CN209082015U - A kind of copper foil warpage annealing device - Google Patents

A kind of copper foil warpage annealing device Download PDF

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Publication number
CN209082015U
CN209082015U CN201822025390.4U CN201822025390U CN209082015U CN 209082015 U CN209082015 U CN 209082015U CN 201822025390 U CN201822025390 U CN 201822025390U CN 209082015 U CN209082015 U CN 209082015U
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oven
copper foil
air
heat treatment
treatment device
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王冠毅
杜冠明
董国飞
李伟
周赞雄
焦新波
葛赞博
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Shaanxi Han Ho New Mstar Technology Ltd
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Shaanxi Han Ho New Mstar Technology Ltd
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Abstract

本实用新型公开了一种铜箔翘曲热处理装置,通过烘箱、循环风装置、加热装置的组合设置;热风中的热量经烘箱的第一端传递至铜箔中起到加热作用并损耗部分热量,在循环风装置的作用下通过抽风管道经烘箱的第二端将冷风抽入到加热装置中加热后又进入到烘箱中,形成一个闭路循环系统;抽风管的可确保能快速全面的将位于烘箱的第二端内部的冷风抽走;循环风机、送风管路、抽风管路的搭配能确保循环风的产生;通过温度探头完成对烘箱内的温度检测,温度检测结果反馈至数显温度控制仪,调节数显温度控制仪从而快速、精准、高效地实现对烘箱内铜箔的温度控制。

The utility model discloses a copper foil warping heat treatment device, which is arranged by a combination of an oven, a circulating air device and a heating device; the heat in the hot air is transferred to the copper foil through a first end of the oven to play a heating role and lose part of the heat , under the action of the circulating air device, the cold air is drawn into the heating device through the second end of the oven through the exhaust pipe, and then enters the oven to form a closed-circuit circulation system; The cold air located inside the second end of the oven is drawn away; the combination of the circulating fan, the supply air pipeline and the exhaust air pipeline can ensure the generation of circulating air; the temperature detection in the oven is completed through the temperature probe, and the temperature detection result is fed back to the digital Display temperature controller, adjust the digital display temperature controller to quickly, accurately and efficiently control the temperature of the copper foil in the oven.

Description

一种铜箔翘曲热处理装置A copper foil warping heat treatment device

技术领域technical field

本实用新型属于电解铜箔生产技术领域,具体涉及一种铜箔翘曲热处理装置。The utility model belongs to the technical field of electrolytic copper foil production, in particular to a copper foil warping heat treatment device.

背景技术Background technique

电解铜箔是由铜离子通过电化学方法沉积于阴极钛辊而生成,由于铜箔在生长的过程中随着铜箔的厚度不断增加,电化学环境不断发生着变化,组成铜箔晶粒的大小和形貌也随着改变,铜箔从亮面到毛面的晶粒组成即由最初的等轴晶慢慢变成柱状晶,晶粒也随着变大;在随后的收卷过程中,由于有收卷张力存在,铜箔内不同大小和形貌的晶粒间产生的内应力也不同,内应力具有时效性,即内应力将慢慢改变铜箔内晶粒的排列、形状和大小,宏观上铜箔表现为从亮面向毛面的翘曲。Electrolytic copper foil is generated by electrochemically depositing copper ions on the cathode titanium roller. As the thickness of the copper foil continues to increase during the growth process of the copper foil, the electrochemical environment is constantly changing, and the crystal grains of the copper foil are formed. The size and morphology also change with the change. The grain composition of the copper foil from the bright side to the rough side gradually changes from the initial equiaxed crystal to the columnar crystal, and the grain size also becomes larger; during the subsequent winding process , Due to the existence of winding tension, the internal stress generated between grains of different sizes and shapes in the copper foil is also different, and the internal stress is time-sensitive, that is, the internal stress will slowly change the arrangement, shape and shape of the grains in the copper foil. The size of the copper foil shows the warpage from the bright surface to the rough surface on the macroscopic level.

铜箔翘曲,一方面影响上卷操作的方便性;另一方面影响下游客户涂布时浆料分布的均匀性,影响锂电池的品质,给公司造成巨大损失。目前生产工艺普遍采取加热方式来降低铜箔翘曲,但由于生产工艺及设备的局限性,再加上少有经验可以借鉴,导致其工作效率低下,处理效果不够理想,而且操作繁琐、使用及维护成本较高。The warping of copper foil, on the one hand, affects the convenience of the winding operation; on the other hand, it affects the uniformity of slurry distribution during coating by downstream customers, affects the quality of lithium batteries, and causes huge losses to the company. At present, the heating method is generally adopted in the production process to reduce the warpage of the copper foil. However, due to the limitations of the production process and equipment, coupled with the lack of experience for reference, the work efficiency is low, the treatment effect is not ideal, and the operation is cumbersome, use and Maintenance costs are high.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的就在于为了解决上述问题而提供一种铜箔翘曲热处理装置。The purpose of this utility model is to provide a copper foil warpage heat treatment device in order to solve the above problems.

本实用新型通过以下技术方案来实现上述目的:The utility model realizes the above-mentioned purpose through the following technical solutions:

一种铜箔翘曲热处理装置,包括:A copper foil warping heat treatment device, comprising:

用于放置铜箔的烘箱;Oven for placing copper foil;

用于从烘箱的第一端吹入风,从烘箱的第二端抽出风的循环风装置;A circulating air device for blowing in the air from the first end of the oven and extracting the air from the second end of the oven;

用于对循环风装置吹入烘箱内的风加热的加热装置;加热装置安装在循环风装置的送风管路上。The heating device is used to heat the air blown into the oven by the circulating air device; the heating device is installed on the air supply pipeline of the circulating air device.

