CN209223084U - A kind of manipulation wirerope numerical control molten cutting pattern marking machine automatically - Google Patents
A kind of manipulation wirerope numerical control molten cutting pattern marking machine automatically Download PDFInfo
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- CN209223084U CN209223084U CN201822071859.8U CN201822071859U CN209223084U CN 209223084 U CN209223084 U CN 209223084U CN 201822071859 U CN201822071859 U CN 201822071859U CN 209223084 U CN209223084 U CN 209223084U
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- transmission device
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- marking machine
- pattern marking
- wirerope
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Abstract
The utility model discloses a kind of manipulations to melt cutting pattern marking machine automatically with wirerope numerical control, including PLC control system, the encoder being connect with PLC control system electric signal, convey power supply, display screen, operation panel and fixed station, fixed station one side is fixed with a wire cylinders frame, the other side is equipped with collection device, the first transmission device is successively arranged before fixed station, first induction note rice device, second transmission device, fuse, pattern marking machine, third transmission device, second induction note rice device and guide funnel, the steel wire conveyed from wire cylinders frame passes sequentially through the first transmission device, first induction note rice device, second transmission device, fuse, pattern marking machine, third transmission device, second induction note rice device and guide funnel, finally fall into collection device, the utility model realizes that fusing turk carries out simultaneously, reduction produced Fraction defective in journey realizes full-automatic production, substantially reduces cost of labor and equipment cost, improve production efficiency.
Description
Technical field
The utility model relates to a kind of manipulation molten cutting pattern marking machines of wirerope, and in particular to one kind with induction system and
Cutting pattern marking machine is melted in the manipulation of automatic alarm with wirerope numerical control automatically.
Background technique
Wire rope embossing machine is to promote wirerope face area to become larger by extruded cords rope end face, is that wirerope is pouring
Connector is not easily to fall off after infusing technique, existing most of pattern marking machines, needs to carry out turk again after fusing, needs different equipment multiple
Fixation carries out cutting turk, and complex process is cumbersome, and cost of labor and equipment cost are high, and repeatedly fixation promotes workpiece
Qualification rate is low.
Utility model content
In view of the above technical problems, the utility model provides a kind of manipulation wirerope numerical control and melts cutting pattern marking machine automatically.
A kind of manipulation wirerope numerical control molten cutting pattern marking machine, including PLC control system and PLC control system electricity automatically
Encoder, conveying power supply, display screen, operation panel and the fixed station of signal connection, fixed station one side are fixed with steel wire rolling
Tub, the other side are equipped with collection device, and the first transmission device, the first induction note rice device, the second biography are successively arranged before fixed station
Dynamic device, fuse, pattern marking machine, third transmission device, the second induction note rice device and guide funnel, it is defeated from wire cylinders frame
The steel wire sent passes sequentially through the first transmission device, the first induction note rice device, the second transmission device, fuse, pattern marking machine, third and passes
Dynamic device, the second induction note rice device and guide funnel, finally fall into collection device；
Fuse includes being used to support the fusing platform of steel wire and being set to above fusing platform and disposed in parallel first hydraulic
Cylinder and second hydraulic cylinder, first hydraulic cylinder lower section connect first electrode, connect second electrode below second hydraulic cylinder, further include embedding
It is placed in fixed station and can move horizontally the push plate of certain distance, push plate is real by two third hydraulic cylinders that its side connects
Existing its moves horizontally, and second hydraulic cylinder is fixedly connected on the front surface of the push plate.
Preferably, further include half closed box and set safety guard in the inner, semiclosed cabinet is by fixing
Protective cradle before fixed station, perpendicular to above bracket two protection boards and can be by cabinet closed envelope made above
Close a composition；
Safety guard includes being set to intracorporal first conductor of case, the second conductor and third conductor, and the second conductor is logical
It crosses and is fixed on the elastic slice at its both ends and is connected respectively with the elastic slice on the first conductor and third conductor, the second conductor is simultaneously and closing door
Fixed, first electrode is sequentially connected in series a pole of connection power transmission source after the first conductor, the second conductor and third conductor, second electrode
Another pole of connection conveying power supply；
First electrode, the first conductor, the second conductor, third conductor, conveying one pole of power supply, another pole of conveying power supply, second
Electrode constitutes a series loop.
