CN209078563U - A kind of feeding-discharging mechanism producing the rotary production line of soft abrasive disk - Google Patents

A kind of feeding-discharging mechanism producing the rotary production line of soft abrasive disk Download PDF

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Publication number
CN209078563U
CN209078563U CN201821835053.5U CN201821835053U CN209078563U CN 209078563 U CN209078563 U CN 209078563U CN 201821835053 U CN201821835053 U CN 201821835053U CN 209078563 U CN209078563 U CN 209078563U
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host
discharging
feeding
mold
charging
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赵志普
李海申
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Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
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Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
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Abstract

The utility model discloses a kind of feeding-discharging mechanisms for producing the rotary production line of soft abrasive disk, including host, it further include the discharging mechanism set on the feeding mechanism of the charging side of host and set on host discharging side, feeding mechanism includes the small rail car set on the charging side of host, which is equipped with charging propulsion cylinder and discharging propulsion cylinder;Discharging mechanism includes the small rail car set on the discharging side of host;When any one host needs will expect, the small rail car of feeding mechanism advances to the charging stop position immediately ahead of corresponding position of host machine, and the charging propulsion cylinder on feeding mechanism is advanced to corresponding host for article is processed from feeding mechanism later;When any one host process terminates to need to discharge, feeding mechanism can advance to the charging stop position immediately ahead of corresponding position of host machine, while discharging mechanism can also advance to the discharging stop position in corresponding host position dead astern.The utility model can be improved input and output material efficiency, and then improve the production efficiency of soft abrasive disk.

Description

A kind of feeding-discharging mechanism producing the rotary production line of soft abrasive disk
Technical field
The utility model relates to host feeding and a kind of discharging technical field more particularly to rotary life of production soft abrasive disk The feeding-discharging mechanism of producing line.
Background technique
Resin soft abrasive disk main component is polished with the diamond lap that epoxy resin or phenolic resin are main bonding agent Tool.It is used as stone material, ceramics, and the materials such as floor tile carry out special-shaped processing, is suitable for stone polishing, lines chamfering, arc Plate and shaped stone material processing, it can also be used to marble, coagulation, cement flooring, terrazzo, devitrified glass, artificial stone, floor tile, glaze The abnormity processing of face brick, vitrified tile, repairs and renovates.
Resin soft abrasive disk making step is roughly divided at present: manually being obtained feed powder from feed basin with scoop, is poured into electronic scale Weighing box on, claim needed for weight feed powder after, feed powder is poured into mold, is manually shakeout feed powder using bridging plate, so Manually mold is put into afterwards it is hot-forming in separate unit vulcanizer, after the completion of molding, manually by mold from vulcanizer take out after put Enter and unload mould unloading in moulding press, then the weighing again of recombinant mold, it is reciprocal with this.
Existing resin soft abrasive disk production production line has the following deficiencies: 1, in the process feeding, weighing, booth material, mould Tool is transported into press, transports press, and mould unloading is to be accomplished manually, and labor intensity of workers is big, and labour material rate is low, in present society recruitment Famine, country advocates high automation under the overall background of industry 2025, the equipment of high-intelligentization is that society is required.2, since resin is soft It is thin to be ground thickness, thickness after molding is in 2.5mm, so especially high to the required precision of booth material, if booth material is uneven, in powder Expect that less place just will appear stomata scene, to cause waste product.It often will appear production at each soft abrasive disk manufacturer scene Product have cavitations, to cause certain rejection rate.
Utility model content
The purpose of this utility model is to provide a kind of feeding-discharging mechanism for producing the rotary production line of soft abrasive disk, Neng Gouti High input and output material efficiency, and then improve the production efficiency of soft abrasive disk.
In order to solve the above technical problems, the utility model adopts the following technical solution: a kind of rotary life of production soft abrasive disk The feeding-discharging mechanism of producing line, including host further include set on the feeding mechanism of the charging side of host and set on host discharging one The discharging mechanism of side, feeding mechanism include the small rail car set on the charging side of host, which is equipped with charging and pushes away Into cylinder and discharging propulsion cylinder;
Discharging mechanism includes the small rail car set on the discharging side of host;
When any one host needs will expect, the small rail car of feeding mechanism is advanced to immediately ahead of corresponding position of host machine Stop position is fed, the charging propulsion cylinder on feeding mechanism is advanced to corresponding host for article is processed from feeding mechanism later;
When any one host process terminates to need to discharge, feeding mechanism can be advanced to immediately ahead of corresponding position of host machine Charging stop position, while discharging mechanism can also advance to the discharging stop position in corresponding host position dead astern;Work as feeding mechanism And after discharging mechanism is advanced in place, the discharging propulsion cylinder on feeding mechanism can be pushed ahead, and processing article is released from host Onto discharging mechanism;Discharging mechanism can proceed to next station later.