根据热力学第二定律(热量可以自发地从温度高的物体传递到温度低的物体,但不可能自发地从温度低的物体传递到温度高的物体),热风中的热量经烘箱的第一端传递至铜箔中起到加热作用并损耗部分热量,在循环风装置的作用下通过抽风管道经烘箱的第二端将冷风抽入到加热装置中加热后又进入到烘箱中,形成一个闭路循环系统。According to the second law of thermodynamics (heat can spontaneously transfer from a high temperature object to a low temperature object, but cannot spontaneously transfer from a low temperature object to a high temperature object), the heat in the hot air passes through the first end of the oven It is transferred to the copper foil for heating and loses part of the heat. Under the action of the circulating air device, the cold air is drawn into the heating device through the second end of the oven through the exhaust duct, and then enters the oven for heating, forming a closed circuit. system.

具体地,烘箱的第二端设置有操作口,操作口处通过设置一密封装置进行密封。Specifically, the second end of the oven is provided with an operation port, and the operation port is sealed by a sealing device.

通过操作口可以放入取出铜箔;且设置密封装置可以确保烘箱在工作过程中处于密封状态。The copper foil can be put in and taken out through the operation port; and the sealing device can be set to ensure that the oven is in a sealed state during the working process.

具体地,循环风装置包括:Specifically, the circulating air device includes:

循环风机;Circulation fan;

送风管路;循环风机的出风口通过送风管路与烘箱的第一端连通;Air supply pipeline; the air outlet of the circulating fan is communicated with the first end of the oven through the air supply pipeline;

抽风管路;exhaust pipe;

抽风管;抽风管安装在烘箱内部,抽风管包括多根第一端敞开的子抽风管,子抽风管的第一端位于烘箱的第二端内部,循环风机的进风口通过抽风管路分别与多根子抽风管的第二端连通。Exhaust pipe; the exhaust pipe is installed inside the oven, the exhaust pipe includes a plurality of sub-exhaust pipes whose first ends are open, the first end of the sub-exhaust pipes is located inside the second end of the oven, and the air inlet of the circulating fan passes through The air extraction pipes are respectively communicated with the second ends of the plurality of sub air extraction pipes.

抽风管的独特结构设计可确保能快速全面的将位于烘箱的第二端内部的冷风抽走;循环风机、送风管路、抽风管路的搭配能确保循环风的产生。The unique structural design of the exhaust duct can ensure that the cold air located inside the second end of the oven can be quickly and comprehensively taken away; the combination of circulating fans, air supply pipes and exhaust pipes can ensure the generation of circulating air.

具体地,加热装置为加热箱。Specifically, the heating device is a heating box.

具体地,铜箔翘曲热处理装置还包括:Specifically, the copper foil warpage heat treatment device also includes:

多个用于采集烘箱内各点温度的温度探头;Multiple temperature probes for collecting the temperature of each point in the oven;

数显温度控制仪;数显温度控制仪的数据信号输入端分别与多个温度探头的数据信号输出端连接;数显温度控制仪的控制信号输出端与加热装置的控制信号输入端连接。Digital temperature controller; the data signal input terminals of the digital temperature controller are respectively connected with the data signal output terminals of a plurality of temperature probes; the control signal output terminal of the digital temperature controller is connected with the control signal input terminal of the heating device.

通过温度探头完成对烘箱内的温度检测,温度检测结果反馈至数显温度控制仪,调节数显温度控制仪从而快速、精准、高效地实现对烘箱内铜箔的温度控制。The temperature detection in the oven is completed by the temperature probe, and the temperature detection result is fed back to the digital temperature controller, and the digital temperature controller is adjusted to quickly, accurately and efficiently realize the temperature control of the copper foil in the oven.

具体地,在烘箱内设置有用于放置铜箔的放箔架,放箔架包括上、中、下三层,且放箔架的底部设置有滑动轮。Specifically, a foil placement rack for placing copper foil is arranged in the oven, the foil placement rack includes upper, middle and lower layers, and a sliding wheel is provided at the bottom of the foil placement rack.

放箔架分为上、中、下三层,能够充分利用烘箱内部工作空间,并且底部设计安装有滑动轮,小巧玲珑,便于操作、机动性强、工作高效。The foil rack is divided into upper, middle and lower layers, which can make full use of the inner working space of the oven, and the bottom is designed with sliding wheels, which are small and exquisite, easy to operate, highly maneuverable and efficient.

具体地,送风管路连通在烘箱的第一端下部,在烘箱内部对应的位置设置有用于让热风能够均匀有效地扩散到烘箱底部的挡流板,挡流板用于阻挡热风直接吹向铜箔。Specifically, the air supply pipeline is connected to the lower part of the first end of the oven, and a baffle plate for allowing the hot air to spread to the bottom of the oven evenly and effectively is provided at a corresponding position inside the oven, and the baffle plate is used to prevent the hot air from blowing directly to the oven. copper foil.

具体地,在送风管路和抽风管路上均设置有三通调节阀。Specifically, a three-way regulating valve is provided on both the air supply pipeline and the air extraction pipeline.

三通调节阀的设计,方便于后期拓展工作空间,仅需要连接三通调节阀便可以最大限度的拓宽工作空间。The design of the three-way regulating valve is convenient to expand the working space in the later stage, and the working space can be expanded to the maximum extent only by connecting the three-way regulating valve.

