CN206500546U - A kind of high in the clouds full-automatic numerical control bag cage straightener - Google Patents
A kind of high in the clouds full-automatic numerical control bag cage straightener Download PDFInfo
- Publication number
- CN206500546U CN206500546U CN201620797602.9U CN201620797602U CN206500546U CN 206500546 U CN206500546 U CN 206500546U CN 201620797602 U CN201620797602 U CN 201620797602U CN 206500546 U CN206500546 U CN 206500546U
- Authority
- CN
- China
- Prior art keywords
- straightening
- oil pressure
- framework
- wheel
- traction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
Landscapes
- Wire Processing (AREA)
Abstract
The utility model is related to a kind of straightener, more particularly to a kind of high in the clouds full-automatic numerical control bag cage straightener.The utility model includes automatic discharging disk, connects guide frame, pre- straightening area, guidance panel, traction drive assembly, and the automatic discharging disk is driven by variable frequency reducer motor to be rotated, and the guide frame that connects is constituted by lacking silk alarm portion and connecing silk part.The cut-out of the utility model feed low speed changes the fracture of wire phenomenon for running at high speed and fixing and occur during chopping.Stainless steel band is posted at track without circular arc and depression, so as to change the phenomenon for escaping silk.Improve straightening speed.The waste of material is reduced, substantial amounts of time and manpower and materials are saved.Two kinds of straightening frames of seven frames and ten frames push that S radians are smaller in straightening, can change the waste that fracture of wire phenomenon is brought.Cloud network control, remote control, Bluetooth control, remote monitoring dialogue, can be achieved tens of equipment of one man operation, greatly reduce cost of labor.
Description
Technical field
The utility model is related to a kind of straightener, more particularly to a kind of high in the clouds full-automatic numerical control bag cage straightener.
Background technology
Traditional straightening technology, is essentially all to carry out straightening using mechanical principle, during straightening extremely not
It is stable, there is following technical problem：1st, chopping is fixed during straightening and fracture of wire easily occurs；2nd, silk is escaped at track；3rd, speed compared with
Slowly, take a substantial amount of time；4th, it can not count；5th, fault-free shuts down 6, without synchronous discharge plate；7th, nothing connects a function；8th, S is pushed
Radian is excessive, easy fracture of wire；9th, one man operation multiple devices can not be realized.And production efficiency is also extremely low, waste substantial amounts of
Time and man power and material.
Utility model content
The purpose of this utility model be to provide it is a kind of improve straightening quality, production stability is strong, high complete of production efficiency
Automatic numerical control cage bone straightener.
The utility model is realized by following technical solution：
Full-automatic numerical control bag cage straightener, including, guide frame, pre- straightening area, straightening area, traction drive assembly are connect, it is described pre-
Straightening area includes pre- straightening area framework, cover plate, and the cover plate is provided with glue head screw, and the pre- straightening area framework is provided with pre- straightening wheel
And sliding block, pre- straightening wheel includes at least two lower whorls and a upper wheel that can be moved up and down along sliding block, and upper wheel is placed in two lower whorls
Between, glue head screw is placed in sliding block top middle portion through cover plate；
The straightening area includes straightening frame assembly, including：There is the straightening frame of axle at two ends, and axle passes through belt pulley, belt and electricity
Machine is connected, and has on axle and axially extending bore is provided with bearing block, axle, straightening frame rear and front end is provided with the hole corresponding with axially extending bore,
Straightening inframe is provided with the groove for placing at least two moulds, provided with mould can be made to move left and right groove in groove, mould be with
The cylinder of axially extending bore, straightening frame left and right ends, which are arranged with cover plate, cover plate, is provided with fixed installation hole and bolt adjustment hole,
Bolt adjustment hole is placed in the middle part of mould；
Traction drive assembly, including traction drive framework, traction drive framework framework are placed in straightening area both sides, before being respectively
Traction drive, rear haulage driving, front haulage driving or rear haulage driving are provided with and can made in traction drive framework at least provided with one group
The hole for installing optical axis and the groove for placing bearing are had on framework and chute board below the cell body of chute board movement, cell body,
Traction wheel, and be mutually correspondingly arranged, the optical axis front end outside framework, chute board is respectively equipped with traction wheel, traction drive framework
Optical axis on be respectively equipped with cover plate at the top of pitch wheel, traction drive framework and be provided with cylinder, the piston rod of cylinder
It is placed in the middle part of chute board, traction drive framework rear end optical axis is provided with sprocket wheel, sprocket wheel passes through gearbox, motor connection.
Meter counter driving is set after the rear haulage driving, meter counter driving includes meter counter, symmetrically arranged deckle board, deckle board
On have to be placed with respectively on the deckle board below slide plate, U-lag and slide plate on two U-lags, U-lag and have installation
The outside optical axis front end of the hole of optical axis and the groove for placing bearing, deckle board and slide plate is respectively equipped with the light on rice counting wheel, deckle board
Synchronizing wheel is respectively equipped with axle, two synchronizing wheels are connected by timing belt, at least one is respectively equipped with deckle board front sled inwall
Spring, spring one end is fixed on deckle board.The other end is fixed on slide plate, deckle board rear end be provided with encoder, encoder respectively with
Meter counter connection on optical axis, guidance panel.
