CN209143680U - Full-automatic silicone oil filing provision - Google Patents
Full-automatic silicone oil filing provision Download PDFInfo
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- CN209143680U CN209143680U CN201821822663.1U CN201821822663U CN209143680U CN 209143680 U CN209143680 U CN 209143680U CN 201821822663 U CN201821822663 U CN 201821822663U CN 209143680 U CN209143680 U CN 209143680U
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- filling
- silicone oil
- normotopia
- bracket
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- 229920002545 silicone oil Polymers 0.000 title claims abstract description 78
- 239000003921 oil Substances 0.000 claims abstract description 54
- 238000005303 weighing Methods 0.000 claims abstract description 49
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 47
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 47
- 239000010703 silicon Substances 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims description 43
- 239000000523 sample Substances 0.000 claims description 29
- 238000001514 detection method Methods 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims 1
- 239000006096 absorbing agent Substances 0.000 abstract description 44
- 230000035939 shock Effects 0.000 abstract description 44
- 238000000034 method Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000011835 investigation Methods 0.000 abstract 1
- 239000000945 filler Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Fluid-Damping Devices (AREA)
Abstract
A kind of full-automatic silicone oil filing provision, including weighing device and silicone oil charging machine after weighing device, silicone oil filling normotopia device, filling before information recognition normotopia device, information recognizer, leak detecting device, filling, the front of information recognition normotopia device is arranged in information recognizer, and the front of silicone oil filling normotopia device is arranged in silicone oil charging machine;Weighing device is successively set on a strip transmission line after weighing device, silicone oil filling normotopia device and filling before the information recognition normotopia device, leak detecting device, filling.The equipment solves the problems, such as artificial large labor intensity under traditional approach, realize the full-automation of silicon oil shock absorber filling silicone oil, data in damper assembling process are stored, is conducive to subsequent quality tracking, the failure problems investigation of damper, promotes processing quality.
Description
Technical field
The utility model relates to a kind of Processes and apparatus for silicon oil shock absorber filling silicone oil, belong to silicone oil loading technique
Field.
Background technique
Silicon oil shock absorber is the components of diesel engine, but there is no complete full-automatic silicone oil filing provisions at present
In the presence of mostly semi-automatic or even manual operating mode.The major drawbacks that semiautomatic equipment carries out silicone oil filling are embodied in:
1. the feeding, discharge of damper is manual operation, labor intensity is very big, and (weight of general silicon oil shock absorber about exists
10-20kg);
2. the damper weight of silicone oil filling front and back is manual weighing, it is inaccurate that artificial factor may result in weighing data
Really, to not can guarantee the accuracy of silicone oil adding amount;
It, can not subsequent tracking inquiry 3. all technical of silicon oil shock absorber does not have data storage.It is asked when there is quality
When topic, it can not trace, it is unfavorable to the lookup of fault point, it is unfavorable for the promotion of product quality.
Summary of the invention
Deficiency existing for silicone oil loading technique of the utility model for existing silicon oil shock absorber, providing one kind can be realized
It automatically fills silicone oil and energy data stores, convenient for the full-automatic silicone oil filing provision of subsequent tracking.
The full-automatic silicone oil filing provision of the utility model, using following technical scheme:
Weighing device, silicon before the equipment, including information recognition normotopia device, information recognizer, leak detecting device, filling
Weighing device and silicone oil charging machine after oil filling normotopia device, filling, information distinguish normotopia device, leak detecting device, filling
Weighing device is set gradually after preceding weighing device, silicone oil filling normotopia device and filling, and the setting of information recognizer is distinguished in information
The front of silicone oil filling normotopia device is arranged in the front of normotopia device, silicone oil charging machine, and silicone oil charging machine and silicone oil fill just
Automatic conveying device is set between the device of position.Information distinguishes weighing device, silicone oil before normotopia device, leak detecting device, filling
Weighing device etc. is provided with lifting body after filling normotopia device, filling.
Weighing device, silicone oil fill normotopia device and add before the information recognition normotopia device, leak detecting device, filling
Weighing device is successively set on a strip transmission line after note.By pipeline self-operating or stepping carrying mechanism to damper
It is carried, dress of successively weighing after information distinguishes weighing device before normotopia device, filling, silicone oil filling normotopia device and filling
Equal stations are set to stop and carry out corresponding operation.
The information recognizer can read equipment using existing informations such as code reader, scanners.