具体地,循环风机、加热箱、送风管路及抽风管路的外部均包裹设置一层由硅胶棉、玻璃丝、水泥、尼龙网组成的保温、防火、耐腐蚀组件。Specifically, the outside of the circulating fan, the heating box, the air supply pipeline and the exhaust pipeline are all wrapped with a layer of thermal insulation, fireproof and corrosion-resistant components composed of silicone wool, glass wool, cement, and nylon mesh.

最大限度的减少热能源的消耗,提高能源高效利用的同时延长了设备的使用寿命。Minimize the consumption of thermal energy, improve the efficient use of energy and prolong the service life of the equipment.

一种铜箔翘曲热处理装置的处理方法,包括以下步骤:A processing method of a copper foil warping heat treatment device, comprising the following steps:

(1)根据场地大小,制作合适尺寸的烘箱,合理运用空间;(1) According to the size of the site, make an oven of suitable size, and use the space reasonably;

(2)在烘箱的第二端制作并安装操作口,操作口采用对开门式设计,最大限度的方便操作;(2) Make and install an operation port at the second end of the oven, and the operation port adopts a side-by-side design, which is convenient for operation to the greatest extent;

(3)在烘箱第一端的底部打孔制作风口并安装三通调节阀;(3) Punch holes at the bottom of the first end of the oven to make tuyere and install a three-way regulating valve;

(4)在烘箱第一端的底部风口前方安装挡流板,使进入烘箱的热风均匀有效地扩散到烘箱底部;(4) Install a baffle plate in front of the bottom air outlet at the first end of the oven, so that the hot air entering the oven can be spread to the bottom of the oven evenly and effectively;

(5)在烘箱第一端的顶部打孔制作风口并安装三通调节阀;(5) Make a hole on the top of the first end of the oven to make a tuyere and install a three-way regulating valve;

(6)在烘箱第一端的顶部风口处安装抽风管,使冷风由烘箱的第一端内侧顶部抽出;(6) install the exhaust pipe at the top tuyere of the first end of the oven, so that the cold air is drawn out from the top inside the first end of the oven;

(7)用抽风管路连接烘箱风口的三通调节阀与循环风机抽风口,使烘箱冷风进入到循环风机;(7) Connect the three-way regulating valve of the air outlet of the oven and the air outlet of the circulating fan with the air exhaust pipe, so that the cold air of the oven enters the circulating fan;

(8)制作加热箱,加热箱的两侧分别留有进风口和出风口,并且加热箱内部装置有多个电加热组;(8) Making a heating box, the two sides of the heating box are respectively provided with an air inlet and an air outlet, and a plurality of electric heating groups are arranged inside the heating box;

(9)用送风管路连接循环风机送风口与加热箱风口;(9) Connect the air supply port of the circulating fan and the air outlet of the heating box with an air supply pipeline;

(10)用送风管路连接加热箱出风口与烘箱进风口的三通调节阀;(10) Use the air supply pipeline to connect the three-way regulating valve of the air outlet of the heating box and the air inlet of the oven;

(11)安装数显温度控制仪,并在在烘箱顶部安装温度探头,实时控制烘箱温度;(11) Install a digital temperature controller, and install a temperature probe on the top of the oven to control the oven temperature in real time;

(12)制作合适尺寸的放箔架;(12) Make a foil holder of suitable size;

(13)将需要热处理的成品铜箔放至放箔架上,然后将放置有铜箔的放箔架整齐有序的放置于烘箱内,并关闭好操作口;(13) Put the finished copper foil that needs heat treatment on the foil rack, and then place the foil rack with the copper foil neatly and orderly in the oven, and close the operation port;

(14)将烘箱进风口与抽风口处的三通调节阀调好后启动循环风机,将烘箱内部气流通过空气过滤装置过滤干净达到工作要求;(14) After adjusting the three-way regulating valve at the air inlet and air outlet of the oven, start the circulating fan, and filter the air flow inside the oven through the air filter device to meet the working requirements;

(15)设置数显温度控制仪至目标温度;(15) Set the digital temperature controller to the target temperature;

(16)在标温条件下加热一定时间后取出成品铜箔;(16) After heating for a certain period of time under standard temperature conditions, take out the finished copper foil;

(17)在合适的工作环境中用适当的方法将热处理后的成品铜箔冷却、包装。(17) Cool and pack the finished copper foil after heat treatment in a suitable working environment with an appropriate method.

本实用新型的有益效果在于:The beneficial effects of the present utility model are:

1、通过烘箱、循环风装置、加热装置的组合设置;且根据热力学第二定律(热量可以自发地从温度高的物体传递到温度低的物体,但不可能自发地从温度低的物体传递到温度高的物体),热风中的热量经烘箱的第一端传递至铜箔中起到加热作用并损耗部分热量,在循环风装置的作用下通过抽风管道经烘箱的第二端将冷风抽入到加热装置中加热后又进入到烘箱中,形成一个闭路循环系统;抽风管的独特结构设计可确保能快速全面的将位于烘箱的第二端内部的冷风抽走;循环风机、送风管路、抽风管路的搭配能确保循环风的产生;通过温度探头完成对烘箱内的温度检测,温度检测结果反馈至数显温度控制仪,调节数显温度控制仪从而快速、精准、高效地实现对烘箱内铜箔的温度控制。1. It is set by the combination of oven, circulating air device and heating device; and according to the second law of thermodynamics (heat can spontaneously transfer from a high temperature object to a low temperature object, but it is impossible to spontaneously transfer from a low temperature object to Objects with high temperature), the heat in the hot air is transferred to the copper foil through the first end of the oven to heat and lose part of the heat. After being heated in the heating device, it enters the oven to form a closed-circuit circulation system; the unique structural design of the exhaust duct can ensure that the cold air located at the second end of the oven can be quickly and comprehensively drawn away; the circulating fan, the air supply pipe The combination of the road and the exhaust pipe can ensure the generation of circulating air; the temperature detection in the oven is completed through the temperature probe, and the temperature detection results are fed back to the digital display temperature controller, and the digital display temperature controller is adjusted so as to quickly, accurately and efficiently Realize the temperature control of the copper foil in the oven.