Preferably, the first transmission device, the second transmission device and third transmission device are by drive wheel assemblies and driven wheel
Component composition:
The channel that steel wire passes through is constituted in the middle part of drive wheel assemblies and driven wheel assembly, drive wheel assemblies include three actives
Wheel, three driving wheels are linked by transmission belt, and are driven by a driving motor, and driven wheel assembly includes three driven
Wheel.
Preferably, collection device includes the motor fixing frame on base surface, and motor, electricity are equipped with above motor fixing frame
It is equipped with the locking cover board for locking motor above machine, motor both ends are separately connected a convex block, and the one of one connecting rod of convex block upper hinge
End；
Collection device further includes the gravity sensor on datum level, is equipped with T-type sliding slot, T-type above gravity sensor
Sliding slot is equipped with the T-type sliding block cooperated with T-type sliding slot, and collecting chamber is fixedly connected with above T-type sliding block, and collecting chamber two sides are equipped with rotation
Axis, the other end of two connecting rod difference hinge axis of rotation.
Preferably, fixed station upper surface is equipped with signal lamp.
Preferably, the first transmission device and the first induction are remembered between rice device, the second transmission device and the first induction remember rice device
Between, between wire cylinders frame and the first transmission device, be equipped between fuse and safety guard and be oriented to equipped with steel wire
Block.
The utility model has the advantages that
1, signal lamp facilitates staff to differentiate the problem of fusing machine goes out to solve the problems, such as.
2, safety guard, fuse need to fuse to steel wire by low-voltage and high-current, safety guard
Effectively reduce the security risk in the course of work.
3, guide funnel is conducive to steel wire and enters a collecting chamber well.
4, after slider-crank mechanism avoids workpiece steel wire from entering position accumulation and a bit, while there is dead point stuck phenomenon.
5, the weight of the steel wire in gravity sensing device effective monitoring collecting chamber, reminds when staff handles collection
Steel wire in cabin.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described.
FIG. 1 is a schematic structural view of the utility model.
Fig. 2 is the utility model schematic diagram of internal structure.
Fig. 3 is the utility model internal drive feature schematic diagram.
Fig. 4 is the utility model crank block slider structure schematic diagram.
Fig. 5 is the utility model safety guard structure top view.
Fig. 6 is the utility model fuse electrode energization schematic diagram.
Digital representation in figure:
1, display screen 2, operation panel 3, the induction note rice device of fixed station 4, first
5, the second induction note rice device 6, guide funnel 7, wire cylinders frame 8, collecting chamber
9, push plate 10, first hydraulic cylinder 11, first electrode 12, second hydraulic cylinder
13, second electrode 14, fusing platform 15, closing door 16, the first conductor 17, the second conductor
18, third conductor 19, T-type sliding slot 20, T-type sliding block 21, gravity sensor
22, rotary shaft 23, motor fixing frame 24, locking cover board 25, motor 26, convex block
27, connecting rod 28, the first signal lamp 29, second signal lamp 30, third signal lamp
31, fourth signal lamp 32, driving wheel fixed frame 33, driving wheel 34, driving motor
35, upper cover plate 36, motor base 37, bolt 38, the first steel wire guide pad
39, the second steel wire guide pad 40, third steel wire guide pad 41, the 4th steel wire guide pad
42, pattern marking machine 43, driven wheel fixed frame 44, driven wheel 45, elastic slice
48, transmission belt 49, protective cradle 50, protection board 51, third hydraulic cylinder.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
Embodiment:
As shown in Figure 1 to Figure 3, a kind of manipulation is melted automatically with wirerope numerical control cuts off pattern marking machine, including PLC control system,
Encoder, display screen 1, operation panel 2 and the fixed station 3 connecting with PLC control system electric signal, display screen 1 are touch screen, are led to
The operation key crossed on display screen 1 gives encoder one electric signal, and encoder, which converts the signal to PLC system, can recognize coding, leads to
It crosses display screen 1 and 34 revolving speed of driving motor, steel wire fusing length, turk length and troubleshooting is adjusted.Operation panel 2 is used for
The fortuitous event of emergency shutdown is controlled, fixed station 3 is used for installment work part.
