CN209257190U - A kind of production system of door-plate antique-imitation - Google Patents

Abstract

A kind of production system of door-plate antique-imitation, after bleaching-filling-sand milling-destruction processing-material adjustment-integral colouring-head degree priming paint-glaze colorant-does the degree priming paint-Bu Yin-dust lacquerer's sequence of light and shade-two, it is good that manufactured door-plate integrally does old effect, stereovision is strong, quality is high, effect is true to nature and paint layer is uniform, it is not easily to fall off, enhance the density of door skin, make its become to consolidate it is durable, it is not subject to damage by worms, the use value of door-plate is promoted well.

Description

A kind of production system of door-plate antique-imitation

Technical field

The present invention relates to door-plate field, specially a kind of production system of door-plate antique-imitation.

Background technique

As the improvement of people's living standards, in terms of individual demand be also continuously improved, face city Product competition with rapid changepl. never-ending changes and improvements on field, some individual character woodworks modelled after an antique are also put on sale；Pseudo-classic furniture is in woodwork modelled after an antique Situation of selling well major class, the product mostly exportation abroad of initial pseudo-classic furniture enterprise production meets external crowd to Chinese antique man The demand of tool, superior, exquisite in workmanship, unity of form and spirit the pseudo-classic furniture fine work of some sortings, timber itself outline as used in it Closely, texture is magnificent etc., also has appreciation space, therefore also receive hot handful in the market in current house ornamentation.

Summary of the invention

Technical problem solved by the invention is to provide a kind of production system of door-plate antique-imitation, to solve above-mentioned back The problem of being proposed in scape technology.

Technical problem solved by the invention is realized using following technical scheme: a kind of production system of door-plate antique-imitation System, including bleaching system, filling device, sanding apparatus, destruction processing unit, material adjustment dress are set gradually along workflow It sets, integral colouring device, head degree priming paint device, Gree this colorant device, do light and shade device, two degree of priming paint devices, cloth printing equipment It sets, dust paint device:

The bleaching system is used to bleach pretreatment door-plate, reduces color difference；

The filling device is used to go out to be filled to the natural defect of the door-plate after bleaching；

The sanding apparatus is for being sanded filled door-plate, so that wood surface is smoothly clean；

The destruction processing unit for carrying out destruction processing to the door-plate after sand milling so that door-plate have fair wear and tear, The effect damaged by worms；

Material adjustment device is used for that door-plate to be adjusted to destroying that treated, so that the color keep of door-plate is united One, reduce color difference；

The integral colouring device carries out integral colouring for door-plate adjusted, reduces door-plate color difference；

The head degree priming paint device is used to carry out glue to the door-plate after integral colouring to consolidate priming paint, so that the wood-fibred of door-plate obtains To unfolding；

The glaze colorant device is used for the door-plate progress glaze coloring after enemy's degree priming paint, generates classic effect Fruit；

The light and shade device that does shows the three-dimensional effect of timber for carrying out doing Lightness disposal to the door-plate after glaze coloring Fruit；

Two degree of priming paint devices are used to carry out smearing priming paint to making the door-plate after light and shade, protect background color colorant and Ge Li This colorant, while playing the bridging action with finishing coat；

The cloth printing equipment is set for carrying out the processing of cloth print to making the door-plate after two degree of priming paint, and the grain effect of door-plate is enhanced；

The dust paint device carries out smearing oil modelled after an antique for the door-plate that cloth printing equipment postpones, and old effect is done in enhancing.

The technological process of production of another object of the present invention offer door-plate antique-imitation, comprising the following steps:

One, wood finishing pre-treatment:

1. bleaching: the catalyst based on hydrogen peroxide is bleached, and catalyst is ammonium hydroxide；Timber because of heartwood and sapwood not Together, variant on wood color, in order to make wood color always, especially light-coloured prods must be bleached, it is therefore an objective to make uneven wood color by depth It shoals, color difference reduces；

2. filling: (being commonly called as putty using configured finished product filler, mend soil), it is therefore an objective to fill biggish day on material Right defect, such as small holes caused by worms, crack, can be filled if being let down and adding diluent, coagulate the soup, and effect is to increase abrasive property and keep Face is smooth；It is needed after filling one hour dry or more；

