CN209143680U - Full-automatic silicone oil filing provision - Google Patents

Full-automatic silicone oil filing provision Download PDF

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Publication number
CN209143680U
CN209143680U CN201821822663.1U CN201821822663U CN209143680U CN 209143680 U CN209143680 U CN 209143680U CN 201821822663 U CN201821822663 U CN 201821822663U CN 209143680 U CN209143680 U CN 209143680U
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filling
silicone oil
normotopia
bracket
full
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CN201821822663.1U
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杨书桐
徐立伟
李东
曹小龙
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Jinan Yiheng Technology Co Ltd
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Jinan Yiheng Technology Co Ltd
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Abstract

A kind of full-automatic silicone oil filing provision, including weighing device and silicone oil charging machine after weighing device, silicone oil filling normotopia device, filling before information recognition normotopia device, information recognizer, leak detecting device, filling, the front of information recognition normotopia device is arranged in information recognizer, and the front of silicone oil filling normotopia device is arranged in silicone oil charging machine;Weighing device is successively set on a strip transmission line after weighing device, silicone oil filling normotopia device and filling before the information recognition normotopia device, leak detecting device, filling.The equipment solves the problems, such as artificial large labor intensity under traditional approach, realize the full-automation of silicon oil shock absorber filling silicone oil, data in damper assembling process are stored, is conducive to subsequent quality tracking, the failure problems investigation of damper, promotes processing quality.

