CN209094369U - A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece - Google Patents
A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece Download PDFInfo
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- CN209094369U CN209094369U CN201821943507.0U CN201821943507U CN209094369U CN 209094369 U CN209094369 U CN 209094369U CN 201821943507 U CN201821943507 U CN 201821943507U CN 209094369 U CN209094369 U CN 209094369U
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- riveting
- balancing patch
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- turntable
- rack
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Abstract
The utility model relates to a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece, including rack, the turntable being rotatably connected with rack, be distributed uniformly and circumferentially on turntable multiple positional stations, be set to positional stations rotary motion trace top balancing patch riveting mechanism and controller.Compared with prior art, the utility model can carry out automation riveting to air-conditioned compressor electric machine rotor balancing patch, rivet efficiency and precision is high, simple and reasonable.
Description
Technical field
The utility model relates to electric machinery rotator balance piece mounting technology fields, more particularly, to a kind of electric machinery rotator balance piece
Fully-automatic intelligent riveting set.
Background technique
In modern electrical machine, rotor is when enclosing rotatable around its axis, if the non-uniform mass relative to axis, can produce
Raw centrifugal force causes to generate noise on rotor bearing and generates abrasion, to reduce performance and the service life of motor.
Compressor of air conditioner is to play compressible drive refrigerant in air conditioning coolant loop.Compressor of air conditioner generally fills
In outdoor unit.Refrigerant is sent to the cooling condensation in higher-pressure region from low-pressure area extraction by compressor of air conditioner after compression, by dissipating
Backing gives out heat into air, and refrigerant also becomes liquid, pressure rise from gaseous state, and core component is that compression is electromechanical
Machine.And balancing patch (block) is added in present compressor on the rotor of motor generally to be the dynamic balancing for realizing rotor.Existing
In technology, the mode of hand riveting is mostly used to carry out the riveting of air-conditioned compressor electric machine rotor balancing patch, the side of hand riveting greatly
Formula low efficiency, speed is slow, and error rate is higher, or even can damage electric machinery rotator balance piece.
The fully-automatic intelligent riveting set of air-conditioned compressor electric machine rotor balancing patch is for installing electric machinery rotator balance piece
Mechanism, the dynamic balancing of rotor in installation process can be corrected, the vibration that generates when rotating rotor and act on axis
The vibration force held is reduced in reasonable range, is reduced vibration to reach, is improved the purpose of product quality.Therefore, Yi Zhong electricity
The fully-automatic intelligent riveting set of machine rotor balancing patch is the important device for reducing rotor oscillation, improving motor performance.
Utility model content
The purpose of this utility model is exactly to provide a kind of rotor to overcome the problems of the above-mentioned prior art
The fully-automatic intelligent riveting set of balancing patch.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece, for the riveting of rotor and balancing patch, packet
It includes:
Rack,
Turntable is rotatably connected with rack,
Multiple positional stations, be distributed uniformly and circumferentially on turntable, be respectively used to place rotor,
Balancing patch riveting mechanism is set to the top of positional stations rotary motion trace, for the motor turned to below
Rotor and balancing patch are riveted,
Manipulator, for rotor is placed into positional stations, balancing patch is placed in rotor upper end and
The rotor for completing riveting is removed,
Controller, with turntable, balancing patch riveting mechanism and manipulator communication connection.
Preferably, the balancing patch riveting mechanism includes riveting-rack, hydraulic cylinder, pressure sensor and pressure head, described
Riveting-rack be set on the outside of turntable, hydraulic cylinder is connected on riveting-rack, and pressure sensor and pressure head are from top to bottom successively
It is sequentially connected with hydraulic cylinder.
Preferably, the balancing patch riveting mechanism further includes that the guide rail being set on riveting-rack and guide rail sliding connect
The sliding block connect and the movable plate being fixed on sliding block, the sliding block can slide in the up-down direction along guide rail, hydraulic cylinder
Cylinder rod is connect with movable plate, and pressure sensor and pressure head are set in turn in the bottom of movable plate.It, can by setting guide rail and sliding block
Position is accurate and stable when being riveted under guarantee.