As information recognition normotopia device with the structure of silicone oil filling normotopia device is, including support, jacking seat,
Normotopia lifting body, rotating mechanism and detection normotopia mechanism, on the support, jacking seat is connected to normotopia to the setting of detection normotopia mechanism
On lifting body, on jacking seat, detection normotopia mechanism is in the top of rotating mechanism for rotating mechanism setting.The workpiece rotation
Mechanism, including main shaft, main axis device and pallet, main shaft by spindle drum be mounted on jacking seat on and with main axis device
Connection, pallet are connected on main shaft.The detection normotopia mechanism includes probe, guide sleeve and detection switch, and guide sleeve is mounted on
On support, probe set is in guide sleeve.It is provided with adjustment ring on the probe, bullet is provided between adjustment ring and guide sleeve
Spring.The spring pocket is on probe.Normotopia lifting body jacks up damper, and probe is contacted with damper upper surface, rotation
Mechanism drives damper rotation, when testing agency detects the oil filler characteristic point on damper, exports electric signal, control rotation
Mechanism stops operating, and damper is made to stop in the position, realizing angular positioning.
The leak detecting device is used for the air-leakage test after silicon oil shock absorber welding, which can use existing
Air-leakage detector (leak detector), it is possible to use pressure sensor detect silicon oil shock absorber in voltage drop value.
Before the filling after weighing device and filling weighing device be respectively used to silicon oil shock absorber before fill silicone oil with
Weight weighing is carried out after filling silicone oil, using existing weighing instrument, weighing sensor or electronic scale.When damper reaches the work
When position, the lifting body of bottom jacks up damper, weighs after being detached from pipeline.
The silicone oil charging machine, including bracket are disposed with filling lifting body, tractor structure on bracket from bottom to top
Mechanism is filled with sealing;Tractor structure includes sliding rail, bracket and bracket cylinder, and sliding rail is arranged in the outside of bracket, sets on sliding rail
Bracket is set, bracket is connect with bracket cylinder, and bracket cylinder is horizontally arranged on bracket;Sealing filling mechanism includes seal receptacle, adds
Head and filling cylinder, seal receptacle are connected on bracket, and the bottom of seal receptacle is provided with gasket, the inner cavity of seal receptacle and vacuum
Piping connection is provided on vacuum line and vacuumizes control valve, filling head, the upper end of filling head and filling are provided in seal receptacle
Cylinder connection, the inner cavity of filling head are connect with oil feed line, and filling control valve is provided on oil feed line.
The utility model is fully automatic operation equipment, solves the problems, such as artificial large labor intensity under traditional approach;To subtracting
Data (leak detection value, silicone oil fill specification, silicone oil adding amount) in shake device assembling process are stored, and pass through inquiry in this way
Information in damper Assembly Database can know the indices of damper, this subsequent quality for being conducive to damper chases after
Track, failure problems are checked and are able to ascend processing quality by the closed-loop control of formation.
The utility model not only realizes the full-automation of silicon oil shock absorber filling silicone oil, even more to damper assembling process
In data (leak detection value, silicone oil fill specification, silicone oil adding amount) stored, storage is to corresponding with silicon oil shock absorber
In information, the indices of damper can be known by the information in inquiry damper Assembly Database in this way, are conducive to
The subsequent quality tracking of damper, failure problems are checked and are able to ascend processing quality by the closed-loop control of formation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of normotopia device in the utility model.
Fig. 3 is the structural schematic diagram of silicone oil charging machine in the utility model.
Fig. 4 is the structural schematic diagram of sealing filling mechanism in silicone oil charging machine.
In figure: 1. information recognizers, 2. leak detecting devices, 3. fill preceding weighing device, and 4. silicone oil fill normotopia device,
5. weighing device after filling, 6. automatic conveying devices, 7. silicone oil charging machines, 8. pipelines, 9. information distinguish normotopia device;
401. rotating mechanisms, 402. spindle drums, 403. main shafts, 404. pallets, 405. detection probes, 406. adjustment rings,
407. springs, 408. guide sleeves, 409. detection switch, 410. supports, 411. silicon oil shock absorbers, 412. normotopia jacking cylinders, 413
Jack seat.
701. sliding rails, 702. brackets, 703. bracket cylinders, 704. filling jacking cylinders, 705. Vacuum ball valves, 706. filling
Seal receptacle, 707. filling cylinders, 708. filling ball valves, 709. platens, 710. brackets, 711. gaskets, 712. filling heads.
