CN209234998U - Modularization automatic production line of electronic cigarette atomizer - Google Patents
Modularization automatic production line of electronic cigarette atomizer Download PDFInfo
- Publication number
- CN209234998U CN209234998U CN201821754738.7U CN201821754738U CN209234998U CN 209234998 U CN209234998 U CN 209234998U CN 201821754738 U CN201821754738 U CN 201821754738U CN 209234998 U CN209234998 U CN 209234998U
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- automatic
- module
- electronic smoke
- smoke atomizer
- atomizer
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 239000003571 electronic cigarette Substances 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 239000011159 matrix material Substances 0.000 claims abstract description 4
- 229910052705 radium Inorganic materials 0.000 claims abstract 2
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium atom Chemical compound [Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 claims abstract 2
- 239000000779 smoke Substances 0.000 claims description 99
- 238000002347 injection Methods 0.000 claims description 37
- 239000007924 injection Substances 0.000 claims description 37
- 239000012530 fluid Substances 0.000 claims description 28
- 238000006073 displacement reaction Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 16
- 210000004907 gland Anatomy 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 12
- 238000010329 laser etching Methods 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 9
- 241000208125 Nicotiana Species 0.000 claims description 5
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 230000002950 deficient Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- NBGBEUITCPENLJ-UHFFFAOYSA-N Bunazosin hydrochloride Chemical compound Cl.C1CN(C(=O)CCC)CCCN1C1=NC(N)=C(C=C(OC)C(OC)=C2)C2=N1 NBGBEUITCPENLJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000004070 electrodeposition Methods 0.000 claims description 3
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 2
- 235000019504 cigarettes Nutrition 0.000 claims 1
- 239000003595 mist Substances 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000003860 storage Methods 0.000 claims 1
- 238000009987 spinning Methods 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 21
- 238000000034 method Methods 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The utility model provides an electron smog spinning disk atomiser modularization automatic production line, comprises a control console, a plurality of frock boards, the automatic upper plate module that connects gradually, processing module group, automatic lower plate module, processing module group is including the loading table module that connects gradually, automatic liquid module of annotating, automatic dress bottom module, automatic radium carving module, automatic detection module and substandard product rejection module, be equipped with the matrix fixing base on the frock board and be used for laying the electron smog spinning disk atomiser of treating processing, the frock board conveys in proper order between each module, automatic upper plate module is grabbed the frock board and is put to the loading table module, each module of processing module group is equipped with the automatic conveying line of the same specification respectively and is in order to convey the frock board, still be equipped with locating component on one side rack plate of automatic conveying line, the loading table module will treat that the electron smog spinning disk atomiser of processing packs into in the fixing base of frock board. The machine can automatically mount the tooling plate on the electronic cigarette assembly line or take the tooling plate down from the electronic cigarette assembly line, thereby greatly improving the production efficiency and reducing the cost.
Description
Technical field
The utility model relates to electronic cigarette automated production equipment field, specially a kind of electronic smoke atomizer modularization is certainly
Dynamic production line.
Background technique
As gradually popularizing for electronic cigarette uses, electronic cigarette demand constantly increases, in production, electronic cigarette it is complete artificial
Assembly method is not able to satisfy ever-expanding production requirement, therefore occurs that electronic cigarette can be produced with automatic assembling in the market
Electronic cigarette assembly line.Electronic cigarette assembly line needs the working plate by having put the accessories such as electronic cigarette or electronic cigarette suction nozzle to be flowed
Waterline operation, the achievable batch automatic production of.
Existing electronic cigarette assembly line, working plate are to enter or deviate from assembly by way of manually placing and manually pack up
Line, and charging, fluid injection, dress bottom cover, laser carving, detection and the bad part eject of electronic smoke atomizer are all complete on artificial production line
At inefficiency affects the demand of electronic cigarette assembly line mass production.
Summary of the invention
The purpose of this utility model is to provide the electronic smoke atomizer process and assemble module that can individually produce of one kind,
It can be by these block combiners at a modular automatic assembly line of electronic smoke atomizer.
The utility model provides a kind of electronic smoke atomizer Modularized auto production line, including console, several working plates,
Sequentially connected automatic upper plate module, processing module group, automatic board descending module, the processing module group include sequentially connected dress
Expect platform module, automatic fluid injection module, automatic dress bottom cover module, automatic laser etching module, automatic detection module and bad part eject module,
The working plate is equipped with matrix form fixing seat to place electronic smoke atomizer to be processed, and the working plate is in each mould
Be sequentially transmitted between block, the automatic upper plate module by the working plate pick-and-place to loading platform module, the processing module group it is each
Module is respectively equipped with the automatic conveyor line of same size to transmit working plate, also sets on a lateral frame plate of the automatic conveyor line
There is positioning component, electronic smoke atomizer to be processed is packed into the fixing seat of the working plate by the loading platform module, described
Automatic fluid injection module carries out fluid injection to electronic smoke atomizer automatically, and the automatic dress bottom cover module is automatically by electronic smoke atomizer
Bottom cover is assembled to the bottom of electronic smoke atomizer, and the automatic laser etching module goes out to set to the bottom cover laser carving of electronic smoke atomizer automatically
The pattern or text set, the automatic detection module carry out resistance measurement and laser carving pattern or text to electronic smoke atomizer automatically
The appearance of word detects, and the bad part eject module separates the substandard products of electronic smoke atomizer automatically, and the automatic board descending module will be secondary
The working plate that product reject module output takes out.
Preferably, the automatic conveyor line includes the frame plate of two pieces of erected parallels, in the wooden partition of two pieces of frame plates
Opposite in the same horizontal line of side to be equipped with row's idler wheel, the idler wheel is same with the gear on the outside of the wooden partition of the frame plate respectively
Axis connection, the gear are driven by motor by chain, and two rows of idler wheel supports simultaneously drive the working plate for linear motion.
