CN209267399U - A kind of New energy automobile motor stator built-in line tooling - Google Patents
A kind of New energy automobile motor stator built-in line tooling Download PDFInfo
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- CN209267399U CN209267399U CN201920031090.9U CN201920031090U CN209267399U CN 209267399 U CN209267399 U CN 209267399U CN 201920031090 U CN201920031090 U CN 201920031090U CN 209267399 U CN209267399 U CN 209267399U
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- turntable
- cage disk
- new energy
- hooking
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Abstract
The utility model relates to electrical motor wire embedding technology field, in particular to a kind of New energy automobile motor stator built-in line tooling.Bracket including workbench, on workbench is arranged along bracket slide hooking component on bracket；Hooking component includes the motor-driven hooking arm for bracing wire, and the rotating disc type fixation kit of hooking arm setting is corresponded on workbench；Rotating disc type fixation kit includes turntable and is nested in turntable for fixing the hydraulic steering gear adopting cross piece and fixed block of mouse cage disk, turntable upper end is detachably secured on the elongation transverse arm connecting with bracket, and mouse cage disk includes that the mid-game and enamel wire coil that the cage disk of fixation hole is connected with by shield rack gear is arranged.The utility model uses mouse cage disk, shield rack gear matches, enameled wire is pulled in, semi-automatic embedding is carried out, the height and cable travel of position of stator, rotation speed and thread drawing mechanism can be quickly arranged in tooling, and setting is easy, it is applied widely, registration improves embedding efficiency, reduces labor intensity.
Description
Technical field
The utility model relates to electrical motor wire embedding technology field, in particular to a kind of New energy automobile motor stator built-in line
Tooling.
Background technique
Atmosphere pollution is got worse at present, and haze is increasingly heavier, and the automobile drive electric motor that taps a new source of energy increasingly is compeled in eyebrow
Eyelash, and motor stator is the critical component of traction electric machine used in rail traffic and the core component of new energy driving motor,
The quality of motor stator directly affects the service life of new energy driving motor and the size of power, and motor stator essentially consists in
Stator built-in line.
Stator built-in line, which is broadly divided into, places insulation tank and winding this two step of enameled wire, and the winding mass of enameled wire affects
The quality of motor.Stator built-in line has mechanical automatic line inserting and hand insertion two ways, the procurement price of automatic coil inserting apparatus at present
Height, most of enterprise is for save the cost, it will usually by the way of hand insertion.Hand insertion be with wire embedding plate motor around
Group line is embedded in the stator of motor, in rotor slot point several times, and general embedding complete one group of winding wire needs 4 ~ 10 minutes, has not only taken a lot of work but also expense
When.
At present in the industry generator unit stator around embedding equipment comparative maturity equipment be by a coil-winding mechanism coil simultaneously
Pressure is waveform coil, embedding and slot wedge is carried out by manually coil band tooling is transported on another coil inserting apparatus, since slot is full
The reasons such as rate is high, and enameled wire line footpath is thick, and stator core slot number is more, the workpiece embedding time is long, and large labor intensity, the utility model
A kind of New energy automobile motor stator built-in line tooling is provided, tooling uses semi-automatic wire embeding ways, greatly improves labor efficiency,
Labor intensity is reduced, registration is applied widely.
Utility model content
The purpose of the utility model is to provide a kind of New energy automobile motor stator built-in line toolings, for solving workpiece embedding
Time is long, large labor intensity, time-consuming and laborious and high installation cost problem.
To achieve the goals above, the technical solution adopted in the utility model is:
The utility model provides a kind of New energy automobile motor stator built-in line tooling, including workbench, is located at workbench
On bracket, be arranged along bracket slide hooking component on bracket；Hooking component includes the motor-driven hooking arm for bracing wire,
Hooking arm is sheathed on sliding rail, and the rotating disc type fixation kit of hooking arm setting is corresponded on workbench；Rotating disc type fixation kit includes
It turntable and is nested in turntable for fixing the hydraulic steering gear adopting cross piece and fixed block of mouse cage disk, round seat, turntable upper end is arranged in turntable lower end
It is detachably secured on the elongation transverse arm being connect with bracket, mouse cage disk includes that the cage disk of setting fixation hole is connected with by protecting rack gear
Mid-game and enamel wire coil.