Description

Full-automatic silicone oil filing provision
Technical field
The utility model relates to a kind of Processes and apparatus for silicon oil shock absorber filling silicone oil, belong to silicone oil loading technique Field.
Background technique
Silicon oil shock absorber is the components of diesel engine, but there is no complete full-automatic silicone oil filing provisions at present In the presence of mostly semi-automatic or even manual operating mode.The major drawbacks that semiautomatic equipment carries out silicone oil filling are embodied in:
1. the feeding, discharge of damper is manual operation, labor intensity is very big, and (weight of general silicon oil shock absorber about exists 10-20kg);
2. the damper weight of silicone oil filling front and back is manual weighing, it is inaccurate that artificial factor may result in weighing data Really, to not can guarantee the accuracy of silicone oil adding amount;
It, can not subsequent tracking inquiry 3. all technical of silicon oil shock absorber does not have data storage.It is asked when there is quality When topic, it can not trace, it is unfavorable to the lookup of fault point, it is unfavorable for the promotion of product quality.
Summary of the invention
Deficiency existing for silicone oil loading technique of the utility model for existing silicon oil shock absorber, providing one kind can be realized It automatically fills silicone oil and energy data stores, convenient for the full-automatic silicone oil filing provision of subsequent tracking.
The full-automatic silicone oil filing provision of the utility model, using following technical scheme:
Weighing device, silicon before the equipment, including information recognition normotopia device, information recognizer, leak detecting device, filling Weighing device and silicone oil charging machine after oil filling normotopia device, filling, information distinguish normotopia device, leak detecting device, filling Weighing device is set gradually after preceding weighing device, silicone oil filling normotopia device and filling, and the setting of information recognizer is distinguished in information The front of silicone oil filling normotopia device is arranged in the front of normotopia device, silicone oil charging machine, and silicone oil charging machine and silicone oil fill just Automatic conveying device is set between the device of position.Information distinguishes weighing device, silicone oil before normotopia device, leak detecting device, filling Weighing device etc. is provided with lifting body after filling normotopia device, filling.
Weighing device, silicone oil fill normotopia device and add before the information recognition normotopia device, leak detecting device, filling Weighing device is successively set on a strip transmission line after note.By pipeline self-operating or stepping carrying mechanism to damper It is carried, dress of successively weighing after information distinguishes weighing device before normotopia device, filling, silicone oil filling normotopia device and filling Equal stations are set to stop and carry out corresponding operation.
The information recognizer can read equipment using existing informations such as code reader, scanners.
As information recognition normotopia device with the structure of silicone oil filling normotopia device is, including support, jacking seat, Normotopia lifting body, rotating mechanism and detection normotopia mechanism, on the support, jacking seat is connected to normotopia to the setting of detection normotopia mechanism On lifting body, on jacking seat, detection normotopia mechanism is in the top of rotating mechanism for rotating mechanism setting.The workpiece rotation Mechanism, including main shaft, main axis device and pallet, main shaft by spindle drum be mounted on jacking seat on and with main axis device Connection, pallet are connected on main shaft.The detection normotopia mechanism includes probe, guide sleeve and detection switch, and guide sleeve is mounted on On support, probe set is in guide sleeve.It is provided with adjustment ring on the probe, bullet is provided between adjustment ring and guide sleeve Spring.The spring pocket is on probe.Normotopia lifting body jacks up damper, and probe is contacted with damper upper surface, rotation Mechanism drives damper rotation, when testing agency detects the oil filler characteristic point on damper, exports electric signal, control rotation Mechanism stops operating, and damper is made to stop in the position, realizing angular positioning.
The leak detecting device is used for the air-leakage test after silicon oil shock absorber welding, which can use existing Air-leakage detector (leak detector), it is possible to use pressure sensor detect silicon oil shock absorber in voltage drop value.
Before the filling after weighing device and filling weighing device be respectively used to silicon oil shock absorber before fill silicone oil with Weight weighing is carried out after filling silicone oil, using existing weighing instrument, weighing sensor or electronic scale.When damper reaches the work When position, the lifting body of bottom jacks up damper, weighs after being detached from pipeline.
The silicone oil charging machine, including bracket are disposed with filling lifting body, tractor structure on bracket from bottom to top Mechanism is filled with sealing;Tractor structure includes sliding rail, bracket and bracket cylinder, and sliding rail is arranged in the outside of bracket, sets on sliding rail Bracket is set, bracket is connect with bracket cylinder, and bracket cylinder is horizontally arranged on bracket;Sealing filling mechanism includes seal receptacle, adds Head and filling cylinder, seal receptacle are connected on bracket, and the bottom of seal receptacle is provided with gasket, the inner cavity of seal receptacle and vacuum Piping connection is provided on vacuum line and vacuumizes control valve, filling head, the upper end of filling head and filling are provided in seal receptacle Cylinder connection, the inner cavity of filling head are connect with oil feed line, and filling control valve is provided on oil feed line.
The utility model is fully automatic operation equipment, solves the problems, such as artificial large labor intensity under traditional approach;To subtracting Data (leak detection value, silicone oil fill specification, silicone oil adding amount) in shake device assembling process are stored, and pass through inquiry in this way Information in damper Assembly Database can know the indices of damper, this subsequent quality for being conducive to damper chases after Track, failure problems are checked and are able to ascend processing quality by the closed-loop control of formation.