Preferably, the side of working plate is set there are two V-shaped notch, and the centre of the automatic conveyor line is equipped with one and stops gas
Cylinder, the positioning component include positioning cylinder and contact roller, and the positioning cylinder drives two alignment V-shaped notches simultaneously
Contact roller, when the working plate is transported to working position by idler wheel, the stop cylinder stretch out upwards piston rod block it is described
Working plate, the positioning cylinder driving contact roller are directed at the V font notch and the working plate are compressed positioning.
Preferably, the automatic upper plate module and automatic board descending module are the identical module of structure, including upper and lower board rack,
The upper and lower plates frame lower is equipped with the parking space that can laterally store small handcart, and the parking space two sides are equipped with lifting machine
Structure, the upper and lower plates upper rack are equipped with longitudinally movable vertical racking device, and the vertical racking device is equipped with and folds up
Mechanism, the small handcart can working plate described in ranked and stacked pile, the lifting mechanism is equipped with lifting plate for the work of the small handcart bottom
Loading board is held, the lifting plate can the oscilaltion of substep spacing ground, it is described to fold up mechanism equipped with clamping jaw to fold up the working plate
And clamping jaw oscilaltion and longitudinal movement can be driven.
Preferably, the vertical racking device include longitudinal movement sliding rail, longitudinal movement synchronous belt, longitudinal mobile motor and
Plate is vertically moved, horizontal racking device is additionally provided on the vertical racking device, the horizontal racking device includes set on described
The cross slide way and sliding block of plate are vertically moved, the mechanism that folds up is on the transverse slider.
Preferably, the loading platform module is equipped with manipulator and electronic smoke atomizer to be processed is placed in the working plate
On.
Preferably, the automatic fluid injection module further includes fluid injection mobile mechanism, the note that fluid injection rack, fluid injection rack are equipped with
Liquid cylinder, several automatic ration impregnators of a row and several injection needles, the automatic ration impregnator are mobile set on fluid injection
In mechanism, injection needle is set to automatic ration impregnator bottom, and injection needle can be inserted into the electronic smoke atomizer, when it is described from
After the working plate positioning of dynamic pipeline conveying, the automatic ration impregnator is a row several electronic cigarettes on working plate simultaneously
Atomizer carries out filling tobacco juice.
Preferably, the automatic dress bottom cover module further includes automatic feed mechanism, automatic discharge mechanism and automatic capping machine
Structure, the automatic feed mechanism embark on journey the bottom cover proper alignment of several electronic smoke atomizers, and the automatic discharge mechanism will be arranged
It arranges the rows of bottom cover and embarks on journey and be placed on the electronic smoke atomizer of working plate, the automatic capping machine structure is by the bottom cover pressure
Tightly it is fastened on electronic smoke atomizer.
Preferably, the automatic feed mechanism includes feed frame, vibrating disk, straight vibration device and feeding material component, the vibration
Disk, straight vibration device and feeding mechanism are supported by feed frame, and the straight vibration device is set to vibrating disk side, the discharging of the vibrating disk
Mouth is connected with several linear guides, and the shape of the linear guide is suitable for orderly conveying the atomizer bottom of electronic cigarette with same state
Lid, the bottom of the linear guide connect the straight vibration device, and the end of the linear guide connects feeding material component, the feeding group
Part includes feeding locating piece, stop assembly and supplied materials inductor, and the feeding locating piece along linear guide for that will convey
Atomizer bottom cover positioning, the top of the feeding locating piece is arranged in the stop assembly, for controlling feeding locating piece
The advance of the atomizer bottom cover the latter positioned, the supplied materials inductor are for incuding atomizer bottom cover on feeding locating piece
No arrival feeding locating piece.
Preferably, the feeding locating piece includes positioning plate, and the positioning plate is equipped with and the linear guide quantity phase
The width of same atomizer bottom cover locating slot, the groove width of the locating slot and the atomizer bottom cover is adapted, the positioning plate
The position of upper face atomizer bottom cover front end is additionally provided with groove so that the supplied materials inductor is incuded, the stop assembly packet
Include from top to bottom sequentially connected stop cylinder, stop lifter plate, several retainers, the quantity of the retainer and the straight line
Guide rail quantity is identical, and the retainer and the locating slot correspond, and the retainer of the atomizer bottom cover moves down into bottom
When position, the atomizer bottom cover of locating slot front end is separated with the latter just.
Preferably, the automatic discharge mechanism includes manipulator, vacuum suction cover mechanism and displaceable member, the vacuum suction cover
Mechanism is mounted on the manipulator, the electronic smoke atomizer that vacuum suction cover mechanism has had good positioning automatic feed mechanism
Bottom cover be sucked after placed it in by the movement of the manipulator on the electronic smoke atomizer of the working plate, it is described automatic defeated
Line sending is set on the displaceable member, and the displaceable member can drive displacement before and after automatic conveyor line.
Preferably, the displaceable member includes two parallel displacement guide rails for being set to automatic conveyor line bottom, the displacement
Guide rail is equipped with displacement sliding block, and the automatic conveyor line bottom is connected on the displacement sliding block, two displacement guide rails it
Between be additionally provided with displacement motor, the displacement motor driving one is parallel to the screw rod rotation of the displacement guide rail, and the screw rod drives
Nut seat is for linear motion, and the nut seat is connected to the bottom of automatic conveyor line.