Technical solutions of the utility model further improvement lies in that: connecting rod, the top of the connecting rod are set on the outside of cage disk
The concave ring that end setting is matched with hooking arm.
Technical solutions of the utility model further improvement lies in that: cage disk outer ring is uniformly arranged multiple groups for nested shield rack gear
Fixation hole and every group of fixation hole be three；The shield rack gear other end is fastened on the outside of mid-game, and mid-game is set by linking arm and outside
The enamel wire coil for setting knob is connected.
Technical solutions of the utility model further improvement lies in that: the diameter of mid-game and enamel wire coil be less than cage disk and
Circular hole, flush on the outside of shield rack gear outer end face and cage disk are set.
Technical solutions of the utility model further improvement lies in that: shield rack gear include rectangular arm and be nested in outside arm
Set, circular block of rectangular arm one end setting on nested cage disk outer ring, the other end are provided for the point on the outside of cutting ferrule mid-game
Head.
Technical solutions of the utility model further improvement lies in that: it is nested for adjusting hooking arm height on bracket base
Short vertical bar and the long vertical bar for being used to support turntable.
Technical solutions of the utility model further improvement lies in that: hydraulic steering gear adopting cross piece and fixed block along rotational slide on the inside of turntable,
The hydraulic steering gear adopting cross piece is set as body cradle and the sliding block with card rod, and flange is arranged on the inside of the fixed block.
Technical solutions of the utility model further improvement lies in that: on workbench be arranged switch.
By adopting the above-described technical solution, the technical effect that the utility model obtains has:
The utility model provides a kind of New energy automobile motor stator built-in line tooling, and tooling uses mouse cage disk, protects rack gear
It matches, enameled wire is pulled in, carry out semi-automatic embedding, facilitate worker and embed the wire, improve embedding efficiency, reduce labor
Fatigue resistance, device is simple, easy to operate.
The utility model is a kind of New energy automobile motor stator built-in line tooling, including workbench, on workbench
Bracket is arranged along bracket slide hooking component on bracket；Hooking component includes the motor-driven hooking arm for bracing wire, hooking
Arm is sheathed on sliding rail, and hooking arm is elastic when facilitating control hooking；The rotating disc type of hooking arm setting is corresponded on workbench
Fixation kit；Rotating disc type fixation kit includes turntable and is nested in turntable for fixing hydraulic steering gear adopting cross piece and the fixation of mouse cage disk
Block, the structure is convenient to embed the wire stator；Round seat is arranged in turntable lower end, and turntable upper end, which is detachably fixed, is bracket connection
It extends on transverse arm, mouse cage disk includes that the cage disk of fixation hole is arranged with by protecting the mid-game and enamel wire coil that rack gear connects, and is used
Mouse cage disk and shield rack gear match, and enameled wire is pulled in, semi-automatic embedding is carried out, improves labor efficiency.
Connecting rod is set on the outside of cage disk in the utility model, the concave ring matched with hooking arm is arranged in the top of connecting rod,
Enameled wire is pulled in by guy structure, device is easy, is convenient for manual operation, time saving and energy saving；Cage disk outer ring is uniformly arranged multiple groups
For the nested fixation hole for protecting rack gear and every group of fixation hole is three, and the shield rack gear other end is fastened on the outside of mid-game, and mid-game passes through
Linking arm is connected with the enamel wire coil of outside setting knob, facilitates stator built-in line, determines cable travel.
The diameter of the mid-game of the utility model and enamel wire coil is less than cage disk and is respectively provided with circular hole, shield rack gear outer end face with
Flush on the outside of cage disk, mouse cage disk outside is smooth, guarantees that embedding process is gone on smoothly；Shield rack gear includes rectangular arm and is nested in outer
The arm set of side can avoid the cropping during stator core wire embedding, guarantee the quality of line；The setting of rectangular arm one end is for nested cage
Circular block on disk outer ring, the other end are provided for the tip on the outside of cutting ferrule mid-game, convenient for device installation and ensure that dress
The stability set.
