CN112779392A - Intelligent quenching equipment for cast iron - Google Patents
Intelligent quenching equipment for cast iron Download PDFInfo
- Publication number
- CN112779392A CN112779392A CN202110029271.XA CN202110029271A CN112779392A CN 112779392 A CN112779392 A CN 112779392A CN 202110029271 A CN202110029271 A CN 202110029271A CN 112779392 A CN112779392 A CN 112779392A
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- China
- Prior art keywords
- rod
- sliding
- frame
- cast iron
- guide
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- 238000010791 quenching Methods 0.000 title claims abstract description 34
- 230000000171 quenching effect Effects 0.000 title claims abstract description 31
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 238000007789 sealing Methods 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 7
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 140
- 229910052742 iron Inorganic materials 0.000 abstract description 70
- 239000000110 cooling liquid Substances 0.000 abstract description 15
- 230000003028 elevating effect Effects 0.000 description 8
- 238000007605 air drying Methods 0.000 description 6
- 239000002826 coolant Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 206010066054 Dysmorphism Diseases 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
- C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The invention relates to quenching equipment, in particular to intelligent quenching equipment for cast iron. The invention provides intelligent quenching equipment for cast iron, which can keep the liquid level of a cooling liquid stable, can automatically loosen an iron block after quenching and can air-dry the iron block. An intelligent quenching apparatus for cast iron, comprising: the collecting frame is placed on the base; the base is provided with a mounting rack; the replacing mechanism is rotatably arranged on the mounting frame; the mounting frame is provided with a lifting mechanism; the clamping mechanism is arranged on the lifting mechanism. The iron blocks with different sizes are clamped by the clamping mechanism, the cooling liquid is contained by the replacement mechanism, and then the iron blocks move up and down and the replacement mechanism intermittently rotate under the matching of the lifting mechanism and the driving mechanism, so that quenching processing of the iron blocks by people is facilitated, and the quenched iron blocks can be collected by the collection frame.
Description
Technical Field
The invention relates to quenching equipment, in particular to intelligent quenching equipment for cast iron.
Background
After the iron plate is quenched, the performance of the iron plate is more stable, when workers quench the iron plate, the iron plate is generally required to be immersed into different cooling liquids for quenching, at present, the iron plate is mostly manually quenched, the workers need to clamp the red iron plate by using fire tongs, then the iron plate is immersed into the cooling liquid, then the iron plate is taken out, then the iron plate is red, then the iron plate is immersed into the cooling liquid again, after repeated times, quenching is finished, wherein the temperature of the iron plate is higher, the workers manually quench the iron plate easily to be scalded, the existing quenching device generally needs manual tools to take down the cooled iron plate, and in addition, the cooling liquid is consumed more quickly, so that the cooling liquid needs to be added manually and frequently in order to keep the liquid level stable.
Therefore, in view of the above disadvantages, there is a need to develop an intelligent quenching apparatus for cast iron, which can maintain the liquid level of the coolant stably, automatically loosen the quenched iron blocks, and air-dry the iron blocks.
Disclosure of Invention
In order to overcome the defects that the cooled iron blocks need to be taken down by using tools manually and cooling liquid needs to be added manually and frequently in the prior art, the technical problem to be solved is as follows: provided is intelligent quenching equipment for cast iron, which can keep the liquid level of a cooling liquid stable, can automatically loosen an iron block after quenching and can air-dry the iron block.
The technical scheme of the invention is as follows: an intelligent quenching apparatus for cast iron, comprising: the collecting frame is placed on the base; the base is provided with a mounting rack; the replacing mechanism is rotatably arranged on the mounting frame; the mounting frame is provided with a lifting mechanism; the lifting mechanism is provided with a clamping mechanism; the driving mechanism is arranged on the lifting mechanism.
As a preferable aspect of the present invention, the replacement mechanism includes: the mounting rack is rotatably provided with a rotating shaft; the rotating shaft is symmetrically provided with rotating discs; liquid containing basins are uniformly arranged between the turnplates; a discharge pipe is arranged between the discharge pipes and the turntables; the corrugated pipes are arranged at the bottoms of the liquid containing basins and can stretch and retract; the sealing plate is arranged at the bottom of the corrugated pipe.
