CN209110875U - A kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism - Google Patents
A kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism Download PDFInfo
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- CN209110875U CN209110875U CN201821835038.0U CN201821835038U CN209110875U CN 209110875 U CN209110875 U CN 209110875U CN 201821835038 U CN201821835038 U CN 201821835038U CN 209110875 U CN209110875 U CN 209110875U
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Abstract
The utility model discloses a kind of soft abrasive disk production scale material batch turning and Tan Liao mechanisms, including Cheng Liao batch turning mechanism and set on the Tan Liao mechanism of scale material batch turning mechanism downstream；Cheng Liao batch turning mechanism includes screw rod scale, electronic scale, scale material hopper and batch turning control device；Scale material hopper is two halves structure comprising the big and open bucket body structure in and split closing small by two and half lower parts that are formed of bucket splits, top, scale material hopper upper end are equipped with the hopper support axis being horizontally through, two and half buckets respectively with hopper support axis rotation connection；Two and half buckets are in two halves closed state in gravity under natural conditions；The Tan Liao mechanism includes at least one booth material unit, and booth material unit is made of turntable, material scraping plate and scraper lifting structure.The utility model can guarantee the accuracy being fed to mold, and realize and precisely shakeout, and reduce rejection rate, and be easy to implement high automation, high-intelligentization control.
Description
Technical field
The utility model relates to granular materials in soft abrasive disk production to throwing and to shakeout technical field more particularly to a kind of buffing
Piece production scale material batch turning and Tan Liao mechanism.
Background technique
Resin soft abrasive disk main component is polished with the diamond lap that epoxy resin or phenolic resin are main bonding agent
Tool.It is used as stone material, ceramics, and the materials such as floor tile carry out special-shaped processing, is suitable for stone polishing, lines chamfering, arc
Plate and shaped stone material processing, it can also be used to marble, coagulation, cement flooring, terrazzo, devitrified glass, artificial stone, floor tile, glaze
The abnormity processing of face brick, vitrified tile, repairs and renovates.
Resin soft abrasive disk making step is roughly divided at present: manually being obtained feed powder from feed basin with scoop, is poured into electronic scale
Weighing box on, claim needed for weight feed powder after, feed powder is poured into mold, is manually shakeout feed powder using bridging plate, so
Manually mold is put into afterwards it is hot-forming in separate unit vulcanizer, after the completion of molding, manually by mold from vulcanizer take out after put
Enter and unload mould unloading in moulding press, then the weighing again of recombinant mold, it is reciprocal with this.
Existing resin soft abrasive disk production production line has the following deficiencies: 1, in the process feeding, weighing, booth material, mould
Tool is transported into press, transports press, and mould unloading is to be accomplished manually, and labor intensity of workers is big, and labour material rate is low, in present society recruitment
Famine, country advocates high automation under the overall background of industry 2025, the equipment of high-intelligentization is that society is required.2, since resin is soft
It is thin to be ground thickness, thickness after molding is in 2.5mm, so especially high to the required precision of booth material, if booth material is uneven, in powder
Expect that less place just will appear stomata scene, to cause waste product.It often will appear production at each soft abrasive disk manufacturer scene
Product have cavitations, to cause certain rejection rate.
Utility model content
The purpose of this utility model is to provide a kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism, can guarantee pair
The accuracy of mold feed, and realize and precisely shakeout, reduce rejection rate.
In order to solve the above technical problems, the utility model adopts the following technical solution: a kind of soft abrasive disk production is fallen with scale material
Liao Jitanliao mechanism, including Cheng Liao batch turning mechanism and set on the Tan Liao mechanism of scale material batch turning mechanism downstream；The scale material material-tilting machine
Structure includes screw rod scale, electronic scale, scale material hopper and batch turning control device；
Screw rod scale is used for scale material hopper ingredient；
Electronic scale is set up on the material platform of weighing booth by electronic scale branch, and scale material hopper is installed on electronic scale, electronic scale
The feed powder weight that scale obtains is fed back into screw rod scale；
Scale material hopper is two halves structure comprising and split closing small by two and half lower parts that are formed of bucket splits, top are big
And open bucket body structure, scale material hopper upper end are equipped with the hopper support axis being horizontally through, two and half buckets respectively with the hopper
Support shaft rotation connection；Two and half buckets are in two halves closed state in gravity under natural conditions；
The lower half of two and half buckets is installed with the hopper batch turning block for protruding from bucket body, and two hopper batch turning blocks are opposite to be set
Set and formed between the two the batch turning folding control area of scale material hopper；
Batch turning control device includes batch turning oscillating cylinder and the batch turning oscillating cylinder shifting block set on batch turning oscillating cylinder movable end,
Material oscillating cylinder shifting block is located at batch turning folding control area, and batch turning oscillating cylinder shifting block is driven by batch turning oscillating cylinder and swung；
The swing of batch turning oscillating cylinder shifting block has horizontal and vertical two states, when batch turning oscillating cylinder shifting block is in vertical,
Material oscillating cylinder shifting block do not contacted with the hopper batch turning block of two sides, scale material hopper two and half bucket gravity under natural conditions
In two halves closed state；When batch turning oscillating cylinder shifting block from becoming level vertically, hopper batch turning block opening is stirred, and then drive
Two and half bucket separation, open scale material hopper lower port, material is fallen into the mold of lower section；Batch turning oscillating cylinder shifting block is become by level
When being vertical, two and half buckets of scale material hopper are restored to two halves closed state under the effect of gravity；
The Tan Liao mechanism includes at least one booth material unit, spreads out material unit by turntable, material scraping plate and scraper lifting structure
Composition；
Its turntable is for placing mold, and the mold after Cheng Liao batch turning mechanism feed is delivered at turntable, and turntable is pacified
It is spread out on material platform loaded on weighing；
Material scraping plate is to connect above turntable, and with scraper lifting structure, makes material scraping plate in the effect of scraper lifting structure
Under rise or fall.
Two and half buckets of the scale material hopper are that part is overlapping in stitching section；Scale material hopper is connected to by lateral connection frame
The weighing sections of electronic scale.
