CN209133343U - A kind of adjustable coil winding equipment - Google Patents
A kind of adjustable coil winding equipment Download PDFInfo
- Publication number
- CN209133343U CN209133343U CN201821235777.6U CN201821235777U CN209133343U CN 209133343 U CN209133343 U CN 209133343U CN 201821235777 U CN201821235777 U CN 201821235777U CN 209133343 U CN209133343 U CN 209133343U
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- China
- Prior art keywords
- motor
- guide rail
- mounting plate
- rotating disk
- coil winding
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Abstract
The utility model proposes a kind of adjustable coil winding equipments, belong to Automated winding equipment technical field, including mounting bracket and motor mounting plate, the lower part of motor mounting plate is successively arranged downwards retarder and motor, the top of motor mounting plate is equipped with rotating disk, retarder top passes through motor mounting plate and connect with rotating disk, two or more adjusting guide rails are installed on the rotating pan, what is be slidable along guide rail on adjusting guide rail is connected with adjusting rod, is removably connected with reel on adjusting rod；The shape that reel is constituted is limited by the adjusting rod position that the quantity of adjusting guide rail is arranged and connects on adjusting guide rail, to flexibly adjust the shape of coiling, also universal lower margin can be installed in the bottom of mounting bracket, facilitate winding equipment mobile, flexible form, equipment volume is small, is convenient for changing place, and torque output is larger, has good practicability.
Description
Technical field
The utility model belongs to Automated winding equipment technical field, and in particular to a kind of adjustable coil winding equipment.
Background technique
With the development of appliance field, enameled wire in electric equipment products using very extensive, enameled wire is set by coiling
Standby coiling forms, and spooling equipment coiling enameled wire is an important technique, and existing spooling equipment largely uses high-power step
Into motor direct-connected rotary part, drive rotary part that enameled wire is turned to coil, institute's coiling by current control driving motor
Coil be largely round or the shape of fixed form；
On the one hand, existing spooling equipment shape is larger, can not flexibly replace work-yard, and motor is straight with rotary part
Even, the output power utilization rate of motor is lower；
On the other hand, the coil shape of existing spooling equipment institute coiling is fixed, and the coil shape of institute's coiling is smaller,
It is unable to satisfy the coil according to real need coiling diversification shape.
Summary of the invention
In order to overcome the shortcomings of present in above-mentioned existing spooling equipment, the utility model proposes a kind of adjustable coils
Winding equipment, the equipment volume is small, can neatly replace coiling place, and the torque that motor is output to rotating part is bigger, and
The reconfigurable section of institute's coiling, has a wide range of applications space.
The utility model is achieved through the following technical solutions:
A kind of adjustable coil winding equipment, including mounting bracket and the motor mounting plate that is arranged at the top of mounting bracket,
The lower part of the motor mounting plate is equipped with retarder, and the input terminal of the retarder lower part is connected with the output end of motor,
The top of the motor mounting plate is equipped with the rotating disk parallel with motor mounting plate, and the output end on the retarder top passes through electricity
Machine mounting plate is connected with the fastening of the lower part of rotating disk, the diameter in the rotating disk centered on rotating disk and retarder junction
To the adjusting guide rail for being equipped with two or more, it is described adjust be slidable along guide rail on guide rail be connected with adjusting rod, it is described
Reel is removably connected on adjusting rod.
Preferably, it is described adjust guide rail be track slot upward opening horizontal slide rail, it is described adjust guide rail track slot in
It is connected with inverted T-nut, inverted T-nut top extends to outside the track slot for adjusting guide rail, and T-nut extends to
Part outside the adjusting guide rail offers vertical threaded hole, and the lower part of the adjusting rod is equipped with and T-nut threaded hole
The corresponding external screw thread of internal screw thread, the lower part of the adjusting rod are connect with the T-nut adjusted in guide rail.
Preferably, the side of the mounting bracket is equipped with controller mounting plate, set on the controller mounting plate
Have for controlling the battery main switch for connecting or disconnecting external power supply, the motor control switch for controlling motor speed, using
In the motor positive and inverse switch of control motor forward or reverse, the battery main switch, motor control switch, motor positive and inverse are opened
It closes and is connect by conducting wire with the motor.
Preferably, being equipped with relay and counter, the motor by exclusive guideway in the mounting bracket
Magnetic induction sensor is installed on mounting plate, magnet, the motor and relay are connected in the rotating disk and is connected by conducting wire
It connects, the relay is connected with counter by conducting wire, and the magnetic induction sensor is connected by electrical signal line with counter, institute
The distance and magnetic induction sensor for stating magnet installation position on the rotating pan to reducer output shaft are mounted on motor mounting plate
On position being equidistant to reducer output shaft.
Preferably, the bottom of the mounting bracket is connected with several universal lower margins.