3 side of fixed station is fixed with wire cylinders frame 7, and wire cylinders frame 7 is equipped with wire cylinders, and wire cylinders length is small
In wire cylinders frame 7, guarantee steel wire when being detached from wire cylinders in same position, steel in rotary course convenient for wire cylinders
Silk needs to enter working condition in the case where the first transmission device and the second transmission device drive.First transmission device and wire cylinders
The first steel wire guide pad 38 is equipped between frame 7, since steel wire is bending state, the first steel wire guide pad 38 on wire cylinders
Guarantee that steel wire is entering the first transmission device precursor in horizontal plane state.
It is equipped with the first induction between first transmission device and the second transmission device and remembers rice device 4, when steel wire transmission reaches setting
Length when, first induction note rice device 4 can give PLC system one electric signal, PLC control system starts to execute next process.
First induction note 4 two sides of rice device are respectively equipped with the second steel wire guide pad 39 and third steel wire guide pad 40, and second
Steel wire guide pad 39 and third steel wire guide pad 40 guarantee that steel wire tends to horizontal plane state when by the first induction note rice device 4,
Guarantee that data are accurate.
Second transmission device side is equipped with fuse, and fuse includes the fusing platform 14 for being used to support steel wire, is set to fusing
The top of platform 14 and first hydraulic cylinder disposed in parallel 10 and second hydraulic cylinder 12 are connected with first electrode below first hydraulic cylinder 10
11, second electrode 13 is connected with below second hydraulic cylinder 12, two electrodes form short-circuit steel wire electric current and become larger when touching steel wire, and two
Wire temperature increases between electrode, and finally fuse steel wire.
Fuse further includes interior embedded at fixed station 3 and can move horizontally the push plate 9 of certain distance, and push plate 9 passes through it
Two third hydraulic cylinders 51 realization of side connection moves horizontally, and second hydraulic cylinder 12 is fixedly connected with the front surface of push plate 9, when molten
After the completion of disconnected work, drives push plate 9 mobile by third hydraulic cylinder 51, steel wire is promoted to be fully disconnected.
Fuse side is equipped with the 4th steel wire guide pad 41, and the 4th steel wire guide pad 41 plays the role of guidance, avoids steel
There is conflict fuse electrode and stuck phenomenon occurs in silk.
Fuse side is equipped with the pattern marking machine 42 fixed with fixed station 3, and 42 other side of pattern marking machine is equipped with third transmission device,
Above-mentioned first transmission device, the second transmission device and third transmission device are by drive wheel assemblies and driven wheel assembly group
At, the channel that steel wire passes through is constituted in the middle part of drive wheel assemblies and driven wheel assembly, drive wheel assemblies include driving wheel fixed frame 32,
Driving wheel fixed frame 32 is fixed by nut and fixed station 3, sets that there are three driving wheel 33, driving wheels on driving wheel fixed frame 32
33 are linked by transmission belt 48 and are driven by a driving motor 34, and driving motor 34 passes through upper cover plate 35 and motor
Pedestal 36 is fixed.
Driven wheel assembly includes driven wheel fixed frame 43, and driven wheel 44 is fixed by nut and fixed station 3, and driven wheel is solid
Frame 43 is determined equipped with driven wheel 44 corresponding with driving wheel 33, and driven wheel 44 is by being set to 43 lower surface of driven wheel fixed frame
Bolt 37 is fixed, and withstands axis on driven wheel 44 by tightening bolt 37, driven wheel 44 is avoided to take off during the work time
It falls.In work is constituted, driven wheel 44 plays the role of support.
Third transmission device side is equipped with the second induction and remembers rice device 5, when steel wire one end moves to the second induction note rice device 5
When, third transmission device stop motion, pattern marking machine 42 carries out turk to steel cord end, and turk technique is poured after avoiding later period finished product
In the process, reduce steel wire to fall off bring bad hidden danger.
Second induction note 5 side of rice device is equipped with guide funnel 6, and after the completion of turk technique, third transmission device drives steel
Silk movement after steel wire after turk is detached from third transmission device, slides into along guide funnel 6 and fills with the fixed collection of datum level
It sets.
As shown in Figure 3 to Figure 4, collection device includes the gravity sensor on datum level, is set on gravity sensor 21
There is T-type sliding slot 19, T-type sliding slot 19 is equipped with the T-type sliding block 20 cooperated with T-type sliding slot 19, is fixedly connected with receipts on T-type sliding block 20
Collect cabin 8, arc-shaped recess, arc-shaped concave facilitate steel wire to enter position downwards at collecting chamber 8 middle part.8 two sides of collecting chamber are equipped with rotary shaft
22, one end of rotary shaft 22 upper hinge and connecting rod 27, when reaching certain weight after steel wire falls into collecting chamber 8, gravity sensing
Device 21 reminds the finished product in staff's collecting and baling cabin 8.
Collection device further includes the motor fixing frame 23 on datum level, is equipped with motor 25 above motor fixing frame 23,
The locking cover board 24 for locking is equipped with above motor 25,25 both ends of motor are respectively connected with a convex block 26, and 26 upper hinge of convex block connects
The other end of bar 27.The rotation of two convex blocks 26 is driven by motor 25, convex block 26 drives collecting chamber 8 along T-type sliding slot by connecting rod 27
19 do linear reciprocating motion, and motor 25, convex block 26, connecting rod 27, collecting chamber 8 form a slider-crank mechanism, reduce steel wire and fall into
The risk being piled up in after collecting chamber 8 at one.
3 upper surface of fixed station is equipped with signal lamp, and signal lamp is divided into the first signal lamp 28, second signal lamp 29, third signal
Lamp 30 and fourth signal lamp 31, when the first signal lamp 28 lights when normal work, i.e., after steel wire processes, the first induction note
When second signal lamp 29 lights when rice device 4 can not detect steel wire, i.e., prompting staff needs replacing wire cylinders；Work as third
When signal lamp 30 lights, i.e. prompting staff's collecting chamber 8 has been expired；When fourth signal lamp 31 lights, that is, remind staff
Machine failure needs to overhaul.
As shown in Figure 5 to Figure 6, since fuse can generate high current during the work time, work as human body in daily life
It will appear the danger burnt or disabled when touching high current, therefore half closed box be set before fuse and is set to
Safety guard in it, safety guard include the protective cradle 49 for being fixed on 3 front of fixed station, perpendicular on bracket
Side two protection boards 50 and can be by cabinet closed closing door made above.
Safety guard includes being set to intracorporal first conductor 16 of case, the second conductor 17 and third conductor 18, and second
Conductor 17 is connected with the elastic slice 45 on the first conductor 16 and third conductor 18 respectively by being fixed on the elastic slice 45 at its both ends, the
Two conductors 17 are fixed with closing door 15 simultaneously, and first electrode 11 is sequentially connected in series the first conductor 16, the second conductor 17 and third and leads
A pole of connection conveying power supply after body 18, another pole of the connection conveying power supply of the second last electrode 13, first electrode 11, first
Conductor 16, the second conductor 17, third conductor 18, conveying one pole of power supply, another pole for conveying power supply, second electrode 13 constitute one
Series loop.Two first conductors 16 and third conductor 18 can not be contacted with the second conductor 17 after closing door 15 is opened, can not
Series loop is formed, therefore cannot achieve high current, it is ensured that personnel safety, after closing door 15 is closed, first electrode 11 and second
Electrode 13 is contradicted to wire-shaped into series loop, and high current is formed between two electrodes, realizes the fusing to steel wire.
The utility model realizes that fusing turk carries out simultaneously, reduces the fraction defective in production process, realizes full-automatic metaplasia
It produces, a staff can control multiple machines simultaneously, substantially reduce cost of labor and equipment cost, improve production effect
Rate.
Claims (6)
1. cutting pattern marking machine, including PLC control system and PLC control system telecommunications are melted in a kind of manipulation with wirerope numerical control automatically
Encoder, the conveying power supply, display screen, operation panel and fixed station of number connection, which is characterized in that the fixed station one side is solid
Surely there is a wire cylinders frame, the other side is equipped with collection device；The first transmission device, the first sense are successively arranged before the fixed station
It should remember a meter device, the second transmission device, fuse, pattern marking machine, third transmission device, the second induction note rice device and guide funnel,
The steel wire conveyed from wire cylinders frame passes sequentially through the first transmission device, the first induction note rice device, the second transmission device, fusing
Device, pattern marking machine, third transmission device, the second induction note rice device and guide funnel, finally fall into collection device；
The fuse includes being used to support the fusing platform of steel wire and being set to above fusing platform and disposed in parallel first hydraulic
Cylinder and second hydraulic cylinder；First electrode is connected below the first hydraulic cylinder；Second electrode is connected below the second hydraulic cylinder；
It further include that in the fixed station and the push plate of certain distance can be moved horizontally, connected by its side two of the push plate
Third hydraulic cylinder realizes that it is moved horizontally, and the second hydraulic cylinder is fixedly connected on the front surface of the push plate.