The meter counter driving rear portion is provided with oil pressure place of incision, and oil pressure place of incision includes：Oil pressure cutting-off tool system, oil pressure
Cushion pad, spring, framework two are set on place of incision framework, oil pressure magnetic valve, oil pressure motor, fuel tank, oil pressure place of incision framework
On the madial wall cutting knife symmetrical above and below for being provided with polished rod, belt wheel being installed between two polished rods, two wheels on cutting knife top respectively with glazing
Bar is engaged on circular arc, two wheels of cutting knife bottom and is engaged circular arc with lower polished rod respectively, and the cutting knife above upper polished rod is set
There is the wheel that phase spring is connected, cutting knife bottom Jin Sikou sides are provided with wire leading pipe, and oil pressure motor passes through oil pipe and fuel tank, oil pressure electricity
Magnet valve is connected, and oil pressure magnetic valve is connected to cutting knife rear portion by oil pipe.
The pre- straightening area rear portion is provided with guidance panel, and guidance panel includes setting unit and button part, setting unit
On the left of guidance panel, including；Quantity relay, meter counter, the time relay；Button part is located on the right side of guidance panel,
Including：The adaptive switched switch of indicator lamp, button switch, hand, long-range high in the clouds wifi, bluetooth, remote control part, remote monitoring.
The indicator lamp is corresponding with button switch to be set, including：Silk, chopping are worn, silk is moved back, enters silk, connect silk, remote control, stop
Only indicator lamp and button switch.
The utility model also includes：Wheel plate in guide frame, left and right preceding wheel plate, left and right rear wheel plate, left and right is connect, guide frame main body is connect
Installed in pre- straightening area framework lower end, connect and butt welding machine be installed in guide frame main body, butt welding machine rear end be provided with seal wire post, it is left and right before
Wheel plate, left and right rear wheel plate and left and right middle wheel plate are respectively equipped with godet roller, connect guide frame and are led provided with about at least two distributions
Silk wheel, the both sides of godet roller, which are respectively equipped with below seal wire post, godet roller, is provided with travel switch, and travel switch is connected with distribution board.
The utility model also includes establishing electroplax in general frame, framework, oil water separator, oil pressure magnetic valve, traction electricity
Magnet valve, transformer, socket, fan, straightening motor, traction electric machine, gearbox, oil pressure motor, fuel tank, oil pressure magnetic valve, distribution
Disk is connected with guidance panel, oil pressure magnetic valve, traction magnetic valve, each motor, socket respectively；Socket is connected with fan；Magnetic valve
Including traction magnetic valve, oil pressure magnetic valve；Oil water separator is connected with traction magnetic valve, traction magnetic valve and traction drive cylinder
Connection.
Described connect is provided with automatic discharging disk in front of guide frame, the automatic discharging disk includes support, blowing disk, seal wire post,
Cradle top, which is provided with the seal wire post for being provided with and being fixed on support on the outside of blowing disk, blowing disk, support, is additionally provided with motor, event
Hinder warning device, frequency converter, movable pulley, motor is connected by axle, bearing and blowing disk, and center is provided with the middle part of blowing disk
Post；Accident warning device is provided with travel switch, and travel switch is connected with frequency converter, frequency converter respectively with motor, distribution board
It is connected.
The general frame rear end provided with putting guide frame provided with least one mounting bracket, mounting bracket bottom provided with gear guide frame,
Penetration pipe, cylinder, top are provided with track, tilting trestle, suspension rod, and the gear guide frame includes two horizon bars be arrangeding in parallel and vertical
Baffle plate is provided between post, horizon bar；Keep off guide frame side and be provided with penetration pipe, penetration pipe is provided with magnetic valve, magnetic valve respectively with gas
Cylinder and distribution board connection；The cylinder is connected with tilting trestle, and suspension rod is provided with scale provided with the switch enclosure for installing switch, suspension rod
Value.
Advantage and good effect
The utility model is all made that larger improvement for problem above, respectively table after by multiple trial
Present the following aspects：1st, feed low speed is cut off, and is provided with multiple sections of speed, and in cut-out, whole equipment system is in lowest speed
State and natural feed, so as to change the fracture of wire phenomenon for running at high speed and fixing and occur during chopping.2nd, post stainless at track
Steel band is without circular arc and depression, external track and electrical control length, so as to change the phenomenon for escaping silk.3rd, speed is original two
30 meters per minute are driven, 60 meters per minute present of three driving is promoted to, yield is substantially increased twice.The 4th, counting is installed
Device, can be set requirement, so that the waste produced by after changing because producing more.5th, provided with time recycling-guard and failure certainly
Dynamic detection stopping function.6th, automatic discharging disk and equipment can be run simultaneously.7th, it is solderable between each coiled strip to use, reduce material
The waste of material, saves substantial amounts of time and manpower and materials.8th, two kinds of straightening frames of seven frames and ten frames pushed in straightening S radians compared with
It is small, the waste that fracture of wire phenomenon is brought can be changed.9th, cloud network control, remote control, Bluetooth control, remote monitoring dialogue, can
Tens of equipment of one man operation are realized, cost of labor is greatly reduced.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of this equipment；
Fig. 2 is the overlooking the structure diagram of this equipment；
Fig. 3 is the main structure diagram of this equipment；
Fig. 4 is positive structure diagram inside the main frame of this equipment；
Fig. 5 is the host machine part right side structural representation of this equipment；
Fig. 6 is the host machine part left view structural representation of this equipment；
Fig. 7 is that this equipment connects guide frame dimensional structure diagram；
Fig. 8 is this equipment operation panel dimensional structure diagram；
Fig. 9 is the pre- straightening area dimensional structure diagram of this equipment；
Figure 10 is that this equipment draws case dimensional structure diagram；
Figure 11 is this equipment traction drive dimensional structure diagram；；
Figure 12 is dimensional structure diagram inside this equipment straightening area；
Figure 13 this equipment straightening area external structure schematic diagram；
Figure 14 is that this equipment meter counter drives dimensional structure diagram；
Figure 15 is this equipment oil pressure cutting-off tool system dimensional structure diagram；
Figure 16 is this equipment fuel tank dimensional structure diagram；
Figure 17 is this equipment general frame dimensional structure diagram；
Figure 18 is this equipment automatic discharging disk dimensional structure diagram.