2、采用独特的铜箔处理方法,使得铜箔的处理更加环保节能、操作简单、方便快捷、拓展空间大。2. The unique copper foil treatment method makes the copper foil treatment more environmentally friendly, energy-saving, simple to operate, convenient and fast, and has a large expansion space.

附图说明Description of drawings

图1为本实用新型中铜箔翘曲热处理装置的结构示意图。FIG. 1 is a schematic structural diagram of a copper foil warping heat treatment device in the present invention.

图中:1、数显温度控制仪;2、三通调节阀;3、循环风机;4、加热箱;5、挡流板;6、温度探头;7、抽风管;8、密封装置;9、操作口;10、烘箱;11、放箔架。In the figure: 1. Digital temperature controller; 2. Three-way regulating valve; 3. Circulating fan; 4. Heating box; 5. Baffle plate; 6. Temperature probe; 7. Exhaust pipe; 8. Sealing device; 9. Operation port; 10. Oven; 11. Foil rack.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

实施例1,如图1所示:Embodiment 1, as shown in Figure 1:

一种铜箔翘曲热处理装置,包括:A copper foil warping heat treatment device, comprising:

用于放置铜箔的烘箱10;Oven 10 for placing copper foil;

用于从烘箱10的第一端吹入风,从烘箱10的第二端抽出风的循环风装置;A circulating air device for blowing in the air from the first end of the oven 10 and extracting the air from the second end of the oven 10;

用于对循环风装置吹入烘箱10内的风加热的加热装置;加热装置安装在循环风装置的送风管路上。The heating device is used for heating the air blown into the oven 10 by the circulating air device; the heating device is installed on the air supply pipeline of the circulating air device.

根据热力学第二定律(热量可以自发地从温度高的物体传递到温度低的物体,但不可能自发地从温度低的物体传递到温度高的物体),热风中的热量经烘箱10的第一端传递至铜箔中起到加热作用并损耗部分热量,在循环风装置的作用下通过抽风管7道经烘箱10的第二端将冷风抽入到加热装置中加热后又进入到烘箱10中,形成一个闭路循环系统。According to the second law of thermodynamics (heat can spontaneously transfer from a high-temperature object to a low-temperature object, but cannot spontaneously transfer from a low-temperature object to a high-temperature object), the heat in the hot air passes through the first The end is transferred to the copper foil to play a heating role and lose part of the heat. Under the action of the circulating air device, the cold air is drawn into the heating device through the second end of the oven 10 through the air duct 7 and then enters the oven 10 for heating. , forming a closed loop system.

实施例2,如图1所示:Embodiment 2, as shown in Figure 1:

本实施例与实施例1的区别在于:The difference between this embodiment and Embodiment 1 is:

烘箱10的第二端设置有操作口9,操作口9处通过设置一密封装置8进行密封。The second end of the oven 10 is provided with an operation port 9, and a sealing device 8 is provided at the operation port 9 for sealing.

通过操作口9可以放入取出铜箔;且设置密封装置8可以确保烘箱10在工作过程中处于密封状态。The copper foil can be put in and taken out through the operation port 9; and the sealing device 8 can be provided to ensure that the oven 10 is in a sealed state during the working process.

实施例3,如图1所示:Embodiment 3, as shown in Figure 1:

本实施例与实施例1的区别在于:循环风装置包括:The difference between this embodiment and Embodiment 1 is that the circulating air device includes:

循环风机3;Circulation fan 3;

送风管路;循环风机3的出风口通过送风管路与烘箱10的第一端连通;Air supply pipeline; the air outlet of the circulating fan 3 is communicated with the first end of the oven 10 through the air supply pipeline;

抽风管7路;7 way exhaust pipe;

抽风管7;抽风管7安装在烘箱10内部,抽风管7包括多根第一端敞开的子抽风管7,子抽风管7的第一端位于烘箱10的第二端内部,循环风机3的进风口通过抽风管7路分别与多根子抽风管7的第二端连通。The exhaust pipe 7; the exhaust pipe 7 is installed inside the oven 10, the exhaust pipe 7 includes a plurality of sub-exhaust pipes 7 whose first ends are open, and the first end of the sub-exhaust pipes 7 is located inside the second end of the oven 10 , the air inlet of the circulating fan 3 is communicated with the second ends of the plurality of sub-exhaust pipes 7 respectively through the exhaust pipes 7 .

抽风管7的独特结构设计可确保能快速全面的将位于烘箱10的第二端内部的冷风抽走;循环风机3、送风管路、抽风管7路的搭配能确保循环风的产生。The unique structural design of the exhaust pipe 7 can ensure that the cold air located inside the second end of the oven 10 can be quickly and comprehensively drawn away; the combination of the circulating fan 3, the air supply pipe and the exhaust pipe 7 can ensure the generation of circulating air .

实施例4,如图1所示:Embodiment 4, as shown in Figure 1:

本实施例与实施例1的区别在于:加热装置为加热箱4。The difference between this embodiment and Embodiment 1 is that the heating device is a heating box 4 .

