The content of the invention
The technical problem to be solved in the present invention is to provide a kind of quenching, quality is good, efficiency high automatic quenching machine.
In order to solve the above-mentioned technical problem, the present invention is adopted the following technical scheme that:
A kind of automatic quenching machine, it includes frame, feed device, the first pusher for being arranged at feed device discharge end, used
In the material detent mechanism for positioning the material in the first pusher, the material elevator for the material after positioning to be lifted
Structure, for will rise up after material heating heater and for by after heating material cooling cooling device, it is described cold
But device is installed in frame, and the discharge end of first pusher is connected with the feed end of cooling device.
Further, the feed device includes vibrating disc, is connected to the feed channel of vibrating disc discharging opening and for driving
The vibrations feed appliance of material movement in feed channel, the discharge end of the feed channel is connected with the feed end of the first pusher.
Further, first pusher includes the first pusher cylinder, is connected to the first pusher cylinder output end
First scraping wings and the pusher material road for being communicated in feed device discharge end, the pusher material road are provided with pusher mouthful, described first
Scraping wings is set relative to pusher mouthful.
Further, the material detent mechanism includes positioning cylinder and is connected to the locating piece of positioning cylinder output end,
The locating piece is provided with the locating slot for positioning materials, and the pusher material road is provided with the positioning for being available for locating piece to pass through
Mouthful.
Further, the material elevator structure is arranged at the lower section of pusher material road, and the material elevator structure includes rising
Sending down abnormally ascending cylinder and the push rod for being connected to lift cylinder output end, the pusher material road are provided with the through hole for being available for push rod to pass through.
Further, the cooling device includes multilayer cooling material road, defeated for the material in the cooling material road by lower floor
The material conveying mechanism delivered at the cooling material road on upper strata and cool down material road for the material in material conveying mechanism to be promoted
Second pusher, the charging aperture of the cooling material road of bottom is connected with the discharging opening of the first pusher.
Further, the material conveying mechanism includes conveying cylinder and is connected to the delivery board of conveying cylinder output end,
The delivery board is provided with material storage tank, wherein the charging of the discharging opening of one layer of cooling material road and another layer of cooling material road
Mouth can be connected with material storage tank.
Further, second pusher includes the second pusher cylinder and is connected to the second of the second pusher cylinder and pushes away
Expect bar, the delivery board is provided with the shoving hole for being available for the second charging ram to pass through, and the shoving hole is connected with material storage tank.
Further, the heater is high frequency/heating in medium frequency machine, and the heater is provided with cantilever arm, described
Cantilever arm is connected with hollow heating coil, and material is heated through heating coil.
Further, it is provided with fume extractor above the heater.
Beneficial effects of the present invention:During work, pipe fitting is delivered to the position relative to the first pusher by feed device,
First pusher pushes pipe fitting one by one, when pipe fitting is moved to the position relative to material detent mechanism, material localization machine
Structure is positioned to pipe fitting, and the pipe fitting after positioning is raised up in heater by material elevator structure, and heater is to pipe fitting
Heated, material elevator structure sets back the pipe fitting after heating, the pipe fitting after heating in the first pusher not
It is moved in the presence of disconnected pusher in cooling device, the pipe fitting after heating is cooled down and exported in cooling device, this automatic quenching
Machine realizes automation feeding, positioning, heating, cooling and the output of quenching rear tubular member of pipe fitting, improves the effect of pipe fitting quenching
Rate, reduces labor intensity and the personal safety of workman, it is ensured that the positional precision of pipe fitting, improves the quality of pipe fitting quenching, drop
The scrappage of low quenching rear tubular member, reduces the cost of production.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the invention.
Fig. 2 is the dimensional structure diagram at another visual angle of the invention.
Fig. 3 is the dimensional structure diagram of the hiding frame of the present invention.
Fig. 4 is the dimensional structure diagram of the cooling material road of the present invention.
Fig. 5 is the dimensional structure diagram at another visual angle of cooling material road of the present invention.
Fig. 6 is the dimensional structure diagram of the material detent mechanism of the present invention.