Preferably, the automatic capping machine structure includes the mobile mould group of gland, pressing cylinder, cover clamp, and the gland is mobile
Mould group, which is set on automatic conveyor line, to be moved forward and backward, and the pressing cylinder is fixed on the removable of the mobile mould group of the gland
On part, the pressing cylinder bottom, which connects and the cover clamp is driven to move up and down, presses the bottom cover of electronic smoke atomizer
It closes.
Preferably, the automatic capping machine structure further includes jacking component, and the jacking component is mounted on automatic conveyor line bottom
Portion and the underface for being located at pressing position, the working plate transport to jacking component described when pressing position and jack working plate,
The jacking component includes 4 eccentric cams, link assembly, jacking cylinders, between the jacking cylinder and the eccentric cam
It is connected by link assembly, the jacking cylinder drives link assembly to move and then 4 eccentric cams is driven to rotate synchronously, eccentric
Working plate level can be jacked certain altitude by cam rotation.
Preferably, the automatic laser etching module further includes laser carving component, including laser carving head, CCD camera, the laser carving component
It is arranged right above automatic conveyor line by column and is moved up and down along column, the automatic conveyor line will be equipped with electronic cigarette atomizing
When the working plate of device is transported to laser carving working position, the positioning component positions working plate, and the CCD camera is on working plate
All electronic smoke atomizers carry out positioning of taking pictures, and the laser carving head one by one carves electronic smoke atomizer according to positioning, institute
It states and is additionally provided with smog collecting pipe above laser carving working position.
Preferably, the automatic detection module includes resistance value testing agency and vision-based detection mechanism, the resistance value detection machine
Structure can the resistance of the electronic smoke atomizer on detecting tool plate line by line whether meet the requirements, the vision-based detection mechanism passes through
The mode that camera is taken pictures detects laser carving pattern or whether text meets the requirements, if detecting undesirable electronic cigarette atomizing
Device substandard products, then its position record and information is transmitted to the console by the automatic detection module.
Preferably, the resistance value testing agency includes being across the mobile mould group being equipped with above automatic conveyor line, the shifting
The resistance value detection components that can detect row's electronic smoke atomizer resistance value on the working plate simultaneously, resistance value are connected in dynamic model group
Detection components include that the resistance value that is equipped with of resistance value mounting plate, the resistance value mounting plate connect with mobile mould group detects under cylinder, resistance value
If fixed in the proae mounting plate for the adjustable position being equipped in andante, probe protection cover, probe protection cover, proae mounting plate
The electrode position of dry probe, the electronic smoke atomizer placed on the position of several probes and the working plate is corresponding
's.
Preferably, the vision-based detection mechanism includes the mobile mould group of vision-based detection, adjusts ruler, mobile CCD camera component, institute
It states CCD camera component to be set on adjusting ruler, the adjusting ruler can be mobile by the mobile mould group drive of vision-based detection, the CCD
Photomoduel includes CCD camera, light source and lampshade below CCD camera, and the lampshade bottom is equipped with light source adjusting bracket branch
It holds, the adjusting ruler bottom is fixed on light source adjusting bracket top, and the light source adjusting bracket can stretch up and down to adjust light
The height in source.
Preferably, the bad part eject mechanism further includes rejecting manipulator, rejecting machine support frame and shunt assembly, described to pick
Except manipulator is arranged above automatic conveyor line by rejecting machine support frame, the mechanical hand of the rejecting includes link mechanism and clamping jaw
Mechanism, described link mechanism one end are connected with motor is rejected, and the other end connects clip claw mechanism, and the clip claw mechanism includes being arranged in
The multiple clamping jaw cylinders and clamping jaw of one row, the clamping jaw are arranged immediately below clamping jaw cylinder, and the shunt assembly is arranged automatic
Pipeline side, the shunt assembly include non-defective unit slot and substandard products slot.
The beneficial effect of the electronic smoke atomizer Modularized auto production line is that the automatic assembly line can be automatically by working plate
Load onto electronic cigarette automatic conveyor line or removed from electronic cigarette automatic conveyor line, can by the charging of electronic smoke atomizer, fluid injection, from
Dynamic dress bottom cover, automatic laser etching, automatic detection and bad part eject module are disposably completed on automatic assembly line, and life is greatly improved
It produces efficiency, reduce cost.
Detailed description of the invention
Fig. 1 is the front view of the utility model electronic smoke atomizer Modularized auto production line；
Fig. 2 is the stereoscopic schematic diagram of this practical working plate；
Fig. 3 is the stereoscopic schematic diagram of the utility model automatic conveyor line；
Fig. 4 be the utility model automatically up and down plate module stereoscopic schematic diagram；
Fig. 5 is the stereoscopic schematic diagram of the utility model lifting mechanism；
Fig. 6 is the stereoscopic schematic diagram that the utility model folds up mechanism；
Fig. 7 is the front view of the utility model automatic fluid injection module；
Fig. 8 is the stereoscopic schematic diagram that the utility model fills bottom cover module automatically；
Fig. 9 is the stereoscopic schematic diagram of the utility model automatic feed mechanism；
Figure 10 is the stereoscopic schematic diagram of the utility model feeding material component；
Figure 11 is the stereoscopic schematic diagram of the utility model feeding locating piece；
Figure 12 is the stereoscopic schematic diagram of the utility model stop assembly；
Figure 13 is the stereoscopic schematic diagram of the utility model automatic capping machine structure；
Figure 14 is the stereoscopic schematic diagram of the utility model displaceable member；
Figure 15 is the stereoscopic schematic diagram of the mobile mould group of the utility model gland；
Figure 16 is the stereoscopic schematic diagram that the utility model jacks component；
Figure 17 is the stereoscopic schematic diagram of the utility model automatic laser etching module；
Figure 18 is the stereoscopic schematic diagram of the utility model resistance value detection components；
Figure 19 is the stereoscopic schematic diagram of the utility model resistance value testing agency；
Figure 20 is the stereoscopic schematic diagram of the utility model vision-based detection mechanism；
Figure 21 is the stereoscopic schematic diagram of the utility model bad part eject module；
Figure 22 is the stereoscopic schematic diagram of the utility model bad part eject module；
Figure 23 is the stereoscopic schematic diagram of the utility model clip claw mechanism.
