CN209010422U

CN209010422U - A kind of carrotene process units

Info

Publication number: CN209010422U
Application number: CN201821732845.XU
Authority: CN
Inventors: 刘既辉
Original assignee: Guangdong Trace Element Biotechnology Co Ltd
Current assignee: Guangdong Trace Element Biotechnology Co Ltd
Priority date: 2018-10-25
Filing date: 2018-10-25
Publication date: 2019-06-21
Anticipated expiration: 2028-10-25

Abstract

The utility model discloses a kind of carrotene process units, including lower box, middle cabinet, upper box, feed hopper, the lower box is internally provided with water pump, the water pump side is provided with controller, the controller is connected by screw to the lower box, the water pump other side is provided with filtrate box, the filtrate box is internally provided with filter screen, the middle cabinet is provided with above the lower box, the middle box house is provided with extraction box, the second electric hot plate is provided with below the extraction box, the extraction box side is provided with screen pipe, the first solenoid valve is provided on the screen pipe.Beneficial effect is: the utility model is compact-sized, occupied area is small, it is easy to operate, automatic operation may be implemented, the extraction integration of carrotene is completed, do not reduce and contacted with air or other devices to the transfer process of another equipment from an equipment, to ensure that the effectiveness of carrotene.

Description

A kind of carrotene process units

Technical field

The utility model relates to carrotene production fields, more particularly to a kind of carrotene process units.

Background technique

Carrotene is mainly beta carotene, contains a large amount of beta carotene in carrot, takes in human consumption's device After official, it can be converted to vitamin A, be the product of current most safe replenishing vitamins A, if supplement chemical synthesis dimension life merely Plain A can make one to be poisoned when excessive.It can maintain the health of eyes and skin, improve yctalopia, the situation of pachylosis, have Help body from the injury of free radical.But it should not be taken simultaneously with acidic materials such as vinegar.Numerous studies confirmation, β-carrot The many biological functions and human health of element have substantial connection, in anti-oxidant, removing toxic substances, anticancer, prevention cardiovascular disease, prevention and treatment Physiological action in terms of cataract and protection liver has been confirmed more and more and has been applied to the prevention and treatment of disease.

Beta carotene can be by three kinds of chemical synthesis, plant extract and microbial fermentation method productions, although chemical method The beta carotene purity of synthesis is relatively high, and production cost is low, but product is easy a small amount of toxic chemical substance of incorporation, and having causes Chromosome mutation and carcinogenesis, and assimilation effect is too poor compared with natural beta-carotin；And natural beta-carotin has There is anti-cancer and cancer-preventing effect, carcinogen is not present, so natural extraction beta carotene will be in city with the continuous improvement of understanding It is active status in.

At present there is no it is a kind of can be used for natural Beta-carotene extraction integrated apparatus, carrotene extraction process Each step is carried out separately, and is needed a large amount of mechanical structures and is taken up a large area, so that and it is troublesome in poeration, it needs simultaneously A large amount of manpower and material resources, the degree of automation is lower, and is easy in transfer process so that the reduction of carrotene effectiveness, is not achieved expectation Effect.

Utility model content

The purpose of this utility model is that solve the above-mentioned problems and provides a kind of carrotene process units, this reality Compact with new structure, occupied area is small, and easy to operate, and automatic operation, the extraction one of carrotene may be implemented Change and complete, reduces and contacted with air or other devices, to ensure that the effectiveness of carrotene.

The utility model achieves the above object through the following technical schemes:

A kind of carrotene process units, including lower box, middle cabinet, upper box, feed hopper are set inside the lower box Be equipped with water pump, the water pump side is provided with controller, and the model of the controller is KY02S, the controller and it is described under Cabinet is connected by screw to, so set, ensure that stable connection between the controller and the lower box, consequently facilitating institute The operation of controller control device is stated, the water pump other side is provided with filtrate box, and the filtrate box is internally provided with filter screen, The middle cabinet is provided with above the lower box, the middle box house is provided with extraction box, setting below the extraction box There is the second electric hot plate, the extraction box side is provided with screen pipe, and the first solenoid valve, the extraction are provided on the screen pipe The case other side is provided with extraction case, and the extraction case is provided with discharge nozzle far from the side of the extraction box, on the discharge nozzle It is provided with the 4th solenoid valve, is provided with the first electric hot plate below the extraction case, the extraction box is internally provided with agitating shaft, institute It states outside on agitating shaft and is provided with stirring blade group, the second motor is provided with above the agitating shaft, is set on the outside of second motor It is equipped with motor housing, the motor housing side is provided with extractant inlet pipe, is provided with second solenoid valve on the extractant inlet pipe, institute It states extractant inlet pipe and the side of the motor housing is provided with extractant inlet pipe, third electricity is provided on the extractant inlet pipe Magnet valve, the middle cabinet and the lower box front are provided with clean-out door, and the middle cabinet front is provided with control panel, institute It states and is provided with control button on control panel, the control button side is provided with keyboard, the control button and the keyboard It is embedded on the control panel, is provided with the upper box above the middle cabinet, the upper box is internally provided with driving Roller, is provided with baffle above the driving roller, and the driving roller side is provided with driven roller, the driving roller with It is provided with conveyer belt between the driven roller, is provided with motor rack above the conveyer belt, is provided between the motor rack First motor is provided with rotation axis above the first motor, is provided with crushing cutter group in the rotation axis, on the upper box Side is provided with the feed hopper, the first motor, second motor, first solenoid valve, the second solenoid valve, institute State third solenoid valve, the 4th solenoid valve, the water pump, the driving roller, first electric hot plate, second electric heating Plate, the control button and the keyboard are electrically connected with the controller.