One end that the lateral connection frame is located at scale material hopper is set as U-shaped structure, and the both ends of hopper support axis are connected to the U
At type structure；The batch turning oscillating cylinder is fixed on electronic scale bracket by batch turning oscillating cylinder mounting rack.
The scraper lifting structure includes support frame, material scraping plate connection frame, ball-screw and bearing block；
Support frame is erected to be spread out on material platform in weighing, and ball-screw is vertically arranged on the support frame, and the silk of ball-screw
Bar upper end is installed on support frame by bearing block, and screw rod transmission is connected with ball-screw driving motor；
Material scraping plate connection frame is vertically arranged, and the nut of the upper end of material scraping plate connection frame and ball-screw connects, material scraping plate
The lower end of connection frame is connect with material scraping plate.
The material scraping plate has thick booth material scraping plate and smart booth material scraping plate, is formed when spreading out material unit using thick booth material scraping plate
Cu Tantanliao mechanism forms Jing Tantanliao mechanism when booth material unit is using essence booth material scraping plate.
The Cu Tantanliao mechanism and Jing Tantanliao mechanism are along operation station sequence arrangement formation multistage Tan Liao mechanism.
The thick booth is made of with material scraping plate the plate body on top and the hollow out frame of lower part, and the lower edge of hollow out frame is horizontally disposed
Scraping teeth, scraping teeth is fixedly connected with plate body by vertical material tooth, and it is multiple that material tooth be spaced laying in level.
The material tooth is equipped at the horizontal both ends of the scraping teeth.
The essence booth is rectangular panel body with material scraping plate, and its lower edge is horizontally disposed.
The mold includes mold bottom die, mold outer ring and mold boat, and mold bottom die is located in mold outer ring and the bottom of in
Portion, mold bottom die and mold outer ring form the die cavity of open topped；
It is equipped with the mold boat of square-outside and round-inside structure outside mold, is located in the inner circle of mold boat and is rotated with it outside mold
Cooperation, and the recessed portion of annular is equipped at the inside bottom surface of mold boat；
When the mold is located at station below Tan Liao mechanism, mold bottom die and mold outer ring are placed on the turntable and with turntable
Rotation, mold boat is located at turntable and the intersection of platform is expected at weighing booth, and the recessed portion at mold boat bottom surface is across turntable and title
The boundary line of material booth material platform, contacts mold boat inside bottom surface with turntable vacantly；
The two sides of the mold boat are additionally provided with mold blend stop, and mold blend stop is fixed on the material platform of weighing booth, two molds gear
Mold station column are formed between item, mold is moved along mold station column stepping.
The beneficial effects of the utility model are:
The utility model includes Cheng Liao batch turning mechanism and the Tan Liao mechanism set on scale material batch turning mechanism downstream, scale material material-tilting machine
Structure realizes the accurate feed to mold, and Tan Liao mechanism, which can be realized, shakeouts the accurate of granular material in feed rear mold, thus
Reduce rejection rate, and is easy to implement high automation, high-intelligentization control.
Cheng Liao batch turning mechanism in the utility model includes screw rod scale, electronic scale, scale material hopper and batch turning control device, spiral shell
Steelyard is used for scale material hopper ingredient；Screw rod scale is according to the screw rod rotation speed in the feed powder Weight control screw rod of setting, screw rod
Rotation puts into feed powder in scale material hopper by the discharge port of screw rod scale, and the feed powder weight that scale obtains is fed back to screw rod by electronic scale
Scale, when feed powder weight is close to setting weight, screw rod rotation speed slows down, and when weight reaches setting weight, screw rod stops rotating,
Feeding system stops.
Its scale material hopper is two halves structure comprising and split closing, top small by two and half lower parts that are formed of bucket splits
Big and open bucket body structure, scale material hopper upper end are equipped with the hopper support axis that is horizontally through, two and half buckets respectively with the material
The support shaft that struggles against rotation connection；Two and half buckets are in two halves closed state in gravity under natural conditions.
The lower half of two and half buckets is installed with the hopper batch turning block for protruding from bucket body, and two hopper batch turning blocks are opposite to be set
Set and formed between the two the batch turning folding control area of scale material hopper.
Batch turning control device includes batch turning oscillating cylinder and the batch turning oscillating cylinder shifting block set on batch turning oscillating cylinder movable end,
Material oscillating cylinder shifting block is located at batch turning folding control area, and batch turning oscillating cylinder shifting block is driven by batch turning oscillating cylinder and swung.
When feed powder weight reaches setting weight in scale material hopper, after feeding system stops, batch turning system starts, batch turning
Oscillating cylinder drives batch turning oscillating cylinder shifting block to swing.The swing of batch turning oscillating cylinder shifting block has horizontal and vertical two states, batch turning pendulum
When dynamic cylinder shifting block is in vertical, batch turning oscillating cylinder shifting block is not contacted with the hopper batch turning block of two sides, and the two and half of scale material hopper
Bucket is in two halves closed state in gravity under natural conditions；When batch turning oscillating cylinder shifting block from becoming level vertically, material is stirred
The batch turning block that struggles against is opened, and then drives two and half bucket separation, opens scale material hopper lower port, feed powder is put by lower ending opening
Into mold；When batch turning oscillating cylinder shifting block becomes vertical from level, two and half buckets of scale material hopper are again extensive under the effect of gravity
Two halves closed state is arrived again.
It using this kind of scale material and batch turning mode, can guarantee the accuracy of feed, and be easy to implement high automation, Gao Zhi
Energyization control.
The utility model Zhong Tanliao mechanism includes at least one booth material unit, spreads out material unit by turntable, material scraping plate and scraper
Lifting structure composition；Its turntable is for placing mold, and turntable is installed on the material platform of weighing booth；Material scraping plate is on turntable
Side, and connect with scraper lifting structure, rise or fall material scraping plate under the action of scraper lifting structure.
When needing to spread out material, driven by rotary disc mold rotation, it is fixed in mold that scraper lifting structure drives material scraping plate to drop to
Depth, material scraping plate slowly rises after reaching depth, due to the relative motion of mold and material scraping plate, thus make in mold at powder
Opening state is become by the state for assembling in heaps, when material scraping plate slowly rises to fixed height (upper surface that powder shakeouts state)
When stop certain time to guarantee powder be in shakeout state.