As a preferable aspect of the present invention, the elevating mechanism includes: the mounting plate is arranged on the mounting frame; the mounting plate is provided with an electric push rod; the connecting plate is arranged on the electric push rod telescopic rod; the induction coil is arranged on the mounting rack; the mounting plate is provided with a special-shaped frame.
As a preferable aspect of the present invention, the clamping mechanism includes: the turntable on the upper side is provided with a notch ring; the bottom of the connecting plate is provided with an opening frame; the opening frame is in threaded connection with the fastening bolt; the opening frame is provided with a guide sleeve; the guide rod is arranged between the guide sleeve and the opening frame in a sliding mode; the first spring is arranged between the guide rod and the guide sleeve; the clamp plate is arranged on the guide rod.
As a preferred aspect of the present invention, the drive mechanism includes: the mounting plate is provided with a driving rod in a sliding manner, and the driving rod is connected with the connecting plate; the pull rope is arranged on the driving rod, and the elasticity of the pull rope is larger; the wire guide wheel is rotatably arranged on the special-shaped frame, and the pull rope passes around the wire guide wheel; the mounting plate is provided with a square rod; the square hole sleeve is arranged on the square rod in a sliding mode; the square hole sleeve is provided with a first sliding sleeve; the first sliding sleeve is provided with a rack; the first sliding rod is arranged in the first sliding sleeve in a sliding mode and connected with the pull rope; a second spring is arranged between the first sliding sleeve and the first sliding rod; the rotating shaft is rotatably provided with a gear; the gear is provided with an inner gear ring; the rotating shaft is provided with a connecting pipe; the connecting pipe is rotatably provided with a plurality of pawls, and the pawls are matched with the inner gear ring; the elastic pieces are arranged between the pawl and the connecting pipe.
As a preferred aspect of the present invention, the present invention further includes a lock mechanism, the lock mechanism including: the wedge block is arranged between the first sliding sleeve and the square hole sleeve; the guide pipe is arranged on the special-shaped frame; the locking rod is arranged on the guide pipe in a sliding mode and matched with the wedge-shaped block; a third spring is arranged between the locking rod and the guide pipe; the contact frame is arranged on the locking rod and matched with the driving rod.
As a preferable aspect of the present invention, the vehicle further includes a braking mechanism, and the braking mechanism includes: the mounting frame is symmetrically provided with second slide bars; the second sliding sleeves are arranged on the second sliding rods in a sliding manner; the connecting rod is arranged on the second sliding sleeve on one side and connected with the locking rod; fourth springs are arranged between the second sliding sleeves and the second sliding rods; a cross bar is arranged between the second sliding sleeves; the cross rod is provided with a first gear ring which is rotatably connected with the rotating shaft; and the rotating shaft is provided with a second gear ring which is matched with the first gear ring.
As a preferred technical solution of the present invention, the liquid level compensation device further includes a liquid level compensation mechanism, and the liquid level compensation mechanism includes: the rotating shaft is provided with a screw; the screw rod is connected with the nut in a threaded manner; the push disc is arranged on the nut and matched with the sealing plate; the nut is provided with the directional rod which slides on the mounting frame and can be detached.
As a preferred technical scheme of the present invention, the present invention further comprises an air drying mechanism, wherein the air drying mechanism comprises: the air blower is arranged on the mounting frame; the air guide pipe is arranged on the air blower.
Has the advantages that: 1. the iron blocks with different sizes are clamped by the clamping mechanism, the cooling liquid is contained by the replacement mechanism, and then the iron blocks move up and down and the replacement mechanism intermittently rotate under the matching of the lifting mechanism and the driving mechanism, so that quenching processing of the iron blocks by people is facilitated, and the quenched iron blocks can be collected by the collection frame.
2. By providing a locking mechanism, the turntable is thus prevented from rotating when the iron blocks are not moved to the proper position.
3. Through the cooperation of the braking mechanism and the locking mechanism, the rotating shaft can be better fixed and loosened, so that the rack cannot drive the rotating shaft to rotate when being reset.
4. Through being equipped with liquid level compensation mechanism, just so can make the liquid level of dress liquid basin remain stable for the better coolant liquid that immerses of iron plate.
5. Through being equipped with air-dry mechanism, and then make the iron plate air-dried fast, so just be convenient for people to the processing of iron plate.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the driving mechanism of the present invention.