3. being sanded: generalling use coarse sandpaper (80#-100#) sand milling, then be sanded with fine sandpaper (150#-180#) or directly used 240# is sanded；Most common sand milling machinery has automatic sand mill or band-like sand mill, flat components to directly adopt air pressure adjustment Wide-belt sander, can be washed ore 5-10, pay attention to being sanded it is smooth clean to timber, can not excessive fine grinding, left back one of machine Sand milling preferably uses 240# sand paper, preferably carries out before coating is online；

4. destruction is handled:

A: coarse sandpaper is roughly ground above table angle and table leg, is separately frustrated out scar in table side with file, is reached fair wear and tear Effect；

B: being lashed with iron chains at furniture edge, make its generate nature damage trace, and using tip iron hammer, cap nut and The tools such as bolt beat slightly in furniture surface, it is made to generate dent of wounding；

C: scratch is drawn with graver and is damaged by worms effect；

D: can beat wood surface with iron nail or screw etc., then can form the similar effect damaged by worms.

Two, wood finishing process flow:

1. material adjusts: agents (being commonly called as clear water) or the white edge paint (being commonly called as red water, dressing agent) such as using according to colour table color Carry out material adjustment, it is therefore an objective to further eliminate color difference；

2. integral colouring: city bottom coloring or material coloring are reduced color color and are further approached using suitable colorant In colour table color, phozy colorant, Tu Na, Du's sieve colorant and oil stain can choose according to substrate and product；One As use spraying method, whole even applications；The multi-purpose infiltration background color of this procedure, must not be added the mill base of large scale, otherwise both Cannot preferable Liu Ping, have cause to permeate it is irregular, cannot achieve the purpose that filling perforation colour, it is clear-coated in certain uneven colors it is normal It is often that this process misses the main points and causes；

3. degree priming paint: also known as glue consolidates priming paint, and solid part can permeate usually between 4%-14% because viscosity is low quickly Into wood surface layer, one can sealing background color, two can provide " extension " effect in coating subsequent process；It is commonly used in general production viscous Degree is 8-12s.Solid content is 8%-12%, and another important function is to cause wood-fibred to moisten again to rise after spraying, is slightly sanded Afterwards, spray-applied primer can obtain clearly color, this process is dealt with improperly or the mode of polishing misses the main points and all will affect color Clarity；

4. this colorant of Gree: also known as anti-decaying paint or oil modelled after an antique are added in slow curing and the oil or resin that are easy to wipe Transparent preferable color divergence agent, is made of slow drying solvent, and effect is that form face by wiping soft to when Hatching effect generates classic taste；Due to being slow curing oil stain, will not dissolve lower layer head degree priming paint and two degree of upper layer Priming paint, so doing effect use a little by retaining simultaneously；

5. doing light and shade: cooking toner sanding in upper track glaze, using the steel wool of #000 or #0000, along the grain direction is wiped It wipes and carries out comparison of light and shade operation, finally mark the place of light and shade with hairbrush or tatter again, color is made to reach soft natural effect Fruit, it is therefore an objective to show timber stereoscopic effect, increase shade contrast effect；

6. two degree of priming paint: often claiming SEALERS in production, be a kind of solid component usually in the priming paint of 14-25%, Duo Shixun Fast drying property, effect is protection background color colorant and glaze colorant, and typically contains sanding agent, and according to circumstances viscosity can Adjust in 16s, 5-15 minute can sanding, while playing the bridging action with finishing coat；

7. cloth prints: also known as inked agent, it is general using being spirit stain, on some special painting finishing colors, use Soft cloth carries out cloth print operation to coating, makes bright and clear level effect, reinforces grain of wood effect, increases three-dimensional sense；Operating skill It is to be soaked in spirit stain using soft cotton, is slightly wringing out, then uses and be held by cotton on the surface of ground, all Or the movement locally patted, the moulding of rag is then become more soft with 0000# steel wool and grabs light and shade；

8. dust paint: to make product appearance that outmoded, ancient effect be presented in old-fashioned or old-fashioned coating, usually producing It is remained at the edge of product, groove or carving, is operated, formed as by having accumulated many ashes for a long time using special oil modelled after an antique Dirt is the same on furniture.