Scraper lifting structure includes support frame, material scraping plate connection frame, ball-screw and bearing block, choosing in the utility model
With ball-screw control material scraping plate lifting, facilitates control and can guarantee that high-precision is adjusted.
Material scraping plate has thick booth material scraping plate (thick booth material scraping plate is by the plate body on top and the hollow out of lower part in the utility model
The lower edge of frame composition, hollow out frame is horizontally disposed scraping teeth, and scraping teeth is fixedly connected with plate body by vertical material tooth, expects tooth in water
Lay multiple in flat upper interval) and essence booth with material scraping plate (smart booth is rectangular panel body with material scraping plate, and its lower edge is horizontally disposed), spread out
Cu Tantanliao mechanism is formed when material unit is using thick booth material scraping plate, forms essence booth booth when spreading out material unit using smart booth material scraping plate
Expect mechanism；The Cu Tantanliao mechanism and Jing Tantanliao mechanism arrange multiple from first place to last bit sequence arrangement along operation mold station
Form multistage Tan Liao mechanism.
Thick booth booth material and essence booth booth material take different scraper forms, and loose material toothing is taken at thick booth with material scraping plate,
This material toothing avoids smart booth with material scraping plate when just spread out, and insertion is too deep, and powder is scraped mold during scraper,
Insertion is too shallow to scrape uneven situation again, and powder can be crossed from the hollowed out area among material tooth after this thick booth is inserted into material scraping plate, and
It can play the role of striking off simultaneously.
Smart booth takes whole scraping plate mechanism due to passing through thick booth booth material with material scraping plate, and powder is close to be shakeout roughly, so
Whole material scraping plate form is taken during essence booth, scraper lifting structure control material scraping plate drops to slightly below powder plane, then
Slowly rise again, rise to and stop certain time on powder after plane, then rapid increase again, is precisely shakeout to realize,
Reduce rejection rate.
Detailed description of the invention
Fig. 1 is the general assembly top view of the utility model embodiment；
Fig. 2 is the stereoscopic schematic diagram of Tu1Zhong Chengliao batch turning mechanism；
Fig. 3 is the enlarged drawing in Fig. 2 at scale material hopper；
Fig. 4 is the stereoscopic schematic diagram of Tu1Zhong Tanliao mechanism；
Fig. 5 is the cross-sectional view of Fig. 4；
Fig. 6 is the main view of thick booth material scraping plate；
Fig. 7 is the side view of Fig. 6；
Fig. 8 is the main view of smart booth material scraping plate；
Fig. 9 is the side view of Fig. 8
Figure 10 is the cross-sectional view of mold in Fig. 1；
Figure 11 is the stereoscopic schematic diagram of feeding mechanism in Fig. 1；
Figure 12 is the cross-sectional view of Figure 11 middle orbit trolley；
The pipeline start up by preheating flow diagram of Figure 13 the utility model embodiment
The normal operation and orderly closedown flow diagram of Figure 14 the utility model embodiment.
Specific embodiment
It elaborates below in conjunction with attached drawing to specific embodiment of the present utility model.
As shown in Figures 1 to 12, the rotary production line of a kind of soft abrasive disk of the present embodiment, including weighing booth material platform, into
Moulding press mechanism, control module 20(control module, discharging mechanism 15, are unloaded for controlling weighing booth material at main unit mechanism by material mechanism 9
Platform, feeding mechanism, main unit mechanism, discharging mechanism and unload the operation of moulding press mechanism) and hydraulic station 21.Scale is used in soft abrasive disk production
Material batch turning and Tan Liao mechanism make mold carry out helicoid streamlined running, realize feeding, weighing, booth material, mold are transported into pressure
Machine, the automated job for transporting press, mould unloading.
Wherein weighing booth material platform includes the longitudinally arranged two column mold station on platform, and two column mold stations are empty mould
Have station column and operation mold station column.Label 19 is designated as being in the mold of sky mold station column.Operation mold station arrange by
First place is correspondingly provided with Cheng Liao batch turning mechanism 2 and Tan Liao mechanism to last bit.Tan Liao mechanism is arranged the first to end from operation mold station
Position can be correspondingly arranged multistage, its in the present embodiment is set as two-stage, respectively Cu Tantanliao mechanism 4 and Jing Tantanliao mechanism 5.
The last bit side of empty mold station column set it is horizontal push away a cylinder 1, the horizontal cylinder 1 that pushes away will be at empty mold station column last bit
Mold is advanced into operation mold station column；
The first side of operation mold station column sets vertical push cylinder 3, the mold edge that vertical push cylinder 3 arranges operation mold station
It promotes longitudinally forward, mold is made successively to complete blowing through Cheng Liao batch turning mechanism 2 and the processing of Tan Liao mechanism；
The last bit side of operation mold station column set it is horizontal push away two cylinders 6, horizontal two cylinders 6 that push away are promoted mold station column last bit
Mold be advanced into feeding mechanism 9；
Wherein main unit mechanism includes an at least host, and host is using three beam of conventional vulcanization machine, four column band heated type structure.
Five hosts 10,11,12,13,14 are set in the present embodiment in row arrangement parallel running, but host number is not limited to five,
Theory may be implemented unlimited more hosts and work at the same time.
Feeding mechanism 9 send mold to corresponding host, and discharging mechanism 15 send the mold after host process to mould unloading
Press mechanism, the mold after unloading moulding press mechanism mould unloading send to empty mold station and arrange.
As shown in Figure 1, Figure 2 and Figure 3, Cheng Liao batch turning mechanism includes screw rod scale 21, electronic scale 22, scale material hopper 23 and batch turning
Control device.
Screw rod scale 21 is used for 23 ingredient of scale material hopper；Electronic scale 22 is set up in weighing booth material platform by electronic scale branch
On, and it is located at operation mold station column side, scale material hopper 23 is installed on electronic scale 22, electronic scale 22 and the feed powder for obtaining scale
Weight feeds back to screw rod scale 21.