Embodiment
Automatic discharging disk
Automatic discharging disk 130, positioned at the beginning of whole equipment, including support 133, blowing disk 132, seal wire post, support
133 tops are provided with blowing disk 132, and the outside of blowing disk 132 is provided with two seal wire posts being fixed on support, support 133
Motor, accident warning device, frequency converter are additionally provided with, movable pulley, motor is connected by axle, bearing and blowing disk 132, blowing circle
The middle part of disk 132 is provided with newel 131；Accident warning device is provided with travel switch, and travel switch is connected with frequency converter, frequency conversion
Device is connected with motor, distribution board respectively.
Upper disk acts on storage raw material, and bottom acts on driving using variable frequency reducer motor, is put when equipment operation
Charging tray run-in synchronism（Discharge plate is rotated forward when equipment is entered thread, and discharge plate is inverted when equipment is moved back thread, and discharge plate brakes when equipment stops）,
When preventing that rotating speed is too fast asynchronous, the phenomenon such as wrapping wire, sleave, card silk of generation causes straightening fracture of wire etc..
Connect guide frame
Guide frame 1 is connect, it is overall to be welded using 50*50mm square steel, it is installed in front of equipment, connects the main body of guide frame 1 and be arranged on
Pre- straightening area main body frame lower end, connects and butt welding machine 13 is provided with the main body of guide frame 1, and the rear end of butt welding machine 13 is provided with seal wire post 11, connects
Left and right preceding wheel plate is installed in front end in the main body of guide frame 1, and left and right preceding wheel plate is provided with godet roller 12, and preceding wheel plate rear is provided with left and right
Godet roller 12 is also installed on wheel plate afterwards, left and right rear wheel plate, the upper end of left and right rear wheel plate is separately installed with left and right middle wheel plate,
Middle godet roller 15 is installed, middle godet roller 15 is located at the godet roller 12 that lower section two be arranged in parallel between left and right middle wheel plate top
Middle upper portion, the main body of guide frame 1 that connects of the middle lower section of godet roller 15 is provided with cushion pad, and the both sides of two godet roller 12 are respectively equipped with seal wire post
11, the middle lower section of godet roller 15 is provided with travel switch 14, and travel switch 14 is connected with distribution board.Bullet is installed with the right side on wheel plate
Spring, the spring other end is fixed on the installing plate of travel switch 14.
When automatic discharging disk lacks silk, spring drives godet roller 15 to open travel switch 14, now starts siren and blows a whistle
And flash automatic shutdown after prompting five seconds, so as to realize scarce silk alarm shut-off function, this function in equipment it is excessive or nobody
Protection shutdown when keeping an eye on.
A part is connect, is made up of a 380V7KVA transformer and butt welding machine 13.Butt welding machine 13, which is installed on, connects the main body of guide frame 1
Middle part, transformer is installed in control cabinet, is connected between transformer and butt welding machine 13 using 50mm2 copper cables as wire, right
The upper/lower electrode of welding machine 13, as weld mold, is allowed to lack the tail end and feeding again of steel wire material when silk alarm is shut down using red copper block
Shi Gangsi material head end welding, in welding, electric current can be passed through, and weld strength is splendid, and welding does not influence after completing polishing
Normally use, just greatly reduce the wasting phenomenon of steel wire head and the tail.
Pre- straightening area
Pre- straightening area 3 includes pre- straightening area framework, cover plate, and the cover plate is provided with M10 glue head screws, the pre- straightening area frame
Erection has nine pre- straightening wheels 31 and four sliding blocks 32, and pre- straightening wheel 31 includes five lower whorls and four can be along sliding block about 32
Mobile upper wheel, each upper wheel is placed between two lower whorls, and glue head screw is placed in the top middle portion of sliding block 32 through cover plate；Framework is used
The material that 20mm thickness 45# steel plates, sliding block 32 and pre- straightening wheel 31 are crossed using Gcr15 steel surface high-frequency quenchings is made.
Taken turns in four pre- straightening that the center of sliding block 32 is installed, glue head screw is fitted with the top of four sliding blocks, it is adjustable
The radian size of whole steel wire, be allowed to steel wire by when can will deform larger steel wire, play a part of pre- straightening, so as to ensure
Linearity of the steel wire before straightening is essentially the same.
Guidance panel
Guidance panel 2, is processed using 3mmQ235 steel plates, is installed on equipment left back, and guidance panel 2 includes setting
Part 21 and button part 22, setting unit 21 are located at the left side of guidance panel 2, including；Quantity relay, meter counter, the time after
Electrical equipment；Button part 22 is located at the right side of guidance panel 2, including：The adaptive switched switch of indicator lamp, button switch, hand, long-range high in the clouds
Wifi, bluetooth, remote control part, remote monitoring.
The indicator lamp is corresponding with button switch to be set, including：Silk, chopping are worn, silk is moved back, enters silk, connect silk, remote control, stop
Only indicator lamp and button switch.