Preferably, with 10-20 parts of hydrogen peroxide (concentration 30-35%), it is (dense the process of bleaching are as follows: a: to mix a ammonium hydroxide Degree is 23-25%), wood surface is brushed, if reducing bleaching power dilutable water, can also use alcohol, the two is variant, mainly There are Different Effects to swelling of wood；B: stop 1-2 minutes after bleaching in room temperature, then 45-55 DEG C of heat dries 10 minutes or room temperature again It dries 30 minutes, repeats bleaching once, it is not reusable；C: washing with water face after dry, is completely dried at room temperature or 50 DEG C Drying 90 minutes, is then sanded.

Preferably, complete it is above-mentioned do old process after, apply finishing paint, protection lower layer's effect simultaneously enhances coating thickness, sprays mostly It applies twice.

Preferably, if desired upper hook groove paint, first of finishing coat of Ying carry out later, and pay attention to covering with paint, lacquer, colour wash, etc. groove paint before not Can sanding, convenient for apply after wipe；Twice, first of available imitative nylon cloth wiping, second 0000# steel can be applied in proposal production Velvet finally clears up corner with hairbrush；The operation of this procedure is extremely difficult, because most of groove paint can be molten after spray paint Fall, retains in spray paint and how much can be only achieved effect.

Compared with prior art, the beneficial effects of the present invention are: door-plate made of the present invention is integrally done, old effect is good, level Sense is strong, quality is high, effect is true to nature and paint layer is uniform, not easily to fall off, enhances the density of door skin, make its become to consolidate it is resistance to With not being subject to damage by worms, the use value of door-plate is promoted well.

Detailed description of the invention

Fig. 1 is schematic diagram of the invention.

Bleaching system 1, sanding apparatus 3, destroys processing unit 4, material adjustment device 5, integral colouring dress at filling device 2 Set 6, head degree priming paint device 7, Gree this colorant device 8, do 9, two degree of priming paint devices 10 of light and shade device, cloth printing equipment sets 11, ash Dirt paint device 12.

Specific embodiment

It is carried out below with reference to technical effect of the embodiment to design of the invention, specific structure and generation clear, complete Ground description, to be completely understood by the purpose of the present invention, feature and effect, it is clear that described embodiment is of the invention one Section Example, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not paying creativeness Other embodiments obtained, belong to the scope of protection of the invention under the premise of labour, in addition, the institute being designed into patent There is connection/connection relationship, not singly refers to that building directly connects, and referring to can be according to specific implementation situation, by adding or reducing All couple auxiliaries, the coupling structure that Lai Zucheng more has, in order to make implement technical means of the invention, creation characteristic, reach mesh Be easy to understand with effect, the present invention is further explained.

A kind of production system of door-plate antique-imitation, including bleaching system, filling device, sand are set gradually along workflow Mill apparatus, destroy processing unit, material adjustment device, integral colouring device, head degree priming paint device, Gree this colorant device, Do light and shade device, two degree of priming paint devices, cloth printing equipment set, dust paint device:

The bleaching system is used to bleach pretreatment door-plate, reduces color difference；

The filling device is used to go out to be filled to the natural defect of the door-plate after bleaching；

The sanding apparatus is for being sanded filled door-plate, so that wood surface is smoothly clean；

The destruction processing unit for carrying out destruction processing to the door-plate after sand milling so that door-plate have fair wear and tear, The effect damaged by worms；

Material adjustment device is used for that door-plate to be adjusted to destroying that treated, so that the color keep of door-plate is united One, reduce color difference；

The integral colouring device carries out integral colouring for door-plate adjusted, reduces door-plate color difference；

The head degree priming paint device is used to carry out glue to the door-plate after integral colouring to consolidate priming paint, so that the wood-fibred of door-plate obtains To unfolding；

The glaze colorant device is used for the door-plate progress glaze coloring after enemy's degree priming paint, generates classic effect Fruit；

The light and shade device that does shows the three-dimensional effect of timber for carrying out doing Lightness disposal to the door-plate after glaze coloring Fruit；

Two degree of priming paint devices are used to carry out smearing priming paint to making the door-plate after light and shade, protect background color colorant and Ge Li This colorant, while playing the bridging action with finishing coat；

The cloth printing equipment is set for carrying out the processing of cloth print to making the door-plate after two degree of priming paint, and the grain effect of door-plate is enhanced；

The dust paint device carries out smearing oil modelled after an antique for the door-plate that cloth printing equipment postpones, and old effect is done in enhancing.

