Use above-described embodiment, described mixture concentration is 6-8%.
Use above-described embodiment, thermopair 12 also is set, for detection of the temperature of hardening liquid in described cell body.
Use above-described embodiment, described thermopair 12 passes to programmable logic controller with the temperature of the hardening liquid of detection with aspect.
Use above-described embodiment, described programmable logic controller is controlled the temperature of described hardening liquid by adjusting butterfly valve.
The beneficial effects of the utility model are, can enhance productivity, and reduce labour intensity, reduce to pollute, and can obtain the steel wire of high strength, high tenacity.
Should be understood that, for those of ordinary skills, can be improved according to the above description or conversion, and all these improve and conversion all should belong to the protection domain of the utility model claims.
Claims (8)
1. one kind steel bead wire is heat-treated the device that water-bath is quenched, comprise cell body, it is characterized in that, be arranged at first section operation slot of water-bath and water-bath end operation slot in described cell body, the thermal treatment water-bath that is used for steel bead wire is quenched.
2. device of steel bead wire being heat-treated the water-bath quenching as claimed in claim 1, is characterized in that, on the cell wall of first section operation slot of described water-bath and described water-bath end operation slot, division board is set respectively, to control the length of actual quench zone.
3. device of steel bead wire being heat-treated the water-bath quenching as claimed in claim 2, is characterized in that, on first section operation slot of described water-bath and described water-bath end operation slot, the adjustment strongback is set respectively, in order to control the air cooling segment length.
4. as claimed in claim 1 steel bead wire is heat-treated the device that water-bath is quenched, it is characterized in that, first section operation slot of described water-bath and described water-bath end operation slot side arrange at least one lift pump, are used for described cell body below hardening liquid is promoted.
5. as claimed in claim 4 steel bead wire is heat-treated the device that water-bath is quenched, it is characterized in that, first section operation slot of described water-bath and described water-bath end operation slot side are symmetrical arranged respectively two lift pumps.
6. device of steel bead wire being heat-treated the water-bath quenching as claimed in claim 1, is characterized in that, thermopair also is set, for detection of the temperature of hardening liquid in described cell body.
7. device of steel bead wire being heat-treated the water-bath quenching as claimed in claim 6, is characterized in that, described thermopair passes to programmable logic controller with the temperature of the hardening liquid of detection with aspect.
8. device of steel bead wire being heat-treated the water-bath quenching as claimed in claim 7, is characterized in that, described programmable logic controller is controlled the temperature of described hardening liquid by adjusting butterfly valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220624760 CN202989220U (en) | 2012-11-23 | 2012-11-23 | Device for performing heat-treatment water-bath quenching on tire bead wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220624760 CN202989220U (en) | 2012-11-23 | 2012-11-23 | Device for performing heat-treatment water-bath quenching on tire bead wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202989220U true CN202989220U (en) | 2013-06-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220624760 Expired - Fee Related CN202989220U (en) | 2012-11-23 | 2012-11-23 | Device for performing heat-treatment water-bath quenching on tire bead wires |
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| Country | Link |
|---|---|
| CN (1) | CN202989220U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925640A (en) * | 2012-11-23 | 2013-02-13 | 张家港市恒运新材料科技有限公司 | Device for performing heat treatment water bath quenching on bead wires |
| CN107058719A (en) * | 2016-08-23 | 2017-08-18 | 江苏兴达钢帘线股份有限公司 | High-carbon steel wire water-bath quenches length adjuster |
-
2012
- 2012-11-23 CN CN 201220624760 patent/CN202989220U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925640A (en) * | 2012-11-23 | 2013-02-13 | 张家港市恒运新材料科技有限公司 | Device for performing heat treatment water bath quenching on bead wires |
| CN107058719A (en) * | 2016-08-23 | 2017-08-18 | 江苏兴达钢帘线股份有限公司 | High-carbon steel wire water-bath quenches length adjuster |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20131123 |