Nesting is used to adjust the short vertical bar of hooking arm height and is used to support turntable on bracket base in the utility model
Long vertical bar can guarantee that stator position location quickly is arranged；Hydraulic steering gear adopting cross piece and the fixed block Slideslip along turntable rotate, hydraulic steering gear adopting cross piece
It is set as body cradle and the sliding block with card rod, flange is set on the inside of fixed block, guarantees embedding process, improves working efficiency；Work
Make that switch is arranged on platform, for controlling whole device operation, semi-automatic wire embeding ways greatly improve labor efficiency, reduce labour
Intensity.
Detailed description of the invention
It, below will be to embodiment or the prior art in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing needed in description is briefly described, it should be apparent that, the accompanying drawings in the following description is only that this is practical new
Some embodiments of type for those of ordinary skill in the art without any creative labor, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of rotating disc type fixation kit；
Fig. 3 is the structural schematic diagram of mouse cage disk；
Fig. 4 is the structural schematic diagram for protecting rack gear；
Fig. 5 is the structural schematic diagram of hooking assembly support；
Wherein, 1, workbench, 2-1, short vertical bar, 2-2, long vertical bar, 3, round seat, 4, hooking arm, 5, turntable, 6, hydraulic steering gear adopting cross piece,
7, circular hole, 8, switch, 11, fixed block, 13, connecting rod, 14, cage disk, 15, shield rack gear, 16, knob, 17, enamel wire coil, 18,
Linking arm, 19, mid-game, 20, rectangular arm, 21, arm set, 22, pedestal, 23, motor, 24, sliding rail.
Specific embodiment
In order to which technical problem to be solved in the utility model, technical solution and beneficial effect is more clearly understood, with
Lower combination accompanying drawings and embodiments, the present invention will be further described in detail.It should be appreciated that specific reality described herein
It applies example to be only used to explain the utility model, is not used to limit the utility model.
Below in conjunction with attached drawing and embodiment, the present invention will be further described in detail:
The utility model provides a kind of New energy automobile motor stator built-in line tooling, including workbench 1, is located at workbench
Bracket on 1 is arranged along bracket slide hooking component on bracket；Hooking component includes the hooking for bracing wire that motor 23 drives
Arm 4, hooking arm 4 are sheathed on sliding rail 24, and motor 23 converts bearing by the power of front end and provides power, before driving hooking arm 4
Extend back retraction row wire pulling work；Hooking arm 4 is corresponded on workbench and is provided with rotating disc type in the direction of motion of hooking arm 4 fixes
Component, rotating disc type fixation kit include turntable 5 and are nested in turntable 5 for fixing the hydraulic steering gear adopting cross piece 6 and fixed block of mouse cage disk
11, which is convenient for embedding the wire stator core；Round seat 3 is arranged in 5 lower end of turntable, and 5 upper end of turntable is detachably secured to and props up
On the elongation transverse arm of frame connection.Mouse cage disk includes the cage disk 14 that fixation hole is arranged and mid-game 19 and paint by the shield connection of rack gear 15
Envelope curve coil 17；Switch 8 is set on workbench 1, for controlling whole device operation, as shown in Figure 1.
Referring to figs. 1 and 2, rotating disc type fixation kit includes having the turntable 5 of track and being nested in 5 inner orbit of turntable
On for fixing the hydraulic steering gear adopting cross piece 6 and fixed block 11 of mouse cage disk, the structure is convenient for embedding the wire stator core；Round seat 3 is placed on
On workbench 1, for guaranteeing the stability of rotating disc type component, 5 upper end of turntable is detachably secured to the elongation connecting with bracket cross
On arm, extend to be detachably connected between transverse arm and long vertical bar 2-2, it, can will by loosening the fixation device at elongation transverse arm both ends
Rotating disc type component is disassembled.It is parallel with hooking arm 4 to extend transverse arm, extends along hooking direction.