Fig. 3 is a schematic perspective view of the clamping mechanism of the present invention.
Fig. 4 is a perspective view of the locking mechanism of the present invention.
Fig. 5 is a schematic perspective view of the braking mechanism of the present invention.
FIG. 6 is a schematic perspective view of the liquid level compensation mechanism of the present invention.
Fig. 7 is a schematic perspective view of the seasoning mechanism of the present invention.
Labeled as: 1-base, 2-collection frame, 3-mounting frame, 4-replacement mechanism, 41-rotation axis, 42-rotation disc, 43-liquid containing basin, 44-discharge tube, 45-corrugated tube, 46-sealing plate, 5-lifting mechanism, 51-mounting plate, 52-electric push rod, 53-connecting plate, 54-induction coil, 55-special-shaped frame, 6-clamping mechanism, 61-notch ring, 62-notch frame, 63-fastening bolt, 64-guide sleeve, 65-guide rod, 66-first spring, 67-clamping plate, 7-driving mechanism, 71-driving rod, 72-pull rope, 73-guide wheel, 74-square rod, 75-square hole sleeve, 76-rack, 77-first sliding sleeve, 78-a first sliding rod, 79-a second spring, 710-a gear, 711-an internal gear ring, 712-a connecting pipe, 713-a pawl, 714-a spring plate, 8-a locking mechanism, 81-a wedge block, 82-a guide pipe, 83-a locking rod, 84-a third spring, 85-a contact frame, 9-a braking mechanism, 91-a second sliding rod, 92-a second sliding sleeve, 93-a connecting rod, 94-a fourth spring, 95-a cross rod, 96-a first toothed ring, 97-a second toothed ring, 10-a liquid level compensation mechanism, 101-a screw rod, 102-a nut, 103-a pushing disc, 104-an orientation rod, 11-an air drying mechanism, 111-an air blower and 112-an air guide pipe.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description, but the invention is not limited to the scope of protection and application.
Example 1
The utility model provides an intelligent quenching equipment is used to cast iron, as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 6, including base 1, collection frame 2, mounting bracket 3, replacement mechanism 4, elevating system 5, clamping mechanism 6 and actuating mechanism 7, collection frame 2 has been placed on the left of base 1, is equipped with mounting bracket 3 on the base 1, and the last rotation type of mounting bracket 3 is equipped with replacement mechanism 4, is equipped with elevating system 5 on the mounting bracket 3, is equipped with clamping mechanism 6 on elevating system 5, is equipped with actuating mechanism 7 on elevating system 5.
When people need to use the equipment, firstly people loosen the clamping mechanism 6, place the iron block between the clamping mechanism 6, then enable the clamping mechanism 6 to clamp the iron block, simultaneously people add different cooling liquid into the replacing mechanism 4, then the lifting mechanism 5 can be started, the lifting mechanism 5 drives the clamping mechanism 6 and the iron block to move upwards, when the iron block moves to the side of the heating component of the lifting mechanism 5, the heating component of the lifting mechanism 5 heats the iron block, simultaneously the lifting mechanism 5 drives the driving mechanism 7 to operate, further the replacing mechanism 4 rotates 90 degrees, further the first cooling liquid rotates to be burnt to the position below the red iron block, then people can enable the lifting mechanism 5 to drive the clamping mechanism 6 and the iron block to move downwards, simultaneously the driving mechanism 7 resets, at the moment, the driving mechanism 7 can not drive the replacing mechanism 4 to rotate, treat the iron plate and when the coolant liquid contacts, the iron plate quenches, treat the first time and quench the completion after, people control elevating system 5 again and drive the iron plate rebound, make replacement mechanism 4 rotate once more, make second kind coolant liquid remove to the iron plate below, so constantly repeated just can realize the quenching processing to the iron plate, treat after quenching the completion after, replacement mechanism 4 resets, clamping mechanism 6 loosens the iron plate this moment, make the iron plate by replacement mechanism 4 landing to collecting in the frame 2, just so be convenient for people to the collection of iron plate, when people need not use this equipment, close elevating system 5 can.