Specific embodiment
The utility model is described in further detail below by specific embodiment combination attached drawing.
Please refer to Fig. 1, Fig. 2, the utility model electronic smoke atomizer Modularized auto production line embodiment, including console
1, several working plates 2, sequentially connected automatic upper plate module M1, processing module group, automatic board descending module M8, the processing module
Group include sequentially connected loading platform module M2, automatic fluid injection module M3, automatic dress bottom cover module M4, automatic laser etching module M5,
Automatic detection module M6 and bad part eject module M7, it is to be processed to place that the working plate 2 is equipped with matrix form fixing seat 20
Electronic smoke atomizer 21, the working plate 2 is sequentially transmitted in each intermodule, and the automatic upper plate module M1 is by the work
2 pick-and-place of loading board to loading platform module M2, each module of the processing module group is respectively equipped with the automatic conveyor line 3 of same size
To transmit working plate 2, electronic smoke atomizer 21 to be processed is packed into the fixing seat of the working plate by the loading platform module M2
In 20, the automatic fluid injection module M3 carries out fluid injection to electronic smoke atomizer 21 automatically, and the automatic dress bottom cover module M4 is automatic
The bottom cover of electronic smoke atomizer is assembled to the bottom of electronic smoke atomizer, the automatic laser etching module M5 is automatically to electronic smoke
Change pattern or text that the bottom cover laser carving of device is set, the automatic detection module M6 carries out resistance to electronic smoke atomizer automatically
Measurement is detected with the appearance of laser carving pattern or text, and the bad part eject module M7 separates the substandard products of electronic smoke atomizer automatically,
The automatic board descending module M8 takes out the bad part eject module M7 working plate 2 exported.
As shown in figure 3, the automatic conveyor line 3 includes the frame plate 30 of two pieces of erected parallels, two pieces of frame plates 30
Wooden partition on the inside of it is opposite in same horizontal line be equipped with row's idler wheel 31, the idler wheel 31 respectively with the plate that is set to the frame plate 30
Gear 32 on the outside of wall is coaxially connected, and the gear 32 is driven by motor by chain, and two rows of 31 supports of idler wheel simultaneously drive
The working plate 2 is for linear motion.
As shown in Figure 2 and Figure 3, the side of working plate 2 is set there are two V-shaped notch 22, the centre of the automatic conveyor line 3
Equipped with a stop cylinder 35, positioning component, the positioning component packet are additionally provided on a lateral frame plate 30 of the automatic conveyor line 3
Include positioning cylinder 33 and contact roller 34, the contact roller of two alignment V-shaped notches 22 of the driving simultaneously of positioning cylinder 33
34, when the working plate 2 is transported to working position by idler wheel 31, the stop cylinder 35 stretches out piston rod upwards and blocks the work
Loading board 2, the positioning cylinder 33 drive contact roller 34 to be directed at the V-shaped notch 21 and the working plate 2 are compressed positioning.It is described
The structure of the V-shaped notch 22 of stop cylinder 35, positioning component and working plate 2, can be by 2 precise positioning of working plate, with toilet
Processing module accurately to electronic smoke atomizer carry out process and assemble.
As shown in Figure 4-Figure 6, automatic upper plate module M1 and automatic board descending module M8 is the identical module of structure, including upper and lower
Board rack M10, the lower part board rack M10 up and down is equipped with the parking space M100 that can laterally store small handcart M101, described to stop
The vehicle space two sides M100 are equipped with lifting mechanism M11, and the top board rack M10 up and down is equipped with longitudinally movable vertical shift
Mechanism M12, the vertical racking device M12 are equipped with and fold up mechanism M13, and the small handcart M101 can tooling described in ranked and stacked pile
Plate 2, the lifting mechanism M11 are equipped with lifting plate M110 and hold the working plate 2 of the small handcart bottom, and the lifting plate M110 can
The oscilaltion of substep spacing ground, it is described to fold up mechanism M13 equipped with clamping jaw M130 to fold up the working plate 2 and clamping jaw be driven
M130 oscilaltion and longitudinal movement.
As shown in Figure 4-Figure 6, the vertical racking device M12 includes longitudinal movement sliding rail M120, longitudinal movement synchronous belt
Transverse shift machine is additionally provided on M121, longitudinal mobile motor M122 and longitudinal movement plate M123, the vertical racking device M12
Structure M14, the horizontal racking device M14 include the cross slide way and sliding block set on the longitudinal movement plate M123, described to fold up
Mechanism M13 is set on the transverse slider.
The loading platform module M2 is equipped with manipulator and electronic smoke atomizer to be processed is placed on the working plate.
As shown in fig. 7, the automatic fluid injection module M3 further includes the fluid injection that fluid injection rack M30, fluid injection rack M30 are equipped with
Mobile mechanism M31, fluid injection cylinder M32, several automatic ration impregnator M33 of a row and several injection needles M34, it is described automatic
Quantitative liquid-filling device M33 is set on fluid injection mobile mechanism M31, and injection needle M34 is set to the bottom automatic ration impregnator M33, note
Liquid needle M34 can be inserted into the electronic smoke atomizer 21, when the automatic conveyor line 3 conveying working plate 2 position after, it is described from
Dynamic quantitative liquid-filling device M33 is that a row several electronic smoke atomizers 21 on working plate 2 carry out filling tobacco juice simultaneously.
