A kind of interim overhead device of route for non-fragment orbit Disease Treatment
Technical field
The utility model relates to a kind of interim overhead devices of the route for non-fragment orbit Disease Treatment, belong to railway ballastless
Track disease technology for eliminating field.
Background technique
With the development of high-speed railway, non-fragment orbit is since its ride comfort is high, rigidity uniformity is good, track geometry is protected
The features such as lasting and be widely used in high-speed rail route.Operating practice shows that ballastless track structure state is overall in recent years
Normally, but under long-term train operation load and external environment effect, screed bonds degradation failure, armored concrete bearing
, occasionally there is generation in the case where layer hurt, the arch of track plank split, causes track geometry bad, brings very to route normal operation
Big security risk.Disease once occurs for track structure, should carry out reparation regulation to it in time, when repair influences track knot
When the safety and stability of structure, such as replacement track plates, concrete support layer cut reinforcing, need to take measures to face existing line
When it is aerial, repair is carried out in the case where not influencing train operation.
Currently, few interim overhead methods for non-fragment orbit, traditional overhead basic skills of operating line hangs/
Detain rail method, steel I-beam method and D type just beam method etc..Hanging/detain rail method is to be connected into more loose rail by bolt and angle steel
Rail beam and a kind of aerial construction for constituting aerial system stringer, hanger rail beam are distributed in stock rail two sides, rail girder above sleeper
Then it is located at below sleeper immediately below stock rail or is located at outside route sleeper, crossbeam is crossed between sleeper, crossbeam both ends ride over longitudinal direction
On rail beam, and stock rail is then fixed on crossbeam;Steel I-beam method is similar to hanging/detaining rail method structure, by utilizing Hot-roller
Shaped steel replaces hanging/detaining the rail in rail method and constitute the longitudinal beam structure in aerial system, can be divided into I-steel hanging beam method and base
Two kinds of forms of I-steel beam beam method under this rail;Just beam is the sizing steel beam structure made by factory dedicated for fixed track usage plan to D type,
Structure is generally made of two panels I-shaped steel longitudinal beam and Duo Gen needle beam, and crossbeam and stringer are stitched together by high-strength bolt, steel
Rail then passes through mating fastener and is directly anchored on crossbeam, on the basis of just beam overall structure is fixed on by lower 4 supports of two panels stringer.
Application No. is 201610605003.7 Chinese invention patents to disclose one kind for railway ballastless track supporting layer
The interim rail support device changed, the device mainly includes steel bearing beam main bodys and changeover portion sleeper two large divisions.Steel bearing beam master
Body is made of two I-shaped big stringers and Duo Gen needle beam, wherein two stringers are located at immediately below two rail, stringer
Between connected by crossbeam, steel bearing beam both ends in concrete support layer, are set up in above disease area by seat supports, are constituted
Certain construction space.Between steel bearing beam both ends and normal orbit plate, the transition rail of respective numbers is set according to length difference
Pillow.Steel bearing beam and sleeper support operating line rail jointly and constitute interim overhead transmission line.
Since high-speed railway is more demanding to train operational safety and stationarity, and ballastless track structure height is relatively
Low, construction space is limited, and traditional operating line overhead method can not be advantageously applied to the interim aerial of non-fragment orbit.
It hanging/detains rail method and I-steel beam beam method applies in general to the lesser occasion of narrow space, span, the load of receiving is little, and by
It is made of in rail beam and I-steel beam more loose individuals, causes that the aerial construction is erroneous for installation, stability is poor, reliable
It spends not high;Every stringer is monolithic I-steel in I-steel hanging beam method, and crossbeam is matched sizing steel sleeper, stringer, crossbeam and base
It is bolted between this rail, but aerial fulcrum uses concrete caisson, and i-beam structure size is larger, is not suitable for
The occasion of narrow space;Just beam is the sizing steel beam structure made by factory dedicated for fixed track usage plan to D type, high with intensity,
The feature that rigidity is big, span is big and reliability is high, but just beam is generally used for building the field of structures under Ballast track is both wired D type
It closes, beam body volume and quality are excessive, and convenience is poor, operation is more difficult, are difficult to be applied to the interim of non-fragment orbit and make somebody a mere figurehead.