Screw rod scale 21 passes through feed powder according to the screw rod rotation speed in the feed powder Weight control screw rod of setting, screw rod rotation
The discharge port of screw rod scale 21 is put into scale material hopper 23, and the feed powder weight that scale obtains is fed back to screw rod scale, feed powder by electronic scale 22
When weight is close to setting weight, screw rod rotation speed slows down, and when weight reaches setting weight, screw rod stops rotating, feed system
System stops.
Scale material hopper 23 is two halves structure comprising and split closing, top small by two and half lower parts that are formed of bucket splits
Big and open bucket body structure, two and half buckets are that part is overlapping in stitching section, guarantee mosaic not material leakage.23 upper end of scale material hopper
Portion is equipped with the hopper support axis 24 being horizontally through, and two and half buckets are rotatablely connected with the hopper support axis 24 respectively；Two and half buckets exist
Gravity is in two halves closed state under natural conditions.
In the present embodiment, the scale material hopper 23 is connected to the weighing sections of electronic scale 22 by lateral connection frame, laterally connects
It connects frame and is located at one end of scale material hopper 23 and be set as U-shaped structure, the both ends of hopper support axis 24 are connected at the U-shaped structure.
The lower half of two and half buckets is installed with the hopper batch turning block 25 for protruding from bucket body, two hopper batch turning blocks, 25 phase
To the batch turning folding control area for being arranged and being formed between the two scale material hopper 23.
Batch turning control device includes batch turning oscillating cylinder 27 and swings set on the batch turning of 27 movable end of batch turning oscillating cylinder
Cylinder shifting block 26, batch turning oscillating cylinder 27 are fixed on electronic scale bracket by batch turning oscillating cylinder mounting rack, and batch turning swings gas
Cylinder shifting block 26 is located at batch turning folding control area, and batch turning oscillating cylinder shifting block 26 is driven by batch turning oscillating cylinder 27 and swung.
When feed powder weight reaches setting weight in scale material hopper 23, after feeding system stops, batch turning system starts,
Expect that oscillating cylinder 27 drives batch turning oscillating cylinder shifting block 26 to swing.The swing of batch turning oscillating cylinder shifting block 26 has horizontal and vertical two kinds of shapes
State, when batch turning oscillating cylinder shifting block 26 is in vertical, batch turning oscillating cylinder shifting block 26 and the hopper batch turning block 25 of two sides are not connect
Touching, two and half buckets of scale material hopper 23 are in two halves closed state in gravity under natural conditions；
When batch turning oscillating cylinder shifting block 26 from becoming level vertically, the opening of hopper batch turning block 25 is stirred, and then drive
Two and half bucket separation, open 23 lower port of scale material hopper, feed powder is put into mold by lower ending opening；Batch turning oscillating cylinder
When shifting block 26 becomes vertical from level, two and half buckets of scale material hopper 23 are restored to two halves closed form under the effect of gravity
State.
It using this kind of scale material and batch turning mode, can guarantee the accuracy of feed, and be easy to implement high automation, Gao Zhi
Energyization control.
As shown in Figure 1, Figure 4 and Figure 5, Tan Liao mechanism includes at least one booth material unit, spreads out material unit by turntable 41, scraper
Plate 35 and scraper lifting structure composition；
Its turntable 41 is for placing mold, and turntable 41 is installed on the material platform of weighing booth, and the lower section of turntable 41 is driven
It is connected with the turntable speed regulating motor 42 of its rotation of driving；
Material scraping plate 35 is to connect above turntable 41, and with scraper lifting structure, makes material scraping plate 35 in scraper lifting structure
Under the action of rise or fall.
When needing to spread out material, 41 driven mold of turntable rotation, scraper lifting structure drives material scraping plate 35 to drop in mold
Constant depth, material scraping plate slowly rises after reaching depth, due to the relative motion of mold and material scraping plate, thus make in mold at
Powder becomes opening state by assembling state in heaps, and (powder shakeouts the upper of state when material scraping plate slowly rises to fixed height
Surface) when stop certain time to guarantee powder be in shakeout state.
In the present embodiment, the scraper lifting structure includes support frame, material scraping plate connection frame, ball-screw 33 and bearing block
32；
Support frame is erected to be spread out on material platform in weighing, and ball-screw 33 is vertically arranged on the support frame, and ball-screw 33
Screw rod upper end be installed on support frame by bearing block 32, and screw rod transmission is connected with ball-screw driving motor 31；
Material scraping plate connection frame is vertically arranged, and the upper end of material scraping plate connection frame is connect with the nut 34 of ball-screw 33, is scraped
The lower end of flitch connection frame is connect with material scraping plate 35.
The present embodiment selects ball-screw control material scraping plate lifting, facilitates control and can guarantee that high-precision is adjusted.
Material scraping plate 35 has thick booth material scraping plate and smart booth material scraping plate in the present embodiment, and booth material unit uses thick booth scraper
The Cu Tantanliao mechanism 4 is formed when plate, forms Jing Tantanliao mechanism 5 when booth material unit is using essence booth material scraping plate.
If Fig. 6 and 7 show, the thick booth material scraping plate is made of the plate body 61 on top and the hollow out frame 62 of lower part, hollow out frame
62 lower edge is horizontally disposed scraping teeth, and scraping teeth is fixedly connected with plate body 61 by vertical material tooth, and material tooth is spaced in level
It lays multiple.In the present embodiment, the material tooth is equipped at the horizontal both ends of scraping teeth.
Such as figure Fig. 8 and 9 shows, the essence booth is rectangular panel body 63 with material scraping plate, and its lower edge is horizontally disposed.
In the present embodiment, thick booth booth material and essence booth booth material take different scraper forms, and thick booth is taken loose with material scraping plate
Material toothing, this material toothing avoid smart booth with material scraping plate carry out just spread out when, be inserted into too deep, powder during scraper
It is scraped mold, insertion is too shallow to scrape uneven situation again, and powder can be from the hollow out among material tooth after this thick booth is inserted into material scraping plate
Region is crossed, and can play the role of striking off simultaneously.
