CN209255242U - The mark processed of fastener detects process units - Google Patents
The mark processed of fastener detects process units Download PDFInfo
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- CN209255242U CN209255242U CN201821853185.0U CN201821853185U CN209255242U CN 209255242 U CN209255242 U CN 209255242U CN 201821853185 U CN201821853185 U CN 201821853185U CN 209255242 U CN209255242 U CN 209255242U
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Abstract
The utility model discloses a kind of marks processed of fastener to detect process units, it include: vibrator supply equipment, system mark detection unit and closing in unit, vibrator supply equipment and closing in unit are separately positioned on the feeding inlet and discharge outlet of system mark detection unit, system mark detection unit includes straight line material path, detect camera and Laser marker, straight line material path is obliquely installed, one end is high-end, the other end is low side, the high-end discharge port with vibrator supply equipment is connect, low side is correspondingly arranged above the feed inlet of closing in unit, camera and Laser marker is detected to be arranged by bracket in straight line material path side, and detection camera is arranged relative to Laser marker close to vibrator supply equipment.
Description
Technical field
The utility model relates to a kind of automatic production lines, in particular to a kind of mark processed detection production dress of fastener
It sets.
Background technique
China fastener is in great demand at present, and especially high-end fasteners are in industries such as aerospace, high-speed rail, subways
Under fast-developing background, market is even more to have a extensive future, but internal clamp enterprise, state cannot achieve expected reasonable profit level
Even long-term loss, foreign vendor seize that China market is rapid, and domestic Investment in fastener industry receives greatly impacts and choose
War, domestic fastener industry development are difficult.The production capacity of component of machine did not caught up with the development in market in recent years, and part is processed into
The market prospects of narrow resources, this current industry are very considerable, and enterprise should reinforce the maintenance and construction of supply chain, increase
Strong whole zero strategic cooperation improves market adaptability to changes, could effectively overcome industry requirement fluctuation and economic fluctuation to fastening
Part enterprise production and management bring risk and influence.Fastener enterprise starts in recent years to associated mechanical industry fastener manufacture field
Carry out diversification expansion.
With the change and development in market, the customer demand of Investment in fastener industry is more and more diversified, especially high-end fastening
Part shows the productive prospecting of " multi items, small lot ", and current production and processing is mostly production in enormous quantities pattern, and flexibility is poor,
Customer demand response is slow.And since the most of specifications of fastener are smaller, how it is realized efficiently quickly
Detection is the technical problem currently faced.
At present there are mainly two types of fastener the business enterprise production modes.
One is production in enormous quantities pattern, which is the application based on standardization He seriation, and production line substantially increases
Production efficiency, reduces production cost, and outstanding feature is that product structure is stable, high degree of automation is (basic to realize automatically
Change).But disadvantage is also quite obvious, produces in enormous quantities using the diversity for sacrificing product as cost, flexibility level is poor, can not
It adapts to change the more and more fast market demand and keen competition.This mode is low suitable for product surcharge, by walking amount
Form realize productive profit, production development mode is dull, does not have and continues developable basis, in the city that future grows in intensity
Field is easy to be in a disadvantageous position in grappling.
Another kind is small-scale production mode, the mode be it is led by market demand, using the mode produced on demand,
Distinguishing feature is that market reaction is rapid, and production batch is smaller.But equally also there is distinct disadvantage, small lot produces the economy in product
Property aspect there are larger problem, production cost is generally higher, and automation application rate is lower, also has in terms of product processing efficiency
It is restricted.This mode adaptive is high in product surcharge, realizes productive profit, processing consistency with manufacturing technology advantage
There are problems, to ensure product quality, need to detect in product, cause that the product process-cycle is longer and cost relatively
It is high.
Utility model content
The utility model is intended to solve one of above-mentioned technical problem in the prior art at least to a certain extent.In view of
This, the utility model needs to provide a kind of mark processed detection process units of fastener, which improves production
Efficiency, detection speed and product quality, reduce manual labor, reduce production cost.
A kind of mark processed detection process units of fastener, comprising: vibrator supply equipment, system mark detection unit and the list that closes up
Member, the vibrator supply equipment and the closing in unit are separately positioned on the feeding inlet and discharge port of the system mark detection unit
Place, the system mark detection unit include that straight line material path, detection camera and Laser marker, the straight line material path are obliquely installed, and one
It is high-end for holding, and the other end is low side, and the high-end discharge port with the vibrator supply equipment is connect, and low side is correspondingly arranged at receipts
Above the feed inlet of mouth unit, the detection camera and the Laser marker are arranged by the straight line material path by bracket
Side, and the detection camera is arranged relative to the Laser marker close to the vibrator supply equipment.
