CN209017811U - Donkey-hide gelatin walnut cake automatic production line - Google Patents
Donkey-hide gelatin walnut cake automatic production line Download PDFInfo
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- CN209017811U CN209017811U CN201821256303.XU CN201821256303U CN209017811U CN 209017811 U CN209017811 U CN 209017811U CN 201821256303 U CN201821256303 U CN 201821256303U CN 209017811 U CN209017811 U CN 209017811U
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Abstract
The utility model discloses donkey-hide gelatin walnut cake automatic production line, including insulated and stirred pot, insulation barrel, sugar boiler, vacuum press tank, mixing agitated kettle, conveyer belt, spread valve machine, tablet press machine, cooling tunnel, slicing device and packing machine;Insulation barrel, sugar boiler, vacuum press tank and mixing agitated kettle are sequentially connected;It is successively arranged above the conveyer belt and spreads valve machine, tablet press machine, cooling tunnel, slicing device and packing machine, the valve motor spindle that spreads is equipped with flap valve, and the flap valve bottom out is equipped with valve mouth;The valve mouth bottom outside out is equipped with infrared sensor.The utility model belongs to donkey-hide gelatin walnut cake manufacture field, it is replaced by mechanical automation artificial, realize in donkey-hide gelatin walnut cake manufacturing process high-temperature stirring, sugar cook, be mixed, spread petal, tabletting, cooling, slice, packaging and the automation of transport, human resources are greatly saved, improve the production efficiency and product quality of donkey-hide gelatin walnut cake.
Description
Technical field
The utility model belongs to donkey-hide gelatin walnut cake production technical field, and in particular to dedicated for production donkey-hide gelatin walnut cake
Donkey-hide gelatin walnut cake automatic production line.
Background technique
Donkey-hide gelatin is sweet in flavor, mild-natured, and Gui Sanjing, colla corii asini cake has the effect of benefiting qi and nourishing blood, nourishing Yin and moistening lung, facilitate beautifying face and moistering lotion,
Improve symptoms, the best eating methods of donkey-hide gelatin such as sleep, menstruation regulating miscarriage prevention, the elimination various period discomforts of women and is just made as colla corii asini cake, taste
Road is good, and nutrition is complete, is convenient for carrying.Walnut can reduce absorption of the enteron aisle to cholesterol, to artery sclerosis, hypertension and coronary heart disease
The effect of people is beneficial, and walnut has warm lung Dingchuan and prevents cell senescence, moreover it is possible to effectively improve memory, delay senescence and moisten
Skin.
Donkey-hide gelatin walnut cake is a kind of common characteristic cake.Donkey-hide gelatin walnut cake is also solid first cake, has flowed when the Tang Dynasty
It passes.At that time, civil that donkey-hide gelatin walnut cake is known as " highest-ranking imperial concubine's beauty cake ", it is created according to legend by poplar highest-ranking imperial concubine.Its formula has donkey-hide gelatin, core
Peach, Semen sesami nigrum, yellow rice wine and rock sugar.On the books repeatly in this recipe meals book, often feeding can be with blood-nourishing skin-moisturizing, kidney-tonifying and hair-blackening, macrobiosis benefit
Longevity.
Traditional donkey-hide gelatin walnut cake mainly using manually being produced, is being stirred, is stirring off, squeezing, mixing, pressing
It is also by artificial that piece, cutting and packaging etc., which are by manually being handled, and between each operating process when operating,
Realize transport, not only efficiency is lower, higher cost, also not can guarantee the quality of donkey-hide gelatin walnut cake, and sanitary condition is also poor;Now
In order to improve the appearance face value of donkey-hide gelatin walnut cake, the more effect of donkey-hide gelatin walnut cake is improved, the appetite of people is improved, by artificial
A certain amount of petal can be spread on the surface of donkey-hide gelatin walnut cake, but spread the process of petal, also waste manpower and material resources significantly.