Fig. 7 is the dimensional structure diagram of the material conveying mechanism of the present invention.
Fig. 8 is the dimensional structure diagram of the second pusher of the present invention.
Fig. 9 is the first pusher cylinder of the present invention and the dimensional structure diagram of the first scraping wings.
Figure 10 is the dimensional structure diagram of the pusher elevating mechanism of the present invention.
Description of reference numerals:
1st, frame;2nd, cooling device;21st, positioning port;22nd, through hole;23rd, material road is cooled down;
24th, material conveying mechanism;241st, cylinder is conveyed;242nd, delivery board;2421st, material storage tank;
2422nd, shoving hole;25th, the second pusher;251st, the second pusher cylinder;
252nd, the second charging ram;31st, material detent mechanism;311st, positioning cylinder;312nd, locating piece;
3121st, locating slot;32nd, heater;321st, cantilever arm;322nd, heating coil;
33rd, material elevator structure;331st, lift cylinder;332nd, push rod;4th, feed device;
41st, vibrating disc;42nd, feed channel;43rd, feed appliance is shaken;44th, pusher mouthful;
5th, the first pusher;51st, the first pusher cylinder;52nd, the first scraping wings;521st, connecting portion;
522nd, pusher portion;53rd, pusher material road;6th, fume extractor;100th, pipe fitting.
Embodiment
For the ease of the understanding of those skilled in the art, the present invention is made further with reference to embodiment and accompanying drawing
It is bright, the content that embodiment is referred to not limitation of the invention.
As shown in Figures 1 to 10, a kind of automatic quenching machine that the present invention is provided, it includes frame 1, feed device 4, set
The first pusher 5 in the discharge end of feed device 4, the material localization machine for the material in the first pusher 5 to be positioned
Structure 31, the heater heated for the material after by the material elevator structure 33 of the material lifting after positioning, for will rise up
32 and for by the cooling device 2 of the material cooling after heating, the cooling device 2 to be installed in frame 1, first pusher
The discharge end of structure 5 is connected with the feed end of cooling device 2;Specifically, described material can be pipe fitting 100, column etc., sheet
In embodiment, it is illustrated with pipe fitting 100.
During real work, pipe fitting 100 is delivered to the position relative to the first pusher 5, the first pusher by feed device 4
Mechanism 5 pushes pipe fitting 100 one by one, when pipe fitting 100 is moved to the position relative to material detent mechanism 31, material localization machine
Structure 31 is positioned to pipe fitting 100, and the pipe fitting 100 after positioning is raised up in heater 32 by material elevator structure 33, plus
Thermal 32 heats to pipe fitting 100, and material elevator structure 33 sets back the pipe fitting 100 after heating, after heating
Pipe fitting 100 be moved in the presence of the continuous pusher of the first pusher 5 in cooling device 2, the pipe fitting 100 after heating is cold
But cool down and export in device 2, this automatic quenching machine realizes the automation feeding of pipe fitting 100, positions, heats, cools down and quench
The output of fiery rear tubular member 100, improves the efficiency of the quenching of pipe fitting 100, reduces labor intensity and the personal safety of workman, it is ensured that
The positional precision of pipe fitting 100, improves the quality that pipe fitting 100 is quenched, and the scrappage of reduction quenching rear tubular member 100 reduces life
The cost of production.
In the present embodiment, the feed device 4 include vibrating disc 41, be connected to the discharging opening of vibrating disc 41 feed channel 42 and
For the vibrations feed appliance 43 for driving the material in feed channel 42 to move, the vibrations feed appliance 43 is arranged under feed channel 42
Side, the discharge end of the feed channel 42 is connected with the feed end of the first pusher 5;The vibrations feed appliance 43 is that vibrating disc is straight
Line feed appliance, vibrating disc 41 and vibrations feed appliance 43 are prior art, be will not be repeated here.