Setting unit 21 is located on the left of guidance panel, and quantity setting, length are divided into again and is set and set of time three
Point,（When equipment occur various failures when, such as discharge plate without material, fracture of wire, escape silk in the case of, setting unit all can be detected voluntarily
And shut down）：
（1）Quantity setting unit, the quantity of display this TV station equipment institute straightening can forward counting, reverse count, hundred countings, list
Secondary counting etc., and the straightening quantity required for the order can be set, when straightening quantity reaches set quantity, equipment will
Send alarm and blow a whistle and sound and flash automatic shutdown after prompting five seconds, so that unnecessary material caused by after reducing because producing more
Waste.
（2）Length setting unit, the display length that current steel wire passed through.Length needed for the order can be set, works as steel wire
By reaching during setting value, now whole system deceleration buffer and will be cut off, and being allowed to during straightening and abscinding will not be because of height
There is the possibility of fracture of wire in speed operating, is consistent while also allowing for the length between every silk by deceleration buffer.
（3）Set of time part, show current steel wire by when required time, when can be by setting setting current
Between, when system reaches setting time not reset cycle again, equipment will send alarm blow a whistle sound and flash prompting five seconds after
Autostop, now checks steel wire by whether smooth, so as to also just prevent to escape the phenomenon of silk, fracture of wire.
Button part 22 is located on the right side of guidance panel, and it acts on point quinquepartite substantially and is respectively provided with corresponding indicator lamp
（1st, 2,3,4,5 parts are interlocking pattern）,（1）Pushbutton switch portion,（2）The adaptive switched part of hand,（3）Long-range high in the clouds wifi portions
Point,（4）Bluetooth portion,（5）Remote control part,（6）Remote monitoring part：
（1）Pushbutton switch portion, by wearing silk, chopping, moving back silk, enter silk, connect silk, startup, stopping, jerk and constitute eight manually
Pattern.The control switched by inching button, the craft that tradition machinery formula equipment has been abandoned completely carries out various operations.So as to save
Substantial amounts of manpower and time have been saved, its operation is become simpler and understands.
（2）The adaptive switched part of hand, as the term suggests being exactly to switch between manual mode and auto state, only switches in hand
Under dynamic state, above button switch is just effective.When being switched under auto state, the entirely autonomous operation of machine is produced.
（3）Long-range high in the clouds wifi parts, using wifi network relay, control whole equipment system in the way of linkage
System, computer, mobile phone can pass through network（4G/3G/2G/wifi ）Carry out each function of this equipment of remote control, in number of devices
Under conditions of more, Central Control Room control device can be concentrated on, so that the possibility of tens of equipment of one man operation just can be realized.
（4）Bluetooth portion, using 20 meters of bluetooth relays, controls whole device systems, computer, hand in the way of linkage
Machine can be searched by bluetooth and searched for（There are password and sequence number）, each function of this equipment is can control after pairing, is being set
It is standby it is a fairly large number of under the conditions of, Central Control Room control device can be concentrated on, so that can also realize tens of equipment of one man operation can
Energy.
（5）Remote control part, using 1000 meters of banked relays, controls each of whole device systems in the way of linkage
Function, under conditions of number of devices is more（Remote control is not interfere with each other）, so as to can also realize tens of equipment of one man operation
May.
（6）Remote monitoring part, using cloud network 1080P high definition wifi cameras, can 360 ° of rotating monitorings, video recording,
Take pictures, voice dialogue, night vision etc., this is acted on passes on remote monitoring vision signal to computer, mobile phone, while also occurring in equipment
During failure, very big facility can be provided（Support multi-party monitored picture）, online conversation can solve all problems.
Traction drive assembly
Traction drive assembly 4, including traction drive framework, traction drive main body are placed in straightening area both sides, are led before being respectively
Draw driving, rear haulage driving, front haulage driving or rear haulage driving are at least provided with one group, and traction drive main body is provided with energy on front
The hole for installing optical axis is had on the cell body for moving chute board 43, cell body lower body and chute board 43 and bearing is placed
Groove, traction wheel 41, and be mutually correspondingly arranged, the optical axis front end outside main body, chute board 43 is respectively equipped with traction wheel 41, traction
Pitch wheel is respectively equipped with optical axis in driving main body, the cover plate of traction drive body top is provided with cylinder 42,
The piston rod of cylinder 42 is placed in the middle part of chute board, and traction drive framework rear end optical axis is provided with sprocket wheel, sprocket wheel and gearbox, motor
Connection.
Traction drive assembly 4, traction is used as using 20mm thickness 45# steel plates as casing and Gcr15 steel surface high-frequency quenchings
Wheel 41, constitute three type of drive, its act on prevent traction steel wire by when skid, and wire feed speed faster, power is more
Greatly, and can also coordinate straightening frame carry out acceleration and deceleration operating.Its basic element of character is divided into six parts,（1）The part of cylinder 42,（2）Before
Traction drive part,（3）Rear haulage drive part,（4）Reduction box part,（5）Variable-frequency motor part,（6）The part of case 7：
（1）The part of cylinder 42, is installed on the front upper place of front and rear traction drive, using three stroke cylinders 42 of 50 cylinder diameter * 50
As the mode of compression, it is different from traditional spring as the mode of compression, and cylinder 42 compresses mode and has more stability, also allows for
More preferable regulation pressure size, to ensure that tightness is moderate between upper lower whorl, when wearing thread, the use of cylinder 42, which also becomes, derives from
Dynamic to change, without manual operations, one-touch completion can save substantial amounts of time and manpower, to improve production efficiency.