Smart booth takes whole scraping plate mechanism due to passing through thick booth booth material with material scraping plate, and powder is close to be shakeout roughly, so
Whole material scraping plate form is taken during essence booth, scraper lifting structure control material scraping plate drops to slightly below powder plane, then
Slowly rise again, rise to and stop certain time on powder after plane, then rapid increase again, is precisely shakeout to realize,
Reduce rejection rate.
If Fig. 1, Fig. 4, Fig. 5 and 10 show, the mold includes mold bottom die 36, mold outer ring 37 and mold boat 38, mold
Bed die 36 is round structure, and mold outer ring 37 is circular ring structure.Mold bottom die 36 is located in mold outer ring 37 and in bottom, mould
Have bed die 36 and mold outer ring 37 forms the die cavity of open topped；
Mold outer ring 37 is equipped with the mold boat 38 of square-outside and round-inside structure, and mold outer ring 37 is set in the inner circle of mold boat 38 simultaneously
It is rotatably assorted with it, and is equipped with the recessed portion of annular at the inside bottom surface of mold boat 38；
When the mold is located at station below Tan Liao mechanism, mold bottom die 36 and mold outer ring 37 are placed on the turntable 41 simultaneously
It is rotated with turntable, mold boat 38 is located at the intersection of turntable 41 and weighing booth material platform, and the recessed portion at 38 bottom surface of mold boat
Across the boundary line of turntable 41 and weighing booth material platform, contact 38 inside bottom surface of mold boat with turntable vacantly, thus turntable
It will drive mold bottom die 36 and mold outer ring 37 rotate, and mold boat 38 not can rotate
The two sides of the mold boat 28 are additionally provided with mold blend stop 19, and mold blend stop 19 is fixed on the material platform of weighing booth, and two
The empty mold station column or operation mold station column are formed between mold blend stop 19.
If Fig. 1, Figure 10 and 11 show, the feeding mechanism 9 includes the small rail car set on the charging side of main unit mechanism, should
Small rail car is equipped with charging propulsion cylinder 98 and discharging propelling cylinder 99.Discharging mechanism does not show that discharging mechanism 15 wraps in Fig. 1
Include the small rail car set on the discharging side of main unit mechanism.
Above-mentioned small rail car includes dolly plate 92, the wheel being installed on dolly plate 92, guide rail 94, rack gear 95, lower wheel
96, gear drive motor 97 and the gear 90 set on gear drive motor rotation shaft end.
Guide rail 94 is set to the charging side of main unit mechanism or discharging side, dolly plate 92 are correspondingly arranged on the upside of guide rail, and logical
It crosses wheel and is oriented to corresponding guide rail and cooperated.Rack gear 95 in parallel is equipped on the downside of guide rail 94, gear drive motor 97 is installed
In on dolly plate 92, and gear drive motor revolves the gear 90 at 99 shaft ends and is meshed with the rack gear 95.
Small rail car along lead move when, gear drive motor 97 drag gear 90 moved left and right on rack gear 95, gear drive
Dynamic motor 97 rotates forward small rail car and advances, and gear drive motor 97 inverts small rail car and retreats.
The small rail car of feeding mechanism 9 is equipped with charging propulsion cylinder 98 and discharging propelling cylinder 99, and mold is put into
On the dolly plate 92 of small rail car, charging propulsion cylinder 98 advances, and mold is pushed to enter in host；Before discharging propelling cylinder 99
Into mold is released out of host.
And it is multiple host due to host and is arranged in row, the utility model only needs a set of feeding mechanism and discharging machine
Structure can complete the input and output material to multiple host, and small rail car advance may be implemented and be once just completed at the same time input and output material movement,
When host has material, 9 discharging propelling cylinders 99 of feeding mechanism first are proceeded to immediately ahead of host, are discharged, then charger
Structure 9 advances again, and charging propulsion cylinder 98 is allowed to be located in front of host, and charging propulsion cylinder 98 advances, and will be located at feeding mechanism 9
Mold on dolly plate 92 is pushed into host.
In the present embodiment, the wheel of small rail car includes upper wheel 93 and lower wheel 96, and upper wheel 93 and lower wheel 96 are equal
It is arranged symmetrically by middle line of guide rail, and abuts and be oriented to cooperation on the inside of upper wheel 93 and guide rail, supported on the outside of lower wheel 96 and guide rail
Cooperation is connect and be oriented to, rollover prevention structure is formed, small rail car can be made smoothly to run；It feeds propulsion cylinder 98 and discharging promotes
Since the presence of active force can make trolley rollover inclination, lower offsetting between wheel and guide rail with credit union when oil cylinder 99 is pushed ahead
This active force, to avoid trolley rollover inclination.
If Fig. 1 shows, the moulding press mechanism of unloading includes unloading moulding press 17, mould unloading positioning cylinder 18 and mould unloading pusher cylinder
16；It is corresponding with the last bit of empty mold station column to unload moulding press 17, mould unloading pusher cylinder 16, which is longitudinally disposed at, unloads the charging of moulding press 17
Side, mould unloading positioning cylinder 18 are vertically arranged to unload the discharging of moulding press 17 side.It unloads moulding press 17 and takes three conventional Liang Sizhu
Formula structure.
Discharging mechanism 15 send the mold after host process to unloading at moulding press mechanism station, starts mould unloading operation: mould unloading
Positioning cylinder 18 jacks up, and mould unloading pusher cylinder 16 promotes, and send mold to unloading in moulding press 17 and by mould unloading positioning cylinder 18
Stop positioning, mould unloading pusher cylinder 16 returns to initial bit later, and the upper beam for unloading moulding press 17 at this time just pushes down mold outer ring
37, lower ejection pressure head just withstands mold bottom die 36, which cooperates with upper beam by the mold core and mold of mold
Outer ring separation.
And mould unloading pusher cylinder 16 can promote again pushes away mold outer ring 37 partially, after avoid mold core from calling in mold again
Within outer ring 37, pushes away inclined mould unloading pusher cylinder 16 and retract, unload moulding press 17 and return to initial bit.Mould unloading pusher cylinder 16 is again later
Mold is advanced to the last bit that the empty mold station of weighing booth material platform arranges from moulding press 17 is unloaded, to supplement vacancy mould by secondary propulsion
Tool, guarantees rotary cycle operation.