Specific embodiment
The full-automatic silicone oil filing provision of the utility model, as shown in Figure 1, including information recognition normotopia device 9, information knowledge
It reads weighing device 5 after device 1, leak detecting device 2, the preceding weighing device 3 of filling, silicone oil fill normotopia device 4, fill, remove automatically
Shipping unit 6 and silicone oil charging machine 7.Weighing device 3, silicone oil filling before information is distinguished normotopia device 9, leak detecting device 2, filled
Weighing device 5 is set gradually along pipeline 8 after normotopia device 4 and filling, and the setting of information recognizer 1 distinguishes normotopia device in information
9 front.The front of silicone oil filling normotopia device 4, silicone oil charging machine 7 and silicone oil filling normotopia dress is arranged in silicone oil charging machine 7
Set setting automatic conveying device 6 between 4.Automatic conveying device 6 for removing the feeding of silicon oil shock absorber and blanking automatically
Fortune can use robot, can also realize silicon oil shock absorber by configuring lead-screw drive mechanism and clamping jaw on truss
Automatic transporting.
Silicon oil shock absorber is directly placed on pipeline 8, and pipeline 8 can be power line and be also possible to non-powered line, is led to
Cross 8 self-operating of pipeline or stepping carrying mechanism carry damper, successively information distinguish normotopia device 9, plus
The stations such as weighing device 5 stop and carry out corresponding operation after weighing device 2, silicone oil filling normotopia device 4 and filling before infusing.
Information recognizer 1 is used to read the identity code of silicon oil shock absorber, can be existing using code reader, scanner etc.
Information read device uses different information read devices according to the identity information classification on silicon oil shock absorber.Silicon oil shock absorber
Stamp position and the fixed angular relationship of filler setting, identification code bit can be found by finding filler position
It sets.This information recognition station of pipeline 8 is provided with information recognition normotopia device 9, drives silicon oil shock absorber rotation, detection
Rotation stops when to filler position, makes identity code position alignment information recognizer 1, reads identity code.Information is known
Lifting body (cylinder) is arranged in the bottom for reading normotopia device 9, and when damper reaches the station, lifting body rises, damping
Device jacks up, and carries out normotopia after being detached from pipeline 8.
Leak detecting device 2 is used for the air-leakage test after silicon oil shock absorber welding, which can use existing
Air-leakage detector (leak detector), it is possible to use pressure sensor detects the voltage drop value in silicon oil shock absorber.When damper reaches
When the station, lifting body rises, and damper is jacked up, and makes damper filler and leak detecting device 2 after being detached from pipeline 8
Docking carries out air-leakage test.
Weighing device 3 is for carrying out weight weighing before filling silicone oil to silicon oil shock absorber before filling, using existing title
Weight instrument, weighing sensor or electronic scale, obtain silicon oil shock absorber weight initial value.The bottom setting of weighing device 3 before filling
Lifting body, when damper reaches the station, lifting body rises, and damper is jacked up, and is claimed after being detached from pipeline 8
Weight.
Weighing device 5 is used to carry out weight weighing after filling silicone oil to damper after filling, with weighing device 3 one before filling
Sample uses existing weighing instrument, weighing sensor or electronic scale.After filling the weighing of weighing device 5 by with filling before weighing
The initial value that device 3 obtains is calculated, and practical silicone oil adding amount is obtained.Equally, top is arranged in the bottom of weighing device 5 after filling
It rises mechanism (cylinder), when damper reaches the station, lifting body rises, and damper is jacked up, and carries out after being detached from pipeline 8
Weighing.
Silicone oil filling normotopia device 4 is to carry out angle positioning to silicon oil shock absorber, so that each damper angle is consistent
And it is able to satisfy filling station demand, silicone oil filling normotopia device 4 is the position for finding and positioning filling point, is allowed by normotopia device
All silicon oil shock absorber filler position consistencies to be assembled, and it is able to satisfy the demand of silicone oil charging machine 7.
Information distinguish normotopia device 9 and silicone oil filling normotopia device 4 structure be as, referring to fig. 2, including support
410, seat 413, normotopia lifting body, rotating mechanism and detection normotopia mechanism are jacked, detection normotopia mechanism is arranged in support 410
On, jacking seat 413 is connected on normotopia lifting body, and rotating mechanism setting is on jacking seat 413, and normotopia lifting body is using just
Position jacking cylinder 412, may be mounted on support 413 individually to fix.Detection normotopia mechanism is in the upper of rotating mechanism
Side.Rotating mechanism drive silicon oil shock absorber rotation, detect normotopia mechanism by being detected to the characteristic point on silicon oil shock absorber,
And electric signal is exported, the operating of rotating mechanism is controlled, determines angular position, makes silicon oil shock absorber normotopia.