As shown in figure 8, the automatic dress bottom cover module M4 further include automatic feed mechanism M41, automatic discharge mechanism M42 and
Automatic capping machine structure M43, the automatic feed mechanism M41 embarks on journey the bottom cover proper alignment of several electronic smoke atomizers, described
The bottom cover that automatic discharge mechanism M42 is arranged in row, which is embarked on journey, to be placed on the electronic smoke atomizer of working plate 2, described automatic
Bottom cover compression is fastened on electronic smoke atomizer by cover pressing mechanism M43.
As shown in figure 9, the automatic feed mechanism M41 include feed frame M410, vibrating disk M411, straight vibration device M412 and
Feeding material component M413, the vibrating disk M411, straight vibration device M412 and feeding mechanism M413 are supported by feed frame M410, institute
It states straight vibration device M412 and is set to the side vibrating disk M411, the discharge port of the vibrating disk M411 is connected with several linear guide M414,
The shape of the linear guide M414 is suitable for orderly conveying the atomizer bottom cover of electronic cigarette, the linear guide with same state
The bottom of M414 connects the straight vibration device M412, and the end of the linear guide M414 connects feeding material component M413, the feeding
Component M413 includes feeding locating piece M4130, stop assembly M4131 and supplied materials inductor M4132, the feeding locating piece
M4130 is used to position the atomizer bottom cover to come along linear guide M414 conveying, and the stop assembly M4131 is arranged in institute
The top for stating feeding locating piece M4130, for controlling the advance of the atomizer bottom cover the latter positioned on feeding locating piece, institute
Supplied materials inductor M4132 is stated for incuding whether atomizer bottom cover on feeding locating piece reaches feeding locating piece M4130.
As shown in Fig. 9-Figure 12, the feeding locating piece M4130 includes positioning plate M4133, on the positioning plate M4133
Equipped with atomizer bottom cover locating slot M4134 identical with the linear guide quantity, the groove width of the locating slot and the atomization
The width of device bottom cover is adapted, and the position of face atomizer bottom cover front end is additionally provided with groove M4135 with toilet on the positioning plate
Supplied materials inductor is stated to be incuded, the stop assembly M4131 include from top to bottom sequentially connected stop cylinder M4136, only
Dynamic lifter plate M4137, several retainer M4138, the quantity of the retainer is identical as the linear guide M414 quantity, described
Retainer and the locating slot M4134 are corresponded, when the retainer of the atomizer bottom cover 210 moves down into bottom position, just
It is good to separate the atomizer bottom cover 210 of locating slot front end with the latter.
As shown in figure 13, the automatic discharge mechanism M42 includes manipulator M421, vacuum suction cover mechanism M422 and displacement
Component M423, vacuum suction cover mechanism M422 are mounted on the manipulator M421, and vacuum suction cover mechanism M422 will be certainly
The bottom cover 210 for the electronic smoke atomizer that dynamic feeding mechanism M41 has had good positioning be sucked after by the movement of the manipulator by its
It is placed on the electronic smoke atomizer of the working plate 2, the automatic conveyor line 3 is set on the displaceable member M423, the shifting
Hyte part M423 is shifted before and after can driving automatic conveyor line 3.
As shown in figure 14, the displaceable member M423 includes two parallel displacement guide rails for being set to 3 bottom of automatic conveyor line
M4231, the displacement guide rail are equipped with displacement sliding block M4232, and 3 bottom of automatic conveyor line is connected to the displacement sliding block
On, displacement motor M4233 is additionally provided between two displacement guide rails M4231, the displacement motor driving one is parallel to described
The screw rod M4234 rotation of guide rail is shifted, the screw rod drives nut seat M4235 for linear motion, and the nut seat is connected to certainly
The bottom of dynamic pipeline 3.
As shown in figure 15, the automatic capping machine structure M43 includes the mobile mould group M431 of gland, pressing cylinder M432, gland
Plate M433, the mobile mould group M431 of the gland are set on automatic conveyor line 3 and can be moved forward and backward, and the pressing cylinder M432 is solid
It is scheduled on the displaceable member of the mobile mould group of the gland, the bottom the pressing cylinder M432 connects and drives the cover clamp
M433, which is moved up and down, presses the bottom cover of electronic smoke atomizer.
As shown in figure 16, the automatic capping machine structure M43 further includes jacking component M434, and the jacking component is mounted on certainly
Dynamic 3 bottom of pipeline is simultaneously located at the underface of pressing position, when transport of working plate 2 to pressing position the jacking component M434 by
The jacking of working plate 2 is got up, and the jacking component M434 includes 4 eccentric cam M4341, link assembly M4342, jacking cylinder
M4343 is connected between the jacking cylinder M4343 and the eccentric cam 4341 by link assembly M4342, the jacking gas
Cylinder M4343 drives link assembly M4342 to move and then 4 eccentric cam M4341 is driven to rotate synchronously, and eccentric cam M4341 turns
It is dynamic 2 level of working plate to be jacked certain altitude.The effect of jacking component M434 is to bear when automatic gland certain
Pressure, avoid the pressure of working plate 2 pass to transport 31 stress of idler wheel damage, while bottom cover be unable to stress and by incorrect pressure
It closes.
As shown in figure 17, the automatic laser etching module M5 further includes laser carving component, including laser carving head M51, CCD camera
M52, the laser carving component are arranged right above automatic conveyor line 3 by column M53 and are moved up and down along column M53, it is described from
When dynamic pipeline 3 is by the transport of working plate 2 to laser carving working position equipped with electronic smoke atomizer 21, the positioning component is by working plate
2 positioning, the CCD camera M52 carry out positioning of taking pictures, the laser carving head M51 root to all electronic smoke atomizers on working plate 2
Electronic smoke atomizer is carved one by one according to positioning, is additionally provided with smog collecting pipe M54 above the laser carving working position.