Preferably, the top of the cylinder rod of the hydraulic cylinder and movable plate is articulated and connected.By the way that cylinder rod and movable plate are cut with scissors
It connects, reduces the installation difficulty of hydraulic cylinder and guide rail slide block.
Preferably, the manipulator is set on the outside of turntable, and is located at balancing patch relative to the rotation direction of turntable
The front of riveting mechanism.Rotor is removed after facilitating completion to rivet, and the rotor that preparation rivets is placed.
Preferably, the crawl and placement of workpiece can be carried out when robot work by vision positioning system.
Preferably, the positional stations are provided with 6, are distributed uniformly and circumferentially in disk upper surface by proximal edge
Position at.At this point, driven by rotary disc balancing patch clamping device rotates, every 60 ° of rotation is then paused, and (every 60 ° of the rotation of turntable stops
Pause primary, when turntable pauses, the pressure head of balancing patch riveting mechanism is located just at the surface of a certain positional stations), to carry out electricity
Load, riveting and the unloading of machine rotor and balancing patch.
Preferably, the controller is PLC controller, is placed in control cabinet, the rack and balancing patch riveting machine
Structure is set to the top of control cabinet.
It is further preferred that the PLC controller in the present embodiment can use SIEMENS PLC controller.
Preferably, the rack in the present embodiment is aluminium alloy rack, is formed by square tubes soldering.
When work, the positioning that is first placed in the rotor of compressor of air conditioner by manipulator on the turntable of the device
On station, then balancing patch is placed in the upper end of rotor by manipulator, issues enabling signal after placing, the device
It is rotated by the rotor of driven by rotary disc compressor of air conditioner, and is positioned by positional stations.The electricity of compressor of air conditioner
After the completion of machine rotor positioning, the pressure head of balancing patch riveting mechanism is vertically lowered under the drive of hydraulic cylinder, when pressure head and air-conditioning pressure
The balancing patch of the rotor upper end of contracting machine contacts and when pressure sensor receives defined riveting pressure, and pressure head is to air-conditioning
The balancing patch of compressor rotor is riveted.When balancing patch of the pressure head to air-conditioned compressor electric machine rotor is riveted into completion
Afterwards, pressure head resets under the drive of hydraulic cylinder, and subsequent driven by rotary disc air-conditioned compressor electric machine rotor is rotated (when setting 6
When balancing patch clamping device, 60 ° are rotated), it rotates the air-conditioned compressor electric machine rotor on next positional stations and stops at
Immediately below balancing patch riveting mechanism.
After the completion of each air-conditioned compressor electric machine rotor balancing patch riveting, which issues pickup request letter to manipulator
Number, manipulator takes air-conditioned compressor electric machine rotor, OK the or NG signal that manipulator is issued according to the device, by compressor of air conditioner away
Rotor is put on different plate chain lines.
Compared with prior art, the fully-automatic intelligent riveting set of electric machinery rotator balance piece provided by the utility model can be with
Automation riveting is carried out to air-conditioned compressor electric machine rotor balancing patch, efficiency is riveted and precision is high, it is simple and reasonable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram (manipulator is not shown) of the utility model；
Fig. 2 is the structural schematic diagram of the balancing patch riveting mechanism of the utility model embodiment 1；
Fig. 3 is the schematic view of the front view of the balancing patch riveting mechanism of the utility model embodiment 2.
In figure, 100 be positional stations, and 200 be balancing patch riveting mechanism, and 201 be riveting-rack, and 202 be hydraulic cylinder, 203
It is pressure head for pressure sensor, 204,205 be guide rail, and 206 be sliding block, and 207 be movable plate, and 300 be turntable, and 400 be rack,
500 be control cabinet.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.