Preferably, the mounting bracket uses 4040 profiles and 4040 corner braces, used 4040 profile and 4040
Corner brace is fixedly mounted by T-type screw rod and nut.
Preferably, the adjusting guide rail uses 2020 aluminium alloy extrusions, used 2020 aluminium alloy extrusions passes through T
Type screw rod is detachably arranged in rotating disk.
Preferably, the output end of the retarder and the center of the rotating disk are fixed by fastening screw.
Preferably, the adjusting guide rail is installed on the rotating pan by bolt, the adjusting guide rail can be along the rotation
Turntable extends radially outwardly or inwardly collapses, and can also rotate around bolt to adjust the angle.
Preferably, the adjusting guide rail is equipped with four, it is in 90 ° of angles between adjacent two adjusting guide rails.
Compared with prior art, the beneficial effects of the utility model have:
A kind of adjustable coil winding equipment is adjusting guide rail by the quantity and angle of setting adjusting guide rail and setting
The position of upper connected adjusting rod, to limit composed shape between reel, driven by the motor, shape required for coiling
The coil of formula effectively improves the deficiency of coiling fixation in the form of a single in existing spooling equipment, realizes by the limited shape of reel
The adjusting of shape is to the flexible modulation of coiling shape, and equipment volume is smaller, low in energy consumption, is matched using the 40W motor of low-power
Retarder guarantees output torque, and this equipment volume is small, light-weight, needs replacing coiling place convenient for flexibly cooperating.This reality
Adjustable with the flexible form of novel adjustable coil winding equipment coiling, integral device is moved easily, and torque is defeated
It is larger out, there is good practicability and popularization and application space.
Detailed description of the invention
Fig. 1 is the axonometric drawing of the utility model；
Fig. 2 is the front view of the utility model；
Fig. 3 is the top view of the utility model；
Fig. 4 is the right view of the utility model.
Marginal data: 1: motor, 2: retarder, 3: adjusting guide rail, 4: adjusting rod, 5: reel, 6: rotating disk, 7: power supply
Switch, 8: motor positive and inverse switch, 9: electric machine controller, 10: counter, 11: relay, 12: universal lower margin, 13: installation branch
Frame, 14: motor mounting plate, 15: magnetic induction sensor, 16: magnet, 17: controller mounting plate, 18: exclusive guideway.
Specific embodiment
Below in conjunction with the attached drawing of the utility model, the technical solution of the utility model is clearly and completely described,
Obviously, described is only the utility model a part of the embodiment, instead of all the embodiments.Based in the utility model
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts,
It fall within the protection scope of the utility model.
Embodiment 1
As shown in attached drawing 1-4, a kind of adjustable coil winding equipment, mounting bracket 13 uses 4040 profiles and 4040 corner braces
It is fixed by dedicated T-type screw rod and nut installation, motor mounting plate 14 is fixed on mounting bracket 13 by the screw of 4 M8
Top, motor 1 is fixed on the lower part of motor mounting plate 14 by 4 screws, passes through shaft coupling between motor 1 and retarder 2
Connection, the output shaft of retarder 2 is upward through motor mounting plate 14 and is connected by key with rotating disk 6, the output end of retarder 2 and
Rotating disk 6 is fixedly connected by 4 M3 holding screws, and gyration aperture is generated when preventing positive and negative rotation from switching, so that retarder 2 is defeated
The kinetic energy that motor 1 provides can be effectively transmitted in rotating disk 6 by outlet by way of turning moment, and motor mounting plate 14 is horizontal
To the top for being fixedly mounted on mounting bracket 13, rotating disk 6 is arranged in parallel with motor mounting plate 14, motor mounting plate 14 and rotation
Disk 6 is all aligned with the center of 2 output shaft of retarder for round and center, and the output shaft and rotating disk 6 of retarder 2 pass through 4
M3 holding screw is fixed, and gyration aperture is generated when preventing positive and negative rotation from switching, and the output end of retarder 2 is provided motor 1
Kinetic energy be effectively transmitted in rotating disk 6 by way of turning moment.The motor 1 of the utility model cooperates reduction gearbox to make
With the revolving speed of motor 1 is exported revolving speed by multistage gear reduction box again, can obtain more high-torque, the deceleration of the selection of motor 1
Case speed adjustable extent is 4-11r/min, the built-in overheating protection module of motor 1.