（2）Front haulage drive part, is installed on straightening frame front end, and wire feed, the pressure of cylinder 42 are carried out using 1 traction drive
It is optimal to adjust 1.5Mpa.
（3）Rear haulage drive part, is installed on straightening back end of frame, and wire drawing, the pressure of cylinder 42 are carried out using 2 traction drives
It is optimal to adjust 2.0Mpa.
（4）Reduction box part, is installed on immediately below rear haulage driving, using a type reduction box of worm and gear 80, carries out
1:10 times of decelerations, are connected in front and rear traction drive by heavy-duty chain sprocket wheel, its torsion and speed ratio is all reached optimal shape
State.
（5）Variable-frequency motor part, using a level Four 3KW variable-frequency motor, its act on preferably control hauling speed and
Proportioning between straightening speed.It is driven between variable-frequency motor and reduction box with two Type B V-belt connections, is being installed on reduction box just
Rear.
（6）The part of case 7, is welded using 3mm steel plate bendings, and its chain sprocket and running part are all covered
Firmly, so as to ensure that the security of operation.
Straightening frame assembly
Straightening frame assembly 6, including：There is a straightening frame 61 of axle at two ends, and axle is by belt pulley, belt and motor connection, on axle
Have and axially extending bore is provided with bearing block, axle, the rear and front end of straightening frame 61 is provided with the hole corresponding with axially extending bore, straightening frame 61
Provided with the groove for placing at least two moulds 63, provided with mould 63 can be made to move left and right groove in groove, mould 63 is with axle
To the cylinder of through hole, the left and right ends of straightening frame 61, which are arranged with cover plate 62, cover plate 62, is provided with fixed installation hole and bolt tune
Knothole, bolt adjustment hole is placed in the middle part of mould 63；
Straightening frame assembly 6, is installed between front and rear traction drive, and it acts on basic point can be most of for five（1）Straightening frame
61 parts,（2）The part of mould 63,（3）Bearing block part（4）, frequency conversion brake motor part,（5）The part of straightening mask shell 5：
（1）The part of straightening frame 61, is processed using Φ 90mm45# steel, and the machine devises the two kinds of straightening of seven frames and ten frames
Frame（Coordinate with mould 63）, legacy equipment only has five frames, pushed in straightening S radians can press to obtain it is especially big could straightening, and this
Seven frames and ten frames of machine S radians very little in straightening（Coordinate variable-frequency motor）With regard to straight-adjustable, just greatly reduce because radian mistake
Fracture of wire situation caused by big.
（2）The part of mould 63, according to the unlike material of steel wire and surface treatment, seven moulds and spheroidal graphite are used as using hard alloy
Cast iron is used as two kinds of ten mould（Coordinate with straightening frame 61）, seven moulds are adjustable carbon steel material steel wire, then mileometer adjustment face is zinc-plated and stainless for ten moulds
Steel wire, being allowed to surface will not scratch, excellent.
（3）Bearing block part, when equipment run at high speed noise pole supporting using import high-speed bearing and P208 bearing blocks
Small and durable, plain shaft bearing does not reach noise reduction and the effect being used for a long time then.
（4）Frequency conversion brake motor part, is installed on immediately below straightening frame, using a level Four 3KW frequency conversion brake motor, its
Act on preferably control straightening speed（Set multiple sections of speed, 8280 turns of highest）Proportioning between hauling speed, frequency conversion
It is driven between brake motor and straightening frame with three A types V-belt connections.Brake control will not be led when shutting down because of inertia is excessive
Cause fracture of wire phenomenon.
（5）Steel plate bending is thickeied using 5mm to be welded, by its running part, all closing is covered so as to ensure that operation
Security.
Meter counter drives
Meter counter driving 8 includes having on two U-lags, U-lag on meter counter, symmetrically arranged deckle board, deckle board
The hole for installing optical axis is had on the deckle board and slide plate 82 being placed with respectively below slide plate 82, U-lag and the recessed of bearing is placed
Synchronizing wheel is respectively equipped with the optical axis that the outside optical axis front end of groove, deckle board and slide plate 82 is respectively equipped with rice counting wheel 81, deckle board,
Two synchronizing wheels are connected by timing belt, and at least one spring is respectively equipped with deckle board front sled inwall, and spring one end is fixed on
On deckle board.The other end is fixed on slide plate 82, deckle board rear end be provided with encoder 83, encoder 83 respectively with optical axis, guidance panel
On meter counter connection.
Meter counter driving 8, is installed on the rear of traction drive assembly 4, casing and Gcr15 is used as using 10mm thickness 45# steel plates
The mode that steel surface high-frequency quenching is rotated as rice counting wheel 81, composition four-wheel Synchronous Transmission to encoder 83, it, which is acted on, prevents
Steel wire by when encoder 83 skid, the caused error for passing to length setting signal.
Oil pressure place of incision
Oil pressure place of incision 9, oil pressure place of incision 9 includes：Oil pressure cutting-off tool system 91, oil pressure place of incision framework 93, oil
Set right above and below cushion pad, spring, 93 liang of madial walls of oil pressure place of incision framework on pressure electromagnetic valve, oil pressure motor, fuel tank, framework 93
Claim to be provided with polished rod 92, install between two polished rods 92 on the oil pressure cutting knife of belt wheel, two wheels on oil pressure cutting knife top respectively with glazing
Bar 92 is engaged on circular arc, two wheels of oil pressure cutting knife bottom and is engaged circular arc with lower polished rod 92 respectively, on upper polished rod 92
The oil pressure cutting knife of side is provided with the wheel that phase spring is connected, and oil pressure cutting knife bottom Jin Sikou sides are provided with wire leading pipe, and oil pressure motor leads to
Cross oil pipe to be connected with fuel tank, oil pressure magnetic valve, oil pressure magnetic valve is connected to oil pressure cutting knife rear portion by oil pipe.