In aerial scheme disclosed in Chinese invention patent application No. is 201610605003.7, since steel bearing beam is vertical greatly
Beam uses i shaped cross section form, causes beam body length and span relatively small, in steel bearing beam both ends or certain one end and positive normal practice
There are clear band between guidance tape, clear band then must be provided with transition spacing timber route rail, and overhead transmission line is by steel bearing beam and more
The loose sleeper composition of root, constructs cumbersome, overhead transmission line globality, stability are poor;Support used by steel bearing beam and limit dress
It is set to the structure of single fixation, beam body is can not achieve and is adjusted in vertical and lateral position, causes this kind of overhead device more difficult suitable
Regulation for certain special disease operating conditions;For renovating the longer situation of range, which can only use section construction
Method, repairing efficiency is long.
Utility model content
To solve the above problems, the purpose of this utility model is that for the more CRTS II template of disease occurs without the tiny fragments of stone, coal, etc.
Track provides a kind of interim overhead device of the route suitable for non-fragment orbit Disease Treatment, improve aerial construction globality and
Construction convenience makes overhead device can be realized vertical and lateral position adjustment, and can connect between more set overhead devices,
Route longer for Disease Treatment range can be used more covering devices and combine to form overhead transmission line.
The purpose of this utility model is achieved through the following technical solutions:
A kind of interim overhead device of route for non-fragment orbit Disease Treatment, including steel bearing beam, support, limiting device and
Fastener;
The steel bearing beam is made of two stringers and several needle beams being located between two stringers, two stringer difference
Immediately below two rail, several needle beams are along track lateral arrangement;Wherein, the stringer is welded using steel plate,
In box-type section, the top flange of the stringer is equipped with several fasteners, to lock rail and stringer;The both ends of two stringers point
Not also by seat supports on track concrete support layer;
The junction of the stringer and support is equipped with limiting device A, and the limiting device A is respectively positioned on the outer of the stringer
Side, for limiting steel bearing beam beam body lateral displacement;The junction of the stringer and first needle beam and last root needle beam
It is respectively equipped with limiting device B, the limiting device B is located at the inside of the stringer, laterally and vertical for limiting steel bearing beam beam body
To displacement;The limiting device A and limiting device B passes through chemical anchor bolts and is fixed on track concrete support layer.
Further, the steel bearing beam overall length is 6300mm;And the steel bearing beam laterally, longitudinal centre line respectively with replaced
The track plates changed are lateral, longitudinal centre line is overlapped.
Further, when only having a certain piece of track plates that disease occurs in non-fragment orbit route, using a set of overhead device
The track plates that disease occurs for replacement set up temporary line, and a hole steel bearing beam just replaces one piece of CRTS II type track plates;Work as nothing
When having muti-piece continuous orbit plate that disease occurs in tiny fragments of stone, coal, etc. track circuit, using more set overhead devices to the track plates within the scope of disease according to
Secondary replacement sets up temporary line, and more set overhead devices include Multi-hole steel bearing beam.
Further, Multi-hole steel bearing beam is that the multispan that is connected in series to form by multiple single hole steel bearing beams by connecting plate is continuous
Structure;The both ends of the connecting plate have two slotted holes, in the longitudinal-beam web plate corresponding positions of two neighboring single hole steel bearing beam
Circular hole there are two setting out, is connected the web of two neighboring single hole steel bearing beam with high-strength bolt by the connecting plate.
Further, web certain length is stretched out on the upper and lower edge of a wing of the stringer, on the stringer along its length
Interval is welded with several stiffeners, and the stiffener is fixed on vertically between the upper and lower edge of a wing and web;Needle beam uses steel plate
It is welded, the both ends of the needle beam pass through high-strength bolt and connect with the stiffener.
Further, the support is made of steel plate and rubber bearing plate, wherein the steel plate includes steel plate A and steel plate B,
The thickness of the steel plate A and steel plate B is 20mm~50mm;The top surface of the steel plate A is equipped with square groove, described for installing
The bottom surface of rubber bearing plate, the steel plate A is equipped with circular groove;The top surface of the steel plate B is equipped with to match with the circular groove
The bottom surface of the round boss of conjunction, the steel plate B also is provided with circular groove;By being used cooperatively for the steel plate A and steel plate B, use
In the height for adjusting the support.
Further,
The limiting device A is the L-type angle steel being welded by first level steel plate and the first vertical steel plate, first water
Plain plate is fixed in track concrete support layer by chemical anchor bolts, the lower flange on the outside of the first vertical steel plate and stringer
Fitting, for limiting steel bearing beam beam body lateral displacement;It is vertical to be additionally provided between first level steel plate and the first vertical steel plate
The stiffener of arrangement;
The limiting device B is welded by one piece of second horizontal steel plate and three piece of second vertical steel plate, the limit
Device B top view is in U-shape, and second horizontal steel plate is fixed in track concrete support layer by chemical anchor bolts;Intermediate the
Two vertical steel plates are bonded with the lower flange of side rail inner, for limiting steel bearing beam beam body lateral displacement;The vertical steel plate in side second
It is bonded with needle beam, for limiting steel bearing beam beam body length travel.