As shown in Fig. 2, rotating mechanism includes main shaft 403, spindle drum 402, main axis device 401 and pallet 404.Main shaft
403 be mounted on spindle drum 402 by bearing (bearing can also be using axle sleeve, bushing etc. of centering) and with main axis device
401 connections, the rotation of 401 driving spindle 3 of main axis device.Spindle drum 402 is connected on support 413.Main axis device 401
Using motor, decelerating motor or other rotating devices, as Pneumatic rotary motor, hydraulic rotating motor are capable of continuous rotary type
Controllable motor.Pallet 404 is connected on main shaft 403, is rotated with main shaft 403, is held up pending angular positioning by pallet 404
Silicon oil shock absorber 411, and to silicon oil shock absorber 411 position.
Detecting normotopia mechanism includes probe 405, adjustment ring 406, spring 407, guide sleeve 408 and detection switch 409.Guiding
Set 408 is mounted on support 410.The middle part of probe 405 is sleeved in guide sleeve 408, and guide sleeve is stretched out in upper part and lower part
408.The lower part of probe 405 is provided with adjustment ring 406, and spring 407, spring are provided between adjustment ring 406 and guide sleeve 408
407 are sleeved on probe 405.Detection switch 409 is mounted on the upper outside in fixed plate 410 and being in probe 405.
Probe 405 is used to detect the angular position of silicon oil shock absorber, passes through this feature of the filler on silicon oil shock absorber
Point, so that the height and position of probe 405 changes.Adjustment ring 406 is used to adjust the decrement of spring 7, and adjustment ring 406 can lead to
It crosses and is threaded on probe 405, can also be fixed on probe 405 by jackscrew, so that adjustment ring 406 is on probe 405
Height and position can be adjusted.The elastic dynamics of detection probe is adjusted by adjusting the decrement of spring 407, so that visiting
Needle 405 smooth can set back and damage silicon oil shock absorber.Guide sleeve 408 makees the guiding that moved up and down of probe 405
With.Detection switch 409 is used for the change in location of detection probe 405, to export electric signal.
The process that above-mentioned forward direction device carries out normotopia to silicon oil shock absorber is as described below.
The distance of probe 405 to silicon oil shock absorber rotation center is equal to the filler on silicon oil shock absorber to rotation center
Distance adjusts probe 405 according to this and is in right above the filler on silicon oil shock absorber, makes the silicon being fitted into pallet 404
Characteristic point on oil bumper passes through probe 405.When by silicon oil shock absorber 411 by the operation of pipeline 8 to normotopia station, normotopia
Jacking cylinder 412 is jacked up silicon oil shock absorber 411 by pallet 404, and the bottom end of probe 405 is pressed in by the effect of spring 407
On silicon oil shock absorber 411.Start main axis device 401, main shaft 403 rotates, and pallet 404 and silicon oil shock absorber 411 turn therewith
It is dynamic.When the filler of silicon oil shock absorber 411 turns to the position of probe 408, under probe 408 can be under the action of spring 407
Drop, the height and position of probe 405 will change, and detection trigger switch 409 exports electric signal, control main axis device
401 stop operating, and silicon oil shock absorber 411 is made to stop in the position, realizing normotopia.
Silicone oil charging machine 7 be used for silicon oil shock absorber carry out silicone oil filling, structure as shown in figure 3, include bracket 710,
710 top of bracket is provided with platen 709, is disposed with filling lifting body, tractor structure and close on bracket 710 from bottom to top
Envelope filling mechanism, sealing filling mechanism are arranged on platen 709.It fills lifting body and uses jacking cylinder 704.Tractor structure packet
Sliding rail 701, bracket 702 and bracket cylinder 703 are included, sliding rail 701 is arranged in the outside of bracket 710, bracket is arranged on sliding rail 701
702, bracket 702 is connect with bracket cylinder 703, and bracket cylinder 703 is horizontally arranged on bracket 710.As shown in figure 4, sealing adds
Note mechanism includes that seal receptacle 706, filling head 712 and filling cylinder 707, seal receptacle 706 are connected on platen 709, seal receptacle 706
Bottom be provided with gasket 711.The inner cavity of seal receptacle 706 is connect with vacuum line, and Vacuum ball valve is provided on vacuum line
705.It is provided with filling head 712 in seal receptacle 706, sealing ring, the upper end of filling head 712 and filling cylinder are set between the two
707 connections, the inner cavity of filling head 712 are connect with oil feed line, and filling ball valve 708 is provided on oil feed line.
