CN211074093U

CN211074093U - Quantitative refractory brick filling device

Info

Publication number: CN211074093U
Application number: CN201921846732.7U
Authority: CN
Inventors: 贺延奎; 张永克
Original assignee: Jiyuan Jinfeng Refractory Material Co ltd
Current assignee: Jiyuan Jinfeng Refractory Material Co ltd
Priority date: 2019-10-30
Filing date: 2019-10-30
Publication date: 2020-07-24
Anticipated expiration: 2029-10-30

Abstract

The utility model relates to a refractory brick quantitative filling device, which effectively solves the problems of large labor amount of manual operation and more complicated automation equipment; the technical scheme for solving the problem is that the device comprises a platform, a stamping die is arranged on the right side of the platform, and a material pushing frame capable of moving left and right along the platform is arranged on the left side of the platform; a blanking hopper is arranged above the material pushing frame; the outlet of the discharging hopper is provided with a rotating shaft in the front-back direction, and the rotating shaft can rotate in a forward-backward reciprocating manner; the rotating shaft is sleeved with a material distribution disc arranged in the discharging hopper; the material can fall down by the rotation of the material distribution disc; both ends all are equipped with the gear around the pivot, push away the upper end of material frame and be equipped with gear engagement's rack, and pivot positive and negative rotation can drive and push away the material frame and control, the utility model provides high accuracy and the convenience of packing have improved speed and quality, have guaranteed operating personnel's safety.

Description

Quantitative refractory brick filling device

Technical Field

The utility model relates to a resistant firebrick preparation field, especially a resistant firebrick ration filler device.

Background

At present, when the refractory bricks are manufactured, a stamping method is generally adopted for compression molding, and in order to keep the shapes and densities of the molded bricks consistent; it is necessary to ensure that the amount of filler is consistent every time when filling. At present, most of the materials are filled manually, namely, a shovel is used for filling the raw materials into the die; the mode has low efficiency, large labor capacity, high operation risk and complicated operation; automatic production cannot be realized; at present, although some automatic filling devices exist, the whole device is complicated, needs more sensors and circuits to be matched, is inconvenient to maintain and is easy to damage; there is therefore a need for a device which enables a defined quantity of filling to be achieved to assist production.

Disclosure of Invention

To the above situation, for solving the problems existing in the prior art, the utility model aims to provide a refractory brick quantitative filling device, which can effectively solve the problems of large labor amount of manual operation, damaged automation equipment, more parts and inconvenient maintenance.

The technical scheme for solving the problem is that the device comprises a platform, a stamping die is arranged on the right side of the platform, and a material pushing frame capable of moving left and right along the platform is arranged on the left side of the platform; a blanking hopper is arranged above the material pushing frame; the outlet of the discharging hopper is provided with a rotating shaft in the front-back direction, and the rotating shaft can rotate in a forward-backward reciprocating manner; the rotating shaft is sleeved with a material distribution disc arranged in the discharging hopper; the material can fall down by the rotation of the material distribution disc; gears are sleeved at the front end and the rear end of the rotating shaft, racks meshed with the gears are arranged at the upper end of the material pushing frame, and the rotating shaft rotates forwards and backwards to drive the material pushing frame to move left and right.

The utility model discloses improve the accuracy and the convenience of packing greatly, improved speed and quality, guaranteed operating personnel's safety.

Drawings

Fig. 1 is a front view of the present invention.

Fig. 2 is a schematic perspective view of the platform and the pushing frame.

Fig. 3 is a front sectional view of the lower hopper.

Detailed Description

The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.

As shown in fig. 1 to 3, the utility model comprises a platform 1, a stamping die 2 is arranged on the right side of the platform 1, and a material pushing frame 3 which can move left and right along the platform 1 is arranged on the left side of the platform 1; a blanking hopper 4 is arranged above the material pushing frame 3; the outlet of the discharging hopper 4 is provided with a rotating shaft 5 in the front-back direction, and the rotating shaft 5 can rotate back and forth; a material distribution disc 6 arranged in the blanking hopper 4 is sleeved on the rotating shaft 5; the material can fall down by the rotation of the material distribution disc 6; gears 7 are sleeved at the front end and the rear end of the rotating shaft 5, a rack 8 meshed with the gears 7 is arranged at the upper end of the pushing frame 3, and the rotating shaft 5 rotates forwards and backwards to drive the pushing frame 3 to move left and right.

In order to realize stamping, the stamping die 2 comprises a bin 9, a lower template 10, an upper template 11 and a cylinder 12.

In order to realize material pushing, the material pushing frame 3 is formed by welding four flat plates at the front, the back, the left and the right; wherein, the platform 1 is provided with an inverted T-shaped chute 13; the material pushing frame 3 can be arranged in the sliding groove 13 and moves left and right along the sliding groove 13.

In order to realize the forward and reverse reciprocating rotation of the rotating shaft 5, the rotating shaft 5 rotates together with the motor 15 through a belt and a belt pulley.