The utility model not only realizes the full-automation of silicon oil shock absorber filling silicone oil, even more to damper assembling process In data (leak detection value, silicone oil fill specification, silicone oil adding amount) stored, storage is to corresponding with silicon oil shock absorber In information, the indices of damper can be known by the information in inquiry damper Assembly Database in this way, are conducive to The subsequent quality tracking of damper, failure problems are checked and are able to ascend processing quality by the closed-loop control of formation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of normotopia device in the utility model.
Fig. 3 is the structural schematic diagram of silicone oil charging machine in the utility model.
Fig. 4 is the structural schematic diagram of sealing filling mechanism in silicone oil charging machine.
In figure: 1. information recognizers, 2. leak detecting devices, 3. fill preceding weighing device, and 4. silicone oil fill normotopia device, 5. weighing device after filling, 6. automatic conveying devices, 7. silicone oil charging machines, 8. pipelines, 9. information distinguish normotopia device;
401. rotating mechanisms, 402. spindle drums, 403. main shafts, 404. pallets, 405. detection probes, 406. adjustment rings, 407. springs, 408. guide sleeves, 409. detection switch, 410. supports, 411. silicon oil shock absorbers, 412. normotopia jacking cylinders, 413 Jack seat.
701. sliding rails, 702. brackets, 703. bracket cylinders, 704. filling jacking cylinders, 705. Vacuum ball valves, 706. filling Seal receptacle, 707. filling cylinders, 708. filling ball valves, 709. platens, 710. brackets, 711. gaskets, 712. filling heads.
Specific embodiment
The full-automatic silicone oil filing provision of the utility model, as shown in Figure 1, including information recognition normotopia device 9, information knowledge It reads weighing device 5 after device 1, leak detecting device 2, the preceding weighing device 3 of filling, silicone oil fill normotopia device 4, fill, remove automatically Shipping unit 6 and silicone oil charging machine 7.Weighing device 3, silicone oil filling before information is distinguished normotopia device 9, leak detecting device 2, filled Weighing device 5 is set gradually along pipeline 8 after normotopia device 4 and filling, and the setting of information recognizer 1 distinguishes normotopia device in information 9 front.The front of silicone oil filling normotopia device 4, silicone oil charging machine 7 and silicone oil filling normotopia dress is arranged in silicone oil charging machine 7 Set setting automatic conveying device 6 between 4.Automatic conveying device 6 for removing the feeding of silicon oil shock absorber and blanking automatically Fortune can use robot, can also realize silicon oil shock absorber by configuring lead-screw drive mechanism and clamping jaw on truss Automatic transporting.
Silicon oil shock absorber is directly placed on pipeline 8, and pipeline 8 can be power line and be also possible to non-powered line, is led to Cross 8 self-operating of pipeline or stepping carrying mechanism carry damper, successively information distinguish normotopia device 9, plus The stations such as weighing device 5 stop and carry out corresponding operation after weighing device 2, silicone oil filling normotopia device 4 and filling before infusing.
Information recognizer 1 is used to read the identity code of silicon oil shock absorber, can be existing using code reader, scanner etc. Information read device uses different information read devices according to the identity information classification on silicon oil shock absorber.Silicon oil shock absorber Stamp position and the fixed angular relationship of filler setting, identification code bit can be found by finding filler position It sets.This information recognition station of pipeline 8 is provided with information recognition normotopia device 9, drives silicon oil shock absorber rotation, detection Rotation stops when to filler position, makes identity code position alignment information recognizer 1, reads identity code.Information is known Lifting body (cylinder) is arranged in the bottom for reading normotopia device 9, and when damper reaches the station, lifting body rises, damping Device jacks up, and carries out normotopia after being detached from pipeline 8.
Leak detecting device 2 is used for the air-leakage test after silicon oil shock absorber welding, which can use existing Air-leakage detector (leak detector), it is possible to use pressure sensor detects the voltage drop value in silicon oil shock absorber.When damper reaches When the station, lifting body rises, and damper is jacked up, and makes damper filler and leak detecting device 2 after being detached from pipeline 8 Docking carries out air-leakage test.
Weighing device 3 is for carrying out weight weighing before filling silicone oil to silicon oil shock absorber before filling, using existing title Weight instrument, weighing sensor or electronic scale, obtain silicon oil shock absorber weight initial value.The bottom setting of weighing device 3 before filling Lifting body, when damper reaches the station, lifting body rises, and damper is jacked up, and is claimed after being detached from pipeline 8 Weight.
Weighing device 5 is used to carry out weight weighing after filling silicone oil to damper after filling, with weighing device 3 one before filling Sample uses existing weighing instrument, weighing sensor or electronic scale.After filling the weighing of weighing device 5 by with filling before weighing The initial value that device 3 obtains is calculated, and practical silicone oil adding amount is obtained.Equally, top is arranged in the bottom of weighing device 5 after filling It rises mechanism (cylinder), when damper reaches the station, lifting body rises, and damper is jacked up, and carries out after being detached from pipeline 8 Weighing.
Silicone oil filling normotopia device 4 is to carry out angle positioning to silicon oil shock absorber, so that each damper angle is consistent And it is able to satisfy filling station demand, silicone oil filling normotopia device 4 is the position for finding and positioning filling point, is allowed by normotopia device All silicon oil shock absorber filler position consistencies to be assembled, and it is able to satisfy the demand of silicone oil charging machine 7.
