CN209205908U - A kind of insulator cleaning device - Google Patents
A kind of insulator cleaning device Download PDFInfo
- Publication number
- CN209205908U CN209205908U CN201821944769.9U CN201821944769U CN209205908U CN 209205908 U CN209205908 U CN 209205908U CN 201821944769 U CN201821944769 U CN 201821944769U CN 209205908 U CN209205908 U CN 209205908U
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- mounting plate
- driving device
- cleaning
- rotation
- insulator
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Abstract
A kind of insulator cleaning device, comprising: moving substrate (2), rotary plate (5), rotation batten (7), first driving device, the second driving device, third driving device, cleaning assembly;Wherein, the moving substrate (2) can be move in the horizontal plane by first driving device driving;It is equipped with arc-shaped guide rail (21) on the moving substrate (2), the rotary plate (5) can be rotated along arc-shaped guide rail (21) in the horizontal plane by second driving device driving;Rotary plate (5) both ends are symmetrically installed with the rotation batten (7), one end of rotation batten (7) is rotatably mounted on the rotary plate (5), the other end of rotation batten (7) connects the cleaning assembly, and the rotation batten (7) can be rotated in the horizontal plane by third driving device driving.
Description
Technical field
The present invention relates to a kind of insulator cleaning devices.
Background technique
Silicon rubber compound insulator has good hydrophobicity, ageing resistance, proof tracking and electrical erosion resistance,
It is small in size, lightweight structure is light and handy, is readily transported and installs, be widely used to the DC fields bus branch of all kinds of converter stations at present
On column.One section is run in DC electric field according to the composite insulator of this silicone rubber material of the practical operating experiences of each converter station
The pollution flashover on insulation column surface can even easily occur after filthy absorption reaches a certain level in adsorption filth after time
Electric discharge, and then lead to large-area power-cuts.Therefore, periodically insulator is cleaned, restoring the original dielectric level of insulator is
The effective means for preventing pollution flashover accident from occurring.
But due to the particularity of this silastic material, oil, acid, alkaloids must not be contacted, and cannot use strong
External force scrapes, and current each converter station composite insulator filth can not be rinsed by clear water or commonly the methods of cleaning agent wiping carries out
It removes, therefore can only be cleaned by the way of manually dipping cleaner special using rag, cause cleaning efficiency low.Root
According to actual test, two cleanup crew clean a 800kV compound inslation pillar using a high-altitude operation vehicle
It needs time-consuming 4-5 hours.And the converter station of a 500kV or more often has direct current compound inslation pillar 40-50 branch.Using such
Cleaning mode will cause a large amount of manpower, vehicle and temporal waste.
Summary of the invention
The technical problem to be solved by the present invention is to overcome above-mentioned defects in the prior art, provide a kind of insulator cleaning dress
It sets.
In order to solve the above technical problems, technical solution proposed by the present invention are as follows:
A kind of insulator cleaning device, comprising: moving substrate (2), rotary plate (5), rotation batten (7), the first driving
Device, the second driving device, third driving device, cleaning assembly;Wherein, the moving substrate (2) is filled by first driving
Setting driving can move in the horizontal plane;Two arc-shaped guide rails (21), the rotary plate are installed on the moving substrate (2)
(5) it can be rotated in the horizontal plane along two arc-shaped guide rails (21) by second driving device driving;The rotary plate (5)
Both ends are symmetrically installed with the rotation batten (7), and one end of rotation batten (7) is rotatably mounted on the rotary plate (5)
On, the other end of rotation batten (7) connects the cleaning assembly, and the rotation batten (7) is by the third driving device
Driving can rotate in the horizontal plane.
It further, further include hoistable platform (1), the hoistable platform (1) includes fixed frame (11), the first guide rail
(12), the first sliding platform (13);Wherein, first guide rail (12) is fixedly mounted on the fixed frame (11), and described
One sliding platform (13), which is set as to slide up and down to, to be mounted on first guide rail (12);Wherein, first sliding is flat
It is fixed on platform (13) mounting plate (131), two linear guides, straight-line guide rail slide block peace is installed on the mounting plate (131)
In linear guide, the moving substrate (2) is mounted on two straight-line guide rail slide blocks.