The small rail car includes dolly plate, the wheel being installed on dolly plate, guide rail, rack gear, lower wheel, gear driving Motor and the gear that shaft end is rotated set on gear drive motor;
Guide rail is set to the charging side of host or discharging side, dolly plate are correspondingly arranged at guide rail side, and by wheel with Corresponding guide rail guiding cooperation;
Guide rail side is equipped with rack gear in parallel, and gear drive motor is installed on dolly plate, and gear drive motor The gear of rotation shaft end is meshed with the rack gear.
The wheel includes upper wheel and lower wheel, and upper wheel and lower wheel are arranged symmetrically by middle line of guide rail, and on Cooperation is abutted and be oriented on the inside of wheel and guide rail, is abutted and is oriented to cooperation on the outside of lower wheel and guide rail, form rollover prevention structure.
More formation host rows are arranged in row in the host, and the feed inlet of host, towards side, host goes out Material mouth is towards the opposite other side.
The feeding mechanism and discharging mechanism are respectively arranged on the two sides of host row.
The charging propulsion cylinder is cylinder.
The discharging propulsion cylinder is oil cylinder.
The beneficial effect of the feeding-discharging mechanism of the utility model production rotary production line of soft abrasive disk is:
Feeding mechanism includes the small rail car set on the charging side of main unit mechanism in the utility model, on the small rail car Equipped with charging propulsion cylinder and discharging propulsion cylinder;Discharging mechanism includes the small rail car set on the discharging side of main unit mechanism;
Above-mentioned small rail car includes dolly plate, the wheel being installed on dolly plate, guide rail, rack gear, lower wheel, gear driving Motor and the gear that shaft end is rotated set on gear drive motor;Guide rail is set to the discharging side or discharging side of main unit mechanism, small Sweep is correspondingly arranged at guide rail side, and is oriented to and is cooperated with corresponding guide rail by wheel;Guide rail side is equipped with tooth in parallel Item, gear drive motor are installed on dolly plate, and the gear of gear drive motor rotation shaft end is meshed with the rack gear.
Small rail car along lead move when, gear drive motor dragging gear moved left and right on rack gear, gear drive motor It rotates forward small rail car to advance, gear drive motor inverts small rail car and retreats.
The small rail car of feeding mechanism is equipped with charging propulsion cylinder and discharging propulsion cylinder processing article enters host, machining object Product are put on the dolly plate of small rail car, and charging propulsion cylinder advances, and processing article is pushed to enter in host;Before discharging propulsion cylinder Into mold is released out of host.
The propulsion cylinder that discharges selects oil cylinder, and cylinder thrust is larger, does not bounce back, and facilitates and pushes away the article after being processed in host Out.
And it is multiple host due to host and is arranged in row, the utility model only needs a set of feeding mechanism and discharging machine Structure can complete the input and output material to multiple host, and small rail car advance may be implemented and be once just completed at the same time input and output material movement, When host has material, the discharging propulsion cylinder of feeding mechanism first is proceeded to immediately ahead of host, is discharged, and then feeding mechanism is again Advance, charging propulsion cylinder is allowed to be located in front of host, charging propulsion cylinder advances, by the machining object on the dolly plate for being located at feeding mechanism Product are pushed into host.
Detailed description of the invention
Fig. 1 is the general assembly top view of the utility model embodiment;
Fig. 2 is the stereoscopic schematic diagram of Tu1Zhong Chengliao batch turning mechanism;
Fig. 3 is the enlarged drawing in Fig. 2 at scale material hopper;
Fig. 4 is the stereoscopic schematic diagram of Tu1Zhong Tanliao mechanism;
Fig. 5 is the cross-sectional view of Fig. 4;
Fig. 6 is the main view of thick booth material scraping plate;
Fig. 7 is the side view of Fig. 6;
Fig. 8 is the main view of smart booth material scraping plate;
Fig. 9 is the side view of Fig. 8
Figure 10 is the cross-sectional view of mold in Fig. 1;
Figure 11 is the stereoscopic schematic diagram of feeding mechanism in Fig. 1;
Figure 12 is the cross-sectional view of Figure 11 middle orbit trolley;
The pipeline start up by preheating flow diagram of Figure 13 the utility model embodiment
The normal operation and orderly closedown flow diagram of Figure 14 the utility model embodiment.
Specific embodiment
It elaborates below in conjunction with attached drawing to specific embodiment of the present utility model.
As shown in Figures 1 to 12, the rotary production line of a kind of soft abrasive disk of the present embodiment, including weighing booth material platform, into Moulding press mechanism, control module 20(control module, discharging mechanism 15, are unloaded for controlling weighing booth material at main unit mechanism by material mechanism 9 Platform, feeding mechanism, main unit mechanism, discharging mechanism and unload the operation of moulding press mechanism) and hydraulic station 21.Production soft abrasive disk revolution The feeding-discharging mechanism of formula production line makes mold carry out helicoid streamlined running, realizes feeding, weighing, booth material, mold fortune The automated job for entering press, transporting press, mould unloading.