Information distinguish normotopia device 9 and silicone oil filling normotopia device 4 structure be as, referring to fig. 2, including support 410, seat 413, normotopia lifting body, rotating mechanism and detection normotopia mechanism are jacked, detection normotopia mechanism is arranged in support 410 On, jacking seat 413 is connected on normotopia lifting body, and rotating mechanism setting is on jacking seat 413, and normotopia lifting body is using just Position jacking cylinder 412, may be mounted on support 413 individually to fix.Detection normotopia mechanism is in the upper of rotating mechanism Side.Rotating mechanism drive silicon oil shock absorber rotation, detect normotopia mechanism by being detected to the characteristic point on silicon oil shock absorber, And electric signal is exported, the operating of rotating mechanism is controlled, determines angular position, makes silicon oil shock absorber normotopia.
As shown in Fig. 2, rotating mechanism includes main shaft 403, spindle drum 402, main axis device 401 and pallet 404.Main shaft 403 be mounted on spindle drum 402 by bearing (bearing can also be using axle sleeve, bushing etc. of centering) and with main axis device 401 connections, the rotation of 401 driving spindle 3 of main axis device.Spindle drum 402 is connected on support 413.Main axis device 401 Using motor, decelerating motor or other rotating devices, as Pneumatic rotary motor, hydraulic rotating motor are capable of continuous rotary type Controllable motor.Pallet 404 is connected on main shaft 403, is rotated with main shaft 403, is held up pending angular positioning by pallet 404 Silicon oil shock absorber 411, and to silicon oil shock absorber 411 position.
Detecting normotopia mechanism includes probe 405, adjustment ring 406, spring 407, guide sleeve 408 and detection switch 409.Guiding Set 408 is mounted on support 410.The middle part of probe 405 is sleeved in guide sleeve 408, and guide sleeve is stretched out in upper part and lower part 408.The lower part of probe 405 is provided with adjustment ring 406, and spring 407, spring are provided between adjustment ring 406 and guide sleeve 408 407 are sleeved on probe 405.Detection switch 409 is mounted on the upper outside in fixed plate 410 and being in probe 405.
Probe 405 is used to detect the angular position of silicon oil shock absorber, passes through this feature of the filler on silicon oil shock absorber Point, so that the height and position of probe 405 changes.Adjustment ring 406 is used to adjust the decrement of spring 7, and adjustment ring 406 can lead to It crosses and is threaded on probe 405, can also be fixed on probe 405 by jackscrew, so that adjustment ring 406 is on probe 405 Height and position can be adjusted.The elastic dynamics of detection probe is adjusted by adjusting the decrement of spring 407, so that visiting Needle 405 smooth can set back and damage silicon oil shock absorber.Guide sleeve 408 makees the guiding that moved up and down of probe 405 With.Detection switch 409 is used for the change in location of detection probe 405, to export electric signal.
The process that above-mentioned forward direction device carries out normotopia to silicon oil shock absorber is as described below.
The distance of probe 405 to silicon oil shock absorber rotation center is equal to the filler on silicon oil shock absorber to rotation center Distance adjusts probe 405 according to this and is in right above the filler on silicon oil shock absorber, makes the silicon being fitted into pallet 404 Characteristic point on oil bumper passes through probe 405.When by silicon oil shock absorber 411 by the operation of pipeline 8 to normotopia station, normotopia Jacking cylinder 412 is jacked up silicon oil shock absorber 411 by pallet 404, and the bottom end of probe 405 is pressed in by the effect of spring 407 On silicon oil shock absorber 411.Start main axis device 401, main shaft 403 rotates, and pallet 404 and silicon oil shock absorber 411 turn therewith It is dynamic.When the filler of silicon oil shock absorber 411 turns to the position of probe 408, under probe 408 can be under the action of spring 407 Drop, the height and position of probe 405 will change, and detection trigger switch 409 exports electric signal, control main axis device 401 stop operating, and silicon oil shock absorber 411 is made to stop in the position, realizing normotopia.
Silicone oil charging machine 7 be used for silicon oil shock absorber carry out silicone oil filling, structure as shown in figure 3, include bracket 710, 710 top of bracket is provided with platen 709, is disposed with filling lifting body, tractor structure and close on bracket 710 from bottom to top Envelope filling mechanism, sealing filling mechanism are arranged on platen 709.It fills lifting body and uses jacking cylinder 704.Tractor structure packet Sliding rail 701, bracket 702 and bracket cylinder 703 are included, sliding rail 701 is arranged in the outside of bracket 710, bracket is arranged on sliding rail 701 702, bracket 702 is connect with bracket cylinder 703, and bracket cylinder 703 is horizontally arranged on bracket 710.As shown in figure 4, sealing adds Note mechanism includes that seal receptacle 706, filling head 712 and filling cylinder 707, seal receptacle 706 are connected on platen 709, seal receptacle 706 Bottom be provided with gasket 711.The inner cavity of seal receptacle 706 is connect with vacuum line, and Vacuum ball valve is provided on vacuum line 705.It is provided with filling head 712 in seal receptacle 706, sealing ring, the upper end of filling head 712 and filling cylinder are set between the two 707 connections, the inner cavity of filling head 712 are connect with oil feed line, and filling ball valve 708 is provided on oil feed line.
Carrying mechanism 6 is placed into damper on bracket 702, due to damper normotopia, is carried by carrying mechanism 6 The position of damper on to bracket 702 be also it is the same, its filler is easy to be aligned with seal receptacle 706 in this way, passes through bracket Cylinder 703 pulls bracket 702 to enter 704 top of jacking cylinder;Damper enters together in company with pallet, makes the filler of damper Underface in seal receptacle 706.Starting filling jacking cylinder 704, jacks up bracket 702, rising is pressed on platen 709 Seal receptacle 706 makes the gasket 711 of 706 bottom of seal receptacle be pressed onto the pouring orifice periphery of damper, seals pouring orifice, open Vacuum ball valve 705 vacuumizes damper;After the completion of vacuumizing, the filling drive decline of filling head 712 of cylinder 707, which is protruded into, to be added Geat opens filling ball valve 708 and carries out silicone oil filling;After the completion of filling, filling head 712 rises to original position, closes filling ball valve 708, it opens Vacuum ball valve 705 and carries out resorption, the cleaning to silicone oil is overflowed.After resorption, filling jacking cylinder 704 returns to band Dynamic bracket 702 declines;Bracket cylinder 703 is mobile, and bracket 701 and damper is driven to be moved out to device external.
The silicone oil charging machine of other structures form can also be used.