Further, the first driving device includes first motor (31) and ball screw assembly, (32).
Further, second driving device includes the second motor (41) and gear drive (42).
Further, the third driving device includes telescopic cylinder (17).
It further, further include range sensor (16) for measuring the distance of cleaning device and insulator surface, institute
State range sensor circumferentially at least one.
Further, the cleaning assembly includes: roller mounting plate (8), cleaning roller (9), third motor (91), connector
Mounting plate (15), water pipe head (14);The roller mounting plate (8) and rotation batten (7) secure fit, the roller peace
The cleaning roller (9) is installed in loading board (8), the cleaning roller (9) is driven by the third motor (91) to rotate,
The connector mounting plate (15) is mounted on the roller mounting plate (8), and the water pipe head (14) is mounted on the connector peace
In loading board (15), water pipe head (14) is used for the piping connection of detergent and clean water.
Compared with the prior art, the advantages of the present invention are as follows: insulator cleaning device of the invention has automatic control movement, spray
It applies detergent, automatic erasing, take pictures and the functions such as hydrophobicity test, the cleaning efficiency of such equipment will be greatly promoted.It is saving
Also power off time is substantially reduced while a large amount of cleaning cost, direct economic effect indirect economic effect is considerable.
Detailed description of the invention
The invention will be described in more detail below based on embodiments and refering to the accompanying drawings.Wherein:
Fig. 1 is the main view of insulator cleaning device of the present invention.
Fig. 2 is the left view of insulator cleaning device of the present invention.
Fig. 3 is the top view of insulator cleaning device of the present invention.
Fig. 4 is enlarged drawing at the local A of insulator cleaning device of the present invention.
Each label indicates in figure:
100, insulator;1, hoistable platform;11, fixed frame;12, the first guide rail;13, the first sliding platform;131, it installs
Plate;2, moving substrate;21, arc-shaped guide rail;31, first motor;32, ball screw assembly,;41, the second motor;42, gear drive
Mechanism;5, rotary plate;6, third driving device mounting plate;7, batten is rotated;8, roller mounting plate;9, roller is cleaned;91,
Third motor;14, water pipe head;15, connector mounting plate;16, distance (ranging) sensor;17, telescopic cylinder.
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing to the present invention
Specific embodiment be described in detail.
In this document, such as the relational language of first and second, top and bottom can be used only for distinguishing a reality
Body or movement and another entity or movement, without any actual this necessarily or between this entity of hint or movement
Relationship or sequence.Term " includes " or its any other modification be intended to cover it is non-exclusive include so that including a series of
Process, method, article or the device of element not only include those elements, but may include not expressly listed or for this
Intrinsic other elements for kind process, method, article or device.Do not having by the element that " including ... " obtains
It is not precluded in the process, method including the element, article or device that there are other identical members in the case where more limitations
Part.
On the other hand, term used in this specification is not really wanted to limit the present invention for illustrating embodiment.In this explanation
In book, as long as not mentioning especially in sentence, singular type also includes complex number type.Used in specification " including
(comprises) " and/or " (comprising) that includes ", refer to composition element, step, movement and/or the element mentioned
It does not exclude the presence of or adds more than one other and constitute element, step, movement and/or element.With reference to the accompanying drawings, specifically
Bright the embodiment of the present invention.
Referring to attached drawing 1-4, insulator cleaning device of the present invention includes: hoistable platform 1, moving substrate 2, rotary plate 5, rotation
Turn batten 7, first driving device, the second driving device, third driving device, cleaning assembly.
Wherein, hoistable platform 1 includes fixed frame 11, the first guide rail 12, the first sliding platform 13.Wherein, the first guide rail 12
It is fixedly mounted on fixed frame 11, the first sliding platform 13 is set as (up and down direction in Fig. 1-2) slidably installing up and down
On the first guide rail 12.
Wherein, it is fixed with mounting plate 131 on the first sliding platform 13, two linear guides (figure is installed on mounting plate 131
In be not shown), straight-line guide rail slide block (not shown) is mounted in linear guide, and moving substrate 2 is mounted on two by screw
On a straight-line guide rail slide block.It is further fixed on first driving device on first sliding platform 13, which includes: first
Motor 31, ball screw assembly, 32.The output end of first motor 31 connects ball screw assembly, 32, and the output end of ball screw assembly, 32 connects
Moving substrate 2 is connect, and then moving substrate 2 can be flat relative to the first sliding along linear guide under the drive of first motor 31
Platform 13 moves left and right (being left and right directions in Fig. 1).