Wherein weighing booth material platform includes the longitudinally arranged two column mold station on platform, and two column mold stations are empty mould Have station column and operation mold station column.Label 19 is designated as being in the mold of sky mold station column.Operation mold station arrange by First place is correspondingly provided with Cheng Liao batch turning mechanism 2 and Tan Liao mechanism to last bit.Tan Liao mechanism is arranged the first to end from operation mold station Position can be correspondingly arranged multistage, its in the present embodiment is set as two-stage, respectively Cu Tantanliao mechanism 4 and Jing Tantanliao mechanism 5.
The last bit side of empty mold station column set it is horizontal push away a cylinder 1, the horizontal cylinder 1 that pushes away will be at empty mold station column last bit Mold is advanced into operation mold station column;
The first side of operation mold station column sets vertical push cylinder 3, the mold edge that vertical push cylinder 3 arranges operation mold station It promotes longitudinally forward, mold is made successively to complete blowing through Cheng Liao batch turning mechanism 2 and the processing of Tan Liao mechanism;
The last bit side of operation mold station column set it is horizontal push away two cylinders 6, horizontal two cylinders 6 that push away are promoted mold station column last bit Mold be advanced into feeding mechanism 9;
Wherein main unit mechanism includes an at least host, and host is using three beam of conventional vulcanization machine, four column band heated type structure. Five hosts 10,11,12,13,14 are set in the present embodiment in row arrangement parallel running, but host number is not limited to five, Theory may be implemented unlimited more hosts and work at the same time.
Feeding mechanism 9 send mold to corresponding host, and discharging mechanism 15 send the mold after host process to mould unloading Press mechanism, the mold after unloading moulding press mechanism mould unloading send to empty mold station and arrange.
As shown in Figure 1, Figure 2 and Figure 3, Cheng Liao batch turning mechanism includes screw rod scale 21, electronic scale 22, scale material hopper 23 and batch turning Control device.
Screw rod scale 21 is used for 23 ingredient of scale material hopper;Electronic scale 22 is set up in weighing booth material platform by electronic scale branch On, and it is located at operation mold station column side, scale material hopper 23 is installed on electronic scale 22, electronic scale 22 and the material for obtaining scale point Weight feeds back to screw rod scale 21.
Screw rod scale 21 passes through feed powder according to the screw rod rotation speed in the feed powder Weight control screw rod of setting, screw rod rotation The discharge port of screw rod scale 21 is put into scale material hopper 23, and the material point weight that scale obtains is fed back to screw rod scale, feed powder by electronic scale 22 When weight is close to setting weight, screw rod rotation speed slows down, and when weight reaches setting weight, screw rod stops rotating, feed system System stops.
Scale material hopper 23 is two halves structure comprising and split closing, top small by two and half lower parts that are formed of bucket splits Big and open bucket body structure, two and half buckets are that part is overlapping in stitching section, guarantee mosaic not material leakage.23 upper end of scale material hopper Portion is equipped with the hopper support axis 24 being horizontally through, and two and half buckets are rotatablely connected with the hopper support axis 24 respectively;Two and half buckets exist Gravity is in two halves closed state under natural conditions.
In the present embodiment, the scale material hopper 23 is connected to the weighing sections of electronic scale 22 by lateral connection frame, laterally connects It connects frame and is located at one end of scale material hopper 23 and be set as U-shaped structure, the both ends of hopper support axis 24 are connected at the U-shaped structure.
The lower half of two and half buckets is installed with the hopper batch turning block 25 for protruding from bucket body, two hopper batch turning blocks, 25 phase To the batch turning folding control area for being arranged and being formed between the two scale material hopper 23.
Batch turning control device includes batch turning oscillating cylinder 27 and swings set on the batch turning of 27 movable end of batch turning oscillating cylinder Cylinder shifting block 26, batch turning oscillating cylinder 27 are fixed on electronic scale bracket by batch turning oscillating cylinder mounting rack, and batch turning swings gas Cylinder shifting block 26 is located at batch turning folding control area, and batch turning oscillating cylinder shifting block 26 is driven by batch turning oscillating cylinder 27 and swung.
When feed powder weight reaches setting weight in scale material hopper 23, after feeding system stops, batch turning system starts, Expect that oscillating cylinder 27 drives batch turning oscillating cylinder shifting block 26 to swing.The swing of batch turning oscillating cylinder shifting block 26 has horizontal and vertical two kinds of shapes State, when batch turning oscillating cylinder shifting block 26 is in vertical, batch turning oscillating cylinder shifting block 26 and the hopper batch turning block 25 of two sides are not connect Touching, two and half buckets of scale material hopper 23 are in two halves closed state in gravity under natural conditions;
When batch turning oscillating cylinder shifting block 26 from becoming level vertically, the opening of hopper batch turning block 25 is stirred, and then drive Two and half bucket separation, open 23 lower port of scale material hopper, feed powder is put into mold by lower ending opening;Batch turning oscillating cylinder When shifting block 26 becomes vertical from level, two and half buckets of scale material hopper 23 are restored to two halves closed form under the effect of gravity State.
