CN209219171U - Betel nut gas explosion softening plant - Google Patents
Betel nut gas explosion softening plant Download PDFInfo
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- CN209219171U CN209219171U CN201821856307.1U CN201821856307U CN209219171U CN 209219171 U CN209219171 U CN 209219171U CN 201821856307 U CN201821856307 U CN 201821856307U CN 209219171 U CN209219171 U CN 209219171U
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- tank
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- softening
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- pressure
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Abstract
The utility model provides a kind of betel nut gas explosion softening plant, including softening tank and vacuum system, softens and is connected between tank and vacuum system by vacuum pipe, vacuum system includes vacuum pump and surge tank.Softening tank includes hatch door and tank body, and the junction of hatch door and tank body is equipped with sealing device.Tank base is equipped with steam valve port, blowdown valve port, blowdown valve and drain valve；Top of the tank is equipped with vacuum valve port, exhaust-valve, relief valve, safety valve and pressure transmitter；Temperature transmitter is additionally provided in the middle part of tank body.PLC controller is arranged on the outside of tank body, and vacuum pressure maintaining, heat-insulation pressure keeping, the instantaneous pressure release, draining-off sewage of softening tank are realized for controlling each component.Significantly Improving The Quality of Products, shortening the time can be handled using the betel nut gas explosion softening plant softening areca-nut of the utility model, to reduce cost, economic benefit is obvious.
Description
Technical field
The utility model relates to food processing fields, and in particular to a kind of betel nut gas explosion softening plant.
Background technique
Betel nut, it is nature and flavor Wen Xin, nontoxic, there are the multiple efficacies such as desinsection, broken product, lower gas, row water.There are many containing in Areca
The nutrient and benefit materials of needed by human body, such as organic acid, amino acid, fat, betel oil, alkaloid, catechin, choline
Ingredient, therefore it is properly termed as pure plant chewing gum again.PERICARPIUM ARECAE has expelling parasite, antibacterial, disperse accumulation, stomach invigorating, anti-atherogenic
The effect of hardening, appropriate chewing PERICARPIUM ARECAE body health benefits.
PERICARPIUM ARECAE, quality is hard, eats inconvenience.If fibre stiffness after betel nut processing, can stimulate the mouth of eater
Chamber mucous membrane, unfavorable oral health, therefore need the fibr tissue hard to its to soften before being processed into food.In addition, to Bin
Bulky fibr tissue carries out softening and is conducive to effective component dissolution in PERICARPIUM ARECAE, its effective component can be improved by the utilization of human body
Rate.The method of common softening areca-nut has following several:
(1) enzymatic isolation method, which refers to using cellulase, hydrolyzes softening areca-nut shell, reduces fiber by high pressure-enzymolysis
The tightness of tissue hydrolyzes PERICARPIUM ARECAE fibr tissue under the action of enzyme, to achieve the purpose that softening.Its disadvantage
It is, since the enzyme digestion reaction of cellulase needs specific temperature, pH value and longer enzymolysis time, so enzymatic isolation method produces work
Skill is complicated, operates more troublesome, and will cause betel nut surface and notch fluffing, influences quality of finished.
(2) conventional physical method refers to such as water-extraction method, steams the traditional softening method of profit method.These methods can make obtained
Finished product is harder, influences the flavor and taste of betel nut, causes the loss of effective components in betel nut, and difficult by the interior life in betel nut original seed
Bacterium kills, and goes mouldy to cause betel nut product.
(3) chemical method refer to sodium hydroxide solution handle betel nut, so that hydroxy combining power in betel nut fiber is died down, in conjunction with
The ability of moisture is kept to increase, hardness becomes smaller, and betel nut is soft, and flexibility increases, and anti-degree of grinding increases.Shortcoming is chemical method
It not only can cause environmental pollution, can also make residual chemicals in betel nut, threaten the health for the person of disappearing.
In place of the equal Shortcomings of the method for above-mentioned softening areca-nut fibr tissue, betel nut secondary industry is constrained to a certain extent
Development.
Utility model content
The utility model in view of the above shortcomings of the prior art, provides a kind of betel nut gas explosion softening plant, the purpose is to
In order to realize betel nut fast softening, reach that bating effect is good and health environment-friendly.