As shown in Figure 18-Figure 20, the automatic detection module M6 includes resistance value testing agency M61 and vision-based detection mechanism
M62, the resistance value testing agency M61 can the resistance of the electronic smoke atomizer on detecting tool plate line by line whether conform to
It asks, the vision-based detection mechanism M62 detects laser carving pattern in such a way that camera is taken pictures or whether text meets the requirements, if inspection
Undesirable electronic smoke atomizer substandard products are measured, then its position record and pass information by the automatic detection module
To the console.
As shown in Figure 18, Figure 19, the resistance value testing agency M61 includes being across the movement being equipped with above automatic conveyor line
Row's electronic smoke atomizer resistance value on the working plate can be detected simultaneously by being connected on mould group M611, the mobile mould group M611
Resistance value detection components M612, resistance value detection components M612 includes and mobile mould group connect resistance value mounting plate M613, resistance value peace
The resistance value that loading board M613 is equipped with detects andante M615, probe protection cover M6121, probe protection cover under cylinder M614, resistance value
Fixed several probes on proae mounting plate M6122, the proae mounting plate M6122 of the adjustable position being equipped in M6121
The electrode position of M6123, the electronic smoke atomizer placed on the position of several probe m623 and the working plate are phases
It is corresponding.
As shown in figure 20, the vision-based detection mechanism M62 includes the mobile mould group M621 of vision-based detection, adjusts ruler M622, moves
Dynamic CCD camera component, the CCD camera component, which is set to, to be adjusted on ruler, and the adjusting ruler can by the mobile mould group drive of vision-based detection
Mobile, the CCD camera component includes CCD camera M623, light source M624 and lampshade M625 below CCD camera,
The bottom the lampshade M625 is supported equipped with light source adjusting bracket M626, and the adjusting is fixed on the top light source adjusting bracket M626
Ruler bottom, the light source adjusting bracket M626 can be stretched up and down to adjust the height of light source.
As shown in Figure 21, Figure 22, the bad part eject mechanism M7 further includes rejecting manipulator M71, rejecting machine support frame M70
With shunt assembly M72, the rejecting manipulator M71 is arranged above automatic conveyor line 3 by rejecting machine support frame M70, described
Rejecting manipulator M71 includes link mechanism M711 and clip claw mechanism M712, the one end the link mechanism M711 and rejects motor
M710 is connected, and the other end connects clip claw mechanism M712, and the clip claw mechanism M712 includes the multiple clamping jaw cylinders being arranged in a row
M7121 and clamping jaw M7122, immediately below clamping jaw cylinder M7121, the shunt assembly M72 setting exists for the clamping jaw M7122 setting
3 side of automatic conveyor line, the shunt assembly M72 include non-defective unit slot M721 and substandard products slot M722.Manipulator can be simultaneously from institute
It states and grabs row's electronic smoke atomizer on the working plate of automatic conveyor line, the manipulator suspends simultaneously when moving to substandard products slot M722
Electronic smoke atomizer substandard products are unclamped according to the instruction of the console, remaining qualified product is placed in non-defective unit slot by the mechanical gripper
M721。
The above content is combine specific embodiment further detailed description of the utility model, and it cannot be said that
The specific implementation of the utility model is only limited to these instructions.For the utility model person of an ordinary skill in the technical field
For, without departing from the concept of the premise utility, a number of simple deductions or replacements can also be made.
Claims (19)
1. a kind of electronic smoke atomizer Modularized auto production line, it is characterised in that: including console, several working plates, successively
Automatic upper plate module, the processing module group, automatic board descending module of connection, the processing module group includes sequentially connected loading platform
Module, automatic fluid injection module, automatic dress bottom cover module, automatic laser etching module, automatic detection module and bad part eject module, it is described
Working plate is equipped with matrix form fixing seat to place electronic smoke atomizer to be processed, and the working plate is in each intermodule
It is sequentially transmitted, the automatic upper plate module is by the working plate pick-and-place to loading platform module, each module of the processing module group
The automatic conveyor line of same size is respectively equipped with to transmit working plate, it is fixed to be additionally provided on a lateral frame plate of the automatic conveyor line
Electronic smoke atomizer to be processed is packed into the fixing seat of the working plate by hyte part, the loading platform module, described automatic
Liquid injection module carries out fluid injection to electronic smoke atomizer automatically, and the automatic dress bottom cover module is automatically by the bottom cover of electronic smoke atomizer
It is assembled to the bottom of electronic smoke atomizer, the automatic laser etching module goes out to set to the bottom cover laser carving of electronic smoke atomizer automatically
Pattern or text, the automatic detection module carries out resistance measurement and laser carving pattern or text to electronic smoke atomizer automatically
Appearance detection, the bad part eject module separate the substandard products of electronic smoke atomizer automatically, and the automatic board descending module picks substandard products
Except the working plate of module output takes out.
2. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the automatic conveying
Line includes the frame plate of two pieces of erected parallels, opposite in same horizontal line on the inside of the wooden partition of two pieces of frame plates to be equipped with row rolling
Wheel, the idler wheel is coaxially connected with the gear on the outside of the wooden partition of the frame plate respectively, and the gear is by chain by electricity
Machine driving, two rows of idler wheel supports simultaneously drive the working plate for linear motion.
3. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the side of working plate
If the centre of the automatic conveyor line is equipped with a stop cylinder, and the positioning component includes positioning cylinder there are two V-shaped notch
And contact roller, the positioning cylinder drive the contact roller of two alignment V-shaped notches simultaneously, the working plate passes through idler wheel
When being transported to working position, the stop cylinder stretches out piston rod upwards and blocks the working plate, and the positioning cylinder driving compresses
Wheel is directed at the V-shaped notch and the working plate is compressed positioning.
4. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the automatic upper plate
Module and automatic board descending module are the identical module of structure, including upper and lower board rack, and the upper and lower plates frame lower is equipped with can be horizontal
To the parking space of storage small handcart, the parking space two sides are equipped with lifting mechanism, and the upper and lower plates upper rack is equipped with can
The vertical racking device of longitudinal movement, the vertical racking device are equipped with and fold up mechanism, and the small handcart can ranked and stacked pile institute
Working plate is stated, the lifting mechanism is equipped with lifting plate and holds the working plate of the small handcart bottom, and the lifting plate can be determined step by step
It is described to fold up mechanism equipped with clamping jaw to fold up the working plate and clamping jaw oscilaltion and longitudinal direction be driven away from ground oscilaltion
It is mobile.
5. electronic smoke atomizer Modularized auto production line according to claim 4, it is characterised in that: the vertical shift
Mechanism includes longitudinal movement sliding rail, longitudinal movement synchronous belt, longitudinal mobile motor and longitudinal movement plate, the vertical racking device
On be additionally provided with horizontal racking device, the horizontal racking device includes the cross slide way and sliding block set on the longitudinal movement plate,
The mechanism that folds up is on the transverse slider.
6. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the loading platform mould
Block is equipped with manipulator and electronic smoke atomizer to be processed is placed on the working plate.
7. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the automatic fluid injection
Module further includes fluid injection mobile mechanism, the fluid injection cylinder, several automatic rations of row note that fluid injection rack, fluid injection rack are equipped with
Liquid device and several injection needles, the automatic ration impregnator are set in fluid injection mobile mechanism, and injection needle is set to described automatic fixed
Impregnator bottom is measured, injection needle can be inserted into the electronic smoke atomizer, after the working plate positioning of automatic conveyor line conveying,
The automatic ration impregnator is that a row several electronic smoke atomizers on working plate carry out filling tobacco juice simultaneously.
8. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the automatic dress bottom
Cover module further includes automatic feed mechanism, automatic discharge mechanism and automatic capping machine structure, and the automatic feed mechanism is by several electricity
The bottom cover proper alignment of sub- tobacco atomizer is embarked on journey, and the bottom cover that the automatic discharge mechanism is arranged in row, which is embarked on journey, is placed into work
On the electronic smoke atomizer of loading board, bottom cover compression is fastened on electronic smoke atomizer by the automatic capping machine structure.
9. electronic smoke atomizer Modularized auto production line according to claim 8, it is characterised in that: the automatic charging
Mechanism includes feed frame, vibrating disk, straight vibration device and feeding material component, and the vibrating disk, straight vibration device and feeding mechanism are by feeding
Rack support, the straight vibration device are set to vibrating disk side, and the discharge port of the vibrating disk is connected with several linear guides, described straight
The shape of line guide rail is suitable for orderly conveying the atomizer bottom cover of electronic cigarette with same state, and the bottom of the linear guide connects institute
State straight vibration device, the end of the linear guide connects feeding material component, the feeding material component include feeding locating piece, stop assembly and
Supplied materials inductor, the feeding locating piece are used to position the atomizer bottom cover to come along linear guide conveying, the stop group
The top of the feeding locating piece is arranged in part, before controlling the atomizer bottom cover the latter positioned on feeding locating piece
Into the supplied materials inductor is for incuding whether atomizer bottom cover on feeding locating piece reaches feeding locating piece.
10. electronic smoke atomizer Modularized auto production line according to claim 9, it is characterised in that: the feeding is fixed
Position part includes positioning plate, and the positioning plate is equipped with atomizer bottom cover locating slot identical with the linear guide quantity, described
The width of the groove width of locating slot and the atomizer bottom cover is adapted, the position of face atomizer bottom cover front end on the positioning plate
Groove is additionally provided with so that the supplied materials inductor is incuded, the stop assembly includes sequentially connected stop gas from top to bottom
Cylinder, stop lifter plate, several retainers, the quantity of the retainer is identical as the linear guide quantity, the retainer with
The locating slot corresponds, when the retainer of the atomizer bottom cover moves down into bottom position, just by locating slot front end
Atomizer bottom cover separated with the latter.
11. electronic smoke atomizer Modularized auto production line according to claim 8, it is characterised in that: described to put automatically
Expect that mechanism includes manipulator, vacuum suction cover mechanism and displaceable member, vacuum suction cover mechanism is mounted on the manipulator, institute
It states after the bottom cover for the electronic smoke atomizer that automatic feed mechanism has been had good positioning is sucked for vacuum suction cover mechanism through the machinery
The movement of hand places it on the electronic smoke atomizer of the working plate, and the automatic conveyor line is set on the displaceable member,
The displaceable member can drive displacement before and after automatic conveyor line.
12. electronic smoke atomizer Modularized auto production line according to claim 11, it is characterised in that: the displacement group
Part includes two parallel displacement guide rails for being set to automatic conveyor line bottom, and the displacement guide rail is equipped with displacement sliding block, it is described certainly
Dynamic pipeline bottom is connected on the displacement sliding block, is additionally provided with displacement motor, the displacement between two displacement guide rails
Motor driven one is parallel to the screw rod rotation of the displacement guide rail, and the screw rod drives nut seat for linear motion, the nut
Seat is connected to the bottom of automatic conveyor line.