Further,
Several the first adjustment steel are equipped with by the first U-shaped card on the outside of the first vertical steel plate of the limiting device A
Block, outermost the first adjustment bloom are bonded with the lower flange on the outside of stringer, for limiting steel bearing beam beam body lateral displacement;Described
It is provided on first vertical steel plate and is open at the first U-shaped card corresponding two, pass through selected the first adjustment bloom
Quantity and thickness realize the adjustment of steel bearing beam lateral position;
Several the second tune are equipped with by the second U-shaped card on the outside of the vertical steel plate in the centre of the limiting device B second
Whole bloom, outermost second adjustment bloom are bonded with side rail inner lower flange, for limiting steel bearing beam beam body lateral displacement;Institute
It states to be provided on intermediate second vertical steel plate and be open at the second U-shaped card corresponding two, pass through selected second adjustment
The quantity and thickness of bloom realize the adjustment of steel bearing beam lateral position.
The utility model has the following beneficial effects:
Route interim overhead device described in the utility model for non-fragment orbit Disease Treatment, core utility model point
The mainly design of steel bearing beam structure.Two stringer designs of steel bearing beam are box-type section, pass through reasonable selection flange plate and web
Size guarantees that beam body has enough bending stiffnesses and length, so that a hole steel bearing beam can just replace one piece of CRTS II type
Track plates, eliminating original " steel bearing beam+sleeper " aerial scheme, (such as application No. is 201610605003.7 Chinese invention is special
Benefit) in loose sleeper, improve overhead transmission line globality and construction convenience;Steel bearing beam span about 5200mm of the present invention,
It is whole that disease is increased compared with steel bearing beam span (about 4000mm) in the Chinese invention patent application No. is 201610605003.7
Controlling can boundary of works area;In steel bearing beam of the present invention crossbeam design is welded by plurality of steel plates, with application No. is
Steel bearing beam in 201610605003.7 Chinese invention patent is compared, and the bearing capacity of single crossbeam is enhanced, and is reduced every
Crossbeam quantity used in the steel bearing beam of hole, the construction space having increase accordingly above steel bearing beam.
Secondly, beam body may be implemented vertical by rationally designing support and limit device structure form in the overhead device
With the adjustment of lateral position, this overhead device is enabled to need to adjust linear special construction situation suitable for certain;Pass through
The connection between steel bearing beam and steel bearing beam is designed, multi-hole beam can be used successively to replace the muti-piece continuous orbit plate that disease occurs,
The continuous aerial construction of multispan is formed, the globality of interim overhead transmission line is improved and resists the laterally ability with vertical deformation, is mentioned
High construction efficiency, can satisfy certain special construction situations.
Detailed description of the invention
Fig. 1 is interim overhead device plane arrangement structure schematic diagram described in the utility model;
Fig. 2 a is that two steel bearing beams connect planar structure schematic diagram;
Fig. 2 b is that two steel bearing beams connect schematic view of facade structure;
Fig. 3 a is steel bearing beam planar structure schematic diagram;
Fig. 3 b is steel bearing beam cross section structure schematic diagram;
Fig. 4 a is support assembling structure schematic diagram;
Fig. 4 b is the planar structure schematic diagram of steel plate A;
Fig. 4 c is the planar structure schematic diagram of steel plate B;
Fig. 5 a is limiting device A schematic view of facade structure;
Fig. 5 b is the side structure schematic diagram of limiting device A;
Fig. 5 c is the schematic view of facade structure for being equipped with the limiting device A of the first adjustment bloom;
Fig. 5 d is the structural schematic diagram of the first U-shaped card;
Fig. 6 a is limiting device B side structure schematic diagram;
Fig. 6 b is the schematic view of facade structure of limiting device B;
Fig. 6 c is the top view of limiting device B;
Fig. 6 d is the schematic view of facade structure for being equipped with the limiting device B of second adjustment bloom;
Fig. 6 e is the structural schematic diagram of the second U-shaped card;
Wherein, 1- steel bearing beam, 2- support, 3- limiting device A, 4- limiting device B, 5- fastener, 6- rail, 7- track plates,
8- connecting plate, 9- high-strength bolt, 10- stringer, 11- needle beam, 12- web, 13- stiffener, 21- rubber bearing plate, 22- steel plate
A, 23- steel plate B, 31- the first adjustment bloom, 32- the first U-shaped card, 41- second adjustment bloom, 42- the second U-shaped card.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this
Utility model is not used to limit the utility model.