Two arc-shaped guide rails 21 are installed, two arc-shaped guide rails 21 are equipped with arc-shaped guide rail sliding block (in figure on moving substrate 2
It is not shown), rotary plate 5 is mounted on arc-shaped guide rail sliding block, the second driving device is fixed on rotary plate 5, second drive
Dynamic device includes: the second motor 41, gear drive 42.The output end connection gear transmission mechanism 42 of second motor 41, tooth
The output end of wheel drive mechanism 42 connects rotary plate 3, and then rotary plate 5 can be under the drive of the second motor 41 along two
Arc-shaped guide rail 21 is mobile.
Cleaning assembly includes: roller mounting plate 8, cleaning roller 9, third motor 91, connector mounting plate 15, water pipe head
14。
5 both ends of rotary plate are symmetrically installed with third driving device mounting plate 6 and rotation batten 7.Wherein, batten 7 is rotated
One end be rotatably mounted on rotary plate 5, rotation batten 7 the other end roller mounting plate 8, roller mounting plate are installed
Cleaning roller 9 is installed, preferred each roller mounting plate is equipped with 2 cleaning rollers 9 here, altogether 4 cleaning rollers on 8
Circumferentially it is arranged symmetrically.The cleaning roller 8 drives rotation by third motor 91, and connector mounting plate 11 is mounted on roller installation
On plate 8, water pipe head 14 is mounted on connector mounting plate 15, and water pipe head 14 is used for the piping connection of detergent and clean water.
Third driving device (being here preferably telescopic cylinder 17), 17 front end of telescopic cylinder are installed on third driving device mounting plate 6
It is fixed with cylinder pushing block 13, cylinder pushing block 13 is fitted in the sliding slot opened up on rotation batten 7, and cylinder pushing block 13 can be in cunning
Move back and forth in slot, and then under the drive of telescopic cylinder 17, rotation batten 7 can be with the axis where the second motor 41 in Fig. 3
Line pivots about movement.
Third driving device is not limited to be also possible to motor, hydraulic mechanism etc. using telescopic cylinder.
Further, insulator cleaning device of the present invention further includes at least one distance (ranging) sensing circumferentially
Device 16 is used for for detecting the distance between cleaning device and insulator surface to controller (not shown) or operator
Inform range information.For example, during control cleaning device is mobile to insulator to be cleaned, distance (ranging) sensor
16 carry out real-time monitoring, and inform range information to controller or operator in time, prevent to collide.
Aforementioned hoistable platform 1 is mountable on mechanical arm (such as scalable mechanical arm of special vehicle etc.) or detachable
Be mounted on ground.
The illustratively working principle of insulator cleaning device of the present invention below: (1) controller controls third driving device
(the present embodiment is telescopic cylinder 17) makes two rotation battens 7 be in the state opened;(2) controller controls the second motor 41
So that rotary plate 5 is mobile towards 100 direction of insulator to be cleaned, while keeping the opening direction pair of two rotation battens 7
The direction of quasi-insulator 100;(3) controller control first motor 31 makes moving substrate 2 towards insulator 100 to be cleaned
Direction is mobile;(4) controller control third driving device (the present embodiment is telescopic cylinder 17) makes at two rotation battens 7
In the state of closure, so that cleaning device is bonded outer surface of insulator, third motor 91 is then controlled, cleaning roller is driven to turn
It is dynamic, and then carry out cleaning.(5) after to be cleaned, cleaning device is recycled by opposite control.
Insulator cleaning device of the present invention can be realized by controller to be automatically controlled, cleans automatically, and then completely left out people
Power cost.
Insulator cleaning device of the invention has mobile automatic control, spraying detergent, automatic erasing, takes pictures and survey with hydrophobicity
The functions such as examination, will greatly promote the cleaning efficiency of such equipment.It is also substantially reduced while saving a large amount of cleaning cost
Power off time, direct economic effect indirect economic effect are considerable.