Replacement mechanism 4 is including pivot 41, carousel 42, dress liquid basin 43, discharging pipe 44, bellows 45 and closing plate 46, and the last rotation type of mounting bracket 3 is equipped with pivot 41, and the symmetry is equipped with carousel 42 in the pivot 41, evenly is equipped with dress liquid basin 43 between the carousel 42, is equipped with discharging pipe 44 between the carousel 42, and dress liquid basin 43 bottom all is equipped with bellows 45, and bellows 45 is scalable, and bellows 45 bottom all is equipped with closing plate 46.
The clamping mechanism 6 comprises a notch ring 61, an opening frame 62, a fastening bolt 63, a guide sleeve 64, a guide rod 65, a first spring 66 and a clamping plate 67, the notch ring 61 is arranged on the turntable 42 on the upper side, the opening frame 62 is arranged at the bottom of the connecting plate 53, the fastening bolt 63 is in threaded connection with the opening frame 62, the guide sleeve 64 is arranged on the opening frame 62, the guide rod 65 is arranged between the guide sleeve 64 and the opening frame 62 in a sliding mode, the first spring 66 is arranged between the guide rod 65 and the guide sleeve 64, and the clamping plate 67 is arranged on the guide rod 65.
The driving mechanism 7 comprises a driving rod 71, a pulling rope 72, a wire guiding wheel 73, a square rod 74, a square hole sleeve 75, a rack 76, a first sliding sleeve 77, a first sliding rod 78, a second spring 79, a gear 710, an inner gear ring 711, a connecting pipe 712, a pawl 713 and a spring sheet 714, wherein the mounting plate 51 is provided with the driving rod 71 in a sliding manner, the driving rod 71 is connected with the connecting plate 53, the driving rod 71 is provided with the pulling rope 72, the pulling rope 72 has larger elasticity, the special-shaped frame 55 is provided with the wire guiding wheel 73 in a rotating manner, the pulling rope 72 bypasses the wire guiding wheel 73, the mounting plate 51 is provided with the square rod 74, the square hole sleeve 75 is arranged on the square rod 74 in a sliding manner, the square hole sleeve 75 is provided with the first sliding sleeve 77, the first sliding sleeve 77 is provided with the rack 76, the first sliding sleeve 77 is internally provided with the first sliding rod 78 in a sliding manner, the first sliding rod 78, an inner gear ring 711 is arranged on the gear 710, a connecting pipe 712 is arranged on the rotating shaft 41, a plurality of pawls 713 are rotatably arranged on the connecting pipe 712, the pawls 713 are matched with the inner gear ring 711, and elastic sheets 714 are arranged between the pawls 713 and the connecting pipe 712.
Firstly, people adjust the fastening bolt 63 according to the size of the iron block, then the iron block is placed between the fastening bolt 63 and the clamping plate 67, then the guide rod 65 is extruded by a tool, the clamping plate 67 and the fastening bolt 63 clamp the iron block, the first spring 66 is compressed, then different cooling liquid is added into the liquid containing basin 43, then the electric push rod 52 and the induction coil 54 can be started, the electric push rod 52 drives the opening frame 62 to move upwards through the connecting plate 53, the opening frame 62 drives all the components and the iron block on the opening frame to move upwards, when the iron block moves to the side of the induction coil 54, the induction coil 54 heats the iron block, the connecting plate 53 drives the driving rod 71 to move upwards, the driving rod 71 drives the first sliding rod 78 to move leftwards through the pull rope 72, the first sliding sleeve 77, the square hole sleeve 75 and the rack 76 are driven to move leftwards through the second spring 79 by the first sliding rod 78, and the rack 76 is meshed with the gear 710, the gear 710 drives the inner gear ring 711 to rotate, the inner gear ring 711 drives the connecting pipe 712 to rotate through the pawl 713, the connecting pipe 712 drives the turntable 42 to rotate through the rotating shaft 41, the turntable 42 drives all components on the turntable to rotate, when the outer side of the notch ring 61 gradually approaches the guide rod 65, people can gradually take the tool away to enable the outer side of the notch ring 61 to extrude the guide rod 65, then when the connecting plate 53 moves upwards to the maximum extent, the rack 76 stops moving, the turntable 42 rotates 90 degrees, the liquid containing basin 43 containing the first cooling liquid rotates to the position below the iron block, at the moment, the iron block is heated, people control the electric push rod 52 to drive the connecting plate 53, the clamping mechanism 6, the driving rod 71 and the iron block to move downwards, after the connecting plate 53 is reset, the iron block is immersed in the cooling liquid to be quenched, and meanwhile, the first slide bar 78 is not pulled any more, people can pull the first slide bar, the first sliding rod 78 drives the rack 76 to move rightwards to reset, the gear 710 drives the inner gear ring 711 to rotate reversely at the moment, the pawl 713 is extruded, the elastic sheet 714 deforms, the connecting pipe 712 and the rotating shaft 41 cannot rotate at the moment, after the iron block is quenched for the first time, people can control the electric push rod 52 to drive the connecting plate 53 to move upwards again, the quenching processing of the iron block can be realized by repeating the steps continuously, then after the discharging pipe 44 resets and moves to the lower part of the iron block, the guide rod 65 moves to the notch of the notch ring 61, the first spring 66 drives the clamping plate 67 and the guide rod 65 to reset at the moment, the iron block is loosened, the iron block falls into the collecting frame 2 from the discharging pipe 44, when the iron block in the collecting frame 2 is accumulated to a certain degree, people can take down the collecting frame 2 to treat the iron block in the collecting frame 2, after the treatment is completed, people can reset the collecting frame 2, and when people do not need to, the electric push rod 52 is closed.