Claims (7)

1. a kind of full-automatic silicone oil filing provision, characterized in that including information recognition normotopia device, information recognizer, leakage inspection Weighing device and silicone oil charging machine, information are distinguished just after weighing device, silicone oil filling normotopia device, filling before survey device, filling Weighing device is set gradually after weighing device, silicone oil filling normotopia device and filling before position device, leak detecting device, filling, The front of information recognition normotopia device is arranged in information recognizer, before silicone oil filling normotopia device is arranged in silicone oil charging machine Automatic conveying device is arranged between silicone oil charging machine and silicone oil filling normotopia device in side.
2. full-automatic silicone oil filing provision according to claim 1, characterized in that the information recognition normotopia device is let out Weighing device is successively set on a conveying after weighing device, silicone oil filling normotopia device and filling before device for detecting leakage, filling On line.
3. full-automatic silicone oil filing provision according to claim 1, characterized in that the information recognition normotopia device or silicon Oil filling normotopia device, including support, jacking seat, normotopia lifting body, rotating mechanism and detection normotopia mechanism, detect normotopia machine Structure is arranged on the support, and jacking seat is connected on normotopia lifting body, and rotating mechanism setting detects normotopia mechanism on jacking seat Top in rotating mechanism.
4. full-automatic silicone oil filing provision according to claim 3, characterized in that the rotating mechanism, including main shaft, master Rotation shaft unit and pallet, main shaft are mounted on jacking seat by spindle drum and are connect with main axis device, and pallet is connected to On main shaft.
5. full-automatic silicone oil filing provision according to claim 3, characterized in that the detection normotopia mechanism includes visiting Needle, guide sleeve and detection switch, guide sleeve are installed on the support, and probe set is in guide sleeve.
6. full-automatic silicone oil filing provision according to claim 5, characterized in that it is provided with adjustment ring on the probe, Spring is provided between adjustment ring and guide sleeve.
7. full-automatic silicone oil filing provision according to claim 1, characterized in that the silicone oil charging machine, including bracket, Filling lifting body, tractor structure and sealing filling mechanism are disposed on bracket from bottom to top;Tractor structure include sliding rail, Bracket and bracket cylinder, sliding rail are arranged in the outside of bracket, bracket are arranged on sliding rail, and bracket is connect with bracket cylinder, bracket gas Cylinder is horizontally arranged on bracket;Sealing filling mechanism includes that seal receptacle, filling head and filling cylinder, seal receptacle are connected to bracket On, the inner cavity of seal receptacle is connect with vacuum line, is provided on vacuum line and is vacuumized control valve, and filling is provided in seal receptacle The upper end of head, filling head is connect with filling cylinder, and the inner cavity of filling head is connect with oil feed line, and filling is provided on oil feed line Control valve.
CN201821822663.1U 2018-11-06 2018-11-06 Full-automatic silicone oil filing provision Active CN209143680U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821822663.1U CN209143680U (en) 2018-11-06 2018-11-06 Full-automatic silicone oil filing provision

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Application Number Priority Date Filing Date Title
CN201821822663.1U CN209143680U (en) 2018-11-06 2018-11-06 Full-automatic silicone oil filing provision

Publications (1)

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CN209143680U true CN209143680U (en) 2019-07-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113247852A (en) * 2021-05-27 2021-08-13 宁波职业技术学院 Oil filling weighing device for compressor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113247852A (en) * 2021-05-27 2021-08-13 宁波职业技术学院 Oil filling weighing device for compressor

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