It using this kind of scale material and batch turning mode, can guarantee the accuracy of feed, and be easy to implement high automation, Gao Zhi Energyization control.
As shown in Figure 1, Figure 4 and Figure 5, Tan Liao mechanism includes at least one booth material unit, spreads out material unit by turntable 41, scraper Plate 35 and scraper lifting structure composition;
Its turntable 41 is for placing mold, and turntable 41 is installed on the material platform of weighing booth, and the lower section of turntable 41 is driven It is connected with the turntable speed regulating motor 42 of its rotation of driving;
Material scraping plate 35 is to connect above turntable 41, and with scraper lifting structure, makes material scraping plate 35 in scraper lifting structure Under the action of rise or fall.
When needing to spread out material, 41 driven mold of turntable rotation, scraper lifting structure drives material scraping plate 35 to drop in mold Constant depth, material scraping plate slowly rises after reaching depth, due to the relative motion of mold and material scraping plate, thus make in mold at Powder becomes opening state by assembling state in heaps, and (powder shakeouts the upper of state when material scraping plate slowly rises to fixed height Surface) when stop certain time to guarantee powder be in shakeout state.
In the present embodiment, the scraper lifting structure includes support frame, material scraping plate connection frame, ball-screw 33 and bearing block 32;
Support frame is erected to be spread out on material platform in weighing, and ball-screw 33 is vertically arranged on the support frame, and ball-screw 33 Screw rod upper end be installed on support frame by bearing block 32, and screw rod transmission is connected with ball-screw driving motor 31;
Material scraping plate connection frame is vertically arranged, and the upper end of material scraping plate connection frame is connect with the nut 34 of ball-screw 33, is scraped The lower end of flitch connection frame is connect with material scraping plate 35.
The present embodiment selects ball-screw control material scraping plate lifting, facilitates control and can guarantee that high-precision is adjusted.
Material scraping plate 35 has thick booth material scraping plate and smart booth material scraping plate in the present embodiment, and booth material unit uses thick booth scraper The Cu Tantanliao mechanism 4 is formed when plate, forms Jing Tantanliao mechanism 5 when booth material unit is using essence booth material scraping plate.
If Fig. 6 and 7 show, the thick booth material scraping plate is made of the plate body 61 on top and the hollow out frame 62 of lower part, hollow out frame 62 lower edge is horizontally disposed scraping teeth, and scraping teeth is fixedly connected with plate body 61 by vertical material tooth, and material tooth is spaced in level It lays multiple.In the present embodiment, the material tooth is equipped at the horizontal both ends of scraping teeth.
Such as figure Fig. 8 and 9 shows, the essence booth is rectangular panel body 63 with material scraping plate, and its lower edge is horizontally disposed.
In the present embodiment, thick booth booth material and essence booth booth material take different scraper forms, and thick booth is taken loose with material scraping plate Material toothing, this material toothing avoid smart booth with material scraping plate carry out just spread out when, be inserted into too deep, powder during scraper It is scraped mold, insertion is too shallow to scrape uneven situation again, and powder can be from the hollow out among material tooth after this thick booth is inserted into material scraping plate Region is crossed, and can play the role of striking off simultaneously.
Smart booth takes whole scraping plate mechanism due to passing through thick booth booth material with material scraping plate, and powder is close to be shakeout roughly, so Whole material scraping plate form is taken during essence booth, scraper lifting structure control material scraping plate drops to slightly below powder plane, then Slowly rise again, rise to and stop certain time on powder after plane, then rapid increase again, is precisely shakeout to realize, Reduce rejection rate.
If Fig. 1, Fig. 4, Fig. 5 and 10 show, the mold includes mold bottom die 36, mold outer ring 37 and mold boat 38, mold Bed die 36 is round structure, and mold outer ring 37 is circular ring structure.Mold bottom die 36 is located in mold outer ring 37 and in bottom, mould Have bed die 36 and mold outer ring 37 forms the die cavity of open topped;
Mold outer ring 37 is equipped with the mold boat 38 of square-outside and round-inside structure, and mold outer ring 37 is set in the inner circle of mold boat 38 simultaneously It is rotatably assorted with it, and is equipped with the recessed portion of annular at the inside bottom surface of mold boat 38;
When the mold is located at station below Tan Liao mechanism, mold bottom die 36 and mold outer ring 37 are placed on the turntable 41 simultaneously It is rotated with turntable, mold boat 38 is located at the intersection of turntable 41 and weighing booth material platform, and the recessed portion at 38 bottom surface of mold boat Across the boundary line of turntable 41 and weighing booth material platform, contact 38 inside bottom surface of mold boat with turntable vacantly, thus turntable It will drive mold bottom die 36 and mold outer ring 37 rotate, and mold boat 38 not can rotate
The two sides of the mold boat 28 are also fixed with mold shelves item 19, and the empty mold is formed between two mold shelves items 19 Station column and operation mold station column.