So set, compact-sized, occupied area is small, and easy to operate, and automatic operation, carrotene may be implemented Extraction integration complete, not from an equipment to the transfer process of another equipment, reduce and air or other devices Contact, to ensure that the effectiveness of carrotene.

In above structure, by the control button starter on the control panel, by clean carrot from The feed hopper is put into, and the first motor then drives the rotation axis to rotate, so that described broken in the rotation axis Broken knife group cuts carrot, and carrot is made to be cut into small bulk, falls on the conveyer belt of lower section, small bulk carrot with Conveyer belt operation fall into the extraction box, second motor drives the agitating shaft rotation to make the stirring Knife group is further crushed to carrot and is played stirring action, while the second solenoid valve is opened, from the extraction Extractant is added in agent inlet pipe, second electric hot plate is powered and heats, so that extraction sufficiently carries out, small bulk carrot then becomes At paste, after the completion of process to be extracted, first solenoid valve, paste carrot fiber and the extraction containing carrotene are opened Liquid is flowed out by the screen pipe, is filtered on the filter screen, and filtrate enters the filtrate box, and carrot pomace then stays in described On filter screen, then the water pump starting, filtrate is extracted into the extraction case, the first electric hot plate electrified regulation makes to filter Liquid is concentrated by evaporation, and then opens the third solenoid valve, extractant is added from the extractant inlet pipe, to extract highly concentrated The carotene solution of degree opens the 4th solenoid valve at this time, so that high concentration carrot solution is flowed out from the discharge nozzle, Only parameter need to be set by the keyboard, automatic operation can be completed, without expending a large amount of manpowers.

Further, the upper box and the middle welding box body, the middle cabinet and the lower box weld, the charging Bucket is welded with the upper box, and the motor housing and the upper box weld.

So set, welding is so that stable connection and reliable between the upper box and the middle cabinet, is welded so that institute Stable connection and reliable is stated between cabinet and the lower box, is welded so that being connected between the motor housing and the upper box It is close and reliable, it ensure that the stable operation of whole device.

Further, the first motor is connect with the rotation axis by shaft coupling, second motor and the stirring Axis is connected by shaft coupling.

So set, shaft coupling connects so that can be rotated between the first motor and the rotation axis with jointly stabilizing, To ensure that the crushing cutter group can smooth rotation, carrot is crushed, shaft coupling connect so that it is described second electricity Can be rotated between machine and the agitating shaft with jointly stabilizing, thus ensure that the stirring blade group can smooth rotation, to Hu trailing plants Fore-telling is stirred and is further crushed.

Further, the crushing cutter group and the rotation axis are welded, and the stirring blade group and the agitating shaft weld.

So set, the crushing cutter group and the rotation axis are welded, the crushing cutter group is closely attached In the rotation axis, the stability in the course of work ensure that, the stirring blade group and the agitating shaft weld, so that described Stirring blade group can be steadily connected on the agitating shaft, ensure that the stability in the course of work.

Further, the first motor is bolted with the motor rack, second motor and the motor housing It is bolted, the water pump is bolted with the lower box.

So set, the first motor is bolted with the motor rack so that the first motor with Stable connection and close between the motor rack, while being convenient for the detachable maintaining of the first motor, second motor and institute Motor housing is stated to be bolted, so that stable connection and close between second motor and the motor rack, simultaneously Convenient for the detachable maintaining of second motor, the water pump is bolted with the lower box, so that the water pump The stable connection and close between the lower box, while being convenient for the detachable maintaining of the water pump.