In order to achieve the above object, the utility model adopts the following technical solution:
The utility model provides a kind of betel nut gas explosion softening plant, including softening tank A and vacuum system, the softening tank
A is connected between vacuum system by vacuum pipe respectively；The vacuum system includes vacuum pump and surge tank, the vacuum pump with
Surge tank is connected to by vacuum pipe；The softening tank A includes hatch door and tank body, and the junction of the hatch door and tank body is equipped with safety
Interlocking and sealing device；
The tank base is equipped with blowdown valve port, blowdown valve and drain valve；The tank base is additionally provided with steam valve port, institute
It states and is additionally provided with steam valve on the pipeline that steam valve port is connected to steam inlet；Temperature transmitter is equipped in the middle part of the tank body；It is described
Top of the tank is equipped with vacuum valve port, is additionally provided with vacuum valve on the pipeline that the vacuum valve port is connected to vacuum system；The tank body
Top is additionally provided with pressure transmitter, safety valve, relief valve and exhaust-valve, when the caliber size of the exhaust-valve determines pressure release
Between；
The tank body further includes the PLC controller of setting on the outside, the PLC controller and vacuum system, vacuum valve
And pressure transmitter connection, the pressure condition obtained according to pressure transmitter control the work shape of vacuum system and vacuum valve
State, for realizing the vacuum pressure maintaining of softening tank A；The PLC controller also connects with steam valve, relief valve and temperature transmitter
It connects, the pressure and temperature conditions obtained according to pressure transmitter and temperature transmitter, controls the work shape of steam valve and relief valve
State, for realizing the heat-insulation pressure keeping of softening tank A；The PLC controller is also connect with exhaust-valve, according to default venting duration, control
The working condition of exhaust-valve processed, for completing the instantaneous pressure release of softening tank A；The PLC controller is also connect with blowdown valve, control
The working condition of blowdown valve, for draining the sewage in softening tank A.
Preferably, above-mentioned betel nut gas explosion softening plant further include with softening the symmetrically arranged softening tank B of tank A, soften tank B and
The vacuum system is connected to by vacuum pipe.
Preferably, the softening tank B is identical as softening tank A structure.
Preferably, the vacuum system further includes cooling water tank, and the cooling water tank is connected to vacuum pump by cooling water pipe.
Compared with the prior art, the advantages of the utility model are:
Betel nut gas explosion softening plant provided by the utility model is easy to operate, grasps using softening tank A and softening tank B circulation
Make, effectively improves softening efficiency, reduces costs.
The betel nut quality softened using the method for softening areca-nut provided by the utility model is stable, uniform, is easy to control.?
In the technical process of the utility model, betel nut seed have passed through high temperature high pressure process, and betel nut is fluffy, and layering is obvious, noiseless astringent taste.
Water consume and energy consumption are reduced with betel nut gas explosion softening plant softening areca-nut provided by the utility model, reduces sewage row
It puts, to environmental benefits.Without adding chemicals in softening areca nut whole process, it is beneficial to health.
Following table is the effect with betel nut the gas explosion softening plant softening areca-nut and other modes softening areca-nut of the utility model
Comparison.
In conclusion not only product quality has mentions greatly very much using the utility model betel nut gas explosion softening plant softening areca-nut
It rises, and shortens the processing time, reduce production cost, environmentally friendly, economic benefit is obvious.
Detailed description of the invention
Fig. 1 is the plan view of the betel nut gas explosion softening plant of the utility model.
Detailed description of the invention: 1, hatch door；2, soften tank A；3, exhaust-valve；4, temperature transmitter；5, relief valve；6, steam valve port；
7, safety valve；8, vacuum valve port；9, pressure transmitter；10, blowdown valve port；11, blowdown valve；12, drain valve；13, vacuum valve；
14, steam valve；15, cooling water tank；16, surge tank；17, vacuum pump；18, drain valve；19, blowdown valve；20, blowdown valve port；21,
Pressure transmitter；22, vacuum valve port；23, safety valve；24, steam valve port；25, relief valve；26, exhaust-valve；27, soften tank B；
28, hatch door；29, steam source inlet.
Specific embodiment
In order to make the technical problems, technical solutions and advantages to be solved by the utility model clearer, below in conjunction with attached drawing
And specific embodiment is described in detail.
Softening areca nut device provided by the utility model includes softening tank and vacuum system, by taking A tank as an example, softening tank A with
It is connected between vacuum system by vacuum pipe.Vacuum system includes vacuum pump 17, water cooling plant and surge tank 16.Vacuum pump 17 is used
It vacuumizes, cooling water tank provides water cooling for vacuum pump, be connected between vacuum pump 17 and cooling water tank 15 by cooling water pipe.Buffering
Tank 16 can prevent condensed water from entering vacuum pump, play a protective role for vacuum pump.