During real work, pipe fitting 100 is delivered to feed channel 42 by vibrating disc 41, under the vibrations of vibrations feed appliance 43, pipe
Part 100 is moved in the first pusher 5 along feed channel 42, realizes the automation feeding of pipe fitting 100, its is simple in construction,
Feeding is quick, improves the efficiency of feeding, reduces the labor intensity of feeding.
In the present embodiment, first pusher 5 includes the first pusher cylinder 51, to be connected to the first pusher cylinder 51 defeated
Go out first scraping wings 52 at end and be communicated in the pusher material road 53 of the discharge end of feed device 4, the pusher material road 53, which is provided with, to be pushed away
Material mouth 44, first scraping wings 52 is set relative to pusher mouthful 44.
During real work, pipe fitting 100 is delivered at pusher mouthful 44 by feed device 4, the first pusher cylinder 51 driving first
Scraping wings 52 is moved, and the first scraping wings 52 promotes pipe fitting 100 to be moved along pusher material road 53, and the first pusher 5 is by pipe fitting 100
Push one by one, to realize the feeding of single pipe fitting 100, be easy to position pipe fitting 100, heat, while making after heating
Pipe fitting 100 be moved in cooling device 2 and cooled down, and move output along cooling device 2, improve what pipe fitting 100 was quenched
Efficiency.
Preferably, first scraping wings 52 include be connected to the output end of the first pusher cylinder 51 connecting portion 521 and
The pusher portion 522 of connecting portion 521 is connected to, the first pusher cylinder 51 is arranged at the side of pusher material road 53, the connection
Portion 521 is vertically arranged with pusher portion 522, and the pusher portion 522 can be inserted into pusher mouthful 44;During real work, the band of connecting portion 521
Dynamic pusher portion 522 is moved, and the insertion of pusher portion 522 pusher mouthful 44 simultaneously promotes pipe fitting 100 to move, and its reasonable in design makes first
The structure of pusher 5 is compacter, saves the space of work.
In the present embodiment, the material detent mechanism 31 includes positioning cylinder 311 and is connected to the output end of positioning cylinder 311
Locating piece 312, the locating piece 312 is provided with the locating slot 3121 for positioning materials, and the pusher material road 53 is provided with
It is available for the positioning port 21 that locating piece 312 is passed through;When the first scraping wings 52 promote pipe fitting 100 moved along pusher material road 53, pipe fitting
100 when being moved to the position relative to material detent mechanism 31, and the driving locating piece 312 of positioning cylinder 311 is moved, locating piece 312
Position, it is ensured that the positional precision of pipe fitting 100, be easy to follow-up through positioning port 21 and to the pipe fitting 100 in pusher material road 53
Pipe fitting 100 is heated, it is ensured that the quality that pipe fitting 100 is heated;During positioning, pipe fitting 100 is located in locating slot 3121, enters one
Step improves the positional precision of pipe fitting 100, so as to improve the quality of the quenching of pipe fitting 100.
In the present embodiment, the material elevator structure 33 is arranged at the lower section of pusher material road 53, the material elevator structure
33 include lift cylinder 331 and are connected to the push rod 332 of the output end of lift cylinder 331, and the pusher material road 53, which is provided with, to be available for
The through hole 22 that push rod 332 is passed through;Specifically, the push rod 332 is oppositely arranged with heater 32.
During real work, after material detent mechanism 31 is positioned to pipe fitting 100, the driving push rod 332 of lift cylinder 331 is moved,
Push rod 332 is through through hole 22 and drives pipe fitting 100 to rise, and pipe fitting 100 is raised up into heater 32 is heated, and it is tied
Structure is simple, and movement response is sensitive, stable working, reliable, control accuracy height, improves the efficiency of the heating of pipe fitting 100.
In the present embodiment, the cooling device 2 includes multilayer cooling material road 23, in the cooling material road 23 by lower floor
Material is delivered to material conveying mechanism 24 at the cooling material road 23 on upper strata and for the material in material conveying mechanism 24 to be pushed away
Enter to cool down the discharging opening of the second pusher 25 of material road 23, the charging aperture of the cooling material road 23 of bottom and the first pusher 5
Connection.