On hydraulic steering gear adopting cross piece 6 and the embedding round slide being set on inside turntable 5 of fixed block 11, it can be rotated on the inside of turntable 5
Sliding, and be fixed in any position.Hydraulic steering gear adopting cross piece 6 is set as body cradle and the sliding block with card rod, is arranged on the inside of hydraulic steering gear adopting cross piece 6
Support rod is arranged close to the side of turntable 5 in the diesis frame for intersecting hinged, and diesis frame is nested on support rod and can be into
Row sliding, other side diesis frame are fixed on the sliding block with card rod, due to the setting of 6 articulated manner of hydraulic steering gear adopting cross piece, with card
The sliding block of rod can realize contractile motion, and hydraulic steering gear adopting cross piece 6 is usually arranged as two and spaced apart, and fixed block 11 is generally also to set
Set two and spaced apart.Two hydraulic steering gear adopting cross pieces 6 are usually positional symmetry setting top in turntable, two fixed blocks 11
Positional symmetry setting usually in turntable on the lower, the motor that rotating disc type fixation kit can be suitable for different model size are fixed
Son.
Flange is set on the inside of fixed block 11, and fixed block 11 is usually arranged as rectangle and two holes are arranged in inside, guarantees embedding
Process, fixed block 11 is usually arranged as two opposite directions when use, improves working efficiency.
In conjunction with shown in Fig. 3 and Fig. 4, mouse cage disk includes cage disk 14, shield rack gear 15, mid-game 19 and enamel wire coil 17, cage disk
14, be uniformly arranged the circular hole 7 for being arranged as annular inside mid-game 19 and enamel wire coil 17, mid-game 19 and enamel wire coil 17 it is straight
Diameter is less than cage disk 14, shield 15 outer end face of rack gear and 14 outside flush of cage disk, and mouse cage disk outside is smooth, guarantees that embedding process is smooth
It carries out.
14 outer ring of cage disk be uniformly arranged multiple groups for nested shield rack gear 15 fixation hole and every group of fixation hole be three, such as
8~12 groups of fixation holes can be set.Shield 15 other end of rack gear is fastened in 19 outside of mid-game, and mid-game 19 passes through linking arm 18 and outside
The enamel wire coil 17 that knob 16 is arranged is connected, and facilitates stator built-in line, determines cable travel.
Shield rack gear 15 includes rectangular arm 20 and the arm set 21 for being nested in outside, it is ensured that during stator core wire embedding not
It is delineated, guarantees the quality of line；The circular block of 20 one end of rectangular arm setting is nested on 14 outer ring of cage disk, and other end tip is used for
The outside of cutting ferrule mid-game 19, card slot is corresponding with mid-game 19 on enamel wire coil 17, convenient for device installation and ensure that device work
The stability of work, device are matched using mouse cage disk and shield rack gear, enameled wire are pulled in, and are carried out semi-automatic embedding, are improved labour
Efficiency, device is simple, easy to operate.
As shown in connection with fig. 5, bracket is provided with pedestal 22, nested for adjusting the short perpendicular of 4 height of hooking arm on pedestal 22
The bar 2-1 and long vertical bar 2-2 for being used to support turntable 5, the top long vertical bar 2-2 is detachably connected elongation transverse arm, for fixing turntable
Formula component guarantees the stability of device；Short vertical bar 2-1 is detachably slidably connected with hooking component, for adjusting hooking component
Highly, it is provided safeguard for quickly setting position of stator.On the outside of cage disk 14 be arranged connecting rod 13, connecting rod 13 top setting with
The concave ring that hooking arm 4 matches, 13 top of connecting rod are tip, carry out hook drawing convenient for hooking arm 4, by guy structure by enamel-cover
Line pulls in, and device is simple, and manual operation is convenient, time saving and energy saving.
The utility model uses mouse cage disk, and shield rack gear matches, enameled wire is pulled in, semi-automatic embedding is carried out, facilitates
Worker is embedded the wire, and embedding efficiency is improved, and reduces labor intensity, and position of stator, rotation speed can be quickly arranged in tooling
The height and cable travel of degree and thread drawing mechanism, setting is easy, and applied widely, registration improves embedding efficiency, reduces
Labor intensity.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but only
It will be in the scope of the claims of the utility model all by the protection of Patent Law.