In order to realize blanking, the material distribution plate 6 is disc-shaped, and a plurality of arc-shaped grooves 14 are uniformly distributed on the circumference of the material distribution plate 6.

When the device is used for the first time, the motor 15 needs to be started firstly, so that the motor 15 rotates forwards and backwards repeatedly for multiple times; when the motor 15 rotates, the rotating shaft 5 is driven to rotate; the rotating shaft 5 will drive the distributing tray 6 and the gear 7 to rotate.

After the material distribution disc 6 rotates, as the grooves 14 are uniformly distributed on the circumference of the material distribution disc 6, the raw materials of the refractory bricks gradually fall into the pushing frame 3 along with the rotation of the material distribution disc 6, and the refractory bricks can be discharged no matter the material distribution disc 6 rotates forwards or backwards; since raw materials are not in the material pushing frame 3 at the beginning, the powder disc needs to be rotated repeatedly, so that the materials in the blanking hopper 4 can fall into the material pushing frame 3, and the material pushing frame 3 is convenient to have enough raw materials in the subsequent automatic production process.

When the raw materials in the material pushing frame 3 are enough, normal production can be carried out, in the production process, the stamping die is used for stamping and forming the refractory bricks, the formed refractory bricks are upwards pushed, the lower end faces of the refractory bricks are aligned with the upper end face of the platform 1, the motor 15 is started, the material pushing frame 3 is moved rightwards, the right side face of the material pushing frame 3 can push the formed refractory bricks rightwards, the formed refractory bricks are separated from the die rightwards, and the refractory bricks are conveyed away through the conveying belt.

When the refractory bricks are pushed rightwards and separated from the mold, the lower template 10 in the mold descends at the moment; the frame is right above the bin 9 of the whole die at the moment; after the lower die plate 10 is lowered, the material in the frame falls down inside the silo 9 of the mould and fills the silo 9 completely. Then, the motor 15 is turned over, the material pushing frame 3 is reset leftwards again, redundant raw materials in the bin 9 are scraped into the material pushing frame 3 again, and the raw materials in the bin 9 are kept flush with the upper end face of the platform 1; thereby performing the next punching.

In the process of moving the pushing frame 3 left and right, the material distribution disc 6 is in a rotating state, so that the raw materials in the discharging hopper 4 can continuously fall into the pushing frame 3, the sufficiency of the raw materials in the pushing frame 3 is ensured, and the uninterrupted production is realized.

This device pushes away material frame 3 through setting up, makes to push away material frame 3 can directly push away the inside raw materials of material frame 3 and to the inside of feed bin 9, has realized fast accurate filling up feed bin 9, all keeps unanimous from the size and the density that make the brick after the punching press each time.

This device is through setting up down hopper 4 to the inside branch charging tray 6 that sets up of hopper 4 down, make the powder dish rotate along with pushing away the removal about material frame 3, played then to pushing away the inside effect of carrying out the feed supplement of material frame 3, ingenious realization automation mechanized operation has guaranteed to push away the inside raw materials of material frame 3 and is sufficient.

The utility model discloses convenient operation, the structure is ingenious, low cost, and it is convenient to make, and is safe effective, has improved the accuracy and the convenience of packing greatly, has improved speed and quality, has guaranteed operating personnel's safety.

Claims

1. A refractory brick quantitative filling device comprises a platform (1), and is characterized in that a stamping die (2) is arranged on the right side of the platform (1), and a material pushing frame (3) capable of moving left and right along the platform (1) is arranged on the left side of the platform (1); a blanking hopper (4) is arranged above the material pushing frame (3); the outlet of the discharging hopper (4) is provided with a rotating shaft (5) in the front-back direction, and the rotating shaft (5) can rotate in a forward-backward reciprocating manner; a material distribution disc (6) arranged in the blanking hopper (4) is sleeved on the rotating shaft (5); the material distribution disc (6) rotates to enable the material to fall; gears (7) are sleeved at the front end and the rear end of the rotating shaft (5), racks (8) meshed with the gears (7) are arranged at the upper ends of the pushing frames (3), and the rotating shaft (5) can rotate forwards and backwards to drive the pushing frames (3) to move left and right.

2. The refractory brick dosing and filling device according to claim 1, wherein the stamping die (2) comprises a storage bin (9), a lower template (10), an upper template (11) and a cylinder (12).

3. The refractory brick quantitative filling device according to claim 1, characterized in that the pushing frame (3) is formed by welding four flat plates, namely a front plate, a rear plate, a left plate and a right plate; wherein the platform (1) is provided with an inverted T-shaped chute (13); the material pushing frame (3) can be arranged in the sliding chute (13) and moves left and right along the sliding chute (13).

4. A refractory brick dosing device according to claim 1, characterised in that the shaft (5) is co-rotating with the motor (15) via a belt and pulley.

5. The refractory brick dosing and filling device as claimed in claim 1, characterized in that the distribution plate (6) is disc-shaped, and a plurality of arc-shaped grooves (14) are uniformly distributed on the circumference of the distribution plate (6).