2. cutting pattern marking machine is melted in a kind of manipulation according to claim 1 with wirerope numerical control automatically, which is characterized in that also wrap
It includes half closed box and sets safety guard in the inner；The semiclosed cabinet is by the guarantor be fixed on before fixed station
It protects bracket, perpendicular to two protection boards above bracket and cabinet closed closing door made above can be formed；
The safety guard includes being set to intracorporal first conductor of case, the second conductor and third conductor, and described second leads
Body is connected with the elastic slice on the first conductor and third conductor respectively by being fixed on the elastic slice at its both ends, the second conductor simultaneously with envelope
Close a fixation；The first electrode is sequentially connected in series a pole of connection power transmission source after the first conductor, the second conductor and third conductor,
Another pole of the second electrode connection conveying power supply；
The first electrode, the first conductor, the second conductor, third conductor, conveying one pole of power supply, another pole of conveying power supply, second
Electrode constitutes a series loop.
3. cutting pattern marking machine is melted in a kind of manipulation according to claim 1 with wirerope numerical control automatically, which is characterized in that described
First transmission device, the second transmission device and third transmission device are made of drive wheel assemblies and driven wheel assembly:
The channel that steel wire passes through is constituted between drive wheel assemblies and driven wheel assembly；The drive wheel assemblies include three actives
Wheel, three driving wheels are linked by transmission belt, and are driven by a driving motor；The driven wheel assembly include three from
Driving wheel.
4. according to claim 1, cutting pattern marking machine, feature are melted in a kind of 2 or 3 any manipulations with wirerope numerical control automatically
It is, the collection device includes the motor fixing frame on base surface；Motor is equipped with above the motor fixing frame；It is described
The locking cover board for locking motor is equipped with above motor；The motor both ends are separately connected a convex block；The convex block upper hinge
One end of one connecting rod；
The collection device further includes the gravity sensor on datum level；T-type sliding slot is equipped with above the gravity sensor；
The T-type sliding slot is equipped with the T-type sliding block cooperated with T-type sliding slot；Collecting chamber is fixedly connected with above the T-type sliding block；The receipts
Collect cabin two sides and is equipped with rotary shaft, the other end of two connecting rod difference hinge axis of rotation.
5. cutting pattern marking machine is melted in a kind of manipulation according to claim 4 with wirerope numerical control automatically, which is characterized in that described
Fixed station upper surface is equipped with signal lamp.
6. cutting pattern marking machine is melted in a kind of manipulation according to claim 4 with wirerope numerical control automatically, which is characterized in that described
First transmission device and first induction note rice device between, second transmission device and first induction note rice device between, the steel
Steel wire guide pad is equipped between silk roller frame and the first transmission device, between the fuse and safety guard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822071859.8U CN209223084U (en) | 2018-12-11 | 2018-12-11 | A kind of manipulation wirerope numerical control molten cutting pattern marking machine automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822071859.8U CN209223084U (en) | 2018-12-11 | 2018-12-11 | A kind of manipulation wirerope numerical control molten cutting pattern marking machine automatically |
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| Publication Number | Publication Date |
|---|---|
| CN209223084U true CN209223084U (en) | 2019-08-09 |
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ID=67506933
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|---|---|---|---|
| CN201822071859.8U Active CN209223084U (en) | 2018-12-11 | 2018-12-11 | A kind of manipulation wirerope numerical control molten cutting pattern marking machine automatically |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115213322A (en) * | 2022-08-24 | 2022-10-21 | 江苏威雅仕不锈钢制品有限公司 | Fusing, cutting and embossing machine for machining steel wire rope |
-
2018
- 2018-12-11 CN CN201822071859.8U patent/CN209223084U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115213322A (en) * | 2022-08-24 | 2022-10-21 | 江苏威雅仕不锈钢制品有限公司 | Fusing, cutting and embossing machine for machining steel wire rope |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200414 Address after: China Industrial Park Qingfeng town 224700 Jiangsu province Yancheng City Jianhu County crown Patentee after: Yancheng Junpeng Machinery Co., Ltd Address before: 224700 Guanhua Industrial Park, Qingfeng Town, Jianhu County, Yancheng City, Jiangsu Province Patentee before: YANCHENG WANGUO MACHINERY MANUFACTURING Co.,Ltd. |