Components are sorted according to the vibrator supply equipment of the utility model embodiment, be sequentially sent to system mark detection unit into
Row system mark detection, high degree of automation reduce manual labor, improve working efficiency, reduce production cost.
According to the mark detection unit processed of the utility model embodiment, ranked good components are sequentially sent to straight line material path,
Components fall along the inclined direction of straight line material path, and when by Laser marker, Laser marker carries out coding, warp to components
When crossing detection camera, detection phase machine testing components be acceptance or rejection, overall process without human intervention, the degree of automation
Height reduces manual labor, improves working efficiency, improves product quality, reduces production cost.
In addition, can also be had according to the mark processed of the fastener of the utility model above-described embodiment detection process units as follows
Additional technical characteristic:
The system marks detection unit further include: cutting agency, the cutting agency are arranged in described in the straight line material path
Low side.
As above, wherein the cutting agency is cylinder.
As above, wherein waste channel or waste material disk are equipped with below the cutting agency.
As above, wherein right angle coordinate manipulator is equipped between the closing in unit and system mark detection unit.
As above, wherein the right angle coordinate manipulator includes X-axis movable stand, Y-axis moving arm and Pneumatic clamping jaw, the X
Axis movable stand is parallel to the closing in unit and is arranged above the closing in unit, and the Y-axis moving arm moves along the vertical direction
It is connected on the X-axis movable stand, the Pneumatic clamping jaw is fixedly connected on the bottom end of the Y-axis moving arm.
As above, wherein positioning cylinder is equipped with above the straight line material path, the positioning cylinder is horizontally disposed,
And the positioning cylinder is arranged perpendicular to the direction of the straight line material path, the telescopic rod of the positioning cylinder is close to the straight line material
Road stretches out.
As above, wherein it is additionally provided with backgauge cylinder above the straight line material path, the backgauge cylinder is set in the horizontal direction
It sets, and the backgauge cylinder is arranged perpendicular to the direction of the straight line material path, the telescopic rod of the backgauge cylinder is close to described straight
Strands road stretches out.
As above, wherein the backgauge cylinder is arranged close to the Laser marker, and the positioning cylinder is close to the inspection
Survey camera setting.
The additional aspect and advantage of the utility model will be set forth in part in the description, partially will be from following description
In become obvious, or recognized by the practice of the utility model.
Detailed description of the invention
Fig. 1 is a kind of mark structure of the detecting device schematic diagram processed of fastener of the utility model.
Fig. 2 is a kind of mark processed detection process units schematic top plan view of fastener of the utility model.
Appended drawing reference: 1- vibrator supply equipment, 2- Laser marker, 3- detect camera, 4- straight line material path, 5- blanking machine
Structure, 6- support, 7- backgauge cylinder, 8- positioning cylinder, 9- right angle coordinate manipulator, 10- closing in unit.
Specific embodiment
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, it is intended to for explaining the utility model, and should not be understood as to the utility model
Limitation.
As shown in Figure 1, a kind of mark processed of fastener detects process units, comprising: vibrator supply equipment 1, system mark detection are single
Member and closing in unit 10, vibrator supply equipment 1 and closing in unit 10 are separately positioned on the feeding inlet and discharging of system mark detection unit
At mouthful, system mark detection unit includes that straight line material path 4, detection camera 3 and Laser marker 2, straight line material path 4 are obliquely installed, one end
To be high-end, the other end is low side, and the high-end discharge port with vibrator supply equipment 1 is connect, and low side is correspondingly arranged at closing in unit 10
Feed inlet above, detect camera 3 and Laser marker 2 by bracket setting in 4 side of straight line material path, and detection camera 3
It is arranged relative to Laser marker 2 close to vibrator supply equipment 1.
Components are sorted according to the vibrator supply equipment 1 of the utility model embodiment, are sequentially sent to system mark detection unit
System mark detection is carried out, high degree of automation reduces manual labor, improves working efficiency, reduces production cost.