The output shaft of retarder 2 passes through the center that motor mounting plate 14 is connected to rotating disk 6, and motor mounting plate 14 is not
The rotation of 2 output shaft of retarder is influenced, the radial direction side of rotating disk 6 is arranged in using the center of rotating disk 6 as axis for four adjusting guide rails 3
Upwards, adjacent two adjusting guide rails 3 and in four adjusting guide rails 3 are in 90 ° of angles, adjust guide rail 3 and use 2020 aluminium alloy types
Material is installed in rotating disk 6 by screw or bolt, and adjusting guide rail 3 can radially outward prolong in rotating disk 6 along rotating disk 6
It stretches or inwardly collapses, obtain larger or smaller coiling shape to cooperate, can also be rotated around fixed screw and adjust angle
Locking nut, more convenient flexible form for adjusting coiling, the lower part of adjusting rod 4 are equipped with the external screw thread of M5, adjust again after degree
The top of section guide rail 3 is connected with inverted T-nut, and one end of T-nut is limited in the inside for adjusting guide rail 3 and can be along adjusting
The direction of guide rail 3 is mobile, and the lower part for adjusting guide rail 3 is threadedly coupled with T-nut, and the center setting of reel 5 is right with adjusting rod 4
The through-hole answered, adjusting rod 4 removably install reel 5 by passing through the through-hole of reel 5.
Controller mounting plate 17 is fixedly mounted on the side wall of mounting bracket 13 by the screw of 4 M8, electric machine controller 9
It is fixedly mounted on controller mounting plate 17 by 2 M3 countersunk head screws, electric machine controller 9 is connected by conducting wire with motor 1, is led to
The output power that electric machine controller 9 regulates and controls motor 1 is crossed, to meet the rate of coiling, power switch 7 and motor positive and inverse are opened
It closes 8 to be mounted on controller mounting plate 17 by switch base, power switch 7 and motor positive and inverse switch 8 pass through conducting wire and motor 1
It is connected, by the connecting and disconnecting of power switch 7 regulation and external power supply, motor 1 is regulated and controled by motor positive and inverse switch 8 and is exported
The direction of the torque, to meet the direction of winding demand of coiling.
Counter 10 and relay 11 are mounted in mounting bracket 13 by matched exclusive guideway 18, and exclusive guideway 18 is logical
It crosses T-type screw rod or nut is fixed on bracket lower part, motor 1 is connected with relay 11 by conducting wire, relay 11 and counter 10
It is connected by conducting wire, magnetic induction sensor 15 is connected by electrical signal line with counter 10, and magnet 16 is connected by way of pasting
It connects and is installed in the bottom of rotating disk 6, the radius corresponding to the position in rotating disk 6 of magnet 16 and magnetic induction sensor 15 in motor
Radius corresponding to position on plate 14 is equal.When motor 1 drives rotating disk 6 to rotate, 6 per revolution of rotating disk, magnetic induction
Sensor 15 can sense magnet 16 above it by primary, and magnetic induction sensor 15 sends out the number for sensing magnet 16
It is sent to counter 10, just one circle of record rotating disk 6 rotation, counter 10 lead to counter 10 by the circle number that rotating disk 6 rotates is recorded
The mode for crossing electric signal is sent to relay 11, and after the circle number of coiling reaches setting value, relay 11 controls motor 1 not
Again to the power of the output rotation of rotating disk 6；Can also be by the way of countdown, magnet 16 passes through a magnetic induction sensor
15, the number that counter 10 is set is reduced once, and when number is zero, counter 10 passes the signal along to control relay 11,
The power of 1 not left-hand tools disk 6 of motor output rotation is controlled by relay 11, then motor 1 stops operating, so there is no need to
People's whole process is kept, and relay 11 can also prevent when the starting of motor 1 that electric current is excessive to burn out motor 1.
It is required according to the shape and size of required coiling, adjustment adjusting rod 4 is adjusting the position on guide rail 3, then will
Reel 5 is mounted on adjusting rod 4, connects external power supply by power switch 7, and adjust hole motor 1 by electric machine controller 9
Output power transmits power from motor 1 to retarder 2, and power-conversion is that the torsion that rotating disk 6 rotates drives rotation by retarder 2
Turntable 6 rotates, and enameled wire one end is connected on any one reel 5, and after starting with motor 1, enameled wire it is orderly around
It connects on reel 5, forms the coiling of rectangle；It adjusts the quantity of guide rail 3 and is mounted on the reel 5 adjusted on guide rail 3
Position can change according to the demand of coiling, to realize the flexible switching to the shape of coiling, and the structure of device
It is small and exquisite, it is mobile flexible, there is good practicability.
Adjustable universal lower margin 12 is threadedly secured in the position of 4 feet of mounting bracket 13 by included M8, can facilitate line
Circle winding equipment flexibly moves.This equipment is cooperated using counter 10 and 16 sensor of magnet, relay 11, before coil winding
Winding turns are set, signal are acquired by 16 inductive pick-up of magnet, each circle acquisition is primary, transfers signals to counter
10, motor 1 automatically powers off after reaching setting numerical value, realizes unattended, reduction human cost, realization Automated winding.And
And this equipment volume is small, light-weight, adult can at will move, and cooperation needs replacing coiling place, and this equipment is furnished with
Four universal lower margins 12, adjustable, the Automatic Levelling of height, adapt to various holding planes, easy to use, have good practicability
And flexibility.