As shown in Figure 13 and Figure 14, the present embodiment also discloses a kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism
Control method, comprising:
Control the step of weighing booth material platform carries out mold carry；
The step of expecting to mold scale material, batch turning and booth；
Feeding mechanism is to the step of main unit mechanism feeding；
The step of main unit mechanism carries out hot pressing to mold；
Feeding mechanism releases the mold after host process, and send mold to the step for unloading moulding press mechanism through discharging mechanism
Suddenly；
Unload the step of moulding press mechanism is to mold mould unloading；
Empty mold is sent to the step of spreading out material platform to weighing after the completion of mould unloading.
The step of control weighing booth material platform carries out mold carry includes following process:
It is horizontal push away two cylinders 6 and promote the mold of mold station column last bit is advanced into feeding mechanism 9, horizontal two cylinders 6 that push away are retracted；
Vertical push cylinder 3 promotes once, and the mold that operation mold station arranges is promoted a station longitudinally forward, vertical to push away gas
Cylinder 3 is retracted；
The horizontal cylinder 1 that pushes away promotes once, and the mold at empty mold station column last bit is advanced into operation mold station column.
Described the step of expecting to mold scale material, batch turning and booth includes following process:
Operation mold station column mold along station stepping promote when, mold first through Cheng Liao batch turning mechanism 2 carry out scale material and
Batch turning processing, after successively the thin booth of thick booth processing and Jing Tantanliao mechanism 5 through Cu Tantanliao mechanism 4 spread out material and handle；
The feeding mechanism to the step of main unit mechanism feeding include following process；
Horizontal to push away after mold is advanced to feeding mechanism by two cylinders, when any one host needs will expect, feeding mechanism 9 is advanced
Charging stop position immediately ahead of to corresponding position of host machine, later on feeding mechanism 9 charging propulsion cylinder 98 by mold from into
Corresponding host is advanced in material mechanism 9.
The feeding mechanism releases the mold after host process, and send mold to unloading moulding press mechanism through discharging mechanism
The step of include following process:
When any one host process terminates to need to discharge, before feeding mechanism 9 can advance to corresponding position of host machine just
The charging stop position of side, while discharging mechanism 15 can also advance to the discharging stop position in corresponding host position dead astern；
After feeding mechanism and discharging mechanism are advanced in place, discharging propelling cylinder 99 on feeding mechanism can be to being pushed forward
Into by mold from host release to discharging mechanism 15；Discharging mechanism, which can proceed to, later unloads moulding press position.
It is described that unload moulding press mechanism include following process to the step of mold mould unloading；
Discharging mechanism advances to when unloading moulding press position, and mould unloading relevant action starts to execute, and mould unloading positioning cylinder 18 jacks up, and unloads
Mold is sent to by the propulsion of mould pusher cylinder 16 to be unloaded in moulding press 17 and is stopped to position by mould unloading positioning cylinder 18, and mould unloading pushes away later
Material cylinder returns to initial bit, and the upper beam for unloading moulding press at this time pushes down mold outer ring, and lower ejection pressure head ejection, cooperating with upper beam will
The mold core of mold is separated with mold outer ring, is determined mould unloading positioning cylinder 18 later and is retracted, and the propulsion of mould unloading pusher cylinder 16 will be outside mold
Ring pushes away partially, and mould unloading pusher cylinder 16 is retracted, and unloads moulding press 17 and returns to initial bit.
Sending empty mold to the step of spreading out material platform to weighing after the completion of the mould unloading includes following process:
It unloads after moulding press mechanism is disposed to the step of mold mould unloading, mould unloading pusher cylinder 16 promotes again, by mold
The empty mold station column that platform is expected at weighing booth are advanced to from moulding press is unloaded.
The soft abrasive disk production of the present embodiment is complete with 10 curing process of host with the control method of the batch turning of scale material and Tan Liao mechanism
As example, it is as follows to run program circuit:
Horizontal two cylinders 6 that push away promote once, the mold for weighing up material are advanced on the trolley platform of feeding mechanism 9.
Horizontal to push away after two cylinders 6 step back in place, vertical push cylinder 3 promotes once, and after being advancing to the position, Cu Tantanliao mechanism 4, essence are spread out
Tan Liao mechanism 5 starts, and executes thick booth and essence booth respectively, the feed powder in mold is shakeout.
After vertical push cylinder 3 is retracted in place, it is horizontal push away a cylinder 1 and promote empty mold is once advanced to Cheng Liao batch turning mechanism 2
It is retracted behind underface.Cheng Liao batch turning mechanism 2 falls the material weighed up after scale material automatically according to the weight automatic balance material preset
Enter into mold.
Horizontal to push away after mold is advanced on the trolley platform of feeding mechanism 9 by two cylinders 6, feeding mechanism 9 can advance (host
Advance in direction), while discharging mechanism can also retreat (traveling of host direction), feeding mechanism 9 can proceed to host 10 and go out material position (i.e.
Discharging pusher oil cylinder 8 is located at the front of host 10), at the same discharging mechanism 15 can also back to position of host machine (host just after
Side), after feeding-discharging mechanism is advanced in place, discharging propelling cylinder 8 can be pushed ahead, and mold be released out of host 10 to out
Expect on mechanism 15, the advance of discharging mechanism 15 later, which can proceed to, unloads moulding press position, starts mould unloading relevant operation.
Discharging propelling cylinder 8 retreats the charging stop position that rear feeding mechanism 9 can again proceed to host 10 in place and (feeds
Propulsion cylinder 7 is located at the front of host 10), it is flat that mold can be advanced to host 10 by charging propulsion cylinder 7 from feeding mechanism 9
On platform, host executes compacting movement, starts the solidification of mold, while feeding the retrogressing of propulsion cylinder 7, after feeding propulsion cylinder 7
After falling back on position, feeding mechanism 9 is retreated, and is stopped after backing to initial position.