Example 2
On the basis of embodiment 1, as shown in fig. 1, 2, 4, 5, 6 and 7, the locking device 8 further includes a locking mechanism 8, the locking mechanism 8 includes a wedge block 81, a guide tube 82, a locking rod 83, a third spring 84 and a contact frame 85, the wedge block 81 is disposed between the first sliding sleeve 77 and the square hole sleeve 75, the guide tube 82 is disposed on the special-shaped frame 55, the locking rod 83 is slidably disposed on the guide tube 82, the locking rod 83 is engaged with the wedge block 81, the third spring 84 is disposed between the locking rod 83 and the guide tube 82, the contact frame 85 is disposed on the locking rod 83, and the contact frame 85 is engaged with the driving rod 71.
In the initial state, the locking rod 83 blocks the wedge 81, so that when the driving rod 71 moves upwards, the pulling rope 72 pulls the first sliding rod 78 to move leftwards, the second spring 79 is compressed, but at this time, the rack 76 does not move, then when the driving rod 71 moves to be in contact with the contact rack 85, the contact rack 85 drives the locking rod 83 to move upwards, the third spring 84 is compressed, then when the locking rod 83 is separated from the wedge 81, the iron block moves to a proper position, at this time, under the action of the second spring 79, the first sliding sleeve 77 drives the rack 76 to move leftwards, so that the rotating disc 42 can be prevented from rotating when the iron block is not moved to the proper position, then when the driving rod 71 moves downwards to be separated from the contact rack 85, the third spring 84 drives the locking rod 83 and the contact rack 85 to reset, then when the square hole sleeve 75 drives the wedge 81 to reset, when the wedge 81 is in contact with the locking rod 83 in the resetting process, the locking lever 83 is pressed and after the wedge 81 passes over the locking lever 83, the locking lever 83 is reset to re-catch the wedge 81.
Still include arrestment mechanism 9, arrestment mechanism 9 is including second slide bar 91, second sliding sleeve 92, connecting rod 93, fourth spring 94, horizontal pole 95, first ring gear 96 and second ring gear 97, the symmetry is equipped with second slide bar 91 on the mounting bracket 3, all slidingtype is equipped with second sliding sleeve 92 on the second slide bar 91, be equipped with connecting rod 93 on the left second sliding sleeve 92, connecting rod 93 is connected with locking lever 83, second sliding sleeve 92 all with be equipped with fourth spring 94 between second slide bar 91, be equipped with horizontal pole 95 between the second sliding sleeve 92, be equipped with first ring gear 96 on the horizontal pole 95, first ring gear 96 is connected with pivot 41 rotary type, be equipped with second ring gear 97 on the pivot 41, second ring gear 97 and the cooperation of first ring gear 96.