Oil pressure place of incision 9, is installed on meter counter driving rear, and the machine employs the side that automatically controlled and oil pressure cuts off feed
Formula, when being cut off to change the fixed mechanical jackscrew of tradition, produced escapes silk and fracture of wire phenomenon, and it can be three that it, which acts on basic point,
It is most of：（1）Feed cut-off parts,（2）Oil pressure part,（3）Definite length portion：
（1）Feed cut-off parts, cutting knife is installed on the top of oil hydraulic cylinder.Oil pressure is used as using Φ 30mm304 stainless steel shafts
The upper lower railway of cylinder, is moved forward naturally during cut-out.
（2）Oil pressure part, using a level Four 4KW oil pressure motor as driving, drives the antifreeze hydraulic oil of high temperature-proof to oil
Cylinder pressure carries out blank, can easily cut off the steel wire in diameter 20mm, stronger than traditional.
（3）Definite length portion, is controlled using 12V sensors, is acted on and is transmitted a signal to cutting knife and length setting.
Put guide frame overall
Guide frame 10 is put provided with least one mounting bracket, mounting bracket bottom is set in the rear end of general frame 120 provided with guide frame 10 is put
There are gear guide frame, penetration pipe, cylinder, top is provided with track, unloading rack, suspension rod, and the gear guide frame includes two water be arrangeding in parallel
Baffle plate is provided between flat bar and column, horizon bar；Keep off guide frame side and be provided with penetration pipe, penetration pipe is provided with magnetic valve, magnetic valve
It is connected respectively with cylinder and distribution board；The cylinder is connected with tilting trestle, and suspension rod is hung provided with the switch enclosure 110 for installing switch
Bar is provided with scale value.
Guide frame 10 is put, the least significant end of equipment is installed on, is connected with screw mandrel with equipment, it can be three big portions that it, which acts on basic point,
Point（1）Mounting bracket part,（2）Rail portion,（3）Discharging part：
（1）Mounting bracket part, is formed using 40*40mm square steel welding processing, be installed on rail base and with equipment phase
Connection；
（2）Rail portion, is processed using six roots of sensation 30*30mm square steel, as front and rear track, and steel wire is pasted by place
There is stainless steel band；
（3）Discharging part, is installed on rail base.Processed using three 50*50mm angle steel, with hinge by angle steel
It is connected with track, bottom is promoted with a stroke cylinder of 63 * of cylinder diameter 130 to enable to stir up and down, when steel wire passes through extremely
When at 12V sensors, while opening cutting knife magnetic valve and discharging magnetic valve, resetted after 0.3 second.
High in the clouds complete machine electrical apparatus control system
High in the clouds complete machine electrical apparatus control system, is installed in the electric control box immediately below guidance panel.
(1) the design and installation of electric-control system meet the relevant security appliance specification of country, easy to operate, rationally distributed, cabling
Neatly, it is easy to maintenance.
(2) electrical equipment control device is using domestic best brand of product.
(3) control system is used from lock control, provided with scram button, each control unit formation interlocking pattern.
Control system include blowing disc system, connect a system, guidance panel system, traction drive system, straightening system,
Oily cutting system.
The course of work：
First by ready entire volume raw material steel wire, it is put into the beginning of equipment " automatic discharging disk ".
1st, drive manner：
The thread eye and godet roller that the termination of steel wire is penetrated on " automatic discharging disk ", pass sequentially through leading on " connecing guide frame "
Silk hole and godet roller, the wheel of " pre- straightening area " nine, " front haulage drive assembly " two-wheeled, " straightening frame assembly " seven moulds, " rear haulage driving
Assembly " four-wheel, " meter counter assembly " four-wheel are synchronous, " oil pressure cutting-off tool system ", " rail system ", " material drain system ".
2nd, operating principle：
Open automatic running switch：Starting straightening frequency converter makes motor drive " straightening frame assembly " to run at high speed；Open simultaneously
Dynamic traction frequency convertor makes motor drive the wheel of " forward and backward traction drive assembly " six to run at high speed, and steel wire is quickly moved forward（Now
Godet roller forward slip on " automatic discharging disk " opens travel switch, starts blowing frequency converter synchronous high-speed operating blowing）, when
When steel wire is quickly moved to meter counter setting value forward（Meter counter output signal, while starting straightening frequency converter, traction frequency conversion
The synchronous low-speed running of device, blowing frequency converter）, now steel wire move slowly at forward, when steel wire is moved slowly at forward to encountering fixed length
During switch, fixed length switch opens input signal, counts, " puts while starting " oil pressure cutting-off tool system " cut-out steel wire, " meter counter "
Material system " blowing, after " material drain system " blowing, while the input of fixed length switch, meter counter output, time failure detected value whole
Reset, program is circulated again.
Claims (9)
1. a kind of high in the clouds full-automatic numerical control bag cage straightener, it is characterised in that including connecing guide frame（1）, pre- straightening area（3）, straightening
Area, traction drive assembly（4）, the pre- straightening area（3）Including pre- straightening area framework, cover plate, the cover plate is provided with glue head screw,
The pre- straightening area framework is provided with pre- straightening wheel（31）And sliding block（32）, pre- straightening wheel includes at least two lower whorls and one can
The upper wheel moved up and down along sliding block, upper wheel is placed between two lower whorls, and glue head screw is placed in sliding block top middle portion through cover plate；
The straightening area includes straightening frame assembly（6）, including：There is the straightening frame of axle at two ends（61）, axle by belt pulley, belt with
Have on motor connection, axle and axially extending bore is provided with bearing block, axle, straightening frame rear and front end is provided with corresponding with axially extending bore
Hole, straightening inframe is provided with least two moulds of placement（63）Groove, provided with the groove that can move mould, mould in groove
For the cylinder with axially extending bore, straightening frame two ends are arranged with cover plate（62）, cover plate（62）On be provided with fixed installation hole and
Bolt adjustment hole, bolt adjustment hole is placed in mould（63）Middle part；
Traction drive assembly（4）, including traction drive framework, traction drive framework framework is placed in straightening area both sides, before being respectively
Traction drive, rear haulage driving, front haulage driving or rear haulage driving are provided with and can made in traction drive framework at least provided with one group
Chute board（43）The hole for installing optical axis is had in mobile cell body, cell body lower section framework and chute board and places the recessed of bearing
Groove, traction wheel（41）, and be mutually correspondingly arranged, the optical axis front end outside framework, chute board is respectively equipped with traction wheel（41）, traction
The cover plate at the top of pitch wheel, traction drive framework is respectively equipped with optical axis in Drive frame and is provided with cylinder
（42）, cylinder（42）Piston rod be placed in chute board（43）Middle part, traction drive framework rear end optical axis is provided with sprocket wheel, and sprocket wheel leads to
Cross gearbox, motor connection.
2. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 1, it is characterised in that traction drive assembly
（4）Driven afterwards provided with meter counter（8）, meter counter driving（8）Including meter counter, symmetrically arranged deckle board, had on deckle board
Slide plate is placed with respectively on two U-lags, U-lag（82）, have on the deckle board and slide plate below U-lag and optical axis be installed
The outside optical axis front end of hole and the groove for placing bearing, deckle board and slide plate is respectively equipped with rice counting wheel（81）, on deckle board in optical axis
On be respectively equipped with synchronizing wheel, two synchronizing wheels are connected by timing belt, and at least one bullet is respectively equipped with deckle board front sled inwall
Spring, spring one end is fixed on deckle board, and the other end is fixed on slide plate, and deckle board rear end is provided with encoder（83）, encoder（83）
It is connected respectively with the meter counter on optical axis, guidance panel.
3. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 1, it is characterised in that meter counter drives
（8）Rear portion is provided with oil pressure place of incision（9）, oil pressure place of incision（9）Including：Oil pressure cutting-off tool system（91）, oil pressure place of incision
Framework（93）, oil pressure magnetic valve, oil pressure motor, fuel tank, oil pressure place of incision framework（93）On set cushion pad, spring, oil pressure is cut
Disconnected position framework（93）Two madial walls are symmetrical above and below to be provided with polished rod（92）, two polished rods（92）Between install belt wheel oil pressure cutting knife,
On two of oil pressure cutting knife top wheels respectively with upper polished rod（92）Be engaged circular arc, on two wheels of oil pressure cutting knife bottom respectively with
Lower polished rod is engaged circular arc, positioned at upper polished rod（92）The oil pressure cutting knife of top is provided with the wheel that phase spring is connected, oil pressure cutting knife
Portion enters silk mouthful side and is provided with wire leading pipe, and oil pressure motor is connected by oil pipe with fuel tank, oil pressure magnetic valve, and oil pressure magnetic valve passes through oil
Pipe is connected to oil pressure cutting knife rear portion.
4. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 1, it is characterised in that pre- straightening area（3）
Rear portion is provided with guidance panel（2）, guidance panel（2）Including setting unit（21）And button part（22）, setting unit（21）Position
In guidance panel（2）Left side, including；Quantity relay, meter counter, the time relay；Button part（22）Positioned at guidance panel
（2）Right side, including：The adaptive switched switch of indicator lamp, button switch, hand, long-range high in the clouds wifi, bluetooth, remote control part, long-range prison
Control.
5. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 4, it is characterised in that indicator lamp and button
Switch is corresponding to be set, including：Silk, chopping are worn, silk is moved back, enters silk, connect silk, remote control, stop indicator lamp and button switch.
6. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 1, it is characterised in that also include：Connect silk
Frame（1）, connect guide frame main body（16）Installed in pre- straightening area framework lower end, guide frame main body is connect（16）On butt welding machine is installed（13）,
Butt welding machine（13）Rear end is provided with seal wire post（11）, guide frame 1 is connect provided with about at least two distribution godet rollers（12）, godet roller
（12）Both sides be respectively equipped with seal wire post（11）, godet roller（12）Lower section is provided with travel switch（14）, travel switch（14）With with
Electroplax is connected.
7. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 1, it is characterised in that also including overall frame
Frame（120）, general frame（120）Establishing electroplax in framework, oil water separator, oil pressure magnetic valve, traction magnetic valve, transformer,
Socket, fan, straightening motor, traction electric machine, gearbox, oil pressure motor, fuel tank, distribution board are electric with guidance panel, oil pressure respectively
Magnet valve, traction magnetic valve, each motor, socket connection；Socket is connected with fan；Magnetic valve includes traction magnetic valve, oil pressure electromagnetism
Valve；Oil water separator is connected with traction magnetic valve, traction magnetic valve and traction drive cylinder（42）Connection.
8. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 1, it is characterised in that connect and set in front of guide frame
There is automatic discharging disk（130）, the automatic discharging disk（130）Including support（133）, blowing disk（132）, seal wire post, support
Top is provided with blowing disk（132）, blowing disk（132）Outside is provided with the seal wire post being fixed on support, support（133）It is upper to go back
Provided with motor, accident warning device, frequency converter, movable pulley, motor passes through axle, bearing and blowing disk（132）Connection, blowing circle
Disk（132）Middle part is provided with newel（131）；Accident warning device is provided with travel switch, and travel switch is connected with frequency converter,
Frequency converter is connected with motor, distribution board respectively.
9. a kind of high in the clouds full-automatic numerical control bag cage straightener according to claim 1, it is characterised in that general frame
（120）Rear end is provided with and puts guide frame（10）At least one mounting bracket is provided with, mounting bracket bottom is provided with gear guide frame, penetration pipe, cylinder,
Top is provided with track, tilting trestle, suspension rod, and the gear guide frame is included between two horizon bars and column be arrangeding in parallel, horizon bar
Provided with baffle plate；Keep off guide frame side and be provided with penetration pipe, penetration pipe is provided with magnetic valve, and magnetic valve connects with cylinder and distribution board respectively
Connect；The cylinder is connected with tilting trestle, and suspension rod is provided with the switch enclosure for installing switch（110）, suspension rod is provided with scale value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620797602.9U CN206500546U (en) | 2016-07-27 | 2016-07-27 | A kind of high in the clouds full-automatic numerical control bag cage straightener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620797602.9U CN206500546U (en) | 2016-07-27 | 2016-07-27 | A kind of high in the clouds full-automatic numerical control bag cage straightener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206500546U true CN206500546U (en) | 2017-09-19 |
Family
ID=59842308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620797602.9U Withdrawn - After Issue CN206500546U (en) | 2016-07-27 | 2016-07-27 | A kind of high in the clouds full-automatic numerical control bag cage straightener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206500546U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141033A (en) * | 2016-07-27 | 2016-11-23 | 乌海市弘日环保科技有限责任公司 | A kind of high in the clouds full-automatic numerical control bag cage straightener |
| CN109500317A (en) * | 2018-12-24 | 2019-03-22 | 德州市八骏焊割设备附件有限公司 | Steel seal straightening and abscinding all-in-one machine |
| CN110883270A (en) * | 2019-12-18 | 2020-03-17 | 邵东智能制造技术研究院有限公司 | Multithreading reinforcing bar straightener |
-
2016
- 2016-07-27 CN CN201620797602.9U patent/CN206500546U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141033A (en) * | 2016-07-27 | 2016-11-23 | 乌海市弘日环保科技有限责任公司 | A kind of high in the clouds full-automatic numerical control bag cage straightener |
| CN109500317A (en) * | 2018-12-24 | 2019-03-22 | 德州市八骏焊割设备附件有限公司 | Steel seal straightening and abscinding all-in-one machine |
| CN110883270A (en) * | 2019-12-18 | 2020-03-17 | 邵东智能制造技术研究院有限公司 | Multithreading reinforcing bar straightener |
| CN110883270B (en) * | 2019-12-18 | 2021-08-24 | 邵东智能制造技术研究院有限公司 | Multithreading reinforcing bar straightener |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206500546U (en) | A kind of high in the clouds full-automatic numerical control bag cage straightener | |
| CN106141033B (en) | A kind of high in the clouds full-automatic numerical control bag cage straightener | |
| CN202702388U (en) | Automatic roll-over feed mechanism of concrete tubular pile steel bar upsetting machine | |
| CN101890494B (en) | Automatic casting machine of cadmium ingot | |
| CN207026162U (en) | A kind of full-automatic wire drawing machine of dead-beat with broken thread detector | |
| CN201470844U (en) | Undercurrent type environment-friendly horizontal continuous casting machine | |
| CN202933940U (en) | Cold rolled tube unit | |
| CN205123035U (en) | Switch cabinet | |
| CN105081253A (en) | Horizontal blank ejection device for vertical-type continuous casting machine | |
| CN206883896U (en) | Cylinder mould distribution apparatus in being manufactured for combined wall board | |
| CN205897865U (en) | Automatic tapping system of steel -pushing -type heating furnace | |
| CN205966836U (en) | Machine is tightly rolled up to external big book footpath belted steel | |
| CN206868950U (en) | A kind of mouth of pipe dilator | |
| CN202411289U (en) | Heading machine for reinforcing steel bars of concrete pipe piles | |
| CN203541993U (en) | Automatic assembling equipment for synchronous motor | |
| CN208336377U (en) | A kind of novel medium-sized semi-automatic molding equipment that freezes of lead acid accumulator pole group busbar connector | |
| CN106272701B (en) | A kind of punching machine automatic plate collecting machine with alignment function | |
| CN201544340U (en) | Double-block type rail bearing completed product demoulding semiautomatic turning over machine | |
| CN210907428U (en) | Cable copper pipe necking machine | |
| CN205949473U (en) | No tension synchronizer between conticaster and rolling mill | |
| CN105618697A (en) | Electric heating melt furnace of copper material up-drawing continuous casting machine | |
| CN207806763U (en) | A kind of bar cutting-off machine | |
| CN202479249U (en) | Seamless solid-core calcium clad core wire machine unit | |
| CN109290544A (en) | A kind of die casting machine of safety automation pickup | |
| CN201024195Y (en) | Long-stroke material rod of charging machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170919 Effective date of abandoning: 20180424 |