According to the mark detection unit processed of the utility model embodiment, ranked good components are sequentially sent to straight line material path 4,
Components fall along the inclined direction of straight line material path 4, and when by Laser marker 2, Laser marker 2 sprays components
Code, after testing when camera 3, detection camera 3 detect components be acceptance or rejection, overall process without human intervention, automatically
Change degree is high, reduces manual labor, improves working efficiency, reduces production cost.
In addition, can also be had according to the mark processed of the fastener of the utility model above-described embodiment detection process units as follows
Additional technical characteristic:
As shown in Figure 1, system mark detection unit further include: the low of straight line material path 4 is arranged in cutting agency 5, cutting agency 5
End is moved to the low side of straight line material path 4 after the completion of components detect quality, when the components are qualified product, cutting agency
5 is motionless, when the components be rejected product when, which is pushed away straight line material path 4 by cutting agency 5, make qualified product with not
Qualified product separates.
Cutting agency 5 is cylinder, and Telescopic-cylinder bar can release waste material after stretching out from straight line material path 4, will be unqualified
Product are separated with qualified product.
Specifically, cylinder is arranged perpendicular to straight line material path 4, and cylinder setting straight line material path on one side, telescopic rod to
Before extend out to straight line material path 4, and unqualified components are released from straight line material path 4.
Waste channel or waste material disk are equipped with below cutting agency 5, rejected product is pushed into waste channel or given up by cutting agency 5
In charging tray.
As shown in Fig. 2, being equipped with right angle coordinate manipulator 9 between closing in unit 10 and system mark detection unit.Rectangular co-ordinate machine
The components that system mark detection unit has detected are clamped in closing in unit 10 by tool hand 9, carry out packaging closing in components.
A specific embodiment according to the present utility model is equipped with mobile transport vehicle at the feed opening of closing in unit 10, receives
Material after the completion of mouthful can be transported by mobile transport vehicle to designated position.
Right angle coordinate manipulator 9 includes X-axis movable stand, Y-axis moving arm and Pneumatic clamping jaw, and X-axis movable stand is parallel to closing in
Unit 10 is arranged above closing in unit 10, and mobile connection is on X-axis movable stand along the vertical direction for Y-axis moving arm, Pneumatic clamping jaw
It is fixedly connected on the bottom end of Y-axis moving arm, Y-axis moving arm can move along the x-axis frame movement, and Y-axis moving arm can drive Pneumatic clamping jaw
Along the x axis or Y direction is mobile, and Pneumatic clamping jaw clamps components along X, and along the x axis or Y direction is mobile, to realize zero
The movement of component locations.
As shown in Fig. 2, being equipped with positioning cylinder 8 above straight line material path 4, positioning cylinder 8 is horizontally disposed, and positions gas
Cylinder 8 is arranged perpendicular to the direction of straight line material path 4, and the telescopic rod of positioning cylinder 8 is stretched out close to straight line material path 4, and positioning cylinder 8 can be right
Components are positioned.
As shown in Fig. 2, being additionally provided with backgauge cylinder 7 above straight line material path 4, backgauge cylinder 7 is horizontally disposed, and backgauge
Cylinder 7 is arranged perpendicular to the direction of straight line material path 4, and the telescopic rod of backgauge cylinder 7 is stretched out close to straight line material path 4, and backgauge cylinder 7 can
To barrier is not carried out by the components of backgauge cylinder 7, after the completion of waiting the components passed through marking detection, then zero is successively discharged
Component carries out marking detection.
As shown in Fig. 2, backgauge cylinder 7 is arranged close to Laser marker 2, positioning cylinder 8 is arranged close to detection camera 3, gear
Material cylinder 7 prevents to keep off the components in one side from moving forward, to zero Jing Guo backgauge cylinder 7 for blocking components
Part carries out laser beam marking and detection quality, and positioning cylinder 8 prevents components from deviating, keep marking accurate, inspection for positioning components
It is accurate to survey result.
Specifically, Laser marker 2 is laser marker, laser marker is used to carry out coding to components.
As shown in Figure 1, vibrator supply equipment 1, system mark detection unit and 10 bottom of closing in unit are equipped with pedestal 6, pedestal 6 is used
In support vibrator supply equipment 1, system mark detection unit and closing in unit 10.