During real work, cooling material road 23 of the pipe fitting 100 along bottom after heating is moved in material conveying mechanism 24,
Pipe fitting 100 is moved to the position of the charging aperture of the cooling material road 23 of last layer by material conveying mechanism 24, then passes through the second pusher
Mechanism 25 promotes the pipe fitting 100 of material conveying mechanism 24 in cooling material road 23, in the work of the continuous pusher of the second pusher 25
Under, pipe fitting 100 is moved along top cooling material road 23 and exported to outside, movement of the pipe fitting 100 in cooling material road 23
The S-shaped curve in track, cooling down the number of plies of material road 23 can be set according to the need for client or the need for actual cool time, just
In the cooling of heating rear tubular member 100, while by the way of natural cooling, the equipment needed for cooling down and technological process are reduced,
The phenomenon of the deformation of pipe fitting 100 is prevented, the scrappage of reduction quenching rear tubular member 100 reduces the cost of production.
In the present embodiment, the material conveying mechanism 24 includes conveying cylinder 241 and is connected to the conveying output end of cylinder 241
Delivery board 242, the delivery board 242 is provided with material storage tank 2421, wherein the discharging opening of one layer of cooling material road 23 and
The charging aperture of another layer of cooling material road 23 can be connected with material storage tank 2421.
During real work, the pipe fitting 100 after heating is moved to the material storage tank of delivery board 242 along cooling material road 23
In 2421, the conveying driving delivery board 242 of cylinder 241 is moved, and makes the material storage tank 2421 of delivery board 242 and another layer of cooling
The charging aperture connection of material road 23, is easy to the second pusher 25 that the pipe fitting 100 in material storage tank 2421 is promoted into cooling material road
In 23.
In the present embodiment, second pusher 25 includes the second pusher cylinder 251 and is connected to the second pusher cylinder
251 the second charging ram 252, the delivery board 242 is provided with the shoving hole 2422 for being available for the second charging ram 252 to pass through, described
Shoving hole 2422 is connected with material storage tank 2421;During real work, the second pusher cylinder 251 drives the second charging ram 252 to move
Dynamic, the second charging ram 252 is through shoving hole 2422 and promotes the pipe fitting 100 on delivery board 242 to move, and enters pipe fitting 100 cold
But material road 23, in the presence of the continuous pusher of the second pusher 25, make pipe fitting 100 moved along cooling material road 23 and export to
Outside, is easy to the movement of pipe fitting 100, improves the efficiency that pipe fitting 100 is moved.
In the present embodiment, the heater 32 is high frequency/heating in medium frequency machine, and the heater 32 is provided with cantilever arm
321, the cantilever arm 321 is connected with hollow heating coil 322, and material is heated through heating coil 322, the heating
Coil 322 is made of copper tube.
During real work, material elevator structure 33 rises pipe fitting 100 and through heating coil 322,322 pairs of heating coil
Pipe fitting 100 carries out high frequency/heating in medium frequency, realizes the surface treatment of pipe fitting 100, it is ensured that efficiency and matter that pipe fitting 100 is heated
Amount.
In the present embodiment, the top of the heater 32 is provided with fume extractor 6, is easy to heater 32 to pipe fitting
The pyrotechnics produced during 100 heating is discharged.Certainly, the fume extractor 6 can be smoke extractor or exhaust gas adsorption device, also may be used
To be the devices such as chimney.
The automatic quenching machine of the present embodiment is symmetrical arranged, and greatly improves the quenching efficiency of pipe fitting 100, reduce production into
This.
Preferably, the frame 1 is set side by side with two cooling devices 2, each cooling device 2 is communicated with the first pusher
Mechanism 5, first pusher 5 is communicated in feed device 4;During real work, two cooling devices 2 work simultaneously, enter one
Step improves the efficiency that pipe fitting 100 is quenched, and reduces the cost of production.
Above-described embodiment is the present invention preferably implementation, and in addition, the present invention can be realized with other manner,
Any obvious replacement is within protection scope of the present invention on the premise of not departing from the technical program design.