The technological process of production of another object of the present invention offer door-plate antique-imitation, comprising the following steps:

One, wood finishing pre-treatment:

1. bleaching: the catalyst based on hydrogen peroxide is bleached, and catalyst is ammonium hydroxide；Timber because of heartwood and sapwood not Together, variant on wood color, in order to make wood color always, especially light-coloured prods must be bleached, it is therefore an objective to make uneven wood color by depth It shoals, color difference reduces；

2. filling: (being commonly called as putty using configured finished product filler, mend soil), it is therefore an objective to fill biggish day on material Right defect, such as small holes caused by worms, crack, can be filled if being let down and adding diluent, coagulate the soup, and effect is to increase abrasive property and keep Face is smooth；It is needed after filling one hour dry or more；

3. being sanded: generalling use coarse sandpaper (80#-100#) sand milling, then be sanded with fine sandpaper (150#-180#) or directly used 240# is sanded；Most common sand milling machinery has automatic sand mill or band-like sand mill, flat components to directly adopt air pressure adjustment Wide-belt sander, can be washed ore 5-10, pay attention to being sanded it is smooth clean to timber, can not excessive fine grinding, left back one of machine Sand milling preferably uses 240# sand paper, preferably carries out before coating is online；

4. destruction is handled:

A: coarse sandpaper is roughly ground above table angle and table leg, is separately frustrated out scar in table side with file, is reached fair wear and tear Effect；

B: being lashed with iron chains at furniture edge, make its generate nature damage trace, and using tip iron hammer, cap nut and The tools such as bolt beat slightly in furniture surface, it is made to generate dent of wounding；

C: scratch is drawn with graver and is damaged by worms effect；

D: can beat wood surface with iron nail or screw etc., then can form the similar effect damaged by worms.

Two, wood finishing process flow:

1. material adjusts: agents (being commonly called as clear water) or the white edge paint (being commonly called as red water, dressing agent) such as using according to colour table color Carry out material adjustment, it is therefore an objective to further eliminate color difference；

2. integral colouring: city bottom coloring or material coloring are reduced color color and are further approached using suitable colorant In colour table color, phozy colorant, Tu Na, Du's sieve colorant and oil stain can choose according to substrate and product；One As use spraying method, whole even applications；The multi-purpose infiltration background color of this procedure, must not be added the mill base of large scale, otherwise both Cannot preferable Liu Ping, have cause to permeate it is irregular, cannot achieve the purpose that filling perforation colour, it is clear-coated in certain uneven colors it is normal It is often that this process misses the main points and causes；

3. degree priming paint: also known as glue consolidates priming paint, and solid part can permeate usually between 4%-14% because viscosity is low quickly Into wood surface layer, one can sealing background color, two can provide " extension " effect in coating subsequent process；It is commonly used in general production viscous Degree is 8-12s.Solid content is 8%-12%, and another important function is to cause wood-fibred to moisten again to rise after spraying, is slightly sanded Afterwards, spray-applied primer can obtain clearly color, this process is dealt with improperly or the mode of polishing misses the main points and all will affect color Clarity；

4. this colorant of Gree: also known as anti-decaying paint or oil modelled after an antique are added in slow curing and the oil or resin that are easy to wipe Transparent preferable color divergence agent, is made of slow drying solvent, and effect is that form face by wiping soft to when Hatching effect generates classic taste；Due to being slow curing oil stain, will not dissolve lower layer head degree priming paint and two degree of upper layer Priming paint, so doing effect use a little by retaining simultaneously；

5. doing light and shade: cooking toner sanding in upper track glaze, using the steel wool of #000 or #0000, along the grain direction is wiped It wipes and carries out comparison of light and shade operation, finally mark the place of light and shade with hairbrush or tatter again, color is made to reach soft natural effect Fruit, it is therefore an objective to show timber stereoscopic effect, increase shade contrast effect；

6. two degree of priming paint: often claiming SEALERS in production, be a kind of solid component usually in the priming paint of 14-25%, Duo Shixun Fast drying property, effect is protection background color colorant and glaze colorant, and typically contains sanding agent, and according to circumstances viscosity can Adjust in 16s, 5-15 minute can sanding, while playing the bridging action with finishing coat；