实施例5,如图1所示:Embodiment 5, as shown in Figure 1:

本实施例与实施例1或实施例4的区别在于:铜箔翘曲热处理装置还包括:The difference between this embodiment and Embodiment 1 or Embodiment 4 is that the copper foil warpage heat treatment device also includes:

多个用于采集烘箱10内各点温度的温度探头6;a plurality of temperature probes 6 for collecting the temperature of each point in the oven 10;

数显温度控制仪1;数显温度控制仪1的数据信号输入端分别与多个温度探头6的数据信号输出端连接;数显温度控制仪1的控制信号输出端与加热装置的控制信号输入端连接。Digital temperature controller 1; data signal input terminals of digital temperature controller 1 are respectively connected with data signal output terminals of a plurality of temperature probes 6; control signal output terminal of digital temperature controller 1 is connected with the control signal input of the heating device end connection.

通过温度探头6完成对烘箱10内的温度检测,温度检测结果反馈至数显温度控制仪1,调节数显温度控制仪1从而快速、精准、高效地实现对烘箱10内铜箔的温度控制。多个温度探头6分别对应上述加热箱4中的多个电加热组,独立运行,协同工作;The temperature detection in the oven 10 is completed by the temperature probe 6, and the temperature detection result is fed back to the digital display temperature controller 1, and the digital display temperature controller 1 is adjusted to quickly, accurately and efficiently realize the temperature control of the copper foil in the oven 10. The plurality of temperature probes 6 respectively correspond to the plurality of electric heating groups in the above-mentioned heating box 4, operate independently, and work together;

实施例6,如图1所示:Embodiment 6, as shown in Figure 1:

本实施例与实施例1的区别在于:在烘箱10内设置有用于放置铜箔的放箔架11,放箔架11包括上、中、下三层,且放箔架11的底部设置有滑动轮。The difference between this embodiment and Embodiment 1 is that: the oven 10 is provided with a foil rack 11 for placing copper foil, the foil rack 11 includes upper, middle and lower layers, and the bottom of the foil rack 11 is provided with sliding wheel.

放箔架11分为上、中、下三层,能够充分利用烘箱10内部工作空间,并且底部设计安装有滑动轮,小巧玲珑,便于操作、机动性强、工作高效。The foil rack 11 is divided into upper, middle and lower layers, which can make full use of the inner working space of the oven 10, and the bottom is designed with sliding wheels, which are small and exquisite, easy to operate, highly maneuverable and efficient.

实施例7,如图1所示:Embodiment 7, as shown in Figure 1:

本实施例与实施例1的区别在于:送风管路连通在烘箱10的第一端下部,在烘箱10内部对应的位置设置有用于让热风能够均匀有效地扩散到烘箱10底部的挡流板5,挡流板5用于阻挡热风直接吹向铜箔。挡流板5与热风的吹入方向相互垂直。The difference between this embodiment and Embodiment 1 is that the air supply pipeline is connected to the lower part of the first end of the oven 10 , and a baffle plate for allowing the hot air to spread to the bottom of the oven 10 evenly and effectively is provided at the corresponding position inside the oven 10 . 5. The baffle 5 is used to block the hot air from blowing directly to the copper foil. The baffle 5 is perpendicular to the blowing direction of the hot air.

实施例8,如图1所示:Embodiment 8, as shown in Figure 1:

本实施例与实施例2的区别在于:在送风管路和抽风管7路上均设置有三通调节阀2。The difference between this embodiment and Embodiment 2 is that a three-way regulating valve 2 is provided on both the air supply pipeline and the air extraction pipeline 7 .

三通调节阀2的设计,方便于后期拓展工作空间,仅需要连接三通调节阀2便可以最大限度的拓宽工作空间。The design of the three-way regulating valve 2 is convenient for expanding the working space in the later stage, and the working space can be expanded to the maximum extent only by connecting the three-way regulating valve 2.

实施例9:Example 9:

本实施例与实施例1的区别在于:循环风机3、加热箱4、送风管路及抽风管7路的外部均包裹设置一层由硅胶棉、玻璃丝、水泥、尼龙网组成的保温、防火、耐腐蚀组件。The difference between this embodiment and Embodiment 1 is that the outside of the circulating fan 3, the heating box 4, the air supply pipe and the exhaust pipe 7 are all wrapped with a layer of heat preservation, which is composed of silicone wool, glass wool, cement, and nylon mesh. Fire and corrosion resistant components.

最大限度的减少热能源的消耗,提高能源高效利用的同时延长了设备的使用寿命。Minimize the consumption of thermal energy, improve the efficient use of energy and prolong the service life of the equipment.

实施例10:Example 10:

本实施例与实施例1的区别在于:上述烘箱10所用材料由双层钢板中间包裹硅胶棉制成,并且无缝焊接,能够有效保证烘箱10内部热量的损失,提高能源利用率;The difference between this embodiment and Embodiment 1 is that the material used in the above-mentioned oven 10 is made of double-layer steel plates wrapped with silicone wool in the middle, and is seamlessly welded, which can effectively ensure the loss of heat inside the oven 10 and improve energy utilization;

实施例11:Example 11:

本实施例与实施例1-10任一项的区别在于:一种铜箔翘曲热处理装置的处理方法,包括以下步骤:The difference between this embodiment and any one of Embodiments 1-10 is: a processing method of a copper foil warpage heat treatment device, comprising the following steps:

1、根据场地大小,制作合适尺寸的烘箱10,合理运用空间;1. According to the size of the site, make a suitable size oven 10, and use the space reasonably;