In an initial state, the first gear ring 96 and the second gear ring 97 are mutually clamped, then when the locking rod 83 moves upwards, the locking rod 83 drives the second sliding sleeve 92 and the cross rod 95 to move upwards through the connecting rod 93, the fourth spring 94 is stretched, the cross rod 95 drives the first gear ring 96 to move upwards, so that the first gear ring 96 does not clamp the second gear ring 97 any longer, and after the locking rod 83 is reset, the fourth spring 94 drives the second sliding sleeve 92, the cross rod 95 and the first gear ring 96 to move downwards and reset, so that the first gear ring 96 clamps the second gear ring 97 again, the rotating shaft 41 can be better fixed, and the rotating shaft 41 cannot be driven to rotate when the rack 76 is reset.
The liquid level compensation device is characterized by further comprising a liquid level compensation mechanism 10, wherein the liquid level compensation mechanism 10 comprises a screw 101, a nut 102, a push disc 103 and a directional rod 104, the screw 101 is arranged on the outer side of the lower portion of the rotating shaft 41, the nut 102 is connected to the screw 101 in a threaded mode, the push disc 103 is arranged on the nut 102, the push disc 103 is matched with the sealing plate 46, the directional rod 104 is arranged on the nut 102, the directional rod 104 slides on the mounting rack 3, and the directional rod 104 can be detached.
When the rotating shaft 41 rotates, the rotating shaft 41 drives the screw rod 101 to rotate, the screw rod 101 rotates to enable the nut 102 to move upwards, the nut 102 further drives the push disc 103 and the directional rod 104 to move upwards, when the push disc 103 is in contact with the sealing plate 46, the push disc 103 drives the sealing plate 46 to move upwards, the corrugated pipe 45 is compressed, the liquid level of the liquid containing basin 43 can be kept stable, then after the iron block is quenched, people can detach the directional rod 104, the nut 102 is reversed, the push disc 103 moves downwards to reset, then cooling liquid can be added into the liquid containing basin 43, and then people can reset the directional rod 104.
The air drying device further comprises an air drying mechanism 11, wherein the air drying mechanism 11 comprises an air blower 111 and an air guide pipe 112, the air blower 111 is arranged on the mounting rack 3, and the air guide pipe 112 is arranged on the air blower 111.
After the iron block is quenched, people can start the blower 111 to blow air to the iron block through the air guide pipe 112, so that the iron block can be quickly air-dried, and when people do not need to use the device, the blower 111 is closed.
It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by using equivalent alternatives or equivalent variations fall within the scope of the present invention.
Claims (9)
1. An intelligent quenching equipment for cast iron, characterized by comprising:
the device comprises a base (1), wherein a collecting frame (2) is arranged on the base (1);
the base (1) is provided with an installation rack (3);
the replacing mechanism (4), the mounting rack (3) is rotatably provided with the replacing mechanism (4);
the lifting mechanism (5) is arranged on the mounting rack (3);
the clamping mechanism (6) is arranged on the lifting mechanism (5);
the driving mechanism (7) is arranged on the lifting mechanism (5).
2. The intelligent quenching apparatus for cast iron according to claim 1, wherein the replacing mechanism (4) comprises:
the rotating shaft (41) is rotatably arranged on the mounting rack (3);
the rotating shaft (41) is symmetrically provided with the rotating discs (42);
liquid containing basins (43), wherein the liquid containing basins (43) are uniformly arranged between the turntables (42);
a discharge pipe (44) is arranged between the discharge pipes (44) and the turntables (42);
the corrugated pipes (45) are arranged at the bottoms of the liquid containing basins (43), and the corrugated pipes (45) can stretch;
the sealing plate (46) is arranged at the bottom of the corrugated pipe (45).
3. The intelligent quenching apparatus for cast iron according to claim 2, wherein the lifting mechanism (5) comprises:
the mounting plate (51) is arranged on the mounting frame (3);
the electric push rod (52) is arranged on the mounting plate (51);
the connecting plate (53) is arranged on the telescopic rod of the electric push rod (52);
the induction coil (54) is arranged on the mounting rack (3);
the mounting plate (51) is provided with a special-shaped frame (55).
4. The intelligent quenching apparatus for cast iron according to claim 3, wherein the clamping mechanism (6) comprises:
a notch ring (61), wherein the turntable (42) on the upper side is provided with the notch ring (61);
the bottom of the connecting plate (53) is provided with an opening frame (62);
the fastening bolt (63) is connected to the opening frame (62) in a threaded mode;
the guide sleeve (64) is arranged on the opening frame (62);
the guide rod (65) is arranged between the guide sleeve (64) and the opening frame (62) in a sliding manner;
the first spring (66) is arranged between the guide rod (65) and the guide sleeve (64);
a clamping plate (67) is arranged on the guide rod (65).