Carrying mechanism 6 is placed into damper on bracket 702, due to damper normotopia, is carried by carrying mechanism 6
The position of damper on to bracket 702 be also it is the same, its filler is easy to be aligned with seal receptacle 706 in this way, passes through bracket
Cylinder 703 pulls bracket 702 to enter 704 top of jacking cylinder;Damper enters together in company with pallet, makes the filler of damper
Underface in seal receptacle 706.Starting filling jacking cylinder 704, jacks up bracket 702, rising is pressed on platen 709
Seal receptacle 706 makes the gasket 711 of 706 bottom of seal receptacle be pressed onto the pouring orifice periphery of damper, seals pouring orifice, open
Vacuum ball valve 705 vacuumizes damper;After the completion of vacuumizing, the filling drive decline of filling head 712 of cylinder 707, which is protruded into, to be added
Geat opens filling ball valve 708 and carries out silicone oil filling;After the completion of filling, filling head 712 rises to original position, closes filling ball valve
708, it opens Vacuum ball valve 705 and carries out resorption, the cleaning to silicone oil is overflowed.After resorption, filling jacking cylinder 704 returns to band
Dynamic bracket 702 declines;Bracket cylinder 703 is mobile, and bracket 701 and damper is driven to be moved out to device external.
The silicone oil charging machine of other structures form can also be used.
Claims (7)
1. a kind of full-automatic silicone oil filing provision, characterized in that including information recognition normotopia device, information recognizer, leakage inspection
Weighing device and silicone oil charging machine, information are distinguished just after weighing device, silicone oil filling normotopia device, filling before survey device, filling
Weighing device is set gradually after weighing device, silicone oil filling normotopia device and filling before position device, leak detecting device, filling,
The front of information recognition normotopia device is arranged in information recognizer, before silicone oil filling normotopia device is arranged in silicone oil charging machine
Automatic conveying device is arranged between silicone oil charging machine and silicone oil filling normotopia device in side.
2. full-automatic silicone oil filing provision according to claim 1, characterized in that the information recognition normotopia device is let out
Weighing device is successively set on a conveying after weighing device, silicone oil filling normotopia device and filling before device for detecting leakage, filling
On line.
3. full-automatic silicone oil filing provision according to claim 1, characterized in that the information recognition normotopia device or silicon
Oil filling normotopia device, including support, jacking seat, normotopia lifting body, rotating mechanism and detection normotopia mechanism, detect normotopia machine
Structure is arranged on the support, and jacking seat is connected on normotopia lifting body, and rotating mechanism setting detects normotopia mechanism on jacking seat
Top in rotating mechanism.
4. full-automatic silicone oil filing provision according to claim 3, characterized in that the rotating mechanism, including main shaft, master
Rotation shaft unit and pallet, main shaft are mounted on jacking seat by spindle drum and are connect with main axis device, and pallet is connected to
On main shaft.
5. full-automatic silicone oil filing provision according to claim 3, characterized in that the detection normotopia mechanism includes visiting
Needle, guide sleeve and detection switch, guide sleeve are installed on the support, and probe set is in guide sleeve.
6. full-automatic silicone oil filing provision according to claim 5, characterized in that it is provided with adjustment ring on the probe,
Spring is provided between adjustment ring and guide sleeve.
7. full-automatic silicone oil filing provision according to claim 1, characterized in that the silicone oil charging machine, including bracket,
Filling lifting body, tractor structure and sealing filling mechanism are disposed on bracket from bottom to top;Tractor structure include sliding rail,
Bracket and bracket cylinder, sliding rail are arranged in the outside of bracket, bracket are arranged on sliding rail, and bracket is connect with bracket cylinder, bracket gas
Cylinder is horizontally arranged on bracket;Sealing filling mechanism includes that seal receptacle, filling head and filling cylinder, seal receptacle are connected to bracket
On, the inner cavity of seal receptacle is connect with vacuum line, is provided on vacuum line and is vacuumized control valve, and filling is provided in seal receptacle
The upper end of head, filling head is connect with filling cylinder, and the inner cavity of filling head is connect with oil feed line, and filling is provided on oil feed line
Control valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821822663.1U CN209143680U (en) | 2018-11-06 | 2018-11-06 | Full-automatic silicone oil filing provision |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821822663.1U CN209143680U (en) | 2018-11-06 | 2018-11-06 | Full-automatic silicone oil filing provision |
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Publication Number | Publication Date |
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CN209143680U true CN209143680U (en) | 2019-07-23 |
Family
ID=67272651
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CN201821822663.1U Active CN209143680U (en) | 2018-11-06 | 2018-11-06 | Full-automatic silicone oil filing provision |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113247852A (en) * | 2021-05-27 | 2021-08-13 | 宁波职业技术学院 | Oil filling weighing device for compressor |
-
2018
- 2018-11-06 CN CN201821822663.1U patent/CN209143680U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113247852A (en) * | 2021-05-27 | 2021-08-13 | 宁波职业技术学院 | Oil filling weighing device for compressor |
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