13. electronic smoke atomizer Modularized auto production line according to claim 8, it is characterised in that: described from dynamic pressure
Lid mechanism includes the mobile mould group of gland, pressing cylinder, cover clamp, and the mobile mould group of the gland is set on automatic conveyor line can
It is moved forward and backward, the pressing cylinder is fixed on the displaceable member of the mobile mould group of the gland, the pressing cylinder bottom connection
And it drives the cover clamp to move up and down and the bottom cover of electronic smoke atomizer is pressed.
14. electronic smoke atomizer Modularized auto production line according to claim 13, it is characterised in that: described from dynamic pressure
Lid mechanism further includes jacking component, and the jacking component is mounted on automatic conveyor line bottom and is located at the underface of pressing position, institute
It states jacking component when working plate is transported to pressing position to jack working plate, the jacking component is convex including 4 bias
Wheel, link assembly, jacking cylinder are connected between the jacking cylinder and the eccentric cam by link assembly, the jacking
Cylinder drives link assembly to move and then 4 eccentric cams is driven to rotate synchronously, and eccentric cam rotation can be by working plate level
Jack certain altitude.
15. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the automatic radium
Carving module further includes laser carving component, including laser carving head, CCD camera, and the laser carving component is arranged by column in automatic conveyor line
It surface and is moved up and down along column, the working plate equipped with electronic smoke atomizer is transported to laser carving and worked by the automatic conveyor line
When position, the positioning component positions working plate, and the CCD camera takes pictures to all electronic smoke atomizers on working plate
Positioning, the laser carving head one by one carve electronic smoke atomizer according to positioning, are additionally provided with cigarette above the laser carving working position
Mist collecting pipe.
16. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the automatic inspection
Surveying module includes resistance value testing agency and vision-based detection mechanism, the electronics that the resistance value testing agency can line by line on detecting tool plate
Whether the resistance of tobacco atomizer meets the requirements, and the vision-based detection mechanism detects laser carving pattern in such a way that camera is taken pictures
Or whether text meets the requirements, if detecting undesirable electronic smoke atomizer substandard products, the automatic detection module
Its position record and information is transmitted to the console.
17. electronic smoke atomizer Modularized auto production line according to claim 16, it is characterised in that: the resistance value inspection
Surveying mechanism includes being across the mobile mould group being equipped with above automatic conveyor line, is connected with and can detect simultaneously in the mobile mould group
The resistance value detection components of row's electronic smoke atomizer resistance value on the working plate, resistance value detection components include connecting with mobile mould group
Resistance value mounting plate, resistance value mounting plate the resistance value detection cylinder, andante, probe protection cover, the probe protection cover under resistance value that are equipped with
Fixed several probes, the position of several probes in the proae mounting plate of the adjustable position being inside equipped with, proae mounting plate
Electrode position with the electronic smoke atomizer placed on the working plate is corresponding.
18. electronic smoke atomizer Modularized auto production line according to claim 16, it is characterised in that: the vision inspection
It surveys mechanism to include the mobile mould group of vision-based detection, adjust ruler, mobile CCD camera component, the CCD camera component, which is set to, adjusts ruler
On, the adjusting ruler can be mobile by the mobile mould group drive of vision-based detection, and the CCD camera component includes CCD camera, is set to
Light source and lampshade below CCD camera, the lampshade bottom are supported equipped with light source adjusting bracket, and light source adjusting bracket top is fixed
In the adjusting ruler bottom, the light source adjusting bracket can be stretched up and down to adjust the height of light source.
19. electronic smoke atomizer Modularized auto production line according to claim 1, it is characterised in that: the substandard products pick
Except mechanism further includes rejecting manipulator, rejecting machine support frame and shunt assembly, the rejecting manipulator passes through rejecting machine support frame
Be arranged above automatic conveyor line, the mechanical hand of rejectings includes link mechanism and clip claw mechanism, described link mechanism one end and
It rejects motor to be connected, the other end connects clip claw mechanism, and the clip claw mechanism includes the multiple clamping jaw cylinders and folder being arranged in a row
Pawl, the clamping jaw are arranged immediately below clamping jaw cylinder, and the shunt assembly is arranged in automatic conveyor line side, the shunt assembly
Including non-defective unit slot and substandard products slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821754738.7U CN209234998U (en) | 2018-10-26 | 2018-10-26 | Modularization automatic production line of electronic cigarette atomizer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821754738.7U CN209234998U (en) | 2018-10-26 | 2018-10-26 | Modularization automatic production line of electronic cigarette atomizer |
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| CN209234998U true CN209234998U (en) | 2019-08-13 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109198729A (en) * | 2018-10-26 | 2019-01-15 | 惠州市新泓威科技有限公司 | Modularization automatic production line of electronic cigarette atomizer |
| CN112193791A (en) * | 2020-10-31 | 2021-01-08 | 广东利元亨智能装备股份有限公司 | Smoke detector production line |
| CN114130619A (en) * | 2021-12-14 | 2022-03-04 | 常州群高机电科技有限公司 | Heat-sealing glue spreader and working method thereof |
-
2018
- 2018-10-26 CN CN201821754738.7U patent/CN209234998U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109198729A (en) * | 2018-10-26 | 2019-01-15 | 惠州市新泓威科技有限公司 | Modularization automatic production line of electronic cigarette atomizer |
| CN109198729B (en) * | 2018-10-26 | 2024-01-09 | 惠州市新泓威科技有限公司 | Modularized automatic production line for electronic cigarette atomizer |
| CN112193791A (en) * | 2020-10-31 | 2021-01-08 | 广东利元亨智能装备股份有限公司 | Smoke detector production line |
| CN114130619A (en) * | 2021-12-14 | 2022-03-04 | 常州群高机电科技有限公司 | Heat-sealing glue spreader and working method thereof |
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