Embodiment 1
A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece, as shown in Fig. 1~2, for rotor peace
The riveting of weighing apparatus piece, including rack 400, turntable 300, multiple positional stations 100, balancing patch riveting mechanism 200 and manipulator,
In:
Turntable 300 is rotatably connected with rack 400；
Multiple positional stations 100 be distributed uniformly and circumferentially on turntable 300, be respectively used to place rotor；
Balancing patch riveting mechanism 200 is set to the top of 100 rotary motion trace of positional stations, for turning to below
Rotor and balancing patch riveted；
Manipulator, for rotor is placed into positional stations 100, balancing patch is placed in the upper end of rotor with
And the rotor for completing riveting is removed；
Controller, with turntable 300, balancing patch riveting mechanism 200 and manipulator communication connection.
In the present embodiment, balancing patch riveting mechanism 200 includes riveting-rack 201, hydraulic cylinder 202,203 and of pressure sensor
Pressure head 204, riveting-rack 201 are set to 300 outside of turntable, and hydraulic cylinder 202 is connected on riveting-rack 201, pressure sensor
203 and pressure head 204 from top to bottom successively with hydraulic cylinder 202 be sequentially connected.Manipulator is set to 300 outside of turntable, and opposite
It is located at the front of balancing patch riveting mechanism 200 in the rotation direction of turntable 300 (manipulator is not shown in Fig. 1).Robot work
When can by vision positioning system carry out workpiece crawl and placement, to guarantee precision.
Rack 400 in the present embodiment is aluminium alloy rack, is formed by square tubes soldering.Turntable 300 by motor driven into
Row rotation.Positional stations 100 can be clamped the rotor for being placed on the positional stations by setting rotor fixture,
Positional stations 100 are provided with 6, are distributed uniformly and circumferentially in 300 upper surface of turntable at the position of proximal edge.At this point,
The rotation of driven by rotary disc balancing patch clamping device, every 60 ° of rotation is then paused, and (60 ° of the every rotation of turntable pauses once, and turntable pauses
When, the pressure head of balancing patch riveting mechanism 200 is located just at the surface of a certain positional stations), to carry out rotor and balance
Load, riveting and the unloading of piece.
Controller in the present embodiment is PLC controller, it is preferred to use SIEMENS PLC controller, controller are placed in control
In cabinet 500, rack 400 and balancing patch riveting mechanism 200 are set to the top of control cabinet.
When work, the positioning that is first placed in the rotor of compressor of air conditioner by manipulator on the turntable of the device
On station, then balancing patch is placed in the upper end of rotor by manipulator, issues enabling signal after placing, the device
It is rotated by the rotor of driven by rotary disc compressor of air conditioner, and is positioned by positional stations.The electricity of compressor of air conditioner
After the completion of machine rotor positioning, the pressure head of balancing patch riveting mechanism is vertically lowered under the drive of hydraulic cylinder, when pressure head and air-conditioning pressure
The balancing patch of the rotor upper end of contracting machine contacts and when pressure sensor receives defined riveting pressure, and pressure head is to air-conditioning
The balancing patch of compressor rotor is riveted.When balancing patch of the pressure head to air-conditioned compressor electric machine rotor is riveted into completion
Afterwards, pressure head resets under the drive of hydraulic cylinder, and subsequent driven by rotary disc air-conditioned compressor electric machine rotor is rotated (when setting 6
When balancing patch clamping device, 60 ° are rotated), it rotates the air-conditioned compressor electric machine rotor on next positional stations and stops at
Immediately below balancing patch riveting mechanism.
After the completion of each air-conditioned compressor electric machine rotor balancing patch riveting, which issues pickup request letter to manipulator
Number, manipulator takes air-conditioned compressor electric machine rotor, OK the or NG signal that manipulator is issued according to the device, by compressor of air conditioner away
Rotor is put on different plate chain lines.