Softening tank A includes tank body and hatch door 1, and the junction of tank body and hatch door 1 is equipped with sealing device.
Tank base is equipped with steam valve port 6, is additionally provided with steam valve on the pipeline that the steam valve port 6 is connected to steam inlet
14；High-temperature steam enters softening tank A through steam valve 14, steam valve port 6 from steam inlet.Tank base is additionally provided with blowdown valve port
10, blowdown valve 11 and drain valve 12, for draining the sewage etc. generated in softening tank.
Temperature transmitter is equipped in the middle part of tank body 2.Relief valve 5 is equipped at the top of tank body 2, when high-temperature steam enters softening tank domestic demand
When adjusting temperature and pressure, need to use relief valve discharge unsaturated steam.
Top of the tank is additionally provided with vacuum valve port 8 and pressure transmitter 9, on the pipeline that vacuum valve port 8 is connected to vacuum system
It is additionally provided with vacuum valve 13；Vacuum system is connected to tank body by vacuum pipe.Vacuum valve 13 is opened, starts vacuum pump, can make to soften
Negative pressure of vacuum is formed in tank.
Top of the tank is additionally provided with exhaust-valve 3, and caliber size determines venting duration, and bore is bigger, and required venting duration is just
It is shorter.
The middle and upper part of tank body is additionally provided with safety valve 7, is used for overload protection, guarantees safety；
Softening tank A further includes the PLC controller being arranged on the outside of tank body, with vacuum system, vacuum valve 13, pressure inverting
Device 9 connects, and according to the pressure condition that pressure transmitter 9 obtains, the working condition of vacuum system and vacuum valve 13 is controlled, for real
Now soften the vacuum pressure maintaining of tank A.PLC controller is specifically the pressure value ratio for obtaining the pressure value of setting and pressure transmitter 9
Right, control vacuum system is opened or closed with vacuum valve 13.
PLC controller is connect with steam valve 14, relief valve 5, temperature transmitter 4, according to pressure transmitter 9 and temperature pick-up
The pressure and temperature conditions that device 4 obtains control the working condition of steam valve 14 and relief valve 5, for realizing the heat preservation of softening tank A
Pressure maintaining.Specifically during heat-insulation pressure keeping, temperature will be slow decline, when temperature is lower than setting value, PLC controller in softening tank A
It controls steam valve 14 to open, start to softening tank A supplement high-temperature steam, while controlling the unlatching of relief valve 5, after discharge part steam
It closes, temperature rises in guarantee softening tank and pressure is stablized.When temperature reaches setting value in softening tank A, PLC controller control
Steam valve 14 is closed, and high-temperature steam is filled in stopping, continuing pressure maintaining.
The PLC controller is connect with exhaust-valve 3, blowdown valve 11 and drain valve 12, according to preset time, controls exhaust-valve
3 working condition, for completing the instantaneous pressure release of softening tank A.Specially when the default heat-insulation pressure keeping time then, PLC controller
It controls relief valve 5 to open, be closed after completing moment pressure release.
The working condition of the PLC controller control of sewage disposal valve 11 and drain valve 12, for draining the dirt in softening tank A
Water.Specifically, PLC controller control of sewage disposal valve 11 and drain valve 12 are opened after pressure release, sewage etc. in softening tank is excluded.
Softening tank B and softening tank A share a set of vacuum system, are symmetrical arranged, and their structure is identical.Soften tank A and B
It is placement parallel to the ground when work.
The step of with softening areca-nut provided by the utility model, is as follows:
1) betel nut original seed is impregnated 2~8 hours or more in water, then by the betel nut seed investment softening tank A after immersion
In, turn off hatch door；
2) the softening tank A equipped with betel nut seed is vacuumized, softening tank A internal pressure power is made to be maintained at -0.09~-0.05MPa；
Wherein, the retention time is 4min or more；
3) it is passed through high-temperature steam into softening tank A, makes to soften temperature in tank A and be maintained at 120~135 DEG C, pressure is maintained at
0.2~0.35MPa；
Wherein, the retention time is 3min or more；
4) make to soften tank A Rapid degassing within 1~5 second time to normal pressure, open hatch door discharging, i.e. completion betel nut seed is soft
Change.