2、在烘箱10的第二端制作并安装操作口9,操作口9采用对开门式设计,最大限度的方便操作;2. The operation port 9 is made and installed on the second end of the oven 10, and the operation port 9 adopts a side-to-side door design, which is convenient for operation to the greatest extent;

3、在烘箱10第一端的底部打孔制作风口并安装三通调节阀2;3. Punch holes at the bottom of the first end of the oven 10 to make a tuyere and install the three-way regulating valve 2;

4、在烘箱10第一端的底部风口前方安装挡流板5,使进入烘箱10的热风均匀有效地扩散到烘箱10底部;4. Install the baffle 5 in front of the bottom tuyere of the first end of the oven 10, so that the hot air entering the oven 10 can spread to the bottom of the oven 10 evenly and effectively;

5、在烘箱10第一端的顶部打孔制作风口并安装三通调节阀2;5. Drill a hole on the top of the first end of the oven 10 to make a tuyere and install the three-way regulating valve 2;

6、在烘箱10第一端的顶部风口处安装抽风管7,使冷风由烘箱10的第一端内侧顶部抽出;6. Install the exhaust pipe 7 at the top air outlet of the first end of the oven 10, so that the cold air is drawn out from the top of the inner side of the first end of the oven 10;

7、用抽风管7路连接烘箱10风口的三通调节阀2与循环风机3抽风口,使烘箱10冷风进入到循环风机3;7. Connect the three-way regulating valve 2 of the air outlet of the oven 10 and the air outlet of the circulation fan 3 with the exhaust pipe 7, so that the cold air of the oven 10 enters the circulation fan 3;

8、制作加热箱4,加热箱4的两侧分别留有进风口和出风口,并且加热箱4内部装置有多个电加热组;8. The heating box 4 is made. The two sides of the heating box 4 are respectively provided with an air inlet and an air outlet, and there are multiple electric heating groups inside the heating box 4;

9、用送风管路连接循环风机3送风口与加热箱4风口;9. Use the air supply pipeline to connect the air supply port of the circulating fan 3 and the air outlet of the heating box 4;

10、用送风管路连接加热箱4出风口与烘箱10进风口的三通调节阀2;10. Connect the three-way regulating valve 2 of the air outlet of the heating box 4 and the air inlet of the oven 10 with an air supply pipeline;

11、安装数显温度控制仪1,并在在烘箱10顶部安装温度探头6,实时控制烘箱10温度;11. Install the digital temperature controller 1, and install the temperature probe 6 on the top of the oven 10 to control the temperature of the oven 10 in real time;

12、制作合适尺寸的放箔架11;12. Make a foil holder 11 of suitable size;

13、将需要热处理的成品铜箔放至放箔架11上,然后将放置有铜箔的放箔架11整齐有序的放置于烘箱10内,并关闭好操作口9;13. Put the finished copper foil to be heat-treated on the foil rack 11, then place the foil rack 11 on which the copper foil is placed in an orderly manner in the oven 10, and close the operation port 9;

14、将烘箱10进风口与抽风口处的三通调节阀2调好后启动循环风机3,将烘箱10内部气流通过空气过滤装置过滤干净达到工作要求,空气过滤装置能够对工作气流起到除尘、除湿的效果;14. After adjusting the three-way regulating valve 2 at the air inlet and air outlet of the oven 10, start the circulating fan 3, and filter the air flow inside the oven 10 through the air filter device to meet the working requirements. The air filter device can dedust the working air flow. , the effect of dehumidification;

15、设置数显温度控制仪1至目标温度;15. Set the digital temperature controller 1 to the target temperature;

16、在标温条件下加热一定时间后取出成品铜箔;16. After heating for a certain time under standard temperature conditions, take out the finished copper foil;

17、在合适的工作环境中用适当的方法将热处理后的成品铜箔冷却、包装。17. Cool and pack the finished copper foil after heat treatment in a suitable working environment with an appropriate method.

本实用新型的热处理装置,其工作原理为:The heat treatment device of the present utility model works as follows:

循环风机3将密闭烘箱10内的冷空气通过抽风管7道由烘箱10顶部抽出(在烘箱10内部形成气流),然后送入到加热箱4内加热后,通过送风管道进入到烘箱10内部,烘箱10内工作气流采用整体平衡式通风设计,安装在烘箱10进风口前方的挡流板5能够有效将进入烘箱10的热风均匀分布到烘箱10底部,根据热力学第二定律(热量可以自发地从温度高的物体传递到温度低的物体,但不可能自发地从温度低的物体传递到温度高的物体),热风中的热量传递到铜箔中起到加热作用并损耗部分热量,再根据空气流动原理(总是从热的一方流向冷的一方),烘箱10底部的热风流向烘箱10顶部又损耗部分热量变成冷风,随后在循环风机3的作用下再次通过抽风管7道进入到加热箱4中加热后又进入到烘箱10中,形成一个闭路循环系统;根据热力学第零定律(热平衡定律),调节数显温度控制仪1从而快速、精准、高效地实现对烘箱10内铜箔的温度控制;加热箱4内的空气过滤装置在此过程中起到对工作气流除尘、除湿的效果,能够有效保障系统的工作环境,科学高效。The circulating fan 3 draws out the cold air in the airtight oven 10 from the top of the oven 10 through the exhaust duct 7 (the air flow is formed inside the oven 10), and then sends it into the heating box 4 for heating, and then enters the oven 10 through the air supply duct. Internally, the working air flow in the oven 10 adopts an overall balanced ventilation design. The baffle 5 installed in front of the air inlet of the oven 10 can effectively distribute the hot air entering the oven 10 to the bottom of the oven 10. According to the second law of thermodynamics (heat can spontaneously It can be transferred from a high temperature object to a low temperature object, but it is impossible to spontaneously transfer from a low temperature object to a high temperature object). According to the principle of air flow (it always flows from the hot side to the cold side), the hot air at the bottom of the oven 10 flows to the top of the oven 10 and loses part of the heat to become cold air, and then enters through the exhaust duct 7 again under the action of the circulating fan 3 After heating in the heating box 4, it enters the oven 10 to form a closed-circuit circulation system; according to the zeroth law of thermodynamics (the law of thermal equilibrium), the digital display temperature controller 1 is adjusted to quickly, accurately and efficiently realize the copper in the oven 10. The temperature control of the foil; the air filter device in the heating box 4 has the effect of dedusting and dehumidifying the working air flow during this process, which can effectively ensure the working environment of the system, and is scientific and efficient.

本项实用新型与现使用的铜箔翘曲热处理工艺相比较的优点在于:The advantages of this utility model compared with the copper foil warpage heat treatment process currently used are:

(1)环保节能。本实用新型在实际操作过程中,仅消耗电能,无需其他辅助能源消耗,并且多个加热组由数显温度控制仪1控制,可以独立运行也可协同工作,再加上整个设备处于密封包裹状态,工作气流又处于自循环状态,最大限度的减少了热能的损失,节约了能源消耗,减少了生产成本。经过一个月的实际负荷运行其密封程度完全可与真空烘箱10媲美,并且日均用电量仅为85°左右,是传统设备耗电量的30-40%;(1) Environmental protection and energy saving. In the actual operation process of the utility model, only electric energy is consumed, no other auxiliary energy consumption is required, and a plurality of heating groups are controlled by the digital display temperature controller 1, which can operate independently or work together, and the whole equipment is in a sealed package state. , the working airflow is in a self-circulating state, which minimizes the loss of thermal energy, saves energy consumption, and reduces production costs. After a month of actual load operation, its sealing degree is completely comparable to that of vacuum oven 10, and the average daily power consumption is only about 85°, which is 30-40% of the power consumption of traditional equipment;

(2)高效先进。本实用新型在实际操作过程中温度可在一小时内由室温升高至90℃,并且整体平衡式通风设计,工作高效,再加上数显温度控制仪1控制精度高,能够精确控制铜箔温度,经过热处理的铜箔翘曲可以降低至5mm以下,与传统工艺相比较具有加热时间短、操作精度的高、处理效果明显、性能卓越等优势;(2) Efficient and advanced. In the actual operation process of the utility model, the temperature can be raised from room temperature to 90°C within one hour, and the overall balanced ventilation design is efficient in work, and the digital display temperature controller 1 has high control accuracy, which can accurately control copper Foil temperature, the warpage of the heat-treated copper foil can be reduced to less than 5mm. Compared with the traditional process, it has the advantages of short heating time, high operation accuracy, obvious treatment effect and excellent performance;

(3)操作简单、方便快捷。在实际操作过程中,工作人员只需要设置烘箱10的目标温度,便可实现对成品铜箔进行实时加热,省去传统操作的繁琐工序,再加上小巧玲珑的轮式放箔架11,机动性强、空间利用率高,铜箔每日热处理量由传统工艺的3吨左右提升至7吨左右,工作效率提升了2-3倍,效果明显;(3) The operation is simple, convenient and quick. In the actual operation process, the staff only needs to set the target temperature of the oven 10 to achieve real-time heating of the finished copper foil, eliminating the tedious process of traditional operations. Strong, high space utilization rate, the daily heat treatment volume of copper foil is increased from about 3 tons in the traditional process to about 7 tons, the work efficiency is increased by 2-3 times, and the effect is obvious;

(4)设计巧妙、布局科学。烘箱10内工作气流采用整体平衡式通风设计,烘箱10内进风口、挡流板5、抽风口及抽风管7道各具特色,外加数显温度控制仪1、空气过滤装置无一不体现科技为我们带来的方便与智能;(4) Ingenious design and scientific layout. The working air flow in the oven 10 adopts an overall balanced ventilation design. The air inlets, baffles 5, exhaust ports and exhaust ducts in the oven 10 have their own characteristics, plus the digital temperature controller 1 and the air filter device are all reflected. The convenience and intelligence brought by technology;

(5)拓展空间大。烘箱10进风口与抽风口处三通调节阀2的设计,可谓是画龙点睛之笔,后期可根据实际需要拓展工作空间,极其方便,并可通过阀门的调节选择任意一个(或两个)烘箱10进行工作,可操作性强;(5) Large room for expansion. The design of the three-way control valve 2 at the air inlet and air outlet of the oven 10 is the finishing touch. The working space can be expanded according to actual needs in the later stage, which is extremely convenient, and any one (or two) oven 10 can be selected by adjusting the valve. Carry out work and have strong operability;

(6)节支降本。本实用新型成功为我公司建造了一个单次加热处理铜箔7吨以上的50余立方的加热烘箱10,缓解了市场对低翘曲铜箔需求的供货压力,并且本实用新型可完全替代真空烘箱10,相比之下节约费用20万元以上,再加上后期不可估量的拓展空间,知微见著。(6) Savings and cost reduction. The utility model has successfully built a heating oven 10 of more than 50 cubic meters for our company with a single heating treatment of more than 7 tons of copper foil, which relieves the supply pressure of the market demand for low-warpage copper foil, and the utility model can completely replace The vacuum oven 10 saves more than 200,000 yuan in comparison, plus the immeasurable room for expansion in the later period.

以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the utility model is defined by the appended claims and their equivalents.