Utility model content
It in view of the deficiencies of the prior art, should the purpose of this utility model is that proposing donkey-hide gelatin walnut cake automatic production line
Produce cable architecture it is simple, realize in donkey-hide gelatin walnut cake manufacturing process high-temperature stirring, sugar cook, be mixed, spread petal, pressure
Piece, cooling, slice, packaging and the automation of transport, are greatly saved human resources, improve the production efficiency of donkey-hide gelatin walnut cake
And product quality.
In order to achieve the above purpose, the technical scheme adopted by the utility model is
Donkey-hide gelatin walnut cake automatic production line, including insulated and stirred pot, insulation barrel, sugar boiler, vacuum press tank, mixing stir
It mixes pot, conveyer belt, spread valve machine, tablet press machine, cooling tunnel, slicing device and packing machine;
The insulated and stirred pot is located above insulation barrel, connects at the top of the insulated and stirred pot bottom and insulation barrel by first
Siphunculus connection;The insulation barrel, sugar boiler, vacuum press tank and mixing agitated kettle are sequentially connected, the mixing agitated kettle side wall
Equipped with walnut kernel metering feeding slot, the walnut kernel metering feeding groove sidewall is equipped with oolemma, and the oolemma is equipped with display
The graduated scale of walnut kernel capacity in walnut kernel metering feeding slot;Described conveyer belt one end is connected to the outlet end of mixing agitated kettle,
The other end is connected to packing machine;It is successively arranged above the conveyer belt and spreads valve machine, tablet press machine, cooling tunnel, slicing device and packet
Installation, the valve motor spindle that spreads are equipped with flap valve, and the flap valve bottom out is equipped with valve mouth;The valve mouth bottom outside out
Equipped with the infrared sensor being monitored to mixed material.
Further, it is described go out flap valve include cavity, rotation axis and butterfly, the rotation axis and butterfly
Portion within the cavity, described rotation axis one end, which extends to, spreads on the outside of valve machine, the other end with spread valve pusher side wall and connect by bearing;Institute
It states rotation axis and is connected with butterfly by fixed plate, the width of the butterfly is greater than the width of valve mouth;Pass through rotation
Axis drives butterfly to be rotated, and flap valve is opened out, so that petal is fallen by going out flap valve from valve mouth out.
Further, the rotation in butterfly portion in the cavity for convenience;The cavity inner wall is in arc-shaped, described
The bottom of butterfly is in arc-shaped corresponding with cavity inner wall.
Further, the valve machine that spreads is fixed on above conveyer belt by frame body.
Further, described spread the driving motor for being equipped on the outside of valve machine and driving rotation axis rotation.
Further, the walnut kernel metering feeding slot and mixing agitated kettle junction are equipped with material hole, the logical material
Flapper is equipped at mouthful, the mixing agitated kettle inner wall is equipped with the cylinder for driving flapper to be gone up and down;Pass through cylinder band
The connection between walnut kernel metering feeding slot and mixing agitated kettle can be achieved in the lifting of dynamic flapper.
Further, the slicing device includes slitter and transverse cutting unit, the slitter and transverse cutting unit are respectively positioned on fortune
It is defeated to take.
The beneficial effects of the utility model are:
(1) production line that the utility model is proposed is realized instead of manual operation in donkey-hide gelatin walnut cake manufacturing process
High-temperature stirring, sugar cook, be mixed, spread petal, tabletting, cooling, slice, packaging and the automation of transport, be greatly saved
Human resources improve the production efficiency and product quality of donkey-hide gelatin walnut cake;
(2) the utility model realizes the automatic process for spreading petal by spreading valve machine, when mixed material is by spreading under valve machine
Fang Shi is monitored mixed material by infrared sensor, then automatically controls out flap valve and allow petal by going out clack valve
Door and out valve mouth are fallen on mixed material, are not only realized the process for spreading petal automatically, are reduced artificial consumption, pass through flower
Valve fall automatically and uniform motion of the mixed material on conveyer belt realizes and spreads the uniform of petal;
(3) while realizing addition walnut kernel by walnut kernel metering feeding slot, the amount of addition walnut kernel can also be carried out
Control realizes the confirmation to the amount of walnut kernel by the graduated scale on walnut kernel metering feeding groove sidewall oolemma, realizes walnut
The mixing ratio of preparation between benevolence and the mixing glycosyl being extruded, guarantees the quality and mouthfeel of donkey-hide gelatin walnut cake.