The sewage etc. generated in softening tank A can be excluded by opening blowdown valve 11.Buzzing, alarm lamp flashing, are pressed after the completion of technique
Lower cancellation alarm button, the softening of A tank are completed.
Without adding chemicals in step 1) soaking process, will not be detrimental to health.Step 2) is to step 4) by soft
The PLC control system changed in tank A is completed.Entire step is not added with any chemical additive, and high degree of automation, operation side
Just, low in cost, free from environmental pollution.
Softening tank B can be worked alternatively with softening tank A.It, can be for softening when softening tank A when carrying out step 2)~step 4)
The operation of step 1) is completed in tank B, tank A to be softened completes softening areca nut after-tack tank B and starts to carry out step 2)~step 4)
Work.Softening tank A and the mode for softening tank B alternation can save the time, raising efficiency.
Following table is the test results such as condition and treatment effect, the arecaline variation of Examples 1 to 3 softening areca-nut.
The above is preferred embodiments of the present invention, it is noted that for the ordinary skill of the art
For personnel, under the premise of not departing from principle described in the utility model, it can also make several improvements and retouch, these improvement
It also should be regarded as the protection scope of the utility model with retouching.
Claims (4)
1. a kind of betel nut gas explosion softening plant, which is characterized in that including softening tank A and vacuum system, the softening tank A respectively with
It is connected between vacuum system by vacuum pipe；The vacuum system includes vacuum pump (17) and surge tank (16), the vacuum pump
(17) it is connected to surge tank (16) by vacuum pipe；The softening tank A includes hatch door (1) and tank body (2), the hatch door (1) with
The junction of tank body (2) is equipped with safety interlocking and sealing device；
Tank body (2) bottom is equipped with blowdown valve port (10), blowdown valve (11) and drain valve (12)；Tank body (2) bottom is also
Equipped with steam valve port (6), steam valve (14) are additionally provided on the pipeline that the steam valve port (6) is connected to steam inlet (29)；Institute
It states and is equipped with temperature transmitter (4) in the middle part of tank body (2)；Vacuum valve port (8) are equipped at the top of the tank body (2), the vacuum valve port (8)
Vacuum valve (13) are additionally provided on the pipeline being connected to vacuum system；Pressure transmitter (9), peace are additionally provided at the top of the tank body (2)
The caliber size of full valve (7), relief valve (5) and exhaust-valve (3), the exhaust-valve (3) determines venting duration；
The tank body further includes the PLC controller of setting on the outside, the PLC controller and vacuum system, vacuum valve (13)
And pressure transmitter (9) connection controls vacuum system and vacuum valve according to the pressure condition that pressure transmitter (9) obtains
(13) working condition, for realizing the vacuum pressure maintaining of softening tank A；The PLC controller also with steam valve (14), relief valve
(5) and temperature transmitter (4) connects, the pressure and temperature feelings obtained according to pressure transmitter (9) and temperature transmitter (4)
Condition controls the working condition of steam valve (14) and relief valve (5), for realizing the heat-insulation pressure keeping of softening tank A；The PLC control
Device is also connect with exhaust-valve (3), according to default venting duration, controls the working condition of exhaust-valve (3), for completing softening tank A
Instantaneous pressure release；The PLC controller is also connect with blowdown valve (11), the working condition of control of sewage disposal valve (11), for draining
Soften the sewage in tank A.
2. betel nut gas explosion softening plant as described in claim 1, which is characterized in that further include symmetrically arranged soft with softening tank A
Change tank B, softening tank B is connected to the vacuum system by vacuum pipe.
3. betel nut gas explosion softening plant as claimed in claim 2, which is characterized in that the softening tank B and softening tank A structure phase
Together.
4. betel nut gas explosion softening plant as described in claim 1, which is characterized in that the vacuum system further includes cooling water tank
(15), the cooling water tank (15) is connected to vacuum pump by cooling water pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821856307.1U CN209219171U (en) | 2018-11-12 | 2018-11-12 | Betel nut gas explosion softening plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821856307.1U CN209219171U (en) | 2018-11-12 | 2018-11-12 | Betel nut gas explosion softening plant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209219171U true CN209219171U (en) | 2019-08-09 |
Family
ID=67502493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821856307.1U Expired - Fee Related CN209219171U (en) | 2018-11-12 | 2018-11-12 | Betel nut gas explosion softening plant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209219171U (en) |
-
2018
- 2018-11-12 CN CN201821856307.1U patent/CN209219171U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190809 Termination date: 20201112 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |