CN115213322A - Fusing, cutting and embossing machine for machining steel wire rope - Google Patents
Fusing, cutting and embossing machine for machining steel wire rope Download PDFInfo
- Publication number
- CN115213322A CN115213322A CN202211020163.7A CN202211020163A CN115213322A CN 115213322 A CN115213322 A CN 115213322A CN 202211020163 A CN202211020163 A CN 202211020163A CN 115213322 A CN115213322 A CN 115213322A
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- wire rope
- joint sleeve
- cutting
- steel wire
- fusing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F7/00—Twisting wire; Twisting wire together
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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Abstract
The invention relates to the technical field of steel wire rope processing equipment, and discloses a fusing, cutting and embossing machine for steel wire rope processing, which comprises an upper clamping sleeve and a lower clamping sleeve, wherein the two clamping sleeves are movably connected through an elastic connecting rod, a through connecting slotted hole is formed in the middle of each clamping sleeve, a cutting piece is movably sleeved on one side inside each connecting slotted hole, a sealing and separating piece is movably connected to the other side inside each connecting slotted hole, and the top end of each sealing and separating piece is in transmission connection with an end plate fixedly arranged on the outer surface of each clamping sleeve through an air cylinder. This wire rope processing is with fusing cutting off machine of beating flower, to the setting of the section piece on the joint sleeve, utilize the volume in the last recess of joint sleeve that the thickness of section piece self occupies, force wire rope's terminal surface to produce deformation because of the extrusion to the laminating is in the inner wall of the last recess of joint sleeve, makes its terminal surface can produce extrusion deformation easily, labour saving and time saving and difficult emergence are resumeed.
Description
Technical Field
The invention relates to the technical field of steel wire rope processing equipment, in particular to a fusing, cutting and embossing machine for processing a steel wire rope.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting a plurality of steel wires according to a certain rule, can transmit alternating load at a longer distance, and is widely applied to the production and processing fields of various machines, buildings, chemical engineering and the like due to higher tensile strength and toughness;
when the steel wire rope is used, the cutting length of the steel wire rope is different due to different actual requirements, and in order to enhance the connection strength of the steel wire rope to the joint when the steel wire rope is cut, a steel wire rope embossing machine is often used, the steel wire rope can be extruded on the end face while being cut, so that the area of the end face is increased, and the steel wire rope is not easy to fall off when the joint is connected.
However, the existing embossing machine adopts two different technical means for fusing or cutting off the steel wire rope, the steel wire rope has high melting point and toughness, if the fusing mode is adopted, the steel wire rope needs to be heated to extremely high temperature, and the operation in a high-temperature state not only needs to be added with the high-temperature resistance of the embossing machine, but also has great potential safety hazard; if the cutting mode is adopted, the requirement on the cutter head is high, the steel wire rope is not easy to deform at normal temperature, and when the end face of the steel wire rope is extruded, time and labor are consumed, the effect is poor, and the treatment efficiency of the steel wire rope on the end face is greatly influenced.
Therefore, a structure of a pattern making machine for processing the end face of a steel wire rope is needed to solve the above-mentioned defects of the prior pattern making machine in the using process.
Disclosure of Invention
Technical problem to be solved
The invention provides a fusing, cutting and embossing machine for processing a steel wire rope, which has the advantages that the steel wire rope is cut while being heated, the end face of the steel wire rope is extruded by using the thickness of a cutter, so that the end face of the steel wire rope can be easily extruded and deformed, the processing effect and the efficiency of the steel wire rope on the end face are effectively improved, the safety and the reliability are higher, the problems that the existing embossing machine is two different technical means for fusing or cutting the steel wire rope, the melting point and the toughness of the steel wire rope are higher, if the fusing mode is adopted, the steel wire rope needs to be heated to extremely high temperature, the operation in a high-temperature state needs to be carried out, the high-temperature resistance performance of the embossing machine needs to be added, and the potential safety hazard of a larger degree exists; if the cutting mode is adopted, the requirement on the cutter head is high, the steel wire rope is not easy to deform at normal temperature, and the problems of time and labor consumption and poor effect are solved when the end face of the steel wire rope is extruded.