Detailed description of the invention
Fig. 1 is the complete diagram of this production line;
Fig. 2 is the schematic diagram for spreading petal;
Fig. 3 is the schematic diagram of flap valve out;
Fig. 4 is the schematic diagram of walnut kernel metering feeding slot.
In figure: 1, insulated and stirred pot;2, insulation barrel;3, sugar boiler;4, vacuum press tank;5, mixing agitated kettle;6, valve is spread
Machine;6-1, go out flap valve;6-11, rotation axis;6-12, butterfly;6-13, fixed plate;6-2, go out valve mouth;6-3, frame body;6-
4, driving motor;7, tablet press machine;8, cooling tunnel;9, slicing device;10, packing machine;11, walnut kernel metering feeding slot;11-1,
Graduated scale;11-2, flapper;11-3, cylinder;12, conveyer belt.
Specific embodiment
It is practical new to this with reference to the accompanying drawing in order to keep the purpose of this utility model, technical solution and advantage clearer
Type is further elaborated.
In the present embodiment, as shown in Figs 1-4, donkey-hide gelatin walnut cake automatic production line, including insulated and stirred pot 1, heat preservation
Bucket 2, vacuum press tank 4, mixing agitated kettle 5, conveyer belt 12, spreads valve machine 6, tablet press machine 7, cooling tunnel 8, slice dress at sugar boiler 3
Set 9 and packing machine 10;
The insulated and stirred pot 1 is located at the top of insulation barrel 2, by the at the top of 1 bottom of insulated and stirred pot and insulation barrel 2
A connecting pipe connection;The insulation barrel 2, sugar boiler 3, vacuum press tank 4 and mixing agitated kettle 5 are sequentially connected, and the mixing stirs
5 side wall of pot is mixed equipped with walnut kernel metering feeding slot 11,11 side wall of walnut kernel metering feeding slot is equipped with oolemma, described transparent
Take the graduated scale 11-1 for being equipped with walnut kernel capacity in display walnut kernel metering feeding slot 11;Described 12 one end of conveyer belt is connected to
The outlet end of mixing agitated kettle 5, the other end are connected to packing machine 10;It is successively arranged above the conveyer belt 12 and spreads valve machine 6, tabletting
Machine 7, cooling tunnel 8, slicing device 9 and packing machine 10, the valve machine 6 that spreads are fixed on above conveyer belt 12 by frame body 6-3, institute
It states and spreads 6 bottom of valve machine equipped with flap valve 6-1 is gone out, the bottom flap valve 6-1 out is equipped with valve mouth 6-2 out;The bottom valve mouth 6-2 out
The infrared sensor being monitored to mixed material is equipped on the outside of portion;The flap valve 6-1 out includes cavity, rotation axis 6-11
With butterfly 6-12, the rotation axis 6-11 and the portion within the cavity butterfly 6-12, the rotation axis 6-11 prolong one end
Extend to and spread the outside of valve machine 6, the other end with spread 6 side wall of valve machine and connect by bearing;The rotation axis 6-11 and butterfly 6-12
It is connected by fixed plate 6-13, the width of the butterfly 6-12 is greater than the width of valve mouth 6-2;Pass through rotation axis 6-11 band
Dynamic butterfly 6-12 is rotated, and flap valve 6-1 is opened out, so that petal falls by going out flap valve 6-1 from valve mouth 6-2 out
It falls;In order to facilitate the rotation in the portion in the cavity butterfly 6-12;The cavity inner wall is in arc-shaped, the butterfly 6-12
Bottom be in arc-shaped corresponding with cavity inner wall;It is described to spread the driving for being equipped on the outside of valve machine 6 and driving rotation axis 6-11 rotation
Motor 6-4.