Claims (9)

1.一种铜箔翘曲热处理装置,其特征在于,包括:用于放置铜箔的烘箱;用于从烘箱的第一端吹入风,从烘箱的第二端抽出风的循环风装置;用于对循环风装置吹入烘箱内的风加热的加热装置;加热装置安装在循环风装置的送风管路上。1. A copper foil warping heat treatment device, characterized in that it comprises: an oven for placing copper foil; a circulating air device for blowing in air from the first end of the oven and extracting the air from the second end of the oven; The heating device is used to heat the air blown into the oven by the circulating air device; the heating device is installed on the air supply pipeline of the circulating air device. 2.根据权利要求1所述的一种铜箔翘曲热处理装置,其特征在于:烘箱的第二端设置有操作口,操作口处通过设置一密封装置进行密封。2 . The copper foil warpage heat treatment device according to claim 1 , wherein the second end of the oven is provided with an operation port, and the operation port is sealed by a sealing device. 3 . 3.根据权利要求1所述的一种铜箔翘曲热处理装置,其特征在于,循环风装置包括:循环风机;送风管路;循环风机的出风口通过送风管路与烘箱的第一端连通;抽风管路;抽风管;抽风管安装在烘箱内部,抽风管包括多根第一端敞开的子抽风管,子抽风管的第一端位于烘箱的第二端内部,循环风机的进风口通过抽风管路分别与多根子抽风管的第二端连通。3. The copper foil warping heat treatment device according to claim 1, wherein the circulating air device comprises: a circulating fan; an air supply pipeline; The end is connected; the exhaust pipe; the exhaust pipe; the exhaust pipe is installed inside the oven, the exhaust pipe includes a plurality of sub-exhaust pipes whose first ends are open, and the first end of the sub-exhaust pipes is located at the second end of the oven Inside, the air inlets of the circulating fans are respectively communicated with the second ends of the plurality of sub-exhaust pipes through the exhaust pipes. 4.根据权利要求1所述的一种铜箔翘曲热处理装置,其特征在于:加热装置为加热箱。4 . The copper foil warpage heat treatment device according to claim 1 , wherein the heating device is a heating box. 5 . 5.根据权利要求1或4所述的一种铜箔翘曲热处理装置,其特征在于,铜箔翘曲热处理装置还包括:多个用于采集烘箱内各点温度的温度探头;数显温度控制仪;数显温度控制仪的数据信号输入端分别与多个温度探头的数据信号输出端连接;数显温度控制仪的控制信号输出端与加热装置的控制信号输入端连接。5. A copper foil warpage heat treatment device according to claim 1 or 4, wherein the copper foil warpage heat treatment device further comprises: a plurality of temperature probes for collecting the temperature of each point in the oven; controller; the data signal input terminals of the digital temperature controller are respectively connected with the data signal output terminals of a plurality of temperature probes; the control signal output terminal of the digital temperature controller is connected with the control signal input terminal of the heating device. 6.根据权利要求1所述的一种铜箔翘曲热处理装置,其特征在于:在烘箱内设置有用于放置铜箔的放箔架,放箔架包括上、中、下三层,且放箔架的底部设置有滑动轮。6 . The copper foil warping heat treatment device according to claim 1 , wherein a foil rack for placing the copper foil is arranged in the oven, and the foil rack includes upper, middle and lower layers, and the The bottom of the foil holder is provided with sliding wheels. 7.根据权利要求1所述的一种铜箔翘曲热处理装置,其特征在于:送风管路连通在烘箱的第一端下部,在烘箱内部对应的位置设置有用于让热风能够均匀有效地扩散到烘箱底部的挡流板,挡流板用于阻挡热风直接吹向铜箔。7. A copper foil warping heat treatment device according to claim 1, characterized in that: the air supply pipeline is connected to the lower part of the first end of the oven, and a corresponding position inside the oven is provided to allow the hot air to be uniform and effective. Spread to the baffle at the bottom of the oven, the baffle is used to block the hot air from blowing directly to the copper foil. 8.根据权利要求2所述的一种铜箔翘曲热处理装置,其特征在于:在送风管路和抽风管路上均设置有三通调节阀。8 . The copper foil warping heat treatment device according to claim 2 , wherein a three-way regulating valve is provided on both the air supply pipeline and the air extraction pipeline. 9 . 9.根据权利要求1所述的一种铜箔翘曲热处理装置,其特征在于:循环风机、加热箱、送风管路及抽风管路的外部均包裹设置一层由硅胶棉、玻璃丝、水泥、尼龙网组成的保温、防火、耐腐蚀组件。9. A copper foil warping heat treatment device according to claim 1, characterized in that: the outside of the circulating fan, the heating box, the air supply pipeline and the air extraction pipeline are all wrapped and provided with a layer of silicone wool, glass wool, Thermal insulation, fireproof and corrosion-resistant components composed of cement and nylon mesh.
CN201822025390.4U 2018-12-04 2018-12-04 A kind of copper foil warpage annealing device Expired - Fee Related CN209082015U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109385648A (en) * 2018-12-04 2019-02-26 陕西汉和新材料科技有限公司 A kind of copper foil warpage annealing device and method
CN113151759A (en) * 2021-04-28 2021-07-23 广东嘉元科技股份有限公司 Reduce electric heat treatment device of copper foil warpage

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109385648A (en) * 2018-12-04 2019-02-26 陕西汉和新材料科技有限公司 A kind of copper foil warpage annealing device and method
CN113151759A (en) * 2021-04-28 2021-07-23 广东嘉元科技股份有限公司 Reduce electric heat treatment device of copper foil warpage

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