If Fig. 1, Figure 10 and 11 show, the feeding mechanism 9 includes the small rail car set on the charging side of main unit mechanism, should Small rail car is equipped with charging propulsion cylinder 98 and discharging propelling cylinder 99.Discharging mechanism does not show that discharging mechanism 15 wraps in Fig. 1 Include the small rail car set on the discharging side of main unit mechanism.
Above-mentioned small rail car includes dolly plate 92, the wheel being installed on dolly plate 92, guide rail 94, rack gear 95, lower wheel 96, gear drive motor 97 and the gear 90 set on gear drive motor rotation shaft end.
Guide rail 94 is set to the charging side of main unit mechanism or discharging side, dolly plate 92 are correspondingly arranged on the upside of guide rail, and logical It crosses wheel and is oriented to corresponding guide rail and cooperated.Rack gear 95 in parallel is equipped on the downside of guide rail 94, gear drive motor 97 is installed In on dolly plate 92, and gear drive motor revolves the gear 90 at 99 shaft ends and is meshed with the rack gear 95.
Small rail car along lead move when, gear drive motor 97 drag gear 90 moved left and right on rack gear 95, gear drive Dynamic motor 97 rotates forward small rail car and advances, and gear drive motor 97 inverts small rail car and retreats.
The small rail car of feeding mechanism 9 is equipped with charging propulsion cylinder 98 and discharging propelling cylinder 99, and mold is put into On the dolly plate 92 of small rail car, charging propulsion cylinder 98 advances, and mold is pushed to enter in host;Before discharging propelling cylinder 99 Into mold is released out of host.
And it is multiple host due to host and is arranged in row, the utility model only needs a set of feeding mechanism and discharging machine Structure can complete the input and output material to multiple host, and small rail car advance may be implemented and be once just completed at the same time input and output material movement, When host has material, 9 discharging propelling cylinders 99 of feeding mechanism first are proceeded to immediately ahead of host, are discharged, then charger Structure 9 advances again, and charging propulsion cylinder 98 is allowed to be located in front of host, and charging propulsion cylinder 98 advances, and will be located at feeding mechanism 9 Mold on dolly plate 92 is pushed into host.
In the present embodiment, the wheel of small rail car includes upper wheel 93 and lower wheel 96, and upper wheel 93 and lower wheel 96 are equal It is arranged symmetrically by middle line of guide rail, and abuts and be oriented to cooperation on the inside of upper wheel 93 and guide rail, supported on the outside of lower wheel 96 and guide rail Cooperation is connect and be oriented to, rollover prevention structure is formed, small rail car can be made smoothly to run;It feeds propulsion cylinder 98 and discharging promotes Since the presence of active force can make trolley rollover inclination, lower offsetting between wheel and guide rail with credit union when oil cylinder 99 is pushed ahead This active force, to avoid trolley rollover inclination.
If Fig. 1 shows, the moulding press mechanism of unloading includes unloading moulding press 17, mould unloading positioning cylinder 18 and mould unloading pusher cylinder 16;It is corresponding with the last bit of empty mold station column to unload moulding press 17, mould unloading pusher cylinder 16, which is longitudinally disposed at, unloads the charging of moulding press 17 Side, mould unloading positioning cylinder 18 are vertically arranged to unload the discharging of moulding press 17 side.It unloads moulding press 17 and takes three conventional Liang Sizhu Formula structure.
Discharging mechanism 15 send the mold after host process to unloading at moulding press mechanism station, starts mould unloading operation: mould unloading Positioning cylinder 18 jacks up, and mould unloading pusher cylinder 16 promotes, and send mold to unloading in moulding press 17 and by mould unloading positioning cylinder 18 Stop positioning, mould unloading pusher cylinder 16 returns to initial bit later, and the upper beam for unloading moulding press 17 at this time just pushes down mold outer ring 37, lower ejection pressure head just withstands mold bottom die 36, which cooperates with upper beam by the mold core and mold of mold Outer ring separation.
And mould unloading pusher cylinder 16 can promote again pushes away mold outer ring 37 partially, after avoid mold core from calling in mold again Within outer ring 37, pushes away inclined mould unloading pusher cylinder 16 and retract, unload moulding press 17 and return to initial bit.Mould unloading pusher cylinder 16 is again later Mold is advanced to the last bit that the empty mold station of weighing booth material platform arranges from moulding press 17 is unloaded, to supplement vacancy mould by secondary propulsion Tool, guarantees rotary cycle operation.