As a kind of prioritization scheme of the utility model, the walnut kernel metering feeding slot 11 is connect with mixing agitated kettle 5
Place is equipped with material hole, and flapper 11-2 is equipped at the material hole, and 5 inner wall of mixing agitated kettle, which is equipped with, drives flapper
The cylinder 11-3 that 11-2 is gone up and down;Drive the lifting of flapper 11-2 that walnut kernel metering feeding can be achieved by cylinder 11-3
Connection between slot 11 and mixing agitated kettle 5.
As a kind of prioritization scheme of the utility model, the slicing device 9 includes slitter and transverse cutting unit, described longitudinal sectional
Machine and transverse cutting unit are respectively positioned on conveyer belt 12.
Using the utility model proposes production line produce donkey-hide gelatin walnut cake when, detailed process is as follows:
First by malt syrup, D-sorbitol solution, cornstarch, donkey-hide gelatin, anhydrous butter oil, phosphatide, plant carbon black, salt,
Black rice paste after milled processed, which is successively put into insulated and stirred pot 1, to be stirred, mixing time 10min, insulated and stirred pot 1
Temperature is 45 DEG C ± 5 DEG C;Mixing glycosyl after stirring, which enters in insulation barrel 2, keeps in, and the holding temperature of insulation barrel 2 is 45
℃±5℃;Mixing glycosyl after heat preservation is pumped into automatically in sugar boiler 3, the temperature of sugar boiler 3 is 133 DEG C ± 1 DEG C;It stirs off
It is squeezed glycosyl is mixed into mixing agitated kettle 5 by vacuum extruder 4, while being pressed by walnut kernel metering feeding slot 11 later
Ratio adds into mixing agitated kettle 5 and selects the walnut kernel to clean, stirs 8min;Mixing glycosyl and walnut kernel stirring finish it
The mixed material formed afterwards, mixed material squeeze on conveyer belt 12, the infrared ray for spreading 6 bottom sidewall of valve machine of 12 top of conveyer belt
Sensor monitors that mixed material, control driving motor 6-4 drive rotation axis 6-11 rotation, and rotation axis 6-11 rotation drives rotation
Baffle 6-12 rotation, so that petal reaches the mesh for spreading petal by going out flap valve 6-1 and valve mouth 6-2 is fallen on mixed material out
's;Sprinkle petal material enter tablet press machine 7 carry out tabletting, sugar-tablet with a thickness of 13mm ± 1mm;After tabletting sugar-tablet automatically into
Cooling tunnel 8, sugar-tablet are 12min-15min by the cooling time of cooling tunnel 8, and cooling temperature is set as 12 DEG C ± 2 DEG C;It is cold
But the sugar-tablet after successively enters slitter and transverse cutting unit is cut, and the width of finally formed sugar item is 19mm ± 1mm, long
Degree is 85mm ± 2mm;Sugared item after slitting, which enters in packing machine 10, to be packed;This production line is continuous automatic production
Line, production capacity are up to 500kg/h, and complete production line only needs no more than 3 people, and traditional production technology to donkey-hide gelatin walnut cake is extremely
20 people or more are needed less, and human resources are greatly saved.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also
It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model
Claimed range is defined by the appending claims and its equivalent thereof.