A kind of interim overhead device of route for non-fragment orbit Disease Treatment, including steel bearing beam 1, support 2, limiting device
With fastener 5;
The steel bearing beam 1 is made of two stringers 10 and several needle beams 11 being located between two stringers 10, and two
Stringer 10 is located at immediately below two rail 6, and several needle beams 11 are along track lateral arrangement;Wherein, the stringer 10 is adopted
It is welded with steel plate, is in box-type section, the top flange of the stringer 10 is equipped with several fasteners 5, to lock rail 6 and indulge
Beam 10;The both ends of two stringers 10 are also supported on track concrete support layer by support 2 respectively;
The junction of the stringer 10 and support 2 is equipped with limiting device A3, and the limiting device A3 is respectively positioned on described vertical
The outside of beam 10, for limiting steel bearing beam beam body lateral displacement;The stringer 10 and first needle beam 11 and last root are small
The junction of crossbeam 11 is respectively equipped with limiting device B4, and the limiting device B4 is located at the inside of the stringer 10, for limiting
The horizontal and vertical displacement of steel bearing beam beam body;The limiting device A3 and limiting device B4 passes through chemical anchor bolts, and to be fixed on track mixed
On solidifying soil supporting layer.
Further, 1 overall length of steel bearing beam is 6300mm;And the steel bearing beam 1 laterally, longitudinal centre line respectively with institute
The track plates of replacement are lateral, longitudinal centre line is overlapped.
Further, when only having a certain piece of track plates that disease occurs in non-fragment orbit route, using a set of overhead device
The track plates that disease occurs for replacement set up temporary line, and a hole steel bearing beam 1 just replaces one piece of CRTS II type track plates;When
When having muti-piece continuous orbit plate that disease occurs in non-fragment orbit route, using more set overhead devices to the track plates within the scope of disease
Successively replacement sets up temporary line, and more set overhead devices include Multi-hole steel bearing beam 1.
Further, Multi-hole steel bearing beam 1 is to pass through the multispan that connecting plate 8 is connected in series to form by multiple single hole steel bearing beams 1
Continuous structure;The both ends of the connecting plate 8 have two slotted holes, in the longitudinal-beam web plate of two neighboring single hole steel bearing beam 1
12 corresponding positions are opened there are two circular hole, by the connecting plate 8 and high-strength bolt 9 by the web of two neighboring single hole steel bearing beam 1
12 connections.
Further, 12 certain length of web is stretched out on the upper and lower edge of a wing of the stringer 10, along its length on the stringer 10
Degree direction interval is welded with several stiffeners 13, and the stiffener 13 is fixed on vertically between the upper and lower edge of a wing and web 12;It is small
Crossbeam 11 is welded using steel plate, and the both ends of the needle beam 11 pass through high-strength bolt 9 and connect with the stiffener 13.
Further, the support 2 is made of steel plate and rubber bearing plate 21, wherein the steel plate include steel plate A22 and
The thickness of steel plate B23, the steel plate A22 and steel plate B23 are 20mm~50mm;The top surface of the steel plate A22 is equipped with rectangular recessed
Slot, for installing the rubber bearing plate 21, the bottom surface of the steel plate A22 is equipped with circular groove;The top surface of the steel plate B23 is set
There is the round boss matched with the circular groove, the bottom surface of the steel plate B23 also is provided with circular groove;Pass through the steel plate
A22's and steel plate B23 is used cooperatively, for adjusting the height of the support 2.
Further,
The limiting device A3 is the L-type angle steel being welded by first level steel plate and the first vertical steel plate, described first
Horizontal steel plate is fixed in track concrete support layer by chemical anchor bolts, under 10 outside of the first vertical steel plate and stringer
Edge of a wing fitting, for limiting steel bearing beam beam body lateral displacement;It is additionally provided between first level steel plate and the first vertical steel plate
The stiffener arranged vertically;
The limiting device B4 is welded by one piece of second horizontal steel plate and three piece of second vertical steel plate, the limit
Device B4 top view is in U-shape, and second horizontal steel plate is fixed in track concrete support layer by chemical anchor bolts;Intermediate the
Two vertical steel plates are bonded with the lower flange of 10 inside of stringer, for limiting steel bearing beam beam body lateral displacement;The vertical steel in side second
Plate is bonded with needle beam 11, for limiting steel bearing beam beam body length travel.