As shown in Figure 13 and Figure 14, the present embodiment also discloses a kind of feeding-discharging machine for producing the rotary production line of soft abrasive disk The control method of structure, comprising:
Control the step of weighing booth material platform carries out mold carry;
The step of expecting to mold scale material, batch turning and booth;
Feeding mechanism is to the step of main unit mechanism feeding;
The step of main unit mechanism carries out hot pressing to mold;
Feeding mechanism releases the mold after host process, and send mold to the step for unloading moulding press mechanism through discharging mechanism Suddenly;
Unload the step of moulding press mechanism is to mold mould unloading;
Empty mold is sent to the step of spreading out material platform to weighing after the completion of mould unloading.
The step of control weighing booth material platform carries out mold carry includes following process:
It is horizontal push away two cylinders 6 and promote the mold of mold station column last bit is advanced into feeding mechanism 9, horizontal two cylinders 6 that push away are retracted;
Vertical push cylinder 3 promotes once, and the mold that operation mold station arranges is promoted a station longitudinally forward, vertical to push away gas Cylinder 3 is retracted;
The horizontal cylinder 1 that pushes away promotes once, and the mold at empty mold station column last bit is advanced into operation mold station column.
Described the step of expecting to mold scale material, batch turning and booth includes following process:
Operation mold station column mold along station stepping promote when, mold first through Cheng Liao batch turning mechanism 2 carry out scale material and Batch turning processing, after successively the thin booth of thick booth processing and Jing Tantanliao mechanism 5 through Cu Tantanliao mechanism 4 spread out material and handle;
The feeding mechanism to the step of main unit mechanism feeding include following process;
Horizontal to push away after mold is advanced to feeding mechanism by two cylinders, when any one host needs will expect, feeding mechanism 9 is advanced Charging stop position immediately ahead of to corresponding position of host machine, later on feeding mechanism 9 charging propulsion cylinder 98 by mold from into Corresponding host is advanced in material mechanism 9.
The feeding mechanism releases the mold after host process, and send mold to unloading moulding press mechanism through discharging mechanism The step of include following process:
When any one host process terminates to need to discharge, before feeding mechanism 9 can advance to corresponding position of host machine just The charging stop position of side, while discharging mechanism 15 can also advance to the discharging stop position in corresponding host position dead astern;
After feeding mechanism and discharging mechanism are advanced in place, discharging propelling cylinder 99 on feeding mechanism can be to being pushed forward Into by mold from host release to discharging mechanism 15;Discharging mechanism, which can proceed to, later unloads moulding press position.
It is described that unload moulding press mechanism include following process to the step of mold mould unloading;
Discharging mechanism advances to when unloading moulding press position, and mould unloading relevant action starts to execute, and mould unloading positioning cylinder 18 jacks up, and unloads Mold is sent to by the propulsion of mould pusher cylinder 16 to be unloaded in moulding press 17 and is stopped to position by mould unloading positioning cylinder 18, and mould unloading pushes away later Material cylinder returns to initial bit, and the upper beam for unloading moulding press at this time pushes down mold outer ring, and lower ejection pressure head ejection, cooperating with upper beam will The mold core of mold is separated with mold outer ring, is determined mould unloading positioning cylinder 18 later and is retracted, and the propulsion of mould unloading pusher cylinder 16 will be outside mold Ring pushes away partially, and mould unloading pusher cylinder 16 is retracted, and unloads moulding press 17 and returns to initial bit.
Sending empty mold to the step of spreading out material platform to weighing after the completion of the mould unloading includes following process:
It unloads after moulding press mechanism is disposed to the step of mold mould unloading, mould unloading pusher cylinder 16 promotes again, by mold The empty mold station column that platform is expected at weighing booth are advanced to from moulding press is unloaded.
The control method of the feeding-discharging mechanism of the production rotary production line of soft abrasive disk of the present embodiment solidifies work with host 10 For skill is completed, operation program circuit is as follows:
Horizontal two cylinders 6 that push away promote once, the mold for weighing up material are advanced on the trolley platform of feeding mechanism 9.
Horizontal to push away after two cylinders 6 step back in place, vertical push cylinder 3 promotes once, and after being advancing to the position, Cu Tantanliao mechanism 4, essence are spread out Tan Liao mechanism 5 starts, and executes thick booth and essence booth respectively, the material in mold is shared flat.
After vertical push cylinder 3 is retracted in place, it is horizontal push away a cylinder 1 and promote empty mold is once advanced to Cheng Liao batch turning mechanism 2 It is retracted behind underface.Cheng Liao batch turning mechanism 2 falls the material weighed up after scale material automatically according to the weight automatic balance material preset Enter into mold.