The above described is only a preferred embodiment of the present invention, being not intended to limit the present invention in any form.Though
So the present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention.It is any to be familiar with those skilled in the art
Member, without departing from the scope of the technical proposal of the invention, all using the methods and technical content of the disclosure above to the present invention
Technical solution makes many possible changes and modifications or equivalent example modified to equivalent change.Therefore, it is all without departing from
The content of technical solution of the present invention, according to the technical essence of the invention any simple modification made to the above embodiment, equivalent
Variation and modification, all of which are still within the scope of protection of the technical scheme of the invention.
Claims (7)
1. a kind of insulator cleaning device characterized by comprising moving substrate (2), rotary plate (5), rotation batten (7),
First driving device, the second driving device, third driving device, cleaning assembly;Wherein, the moving substrate (2) is by described
The driving of one driving device can move in the horizontal plane;Two arc-shaped guide rails (21), the rotation are installed on the moving substrate (2)
Transglutaminase substrate (5) can be rotated along two arc-shaped guide rails (21) in the horizontal plane by second driving device driving;The rotation
Substrate (5) both ends are symmetrically installed with the rotation batten (7), and one end of rotation batten (7) is rotatably mounted on the rotation
On substrate (5), the other end of rotation batten (7) connects the cleaning assembly, and the rotation batten (7) is driven by the third
Dynamic device driving can rotate in the horizontal plane.
2. a kind of insulator cleaning device according to claim 1, which is characterized in that it further include hoistable platform (1), it is described
Hoistable platform (1) includes fixed frame (11), the first guide rail (12), the first sliding platform (13);Wherein, first guide rail (12)
It is fixedly mounted on the fixed frame (11), first sliding platform (13), which is set as to slide up and down to, is mounted on described
On one guide rail (12);Wherein, it is fixed with mounting plate (131) on first sliding platform (13), pacifies on the mounting plate (131)
Equipped with two linear guides, straight-line guide rail slide block is mounted in linear guide, and the moving substrate (2) is mounted on two straight lines and leads
On rail sliding block.
3. a kind of insulator cleaning device according to claim 1, which is characterized in that the first driving device includes the
One motor (31) and ball screw assembly, (32).
4. a kind of insulator cleaning device according to claim 1, which is characterized in that second driving device includes the
Two motors (41) and gear drive (42).
5. a kind of insulator cleaning device according to claim 1, which is characterized in that the third driving device includes stretching
Contracting cylinder (17).
6. a kind of insulator cleaning device according to claim 1, which is characterized in that further include for measuring cleaning device
With the range sensor (16) of the distance of insulator surface, the range sensor circumferentially at least one.
7. a kind of insulator cleaning device according to any one of claim 1 to 6, which is characterized in that the cleaning group
Part includes: roller mounting plate (8), cleaning roller (9), third motor (91), connector mounting plate (15), water pipe head (14);Institute
Roller mounting plate (8) and rotation batten (7) secure fit are stated, the cleaning rolling is installed on the roller mounting plate (8)
Cylinder (9), the cleaning roller (9) is driven by the third motor (91) to rotate, and the connector mounting plate (15) is mounted on institute
It states on roller mounting plate (8), the water pipe head (14) is mounted on the connector mounting plate (15), and water pipe head (14) is used for
The piping connection of detergent and clean water.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821944769.9U CN209205908U (en) | 2018-11-24 | 2018-11-24 | A kind of insulator cleaning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821944769.9U CN209205908U (en) | 2018-11-24 | 2018-11-24 | A kind of insulator cleaning device |
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Publication Number | Publication Date |
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CN209205908U true CN209205908U (en) | 2019-08-06 |
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CN201821944769.9U Active CN209205908U (en) | 2018-11-24 | 2018-11-24 | A kind of insulator cleaning device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109317456A (en) * | 2018-11-24 | 2019-02-12 | 中国南方电网有限责任公司超高压输电公司昆明局 | A kind of insulator cleaning device |
-
2018
- 2018-11-24 CN CN201821944769.9U patent/CN209205908U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109317456A (en) * | 2018-11-24 | 2019-02-12 | 中国南方电网有限责任公司超高压输电公司昆明局 | A kind of insulator cleaning device |
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