(II) technical scheme
The invention provides the following technical scheme: the utility model provides a wire rope processing is with fusing machine of spending that cuts off, includes upper and lower two sets of joint sleeves, and is two sets of through elastic connecting rod swing joint between the joint sleeve, the connection slotted hole that link up is seted up at the telescopic middle part of joint to the piece that cuts off has been cup jointed in the inside one side activity of connection slotted hole, the inside opposite side swing joint of connection slotted hole has a piece of isolation piece, the top of sealing the piece passes through the cylinder with the end plate of fixed mounting on the joint sleeve surface and forms the transmission and be connected, and the piece that cuts off on upper and lower two sets of joint sleeves and the position of sealing between the piece exchange each other, the inside both sides of joint sleeve are equipped with a set of mounting hole respectively to be equipped with the flame burner in the inside of mounting hole, a set of linkage slotted hole has been seted up respectively to the both sides of joint sleeve inner chamber, and be equipped with wire rope between two sets of joint sleeves.
Preferably, the middle part of the inner cavity of the clamping sleeve is provided with a groove structure, the inner diameter of the groove on the groove structure is larger than the inner diameters of the inner walls at the two ends of the clamping sleeve, and the inner diameters of the inner walls at the two ends of the clamping sleeve are equal to the outer diameter of the steel wire rope.
Preferably, the one end of disconnected section of cloth and seal the spacer all seted up a set ofly with the same semi-circular logical groove of joint sleeve upper groove internal diameter to under initial state, the recess on the joint sleeve coincides each other with the logical groove on disconnected section of cloth and the seal spacer, and when two sets of disconnected sections of cloth moved to the utmost point to the inboard, its shared volume equals the volume in the joint sleeve upper groove in the recess and the clearance between the wire rope.
Preferably, a set of annular has been seted up respectively to the both sides of joint sleeve inner chamber to the adjustable fender has been cup jointed in the inside activity of annular, some extension of linkage slotted hole on the joint sleeve have the adjustable fender, and have linkage piston at its inside fixed mounting, and the surface of linkage piston contacts with the inner wall of linkage slotted hole on the joint sleeve, the inside one side of adjustable fender is equipped with the inclined hole that link up to communicate with the mounting hole under initial state.
Preferably, the linkage slotted hole is of a circular structure and is communicated with the cylinder between the sealing spacer and the end plate at the corresponding position, and when the cylinder is compressed, the movable baffle at the corresponding position can be driven to move outwards along the axial direction, so that the inclined holes and the mounting holes are staggered.
(III) advantageous effects
The invention has the following beneficial effects:
1. this wire rope processing is with fusing cutting off machine of spending, to the last secant piece of joint sleeve, packing piece and mounting hole, the setting of flame nozzle, utilize flame nozzle to carry out high temperature softening treatment to the wire rope in the last recess of joint sleeve earlier, then utilize the secant piece to cut off the wire rope that softens, compare with current machine of spending, to cutting off of wire rope utilize fusing and cut off matched with mode, when effectively reducing this machine of spending operating temperature, utilize the thickness of secant piece self and occupy the volume in the last recess of joint sleeve, force wire rope's terminal surface to produce deformation because of the extrusion, and laminate in the inner wall of joint sleeve upper groove, make its terminal surface produce extrusion deformation easily, labour saving and time saving and difficult emergence are resumeed, and then effectively improved its treatment effect and efficiency to this wire rope terminal surface.
2. This wire rope processing is with fusing cutting off machine of beating flower to seal spacer, annular, adjustable fender and the linkage setting between them, can be at the in-process automatic triggering adjustable fender that the spacer removed that cuts to force the inclined hole on it and stagger each other with the position between the mounting hole, and then can form effective protection to the flame nozzle in the mounting hole, prevent that wire rope under the softened state from receiving the extrusion and entering into the mounting hole, and lead to the fact the phenomenon of jam to the flame nozzle on it.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a clamping sleeve according to the present invention;
FIG. 3 is a front view of the structure of the present invention;
FIG. 4 is a partial schematic view of the structure of the present invention;
fig. 5 is a schematic structural view of the flapper of the present invention.
In the figure: 1. clamping the sleeve; 2. connecting the slotted holes; 3. cutting the sheet; 4. a sealing spacer; 5. an end plate; 6. mounting holes; 7. a flame nozzle; 8. a ring groove; 9. a movable baffle; 10. a linked piston; 11. an inclined hole; 12. a linkage slot hole; 13. a steel cord.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a fusing, cutting and embossing machine for processing a steel wire rope comprises an upper clamping sleeve 1 and a lower clamping sleeve 1 which are in a semi-annular structure, wherein the two clamping sleeves 1 are movably connected through an elastic connecting rod, so that the two clamping sleeves 1 can form a complete circular structure when not stressed and can be separated from each other up and down when subjected to external force, a through connecting slot hole 2 is formed in the middle of each clamping sleeve 1, a cutting sheet 3 is movably sleeved on one side inside the connecting slot hole 2, the top end of the cutting sheet 3 is in transmission connection with an external hydraulic cylinder through a shaft rod, a sealing sheet 4 is movably connected to the other side inside the connecting slot hole 2, the top end of the sealing sheet 4 is in transmission connection with an end plate 5 fixedly installed on the outer surface of each clamping sleeve 1 through an air cylinder, the positions of the cutting sheet 3 and the sealing sheet 4 on the upper clamping sleeve 1 and the lower clamping sleeve 1 are mutually exchanged, a group of installation holes 6 are respectively formed on two sides inside the clamping sleeves 1, a flame nozzle 7 is arranged inside the installation holes 6, one end of each flame nozzle 7 is communicated with an external combustion gas pipeline to spray the flame to form a flame spray, an inner cavity of the two groups of the clamping sleeves 1, and a group of the clamping sleeves 12 is arranged between the two groups of the two clamping sleeves.
In the technical scheme, the middle part of the inner cavity of the clamping sleeve 1 is provided with a groove structure protruding outwards, the inner diameter of the groove is larger than the inner diameters of the inner walls of the two ends of the clamping sleeve 1, the inner diameters of the inner walls of the two ends of the clamping sleeve 1 are equal to the outer diameter of the steel wire rope 13, and when the two groups of clamping sleeves 1 are overlapped, the steel wire rope 13 on the clamping sleeve can be relatively fixed on a specific position, and a clamping effect is formed.
Among this technical scheme, the one end of piece 3 and the piece 4 that seals has all been seted up a set of semi-circular logical groove the same with joint sleeve 1 upper groove internal diameter, and under initial state, the recess on the joint sleeve 1 coincides each other with the logical groove on piece 3 and the piece 4 that seals, and when two sets of piece 3 that cut inwards removed to the limit, its shared volume equals the volume in the clearance between joint sleeve 1 upper groove and wire rope 13 in the joint sleeve 1 upper groove, and then utilize the thickness of piece 3 that cuts to form the extrusion to wire rope 13 under the softening state in the joint sleeve 1 recess, and force it to take place deformation and increase the terminal surface area of the wire rope 13 that blocks.
As shown in fig. 3-4, in the present technical solution, two sides of an inner cavity of the snap-fit sleeve 1 are respectively provided with a group of ring grooves 8, and a movable baffle 9 having a semi-ring structure is movably sleeved inside the ring grooves 8, as shown in fig. 5, a part of a linkage slot 12 on the snap-fit sleeve 1 extends into the movable baffle 9, and a linkage piston 10 is fixedly installed inside the movable baffle 9, an outer surface of the linkage piston 10 contacts with an inner wall of the linkage slot 12 on the snap-fit sleeve 1, and one side inside the movable baffle 9 is provided with a through inclined hole 11 and is communicated with the mounting hole 6 in an initial state.
The first embodiment is as follows:
among this technical scheme, linkage slotted hole 12 can be established to circular structure, and be linked together with the cylinder between the spacer 4 and the end plate 5 on the corresponding position, and when the cylinder received the compression, can drive adjustable fender 9 on the relevant position and take place to remove along the outside side of axial, make the position between inclined hole 11 and the mounting hole 6 on it stagger each other, and then can form effective protection to flame nozzle 7 in the mounting hole 6, prevent that wire rope 13 under the soft state from receiving the extrusion and entering into in the mounting hole 6, and cause the phenomenon of jam to flame nozzle 7 on it.
Example two:
in this technical scheme, linkage slotted hole 12 can be established to the loop configuration to be linked together with the cylinder between the spacer 4 and the end plate 5 on the corresponding position, and when the cylinder received the compression, can drive adjustable fender 9 on the relevant position and take place the rotation action along radial, make the position between inclined hole 11 and the mounting hole 6 on it stagger each other, and then can form effective protection to flame nozzle 7 in the mounting hole 6, prevent that wire rope 13 under the soft state from receiving the extrusion and entering into in the mounting hole 6, and cause the phenomenon of jam to flame nozzle 7 on it.
In the technical scheme, the flame nozzle 7 on the mounting hole 6 is triggered prior to the hydraulic cylinder in transmission connection with the cutting piece 3, when the cotton beater is started, the flame nozzle 7 is triggered firstly, and when a set time threshold is reached, the flame nozzle 7 is closed to trigger the hydraulic cylinder in transmission connection with the cutting piece 3.
The use method and the working principle of the embodiment are as follows:
firstly, the embossing machine is fixedly arranged on a specific device, a power system on the embossing machine is connected by a pipeline control system, a steel wire rope 13 penetrates through a cavity formed between two groups of clamping sleeves 1, flame heating treatment is carried out on the steel wire rope 13 in a groove on the clamping sleeve 1 through a flame nozzle 7, the steel wire rope is heated and softened after the steel wire rope is heated to a set time, then a hydraulic cylinder system which is in transmission connection with the cutting pieces 3 on the embossing machine is triggered, the two groups of cutting pieces 3 are synchronously driven to move oppositely, the softened steel wire rope 13 in the groove on the clamping sleeve 1 is extruded, the steel wire rope 13 is gradually cut off by the cutting pieces 3, the end face of the steel wire rope 13 is forced to deform due to the intervention of the cutting pieces 3 and is attached to the inner wall of the groove on the clamping sleeve 1, so that the area of the end face of the steel wire rope is increased, and the connection strength between the steel wire rope and a joint can be enhanced;
meanwhile, the movement of the cutting sheet 3 forces the packing sheet 4 in the clamping sleeve 1 at the corresponding position to move, so that the cylinder between the clamping sleeve 1 and the end plate 5 is compressed, the gas in the cylinder is compressed into the linkage groove hole 12 in the clamping sleeve 1, and the movable baffle 9 is driven to move outwards along the axial direction or rotate along the radial direction, so that the positions of the inclined hole 11 and the mounting hole 6 on the movable baffle are staggered, a protection measure can be formed on the flame nozzle 7 on the movable baffle, and the problem that the steel wire rope 13 in a softened state blocks the movable baffle is solved;
and finally, the steel wire rope 13 which is cut into two sections is drawn, so that the upper clamping sleeve 1 and the lower clamping sleeve 1 are outwards unfolded, and the cut steel wire rope 13 is taken out.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a wire rope processing is with fusing machine of spending that cuts off, includes upper and lower two sets of joint sleeve (1), and is two sets of through elastic connecting rod swing joint, its characterized in that between joint sleeve (1): the middle part of joint sleeve (1) is seted up connection slotted hole (2) that link up to broken section piece (3) has been cup jointed in the activity of connecting one side of slotted hole (2) inside, the opposite side swing joint of connecting slotted hole (2) inside has a spacer piece (4), the top of sealing spacer piece (4) forms the transmission through the cylinder with end plate (5) of fixed mounting on joint sleeve (1) surface and is connected, and upper and lower two sets of joint sleeve (1) on broken section piece (3) and the position of sealing between spacer piece (4) exchange each other, the inside both sides of joint sleeve (1) are equipped with a set of mounting hole (6) respectively to be equipped with flame nozzle (7) in the inside of mounting hole (6), a set of linkage slotted hole (12) has been seted up respectively to the both sides of joint sleeve (1) inner chamber.