Claims (8)
1. a kind of New energy automobile motor stator built-in line tooling, special including workbench (1), the bracket being located on workbench (1)
Sign is: being arranged on the bracket along bracket slide hooking component；The hooking component includes motor (23) driving for drawing
The hooking arm (4) of line, the hooking arm (4) are sheathed on sliding rail (24), and turning for hooking arm (4) setting is corresponded on workbench (1)
Disc type fixation kit；The rotating disc type fixation kit includes turntable (5) and is nested in turntable (5) for fixing mouse cage disk
Round seat (3) are arranged in hydraulic steering gear adopting cross piece (6) and fixed block (11), turntable (5) lower end, and turntable (5) upper end is detachably secured to connect with bracket
On the elongation transverse arm connect；The mouse cage disk includes the cage disk (14) that fixation hole is arranged and the mid-game by shield rack gear (15) connection
(19) and enamel wire coil (17).
2. a kind of New energy automobile motor stator built-in line tooling as described in claim 1, it is characterised in that: the cage disk (14)
Connecting rod (13) are arranged in outside, and the concave ring matched with hooking arm (4) is arranged in the top of the connecting rod (13).
3. a kind of New energy automobile motor stator built-in line tooling as claimed in claim 2, it is characterised in that: the cage disk (14)
Outer ring be uniformly arranged multiple groups for nested shield rack gear (15) fixation hole and every group of fixation hole be three；The shield rack gear (15) is another
One end is fastened on the outside of mid-game (19), the enamel wire coil that mid-game (19) passes through linking arm (18) and outside setting knob (16)
(17) it is connected.
4. a kind of New energy automobile motor stator built-in line tooling as claimed in any one of claims 1 to 3, it is characterised in that: institute
The diameter for stating mid-game (19) and enamel wire coil (17) is less than cage disk (14) and is respectively provided with circular hole (7), and the shield rack gear (15) is outside
Flush on the outside of end face and cage disk (14).
5. a kind of New energy automobile motor stator built-in line tooling as claimed in claim 4, it is characterised in that: the shield rack gear
It (15) include rectangular arm (20) and the arm set (21) for being nested in outside, the setting of rectangular arm (20) one end is used for nested cage disk (14) outside
Circular block on ring, the other end are provided for the tip on the outside of cutting ferrule mid-game (19).
6. a kind of New energy automobile motor stator built-in line tooling as described in claim 1, it is characterised in that: the bracket base
(22) nested for adjusting the short vertical bar (2-1) of hooking arm (4) height and being used to support the long vertical bar (2-2) of turntable (5) on.
7. a kind of New energy automobile motor stator built-in line tooling as described in claim 1, it is characterised in that: the hydraulic steering gear adopting cross piece
(6) and fixed block (11) can be set as body cradle and with card rod along rotational slide on the inside of turntable (5), the hydraulic steering gear adopting cross piece (6)
Flange is arranged in sliding block (12), fixed block (11) inside.
8. a kind of New energy automobile motor stator built-in line tooling as described in claim 1, it is characterised in that: the workbench
(1) setting switch (8) on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920031090.9U CN209267399U (en) | 2019-01-09 | 2019-01-09 | A kind of New energy automobile motor stator built-in line tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920031090.9U CN209267399U (en) | 2019-01-09 | 2019-01-09 | A kind of New energy automobile motor stator built-in line tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209267399U true CN209267399U (en) | 2019-08-16 |
Family
ID=67566132
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920031090.9U Active CN209267399U (en) | 2019-01-09 | 2019-01-09 | A kind of New energy automobile motor stator built-in line tooling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209267399U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560973A (en) * | 2019-09-03 | 2019-12-13 | 吕鹏 | New energy automobile motor stator copper line fusion welding assistor |
-
2019
- 2019-01-09 CN CN201920031090.9U patent/CN209267399U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560973A (en) * | 2019-09-03 | 2019-12-13 | 吕鹏 | New energy automobile motor stator copper line fusion welding assistor |
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