Horizontal to push away after mold is advanced on the trolley platform of feeding mechanism 9 by two cylinders 6, feeding mechanism 9 can advance (host Advance in direction), while discharging mechanism can also retreat (traveling of host direction), feeding mechanism 9 can proceed to host 10 and go out material position (i.e. Discharging pusher oil cylinder 8 is located at the front of host 10), at the same discharging mechanism 15 can also back to position of host machine (host just after Side), after feeding-discharging mechanism is advanced in place, discharging propelling cylinder 8 can be pushed ahead, and mold be released out of host 10 to out Expect on mechanism 15, the advance of discharging mechanism 15 later, which can proceed to, unloads moulding press position, starts mould unloading relevant operation.
Discharging propelling cylinder 8 retreats the charging stop position that rear feeding mechanism 9 can again proceed to host 10 in place and (feeds Propulsion cylinder 7 is located at the front of host 10), it is flat that mold can be advanced to host 10 by charging propulsion cylinder 7 from feeding mechanism 9 On platform, host executes compacting movement, starts the solidification of mold, while feeding the retrogressing of propulsion cylinder 7, after feeding propulsion cylinder 7 After falling back on position, feeding mechanism 9 is retreated, and is stopped after backing to initial position.
When discharging mechanism 15, which advances to, unloads moulding press position, starts mould unloading relevant action and start to execute, mould unloading positioning cylinder 18 jack up, and mould unloading pusher cylinder 16 promotes, and unload in moulding press 17 when mold to be sent to, return to initial bit later, unload molding The lower ejection pressure head ejection of machine 17, cooperates with upper beam and separates mold core with mold outer ring, mould unloading positioning cylinder 18 is retracted later, mould unloading Pusher cylinder pushes away 16 and pushes away partially by mold outer ring, and mold core is avoided to be called within mold outer ring again, push away it is to the rear retract, unload molding Machine 17 returns to initial bit, and mould unloading pusher cylinder 16 promotes again, by mold from unload moulding press be advanced to weighing booth material platform it On.
The control method of the feeding-discharging mechanism of the rotary production line of production soft abrasive disk further includes preheating procedure, preheating procedure Meet: preheating number of executions >=preheating setting quantity-X, the mold after the completion of finally preheating, after scale material station Inside there is feed powder.
After wherein preheating number of executions is booting, the step of material platform carries out mold carry is spread out according to control weighing and is carried out Mold carry digit;
X is the number of stations+1 of empty mold station column, and the present embodiment X is 8;
Preheating sets quantity as user's setting value, and is more than or equal to X.
The control method of the feeding-discharging mechanism of the rotary production line of production soft abrasive disk further includes orderly closedown process;
When there is orderly closedown command request, control module 20 shields scale material batch turning movement, also shields after promoting Y times again Material movement is spread out, program is wholly off after molds whole in host all are transported out;
Wherein, Y is the occupied total number of stations of Cheng Liao batch turning mechanism 2 and Cu Tantanliao mechanism 4, Jing Tantanliao mechanism 5, this Embodiment Y is 3.
By the setting of orderly closedown process, realize that the interior mold for having feed powder can have been processed later again when shutting down request It is shut down.
The control method of the feeding-discharging mechanism of the rotary production line of production soft abrasive disk further includes that feeding mechanism has material to identify Process, host have material identification process, stop into host automatic identification process and host after continue to execute operational sequence;
Wherein, feeding mechanism has material identification process as follows:
When feeding mechanism 9 has material, control module 20 marks feeding mechanism 9 to have material;Feeding mechanism 9 feeds to host and completes Afterwards, feeding mechanism 9 has material label that can automatically reset;
When feeding mechanism has material, control module 20 executes charging movement automatically;When feeding mechanism is without material, control module 20 skip charging movement automatically.
Host has material identification process as follows:
After the completion of host charging, meeting Automatic Logos host has material;When mold is advanced to discharging mechanism 15 from host, host has Material label can automatically reset;
When host has material, and host request enters new die, control module 20 can first carry out discharging movement automatically, then again Feed operation is carried out, when host is without material, when host request enters new die, control module 20 can skip discharging movement automatically, directly Connect execution feed operation.
It is as follows into host automatic identification process:
The order request of request disengaging mold, the automatic root of control module can be sent to control module after the completion of host activity Mold is transported to corresponding host according to the request.
It is as follows that host continues to execute operational sequence after stopping:
When emergent stopping operation occur or having a power failure suddenly, host can be run the present situation and recorded by control module 20 Come, when executing mainframe program again, can choose the breakpoint succession for executing and continuing to execute according to last time and execute or after booting The first step start to execute.