The above is only the preferred embodiment of the utility model, and selected material is all that can choose in the market
, the protection scope of the utility model is not limited merely to above-described embodiment, technical side belonging to the idea of the present invention
Case belongs to the protection scope of the utility model.It should be pointed out that for those skilled in the art, not taking off
From several improvements and modifications under the premise of the utility model principle, these improvements and modifications also should be regarded as the protection of the utility model
Range.
Claims (10)
1. a kind of adjustable coil winding equipment, which is characterized in that including mounting bracket and the electricity being arranged at the top of mounting bracket
Machine mounting plate, the lower part of the motor mounting plate are equipped with retarder, the output of the input terminal and motor of the retarder lower part
End is connected, and the top of the motor mounting plate is equipped with the rotating disk parallel with motor mounting plate, the retarder top it is defeated
Outlet passes through motor mounting plate and is connected with the fastening of the lower part of rotating disk, with rotating disk and retarder junction in the rotating disk
Centered on radially installed have two or more adjusting guide rails, it is described adjust be slidable along guide rail on guide rail be connected with tune
Pole is removably connected with reel on the adjusting rod.
2. a kind of adjustable coil winding equipment according to claim 1, which is characterized in that the adjusting guide rail is track slot
The horizontal slide rail of upward opening, it is described adjust guide rail track slot in be connected with inverted T-nut, inverted T-nut top
It extends to outside the track slot for adjusting guide rail, the part that T-nut extends to outside the adjusting guide rail offers vertical screw thread
Hole, the lower part of the adjusting rod are equipped with external screw thread corresponding with the internal screw thread of T-nut threaded hole, the lower part of the adjusting rod with
Adjust the T-nut connection in guide rail.
3. a kind of adjustable coil winding equipment according to claim 2, which is characterized in that the side of the mounting bracket
Controller mounting plate is installed, the controller mounting plate be equipped with for control connect or disconnect external power supply power supply it is total
Switch, the motor control switch for controlling motor speed switch, institute for controlling the motor positive and inverse of motor forward or reverse
Battery main switch, motor control switch, motor positive and inverse switch is stated to connect by conducting wire with the motor.
4. a kind of adjustable coil winding equipment according to claim 3, which is characterized in that lead in the mounting bracket
It crosses exclusive guideway and relay and counter is installed, magnetic induction sensor, the rotating disk are installed on the motor mounting plate
On be connected with magnet, the motor is connect with relay by conducting wire, and the relay is connected with counter by conducting wire, described
Magnetic induction sensor is connected by electrical signal line with counter, and the position of the magnet installation on the rotating pan is exported to retarder
The distance of axis is mounted on being equidistant to reducer output shaft of the position on motor mounting plate with magnetic induction sensor.
5. a kind of adjustable coil winding equipment according to claim 1-4, which is characterized in that the installation branch
The bottom of frame is connected with several universal lower margins.
6. a kind of adjustable coil winding equipment according to claim 5, which is characterized in that the mounting bracket uses
4040 profiles and 4040 corner braces, used 4040 profile and 4040 corner braces are fixedly mounted by T-type screw rod and nut.
7. a kind of adjustable coil winding equipment according to claim 6, which is characterized in that the adjusting guide rail uses
2020 aluminium alloy extrusions, used 2020 aluminium alloy extrusions are detachably arranged in rotating disk by T-type screw rod.
8. a kind of adjustable coil winding equipment according to claim 7, which is characterized in that the output end of the retarder
It is fixed with the center of the rotating disk by fastening screw.
9. a kind of adjustable coil winding equipment according to claim 8, which is characterized in that the adjusting guide rail passes through spiral shell
Bolt is installed on the rotating pan, and the adjusting guide rail can extend radially outwardly along the rotating disk or inwardly collapse, can also be around
Bolt rotates to adjust the angle.
10. a kind of adjustable coil winding equipment according to claim 9, which is characterized in that the adjusting guide rail is equipped with
Four, be in 90 ° of angles between adjacent two adjusting guide rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821235777.6U CN209133343U (en) | 2018-08-02 | 2018-08-02 | A kind of adjustable coil winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821235777.6U CN209133343U (en) | 2018-08-02 | 2018-08-02 | A kind of adjustable coil winding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209133343U true CN209133343U (en) | 2019-07-19 |
Family
ID=67226761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821235777.6U Active CN209133343U (en) | 2018-08-02 | 2018-08-02 | A kind of adjustable coil winding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209133343U (en) |
-
2018
- 2018-08-02 CN CN201821235777.6U patent/CN209133343U/en active Active
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