Embodiment 2
The present embodiment is substantially the same manner as Example 1, the difference is that, the balancing patch riveting mechanism 200 in the present embodiment
It further include the sliding block 206 and be fixed on sliding block that the guide rail 205 being set on riveting-rack 201 and guide rail 205 are slidably connected
Movable plate 207 on 206, sliding block 206 can slide in the up-down direction along guide rail 205, the cylinder rod and movable plate of hydraulic cylinder 202
207 connections (such as top articulated connection of the cylinder rod of hydraulic cylinder 202 and movable plate 207, as shown in Figure 3), pressure sensor 203
The bottom of movable plate 207 is set in turn in pressure head 204.
The above-mentioned description to embodiment be intended to facilitate those of ordinary skill in the art to understand and use it is practical new
Type.Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein
General Principle is applied in other embodiments without having to go through creative labor.Therefore, the utility model is not limited to above-mentioned reality
Example is applied, those skilled in the art's announcement according to the present utility model does not depart from the improvement and repair that the utility model scope is made
Changing should all be within the protection scope of the utility model.
Claims (7)
1. a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece, special for the riveting of rotor and balancing patch
Sign is, comprising:
Rack (400),
Turntable (300) is rotatably connected with rack (400),
Multiple positional stations (100), be distributed uniformly and circumferentially on turntable (300), be respectively used to place rotor,
Balancing patch riveting mechanism (200) is set to the top of positional stations (100) rotary motion trace, for turning to below
Rotor and balancing patch riveted,
Manipulator, for rotor is placed into positional stations (100), balancing patch is placed in rotor upper end and
The rotor for completing riveting is removed,
Controller, with turntable (300), balancing patch riveting mechanism (200) and manipulator communication connection.
2. a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece according to claim 1, which is characterized in that institute
The balancing patch riveting mechanism (200) stated includes riveting-rack (201), hydraulic cylinder (202), pressure sensor (203) and pressure head
(204), the riveting-rack (201) is set on the outside of turntable (300), and hydraulic cylinder (202) is connected to riveting-rack (201)
On, pressure sensor (203) and pressure head (204) are successively sequentially connected with hydraulic cylinder (202) from top to bottom.
3. a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece according to claim 2, which is characterized in that institute
The balancing patch riveting mechanism (200) stated further includes that the guide rail (205) being set on riveting-rack (201) and guide rail (205) are slided
The sliding block (206) of connection and the movable plate (207) being fixed on sliding block (206), the sliding block (206) can be along guide rail
(205) it slides in the up-down direction, the cylinder rod of hydraulic cylinder (202) is connect with movable plate (207), pressure sensor (203) and pressure
Head (204) is set in turn in the bottom of movable plate (207).
4. a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece according to claim 3, which is characterized in that institute
The cylinder rod for the hydraulic cylinder (202) stated and the top of movable plate (207) are articulated and connected.
5. a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece according to claim 1, which is characterized in that institute
The manipulator stated is set on the outside of turntable (300), and is located at balancing patch riveting mechanism relative to the rotation direction of turntable (300)
(200) front.
6. a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece according to claim 1, which is characterized in that institute
The positional stations (100) stated are provided with 6, are distributed uniformly and circumferentially and lean on the position of proximal edge in turntable (300) upper surface
Place.
7. a kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece according to claim 1, which is characterized in that institute
The controller stated is PLC controller, is placed in control cabinet (500), the rack (400) and balancing patch riveting mechanism (200)
It is set to the top of control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821943507.0U CN209094369U (en) | 2018-11-23 | 2018-11-23 | A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821943507.0U CN209094369U (en) | 2018-11-23 | 2018-11-23 | A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece |
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| Publication Number | Publication Date |
|---|---|
| CN209094369U true CN209094369U (en) | 2019-07-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821943507.0U Active CN209094369U (en) | 2018-11-23 | 2018-11-23 | A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece |
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| CN (1) | CN209094369U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332505A (en) * | 2018-11-23 | 2019-02-15 | 上海工程技术大学 | A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece |
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2018
- 2018-11-23 CN CN201821943507.0U patent/CN209094369U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332505A (en) * | 2018-11-23 | 2019-02-15 | 上海工程技术大学 | A kind of fully-automatic intelligent riveting set of electric machinery rotator balance piece |
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