Above-mentioned feeding mechanism has material identification process, host to have material identification process, into host automatic identification process and host The setting that operational sequence is continued to execute after stopping realizes intelligentized memory function, when there is mold to enter feeding mechanism, master After machine, discharging mechanism, program, which can remember the station, mold, and no matter whether program stops, and whether equipment powers off, until mold from When the station rotatable is to next station, program, which will record from station, does not have mold.Do not have when in a certain host hot pressing completion or host When having mold, mold is automatically fed into corresponding host by program meeting automatic identification state.
The utility model has cooperatively formed rotary operating mode by job step and flow chart, and realizes pair The operating for producing high automation, the high-intelligentization of the feeding-discharging mechanism of the rotary production line of soft abrasive disk, to improve production effect Rate strengthens product quality.
Above embodiments are only to illustrate rather than limit the technical solution of the utility model, although referring to above-described embodiment pair The utility model is described in detail, those skilled in the art should understand that: still can to the utility model into Row modification or equivalent replacement should all without departing from any modification or partial replacement of the spirit and scope of the utility model Cover in the scope of the claims of the utility model.
In the description of the present invention, it should be understood that term "front", "rear", "upper", "lower", "left", "right" etc. The orientation or positional relationship of instruction be based on the orientation or positional relationship shown in the drawings, be only for ease of description the utility model and Simplify description, rather than indicates or imply signified device or element and must have a particular orientation, constructed for specific orientation And operation, thus should not be understood as the limitation that content is protected to the utility model.

Claims (7)

1. a kind of feeding-discharging mechanism for producing the rotary production line of soft abrasive disk, including host, it is characterised in that: further include being set to master The feeding mechanism of the charging side of machine and discharging mechanism set on host discharging side, feeding mechanism includes the charging set on host The small rail car of side, the small rail car are equipped with charging propulsion cylinder and discharging propulsion cylinder;
Discharging mechanism includes the small rail car set on the discharging side of host;
When any one host needs will expect, the small rail car of feeding mechanism advances to the charging immediately ahead of corresponding position of host machine Stop position, the charging propulsion cylinder on feeding mechanism is advanced to corresponding host for article is processed from feeding mechanism later;
When any one host process terminates to need to discharge, feeding mechanism can advance to immediately ahead of corresponding position of host machine into Expect stop position, while discharging mechanism can also advance to the discharging stop position in corresponding host position dead astern;When feeding mechanism and go out After material mechanism advances in place, the discharging propulsion cylinder on feeding mechanism can be pushed ahead, and processing article is released from host to out Expect in mechanism;Discharging mechanism can proceed to next station later.
2. the feeding-discharging mechanism of the production rotary production line of soft abrasive disk according to claim 1, it is characterised in that: the rail Road trolley includes dolly plate, the wheel being installed on dolly plate, guide rail, rack gear, lower wheel, gear drive motor and is set to gear The gear of driving motor rotation shaft end;
Guide rail is set to the charging side of host or discharging side, dolly plate are correspondingly arranged at guide rail side, and by wheel with it is corresponding Guide rail be oriented to cooperation;
Guide rail side is equipped with rack gear in parallel, and gear drive motor is installed on dolly plate, and gear drive motor rotates The gear of shaft end is meshed with the rack gear.
3. the feeding-discharging mechanism of the production rotary production line of soft abrasive disk according to claim 2, it is characterised in that: the vehicle Wheel includes upper wheel and lower wheel, and upper wheel and lower wheel are arranged symmetrically by middle line of guide rail, and on the inside of upper wheel and guide rail Cooperation is abutted and be oriented to, abuts and is oriented to cooperation on the outside of lower wheel and guide rail, form rollover prevention structure.
4. the feeding-discharging mechanism of the production rotary production line of soft abrasive disk according to claim 1-3, feature exist In: more formation host rows are arranged in row in the host, and the feed inlet of host, towards side, the discharge port of host is equal Towards the opposite other side.
5. the feeding-discharging mechanism of the production rotary production line of soft abrasive disk according to claim 1-3, feature exist The two sides of host row are respectively arranged in: the feeding mechanism and discharging mechanism.
6. the feeding-discharging mechanism of the production rotary production line of soft abrasive disk according to claim 1-3, feature exist In: the charging propulsion cylinder is cylinder.
7. the feeding-discharging mechanism of the production rotary production line of soft abrasive disk according to claim 1-3, feature exist In: the discharging propulsion cylinder is oil cylinder.
CN201821835053.5U 2018-11-08 2018-11-08 A kind of feeding-discharging mechanism producing the rotary production line of soft abrasive disk Active CN209078563U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109333388A (en) * 2018-11-08 2019-02-15 郑州磨料磨具磨削研究所有限公司 A kind of feeding-discharging mechanism producing the rotary production line of soft abrasive disk

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109333388A (en) * 2018-11-08 2019-02-15 郑州磨料磨具磨削研究所有限公司 A kind of feeding-discharging mechanism producing the rotary production line of soft abrasive disk

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