When discharging mechanism 15, which advances to, unloads moulding press position, starts mould unloading relevant action and start to execute, mould unloading positioning cylinder
18 jack up, and mould unloading pusher cylinder 16 promotes, and unload in moulding press 17 when mold to be sent to, return to initial bit later, unload molding
The lower ejection pressure head ejection of machine 17, cooperates with upper beam and separates mold core with mold outer ring, mould unloading positioning cylinder 18 is retracted later, mould unloading
Pusher cylinder pushes away 16 and pushes away partially by mold outer ring, and mold core is avoided to be called within mold outer ring again, push away it is to the rear retract, unload molding
Machine 17 returns to initial bit, and mould unloading pusher cylinder 16 promotes again, by mold from unload moulding press be advanced to weighing booth material platform it
On.
The control method of the soft abrasive disk production scale material batch turning and Tan Liao mechanism further includes preheating procedure, and preheating procedure will expire
Foot: preheating number of executions >=preheating setting quantity-X has in the mold after scale material station after the completion of finally preheating
Feed powder.
After wherein preheating number of executions is booting, the step of material platform carries out mold carry is spread out according to control weighing and is carried out
Mold carry digit；
X is the number of stations+1 of empty mold station column, and the present embodiment X is 8；
Preheating sets quantity as user's setting value, and is more than or equal to X.
The control method of the soft abrasive disk production scale material batch turning and Tan Liao mechanism further includes orderly closedown process；
When there is orderly closedown command request, control module 20 shields scale material batch turning movement, also shields after promoting Y times again
Material movement is spread out, program is wholly off after molds whole in host all are transported out；
Wherein, Y is the occupied total number of stations of Cheng Liao batch turning mechanism 2 and Cu Tantanliao mechanism 4, Jing Tantanliao mechanism 5, this
Embodiment Y is 3.
By the setting of orderly closedown process, realize that the interior mold for having feed powder can have been processed later again when shutting down request
It is shut down.
The control method of the soft abrasive disk production scale material batch turning and Tan Liao mechanism further include feeding mechanism have material identification process,
Host has material identification process, stop into host automatic identification process and host after continue to execute operational sequence；
Wherein, feeding mechanism has material identification process as follows:
When feeding mechanism 9 has material, control module 20 marks feeding mechanism 9 to have material；Feeding mechanism 9 feeds to host and completes
Afterwards, feeding mechanism 9 has material label that can automatically reset；
When feeding mechanism has material, control module 20 executes charging movement automatically；When feeding mechanism is without material, control module
20 skip charging movement automatically.
Host has material identification process as follows:
After the completion of host charging, meeting Automatic Logos host has material；When mold is advanced to discharging mechanism 15 from host, host has
Material label can automatically reset；
When host has material, and host request enters new die, control module 20 can first carry out discharging movement automatically, then again
Feed operation is carried out, when host is without material, when host request enters new die, control module 20 can skip discharging movement automatically, directly
Connect execution feed operation.
It is as follows into host automatic identification process:
The order request of request disengaging mold, the automatic root of control module can be sent to control module after the completion of host activity
Mold is transported to corresponding host according to the request.
It is as follows that host continues to execute operational sequence after stopping:
When emergent stopping operation occur or having a power failure suddenly, host can be run the present situation and recorded by control module 20
Come, when executing mainframe program again, can choose the breakpoint succession for executing and continuing to execute according to last time and execute or after booting
The first step start to execute.
Above-mentioned feeding mechanism has material identification process, host to have material identification process, into host automatic identification process and host
The setting that operational sequence is continued to execute after stopping realizes intelligentized memory function, when there is mold to enter feeding mechanism, master
After machine, discharging mechanism, program, which can remember the station, mold, and no matter whether program stops, and whether equipment powers off, until mold from
When the station rotatable is to next station, program, which will record from station, does not have mold.Do not have when in a certain host hot pressing completion or host
When having mold, mold is automatically fed into corresponding host by program meeting automatic identification state.
The utility model has cooperatively formed rotary operating mode by job step and flow chart, and realizes pair
The operating of soft abrasive disk production scale material batch turning and the high automation of Tan Liao mechanism, high-intelligentization adds to improve production efficiency
Strong product quality.
Above embodiments are only to illustrate rather than limit the technical solution of the utility model, although referring to above-described embodiment pair
The utility model is described in detail, those skilled in the art should understand that: still can to the utility model into
Row modification or equivalent replacement should all without departing from any modification or partial replacement of the spirit and scope of the utility model
Cover in the scope of the claims of the utility model.
In the description of the present invention, it should be understood that term "front", "rear", "upper", "lower", "left", "right" etc.
The orientation or positional relationship of instruction be based on the orientation or positional relationship shown in the drawings, be only for ease of description the utility model and
Simplify description, rather than indicates or imply signified device or element and must have a particular orientation, constructed for specific orientation
And operation, thus should not be understood as the limitation that content is protected to the utility model.
Claims (10)
1. a kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism, it is characterised in that: including Cheng Liao batch turning mechanism and be set to scale
Expect the Tan Liao mechanism of batch turning mechanism downstream；Cheng Liao batch turning mechanism includes screw rod scale, electronic scale, scale material hopper and batch turning control
Device；
Screw rod scale is used for scale material hopper ingredient；
Electronic scale is set up on the material platform of weighing booth by electronic scale branch, and scale material hopper is installed on electronic scale, and electronic scale is by scale
The feed powder weight obtained feeds back to screw rod scale；
Scale material hopper is two halves structure comprising and split closing small by two and half lower parts that are formed of bucket splits, top are big and spacious
Mouthful bucket body structure, scale material hopper upper end is equipped with the hopper support axis that is horizontally through, two and half buckets respectively with the hopper support
Axis rotation connection；Two and half buckets are in two halves closed state in gravity under natural conditions；
The lower half of two and half buckets are installed with the hopper batch turning block for protruding from bucket body, two hopper batch turning blocks be oppositely arranged and
The batch turning folding control area of scale material hopper is formed between the two；
Batch turning control device includes batch turning oscillating cylinder and the batch turning oscillating cylinder shifting block set on batch turning oscillating cylinder movable end, batch turning pendulum
Dynamic cylinder shifting block is located at batch turning folding control area, and batch turning oscillating cylinder shifting block is driven by batch turning oscillating cylinder and swung；
The swing of batch turning oscillating cylinder shifting block has horizontal and vertical two states, when batch turning oscillating cylinder shifting block is in vertical, batch turning pendulum
Dynamic cylinder shifting block is not contacted with the hopper batch turning block of two sides, and two and half buckets of scale material hopper are in two in gravity under natural conditions
Semi-closure conjunction state；When batch turning oscillating cylinder shifting block from becoming level vertically, hopper batch turning block opening is stirred, and then drive two
Half bucket separation, opens scale material hopper lower port, material is fallen into the mold of lower section；Batch turning oscillating cylinder shifting block becomes perpendicular from level
When straight, two and half buckets of scale material hopper are restored to two halves closed state under the effect of gravity；
The Tan Liao mechanism includes at least one booth material unit, and booth material unit is made of turntable, material scraping plate and scraper lifting structure；
Its turntable is for placing mold, and the mold after Cheng Liao batch turning mechanism feed is delivered at turntable, and turntable is installed on
On the material platform of weighing booth；
Material scraping plate be connect above turntable, and with scraper lifting structure, make material scraping plate under the action of scraper lifting structure on
It rises or declines.