2. The fusing, cutting and embossing machine for processing the steel wire rope according to claim 1, wherein the fusing, cutting and embossing machine comprises: two sets of be equipped with wire rope (13) between joint sleeve (1), the middle part of the inner chamber of joint sleeve (1) is equipped with groove structure, and the internal diameter of recess is greater than the internal diameter of joint sleeve (1) both ends inner wall on it, and the internal diameter of joint sleeve (1) both ends inner wall equals the external diameter of wire rope (13).
3. The fusing, cutting and embossing machine for processing the steel wire rope according to claim 2, characterized in that: the one end of disconnected section (3) and seal spacer (4) has all been seted up a set ofly and has been led to the groove with the same semi-circular that joint sleeve (1) goes up the recess internal diameter and lead to the groove to under initial state, recess on the joint sleeve (1) and disconnected section (3) and seal logical groove coincidence each other on spacer (4), and when two sets of disconnected sections (3) inboard removed to the limit, its shared volume equals the volume in clearance between joint sleeve (1) upper groove and wire rope (13) in joint sleeve (1) upper groove.
4. The fusing, cutting and embossing machine for machining the steel wire rope according to claim 1, characterized in that: a set of annular (8) have been seted up respectively to the both sides of joint sleeve (1) inner chamber to adjustable fender (9) have been cup jointed in the inside activity of annular (8), partly extension of linkage slotted hole (12) is gone up in joint sleeve (1) has adjustable fender (9) to there is linkage piston (10) at its inside fixed mounting, and the inner wall of linkage slotted hole (12) contacts on the surface of linkage piston (10) and joint sleeve (1), one side of adjustable fender (9) inside is equipped with inclined hole (11) that link up to be linked together with mounting hole (6) under initial state.
5. The fusing, cutting and embossing machine for processing the steel wire rope according to claim 4, wherein the fusing, cutting and embossing machine comprises: the linkage slotted hole (12) is of a circular structure and is communicated with the cylinder between the sealing spacer (4) and the end plate (5) at the corresponding position, and when the cylinder is compressed, the movable baffle (9) at the corresponding position can be driven to move outwards along the axial direction, so that the inclined hole (11) and the mounting hole (6) on the movable baffle are staggered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211020163.7A CN115213322B (en) | 2022-08-24 | 2022-08-24 | Fusing, cutting and embossing machine for machining steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211020163.7A CN115213322B (en) | 2022-08-24 | 2022-08-24 | Fusing, cutting and embossing machine for machining steel wire rope |
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| CN115213322A true CN115213322A (en) | 2022-10-21 |
| CN115213322B CN115213322B (en) | 2022-12-13 |
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| CN202211020163.7A Active CN115213322B (en) | 2022-08-24 | 2022-08-24 | Fusing, cutting and embossing machine for machining steel wire rope |
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| CN107931487A (en) * | 2017-11-03 | 2018-04-20 | 宁波汽车软轴软管有限公司 | Turk all-in-one machine is removed the peel in automobile guy cable segment |
| CN209223084U (en) * | 2018-12-11 | 2019-08-09 | 盐城万国机械制造有限公司 | A kind of manipulation wirerope numerical control molten cutting pattern marking machine automatically |
| CN110814227A (en) * | 2019-12-13 | 2020-02-21 | 上海蓝恩控制系统有限公司 | Full-automatic tangent line equipment of making patterns |
| CN113369420A (en) * | 2021-06-15 | 2021-09-10 | 盐城君朋机械有限公司 | Numerical control steel wire rope fusing, cutting and embossing integrated machine |
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| FR987075A (en) * | 1949-03-29 | 1951-08-08 | Method and devices for the electrical sectioning of steel cables and others with welded strands at the free ends | |
| JPH06328390A (en) * | 1993-05-20 | 1994-11-29 | Toyo Koatsu:Kk | Rope automatic measurement winding cutting device |
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| CN115213322B (en) | 2022-12-13 |
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