Claims (7)
1. donkey-hide gelatin walnut cake automatic production line, it is characterised in that: including insulated and stirred pot (1), insulation barrel (2), sugar boiler
(3), vacuum press tank (4), mixing agitated kettle (5), conveyer belt (12), spread valve machine (6), tablet press machine (7), cooling tunnel (8), cut
Sheet devices (9) and packing machine (10);
The insulated and stirred pot (1) is located above insulation barrel (2), logical at the top of insulated and stirred pot (1) bottom and insulation barrel (2)
It is connected to after the first communicating pipe;The insulation barrel (2), sugar boiler (3), vacuum press tank (4) and mixing agitated kettle (5) successively connect
It connects, mixing agitated kettle (5) side wall is equipped with walnut kernel metering feeding slot (11), walnut kernel metering feeding slot (11) side wall
Equipped with oolemma, the oolemma is equipped with the graduated scale (11- of walnut kernel capacity in display walnut kernel metering feeding slot (11)
1);Described conveyer belt (12) one end is connected to the outlet end of mixing agitated kettle (5), and the other end is connected to packing machine (10);It is described
The valve machine (6) that spreads, tablet press machine (7), cooling tunnel (8), slicing device (9) and packing machine are successively arranged above conveyer belt (12)
(10), valve machine (6) bottom of spreading is equipped with flap valve (6-1), and the flap valve bottom (6-1) out is equipped with valve mouth (6-2);
Valve mouth (6-2) bottom outside out is equipped with the infrared sensor being monitored to mixed material.
2. donkey-hide gelatin walnut cake automatic production line according to claim 1, it is characterised in that: it is described go out flap valve (6-1)
Including cavity, rotation axis (6-11) and butterfly (6-12), the rotation axis (6-11) and butterfly (6-12) are located at chamber
Internal portion, described rotation axis (6-11) one end, which extends to, spreads on the outside of valve machine (6), the other end and spreads valve machine (6) side wall and passes through bearing
Connection;The rotation axis (6-11) is connected with butterfly (6-12) by fixed plate (6-13), the butterfly (6-12)
Width be greater than valve mouth (6-2) width.
3. donkey-hide gelatin walnut cake automatic production line according to claim 2, it is characterised in that: the cavity inner wall is in circular arc
Shape, the bottom of the butterfly (6-12) are in arc-shaped corresponding with cavity inner wall.
4. donkey-hide gelatin walnut cake automatic production line according to claim 3, it is characterised in that: the valve machine (6) that spreads passes through
Frame body (6-3) is fixed on above conveyer belt (12).
5. donkey-hide gelatin walnut cake automatic production line according to claim 4, it is characterised in that: described to spread on the outside of valve machine (6)
Equipped with the driving motor (6-4) for driving rotation axis (6-11) rotation.
6. donkey-hide gelatin walnut cake automatic production line according to claim 1, it is characterised in that: the walnut kernel metering feeding
Slot (11) and mixing agitated kettle (5) junction are equipped with material hole, are equipped with flapper (11-2) at the material hole, the mixing
Agitated kettle (5) inner wall is equipped with the cylinder (11-3) for driving flapper (11-2) to be gone up and down.
7. donkey-hide gelatin walnut cake automatic production line according to claim 1, it is characterised in that: slicing device (9) packet
Slitter and transverse cutting unit are included, the slitter and transverse cutting unit are respectively positioned on conveyer belt (12).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821256303.XU CN209017811U (en) | 2018-08-06 | 2018-08-06 | Donkey-hide gelatin walnut cake automatic production line |
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CN201821256303.XU CN209017811U (en) | 2018-08-06 | 2018-08-06 | Donkey-hide gelatin walnut cake automatic production line |
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CN209017811U true CN209017811U (en) | 2019-06-25 |
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ID=66872781
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111844221A (en) * | 2020-05-29 | 2020-10-30 | 乔婷婷 | Slicer is used in production suitable for cake class |
CN113826889A (en) * | 2021-09-30 | 2021-12-24 | 广东职业技术学院 | Automatic production line of donkey-hide gelatin cake |
-
2018
- 2018-08-06 CN CN201821256303.XU patent/CN209017811U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111844221A (en) * | 2020-05-29 | 2020-10-30 | 乔婷婷 | Slicer is used in production suitable for cake class |
CN113826889A (en) * | 2021-09-30 | 2021-12-24 | 广东职业技术学院 | Automatic production line of donkey-hide gelatin cake |
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