2. soft abrasive disk production according to claim 1 scale material batch turning and Tan Liao mechanism, it is characterised in that: the scale material material
Two and half buckets of bucket are that part is overlapping in stitching section；Scale material hopper is connected to the weighing sections of electronic scale by lateral connection frame.
3. soft abrasive disk production according to claim 2 scale material batch turning and Tan Liao mechanism, it is characterised in that: the transverse direction connects
It connects frame and is located at one end of scale material hopper and be set as U-shaped structure, the both ends of hopper support axis are connected at the U-shaped structure；The batch turning
Oscillating cylinder is fixed on electronic scale bracket by batch turning oscillating cylinder mounting rack.
4. soft abrasive disk production according to claim 1 scale material batch turning and Tan Liao mechanism, it is characterised in that: the scraper liter
Dropping structure includes support frame, material scraping plate connection frame, ball-screw and bearing block；
Support frame is erected to be spread out on material platform in weighing, and ball-screw is vertically arranged on the support frame, and on the screw rod of ball-screw
End is installed on support frame by bearing block, and screw rod transmission is connected with ball-screw driving motor；
Material scraping plate connection frame is vertically arranged, and the nut of the upper end of material scraping plate connection frame and ball-screw connects, material scraping plate connection
The lower end of frame is connect with material scraping plate.
5. soft abrasive disk production according to claim 1 scale material batch turning and Tan Liao mechanism, it is characterised in that: the material scraping plate
There are thick booth material scraping plate and smart booth material scraping plate, forms Cu Tantanliao mechanism, booth material when booth material unit is using thick booth material scraping plate
Jing Tantanliao mechanism is formed when unit is using essence booth material scraping plate.
6. soft abrasive disk production according to claim 5 scale material batch turning and Tan Liao mechanism, it is characterised in that: the thick booth booth
Expect that mechanism and Jing Tantanliao mechanism form multistage Tan Liao mechanism along operation station sequence arrangement.
7. soft abrasive disk production according to claim 5 scale material batch turning and Tan Liao mechanism, it is characterised in that: use at the thick booth
Material scraping plate is made of the plate body on top and the hollow out frame of lower part, and the lower edge of hollow out frame is horizontally disposed scraping teeth, scraping teeth and plate body
It is fixedly connected by vertical material tooth, it is multiple that material tooth is spaced laying in level.
8. soft abrasive disk production according to claim 7 scale material batch turning and Tan Liao mechanism, it is characterised in that: the scraping teeth
The material tooth is equipped at horizontal both ends.
9. soft abrasive disk production according to claim 5 scale material batch turning and Tan Liao mechanism, it is characterised in that: use at the essence booth
Material scraping plate is rectangular panel body, and its lower edge is horizontally disposed.
10. -9 described in any item soft abrasive disk productions scale material batch turnings and Tan Liao mechanism according to claim 1, it is characterised in that:
The mold includes mold bottom die, mold outer ring and mold boat, and mold bottom die is located in mold outer ring and in bottom, mold bottom
Mould and mold outer ring form the die cavity of open topped；
It is equipped with the mold boat of square-outside and round-inside structure outside mold, is located in the inner circle of mold boat and is rotated with it outside mold and match
It closes, and is equipped with the recessed portion of annular at the inside bottom surface of mold boat；
When the mold is located at station below Tan Liao mechanism, mold bottom die and mold outer ring are placed on the turntable and turn with turntable
Dynamic, mold boat is located at turntable and the intersection of platform is expected at weighing booth, and the recessed portion at mold boat bottom surface is across turntable and weighing
The boundary line of booth material platform, contacts mold boat inside bottom surface with turntable vacantly；
The two sides of the mold boat are additionally provided with mold blend stop, and mold blend stop is fixed on the material platform of weighing booth, two mold blend stops it
Between form mold station column, mold moves along mold station column stepping.
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| CN201821835038.0U CN209110875U (en) | 2018-11-08 | 2018-11-08 | A kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109483419A (en) * | 2018-11-08 | 2019-03-19 | 郑州磨料磨具磨削研究所有限公司 | A kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism |
| CN110614594A (en) * | 2019-09-05 | 2019-12-27 | 中山速钺智能装备有限公司 | Scraper rotation type emery wheel stand material forming mechanism |
-
2018
- 2018-11-08 CN CN201821835038.0U patent/CN209110875U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109483419A (en) * | 2018-11-08 | 2019-03-19 | 郑州磨料磨具磨削研究所有限公司 | A kind of soft abrasive disk production scale material batch turning and Tan Liao mechanism |
| CN109483419B (en) * | 2018-11-08 | 2024-03-26 | 精工锐意科技(河南)有限公司 | Balance material pouring and spreading mechanism for soft grinding sheet production |
| CN110614594A (en) * | 2019-09-05 | 2019-12-27 | 中山速钺智能装备有限公司 | Scraper rotation type emery wheel stand material forming mechanism |
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