5. Intelligent quenching plant for cast iron, according to claim 4, characterized in that the drive mechanism (7) comprises:
the driving rod (71) is arranged on the mounting plate (51) in a sliding mode, and the driving rod (71) is connected with the connecting plate (53);
the pull rope (72) is arranged on the driving rod (71), and the elasticity of the pull rope (72) is larger;
the wire guide wheel (73) is rotatably arranged on the special-shaped frame (55), and the pull rope (72) bypasses the wire guide wheel (73);
a square rod (74), wherein the mounting plate (51) is provided with the square rod (74);
the square hole sleeve (75) is arranged on the square rod (74) in a sliding mode;
the square hole sleeve (75) is provided with a first sliding sleeve (77);
the first sliding sleeve (77) is provided with a rack (76);
the first sliding rod (78), the first sliding sleeve (77) is internally provided with the first sliding rod (78) in a sliding manner, and the first sliding rod (78) is connected with the pull rope (72);
a second spring (79), wherein the second spring (79) is arranged between the first sliding sleeve (77) and the first sliding rod (78);
the gear (710) is arranged on the rotating shaft (41) in a rotating mode;
the gear (710) is provided with an inner gear ring (711);
the connecting pipe (712) is arranged on the rotating shaft (41);
the connecting pipe (712) is rotatably provided with a plurality of pawls (713), and the pawls (713) are matched with the inner gear ring (711);
the elastic sheets (714) are arranged between the elastic sheets (714) and the connecting pipe (712) and between the pawls (713) and the connecting pipe (712).
6. The intelligent quenching apparatus for cast iron according to claim 5, further comprising a locking mechanism (8), wherein the locking mechanism (8) comprises:
the wedge block (81) is arranged between the first sliding sleeve (77) and the square hole sleeve (75);
a guide pipe (82), wherein the special-shaped frame (55) is provided with the guide pipe (82);
the locking rod (83) is arranged on the guide pipe (82) in a sliding mode, and the locking rod (83) is matched with the wedge block (81);
a third spring (84), wherein the third spring (84) is arranged between the locking rod (83) and the guide pipe (82);
the contact frame (85) is arranged on the locking rod (83), and the contact frame (85) is matched with the driving rod (71).
7. The intelligent quenching apparatus for cast iron according to claim 6, further comprising a braking mechanism (9), wherein the braking mechanism (9) comprises:
the second sliding rods (91) are symmetrically arranged on the mounting rack (3);
the second sliding sleeves (92) are arranged on the second sliding rods (91) in a sliding manner;
the connecting rod (93) is arranged on the second sliding sleeve (92) on one side of the connecting rod (93), and the connecting rod (93) is connected with the locking rod (83);
a fourth spring (94), and the fourth spring (94) is arranged between the second sliding sleeve (92) and the second sliding rod (91);
a cross bar (95) is arranged between the second sliding sleeves (92);
the transverse rod (95) is provided with a first gear ring (96), and the first gear ring (96) is rotatably connected with the rotating shaft (41);
and a second gear ring (97) is arranged on the rotating shaft (41), and the second gear ring (97) is matched with the first gear ring (96).
8. The intelligent quenching equipment for cast iron according to claim 7, further comprising a liquid level compensation mechanism (10), wherein the liquid level compensation mechanism (10) comprises:
the screw (101) is arranged on the rotating shaft (41);
the screw rod (101) is connected with the nut (102) in a threaded manner;
the push disc (103) is arranged on the nut (102), and the push disc (103) is matched with the sealing plate (46);
the directional rod (104) is arranged on the nut (102), the directional rod (104) slides on the mounting rack (3), and the directional rod (104) is detachable.
9. The intelligent quenching apparatus for cast iron according to claim 8, further comprising a seasoning mechanism (11), wherein the seasoning mechanism (11) comprises:
the air blower (111) is arranged on the mounting frame (3);
the air guide pipe (112) is arranged on the blower (111).
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Cited By (1)
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| CN114182072A (en) * | 2021-11-18 | 2022-03-15 | 代鹏 | Powder metallurgy product aftertreatment quenching device |
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