Further,
Several the first adjustments are equipped with by the first U-shaped card 32 on the outside of the first vertical steel plate of the limiting device A3
Bloom 31, outermost the first adjustment bloom 31 is bonded with the lower flange in 10 outside of stringer, for limiting 1 beam body transverse direction position of steel bearing beam
It moves;It is provided on the described first vertical steel plate and is open at the first U-shaped card 32 corresponding two, pass through selected first
The quantity and thickness that adjust bloom 31 realize the adjustment of 1 lateral position of steel bearing beam;
On the outside of the vertical steel plate in the centre of the limiting device B4 second by the second U-shaped card 42 be equipped with several second
Bloom 41 is adjusted, outermost second adjustment bloom 41 is bonded with 10 inside lower flange of stringer, lateral for limiting 1 beam body of steel bearing beam
Displacement;It is provided on the vertical steel plate in the centre second and is open at the second U-shaped card 42 corresponding two, by selected
Second adjustment bloom 41 quantity and thickness realize 1 lateral position of steel bearing beam adjustment.
A method of it utilizes the interim overhead device of route for non-fragment orbit Disease Treatment to set up temporary line, works as nothing
When only having a certain piece of track plates that disease occurs in tiny fragments of stone, coal, etc. track circuit, include using the method that the overhead device sets up temporary line
Following steps:
Step 1, the rail above disease track plates is cut off using rail cutter, rail both ends breakpoint is respectively along track longitudinal direction
Disease track plates 3~5m of end is extended, and removes cut off rail;
Step 2, disease track board ends width seam is chiseled, and discharges disease track slab prestress, using jack, is hung
Tool and lifting equipment remove disease track plates;
Step 3, mortar bonding layer in track concrete support layer is cut using cutting instrument, guarantee the supporting course exposed
Surfacing later cleans up bearing layer surface, in the bearing layer surface cleaned up, using the line of ink marker with cross shape marks
Support position is marked, with linear mark tapping bearing beam end position;
Step 4, it is laid with one layer of asbestos pad in the bearing layer surface of support installation site, according to support position mark line and branch
Support steel plate is placed on asbestos pad by the longitudinal and transverse direction center line on seat steel plate, and support steel plate height is mentioned according to track is linear
Preceding calculating determines, rubber bearing plate is mounted in the groove on support steel plate later;
Step 5, steel bearing beam is lifted on the support using lifting equipment, and adjusts steel bearing beam beam body morpheme, make steel bearing beam
Longitudinal centre line is overlapped with track centerline, and steel bearing beam beam-ends is overlapped with steel bearing beam threshold marker line;
Step 6, limiting device A is installed, in first needle beam of side rail inner and last root on the outside of the stringer at support
Limiting device B is installed at needle beam, when not needing to carry out lateral position adjustment to steel bearing beam beam body, limiting device A and limit
Device B is close to the installation of the stringer edge of a wing respectively;When needing to carry out transverse shifting to steel bearing beam beam body, limiting device A and limit dress
B is set at a distance from the stringer edge of a wing and adjustment bloom quantity is determined according to the steel bearing beam beam body amount of laterally adjusting;
Step 7, the rail of cutting is moved back to track installation on the fastener on steel bearing beam top again, cut off rail both ends
It is connect by clamping plate with regular link rail, and accurately adjustment track geometry is linear, it is made to meet train safety and stationarity
It is required that completing the construction of interim overhead transmission line;
Step 8, after completing interim overhead transmission line, regulation reparation is carried out to disease in steel bearing beam span scope, disease is repaired
After the completion of multiple, interim rail and interim overhead device are removed, re-lays track plates, restores regular link operation.
When there are continuous muti-piece track plates disease occur in non-fragment orbit, temporary line is set up using more set overhead devices,
One piece of track plates only is replaced with a set of overhead device in a skylight point, it is interim that a point multiple skylight points complete muti-piece track plates section
The erection of route, comprising the following steps:
1) in first skylight point, the seam between the rail and track plates of regulation section is cut, every two pieces of track plates will
Rail cuts one section, and is temporarily connect the rail of incision with regular link rail using railways splint;
2) since second skylight point, a skylight point installs a hole steel bearing beam, and disease occurs according to monolithic track plates
When set up temporary line method be sequentially completed the installation of Multi-hole steel bearing beam, and every two adjacent steel bearing beam beam during the installation process
End is connected using connecting plate;
3) regulation reparation is carried out to disease section after completing interim overhead transmission line, after the completion of reparation, is opened from section one end
Begin, the progress of one piece of track plates is laid with according to a skylight point, interim overhead device is successively removed, is laid with new track plates, it is extensive
Multiple railroad embankment.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.