It is vibrating tray according to the vibrator supply equipment 1 of the utility model embodiment, vibrating tray positions workpiece sequencing
Cylinder 8 pushes components to marking station, and Laser marker 2 marks, the push workpiece of straight line material path 4 to vision-based detection station, depending on
Feel that detection station sorts out qualified product and rejected product, qualified product pushes to finished product material path, and rejected product is by cutting agency 5
Under expect waste material disk.The components that vibrating tray is used to receive climbing conveyer transmission guarantee that components are pressed by vibrating ordering
The state output of as requested is to straight line material path 4 for system mark detection unit and closing in unit 10.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " suitable
The orientation or positional relationship of the instructions such as hour hands ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the utility model and simplify description, rather than the device or element of indication or suggestion meaning there must be specific side
Position is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.The meaning of " plurality " is two or two in the description of the present invention,
More than, unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be
Mechanical connection, is also possible to be electrically connected;It can be directly connected, two can also be can be indirectly connected through an intermediary
The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to
Cross the other characterisation contact between them.Moreover, fisrt feature includes above the second feature " above ", " above " and " above "
One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special
Sign is directly below and diagonally below the second feature including fisrt feature under the second feature " below ", " below " and " below ", or only
Indicate that first feature horizontal height is less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term
It states and is necessarily directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be with
It can be combined in any suitable manner in any one or more of the embodiments or examples.In addition, those skilled in the art can incite somebody to action
Different embodiments or examples described in this specification are engaged and are combined.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it should not be understood as limiting the present invention, those skilled in the art are in the scope of the utility model
Inside it can make changes, modifications, alterations, and variations to the above described embodiments.
Claims (9)
1. a kind of mark processed of fastener detects process units characterized by comprising vibrator supply equipment, system mark detection unit
With closing in unit, the vibrator supply equipment and the closing in unit be separately positioned on the system mark detection unit feeding inlet and
Discharge outlet,
The system mark detection unit includes that straight line material path, detection camera and Laser marker, the straight line material path are obliquely installed, and one
It is high-end for holding, and the other end is low side, and the high-end discharge port with the vibrator supply equipment is connect, and low side is correspondingly arranged at receipts
Above the feed inlet of mouth unit, the detection camera and the Laser marker are arranged by the straight line material path by bracket
Side, and the detection camera is arranged relative to the Laser marker close to the vibrator supply equipment.
2. the mark processed of fastener according to claim 1 detects process units, which is characterized in that the system marks detection unit
Further include: the low side of the straight line material path is arranged in cutting agency, the cutting agency.
3. the mark processed of fastener according to claim 2 detects process units, which is characterized in that the cutting agency is gas
Cylinder.
4. the mark processed of fastener according to claim 3 detects process units, which is characterized in that below the cutting agency
Equipped with waste channel or waste material disk.
5. the mark processed of fastener according to claim 1 detects process units, which is characterized in that the closing in unit and institute
It states and is equipped with right angle coordinate manipulator between system mark detection unit.
6. the mark processed of fastener according to claim 5 detects process units, which is characterized in that the rectangular co-ordinate is mechanical
Hand includes X-axis movable stand, Y-axis moving arm and Pneumatic clamping jaw, and the X-axis movable stand is parallel to the closing in unit and is arranged described
Above closing in unit, for mobile connection on the X-axis movable stand, the Pneumatic clamping jaw is solid along the vertical direction for the Y-axis moving arm
Surely it is connected to the bottom end of the Y-axis moving arm.
7. the mark processed of fastener according to claim 1 detects process units, which is characterized in that above the straight line material path
Equipped with positioning cylinder, the positioning cylinder is horizontally disposed, and the positioning cylinder is perpendicular to the side of the straight line material path
To setting, the telescopic rod of the positioning cylinder is stretched out close to the straight line material path.
8. the mark processed of fastener according to claim 7 detects process units, which is characterized in that above the straight line material path
It is additionally provided with backgauge cylinder, the backgauge cylinder is horizontally disposed, and the backgauge cylinder is perpendicular to the straight line material path
Direction setting, the telescopic rod of the backgauge cylinder are stretched out close to the straight line material path.
9. the mark processed of fastener according to claim 8 detects process units, which is characterized in that the backgauge cylinder is close
The Laser marker setting, the positioning cylinder are arranged close to the detection camera.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109277317A (en) * | 2018-11-09 | 2019-01-29 | 北京航天智造科技发展有限公司 | The mark processed of fastener detects process units |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109277317A (en) * | 2018-11-09 | 2019-01-29 | 北京航天智造科技发展有限公司 | The mark processed of fastener detects process units |
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