7. cloth prints: also known as inked agent, it is general using being spirit stain, on some special painting finishing colors, use Soft cloth carries out cloth print operation to coating, makes bright and clear level effect, reinforces grain of wood effect, increases three-dimensional sense；Operating skill It is to be soaked in spirit stain using soft cotton, is slightly wringing out, then uses and be held by cotton on the surface of ground, all Or the movement locally patted, the moulding of rag is then become more soft with 0000# steel wool and grabs light and shade；

8. dust paint: to make product appearance that outmoded, ancient effect be presented in old-fashioned or old-fashioned coating, usually producing It is remained at the edge of product, groove or carving, is operated, formed as by having accumulated many ashes for a long time using special oil modelled after an antique Dirt is the same on furniture.

Preferably, with 10-20 parts of hydrogen peroxide (concentration 30-35%), it is (dense the process of bleaching are as follows: a: to mix a ammonium hydroxide Degree is 23-25%), wood surface is brushed, if reducing bleaching power dilutable water, can also use alcohol, the two is variant, mainly There are Different Effects to swelling of wood；B: stop 1-2 minutes after bleaching in room temperature, then 45-55 DEG C of heat dries 10 minutes or room temperature again It dries 30 minutes, repeats bleaching once, it is not reusable；C: washing with water face after dry, is completely dried at room temperature or 50 DEG C Drying 90 minutes, is then sanded.

Preferably, complete it is above-mentioned do old process after, apply finishing paint, protection lower layer's effect simultaneously enhances coating thickness, sprays mostly It applies twice.

Preferably, if desired upper hook groove paint, first of finishing coat of Ying carry out later, and pay attention to covering with paint, lacquer, colour wash, etc. groove paint before not Can sanding, convenient for apply after wipe；Twice, first of available imitative nylon cloth wiping, second 0000# steel can be applied in proposal production Velvet finally clears up corner with hairbrush；The operation of this procedure is extremely difficult, because most of groove paint can be molten after spray paint Fall, retains in spray paint and how much can be only achieved effect.

Compared with prior art, the beneficial effects of the present invention are: door-plate made of the present invention is integrally done, old effect is good, level Sense is strong, quality is high, effect is true to nature and paint layer is uniform, not easily to fall off, enhances the density of door skin, make its become to consolidate it is resistance to With not being subject to damage by worms, the use value of door-plate is promoted well.

The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, the technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention, claimed range of the invention by appended claims and Its equivalent thereof.

Claims (1)

1. a kind of production system of door-plate antique-imitation, it is characterised in that: including setting gradually bleaching system along workflow, filling out It fills and sets, sanding apparatus, destroys processing unit, material adjustment device, integral colouring device, head degree priming paint device, glaze Toner device, do light and shade device, two degree of priming paint devices, cloth printing equipment set, dust paint device:

The bleaching system is used to bleach pretreatment door-plate, reduces color difference；

The filling device is used to go out to be filled to the natural defect of the door-plate after bleaching；

The sanding apparatus is for being sanded filled door-plate, so that wood surface is smoothly clean；

The destruction processing unit is for carrying out destruction processing to the door-plate after sand milling, so that door-plate has fair wear and tear, damages by worms Effect；

Material adjustment device is used for that door-plate to be adjusted to destroying that treated, so that the color keep of door-plate is unified, subtracts Few color difference；

The integral colouring device carries out integral colouring for door-plate adjusted, reduces door-plate color difference；

The head degree priming paint device is used to carry out glue to the door-plate after integral colouring to consolidate priming paint, so that the wood-fibred of door-plate is relaxed Exhibition；

The glaze colorant device is used for the door-plate progress glaze coloring after enemy's degree priming paint, generates classic effect；

The light and shade device that does shows the stereoscopic effect of timber for carrying out doing Lightness disposal to the door-plate after glaze coloring；

Two degree of priming paint devices are used to carry out smearing priming paint to making the door-plate after light and shade, protect background color colorant and glaze Toner, while playing the bridging action with finishing coat；

The cloth printing equipment is set for carrying out the processing of cloth print to making the door-plate after two degree of priming paint, and the grain effect of door-plate is enhanced；

The dust paint device carries out smearing oil modelled after an antique for the door-plate that cloth printing equipment postpones, and old effect is done in enhancing.