Further, first electric hot plate is connected by screw to the middle cabinet, second electric hot plate and it is described in Cabinet is connected by screw to.

So set, first electric hot plate and second electric hot plate are connected by screw to the middle cabinet, guarantee The stability of first electric hot plate and second electric hot plate, while first electric hot plate and second electric hot plate can It is fixed in the raising middle flask body by ground, convenient for being heated to extraction and evaporating concentration process.

Further, the baffle is connected by screw to the upper box, and the filter screen and the filtrate box pass through card Slot connection.

So set, stable connection between the baffle and the upper box, it is described to ensure that carrot block is fully fallen in It on conveyer belt, will not fall into the gap of device, while the filter screen is connect with the filtrate box by card slot, so that described Filter screen is convenient for removing scarfing cinder.

Compared with prior art, the beneficial effects of the utility model are as follows:

1, compact-sized, occupied area is small；

2, easy to operate, automatic operation may be implemented；

3, the extraction integration of carrotene is completed, and not from an equipment to the transfer process of another equipment, is reduced It is contacted with air or other devices, to ensure that the effectiveness of carrotene.

Detailed description of the invention

In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only Some embodiments of the utility model, for those of ordinary skill in the art, in the premise of not making the creative labor property Under, it is also possible to obtain other drawings based on these drawings.

Fig. 1 is a kind of schematic diagram of internal structure of carrotene process units described in the utility model；

Fig. 2 is a kind of main view of carrotene process units described in the utility model；

Fig. 3 is a kind of left view of carrotene process units described in the utility model；

Fig. 4 is a kind of circuit structure flow diagram of carrotene process units described in the utility model.

The reference numerals are as follows:

1, lower box；2, the first electric hot plate；3, controller；4, water pump；5, the second electric hot plate；6, filtrate box；7, filter screen； 8, middle cabinet；9, screen pipe；10, the first solenoid valve；11, extraction box；12, roller is driven；13, baffle；14, conveyer belt；15, Upper box；16, motor rack；17, first motor；18, crushing cutter group；19, rotation axis；20, feed hopper；21, driven roller；22, Second motor；23, motor housing；24, agitating shaft；25, extractant inlet pipe；26, second solenoid valve；27, stirring blade group；28, it extracts Agent inlet pipe；29, third solenoid valve；30, case is extracted；31, the 4th solenoid valve；32, discharge nozzle；33, clean-out door；34, control panel； 35, control button；36, keyboard.

Specific embodiment

In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result, Feature can explicitly or implicitly include one or more of the features.It is in the description of the present invention, unless another It is described, the meaning of " plurality " is two or more.

In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition State the concrete meaning of term in the present invention.

The utility model is described in further detail with reference to the accompanying drawing.

First embodiment:

As Figure 1-Figure 4, a kind of carrotene process units, including lower box 1, middle cabinet 8, upper box 15, charging Bucket 20, lower box 1 are internally provided with water pump 4, and water pump 4 is to extract in case 30 filtrate from being extracted into filtrate box 6, water pump 4 one Side is provided with controller 3, and the model of controller 3 is KY02S, to control the operation of whole device, controller 3 and lower box 1 It is connected by screw to, so set, ensure that stable connection between controller 3 and lower box 1, consequently facilitating controller 3 controls The operation of device, 4 other side of water pump are provided with filtrate box 6, and for filtrate box 6 for filling filtered fluid, filtrate box 6 is internally provided with filtering Net 7, filter screen 7 are provided with middle cabinet 8 to filter above lower box 1, middle cabinet 8 is internally provided with extraction box 11, extraction box 11 to extract, and the second electric hot plate 5 is provided with below extraction box 11, and the second electric hot plate 5 is to heat, the setting of 11 side of extraction box There is screen pipe 9, screen pipe 9 passes through to paste carrot and extract liquor, it is provided with the first solenoid valve 10 on screen pipe 9, first Solenoid valve 10 is used so that screen pipe 9 opens and closes, and 11 other side of extraction box, which is provided with, extracts case 30, extracts case 30 to steam Hair concentration and extraction extract case 30 far from the side of extraction box 11 and are provided with discharge nozzle 32, and discharge nozzle 32 is to discharge, discharge nozzle The 4th solenoid valve 31 is provided on 32, the 4th solenoid valve 31 is used so that the opening and closing of discharge nozzle 32, extract and set below case 30 It is equipped with the first electric hot plate 2, the first electric hot plate 2 is to heat, and extraction box 11 is internally provided with agitating shaft 24, and agitating shaft 24 is to band Dynamic stirring blade group 27 rotates, and outside is provided with stirring blade group 27 on agitating shaft 24, and stirring blade group 27 is to stir and by carrot It is further crushed, the second motor 22 is provided with above agitating shaft 24, the second motor 22 is to drive agitating shaft 24 to rotate, the second electricity Be provided with motor housing 23 on the outside of machine 22, motor housing 23 to protect the second motor 22,23 side of motor housing be provided with extractant into Pipe 25, extractant inlet pipe 25 enter to extractant, are provided with second solenoid valve 26, second solenoid valve 26 on extractant inlet pipe 25 With so that extractant inlet pipe 25 opens and closes, extractant inlet pipe 25 is provided with extractant inlet pipe far from the side of motor housing 23 28, extractant inlet pipe 28 enters to extractant, and third solenoid valve 29 is provided on extractant inlet pipe 28, and third solenoid valve 29 is used So that extractant inlet pipe 28 opens and closes, middle cabinet 8 and 1 front of lower box are provided with clean-out door 33, and clean-out door 33 is used In order to scarfing cinder, middle 8 front of cabinet is provided with control panel 34, and control button 35, control button are provided on control panel 34 35 by 3 control device of controller to be run, and 35 side of control button is provided with keyboard 36, and keyboard 36 is to be arranged parameter Realize automatic operation, control button 35 and keyboard 36 are embedded on control panel 34, are provided with upper box above middle cabinet 8 15, upper box 15 is internally provided with driving roller 12, and driving roller 12 drives on roller 12 to drive conveyer belt 14 to operate Side is provided with baffle 13, and for baffle 13 to prevent carrot block from falling into device gap, driving 12 side of roller is provided with driven rolling Cylinder 21, driven roller 21 drive between roller 12 and driven roller 21 to rotate and connect conveyer belt 14 with driving roller 12 It is provided with conveyer belt 14, conveyer belt 14 is provided with motor rack 16, motor above conveyer belt 14 to drive carrot block mobile Frame 16 is provided with first motor 17 between motor rack 16, first motor 17 is to drive rotation axis to fix first motor 17 19 rotate, and rotation axis 19 is provided with above first motor 17, and rotation axis 19 is rotated to drive crushing cutter group 18 to be rotated Crushing cutter group 18 is provided on axis 19, crushing cutter group 18 is provided with above upper box 15 carrot is cut frustillatum Feed hopper 20, feed hopper 20 is to feed, first motor 17, the second motor 22, the first solenoid valve 10, second solenoid valve 26, Three solenoid valves 29, the 4th solenoid valve 31, water pump 4, driving roller 12, the first electric hot plate 2, the second electric hot plate 5,35 and of control button Keyboard 36 is electrically connected with controller 3.

Second embodiment:

The difference of second embodiment and first embodiment is: first motor 17 is connect with rotation axis 19 by shaft coupling, Second motor 22 is connect with agitating shaft 24 by shaft coupling.

So set, shaft coupling connects so that can be rotated between first motor 17 and rotation axis 19 with jointly stabilizing, thus Ensure that crushing cutter group 18 can smooth rotation, carrot is crushed, shaft coupling connects so that the second motor 22 and stirring Can be rotated between axis 24 with jointly stabilizing, thus ensure that stirring blade group 27 can smooth rotation, carrot is stirred and It is further broken.

3rd embodiment:

The difference of 3rd embodiment and first embodiment is: first motor 17 is bolted with motor rack 16, the Two motors 22 are bolted with motor housing 23, and water pump 4 is bolted with lower box 1.

So set, first motor 17 is bolted with motor rack 16, so that first motor 17 and motor rack Stable connection and close between 16, while being convenient for the detachable maintaining of first motor 17, the second motor 22 passes through spiral shell with motor housing 23 It tethers and connects, so that stable connection and close between the second motor 22 and motor rack 16, while tearing open convenient for the second motor 22 Maintenance is unloaded, water pump 4 is bolted with lower box 1, so that stable connection and close between water pump 4 and lower box 1, together When convenient for water pump 4 detachable maintaining.

Working principle: by 35 starter of control button on control panel 34, by clean carrot from feed hopper 20 are put into, and first motor 17 then drives rotation axis 19 to rotate, so that the crushing cutter group 18 in rotation axis 19 cuts carrot, So that carrot is cut into small bulk, fall on the conveyer belt 14 of lower section, small bulk carrot falls into the operation of conveyer belt 14 In extraction box 11, the second motor 22 drives the rotation of agitating shaft 24 to make stirring blade group 27 further be crushed carrot And stirring action is played, while second solenoid valve 26 is opened, extractant is added from extractant inlet pipe 25, the second electric hot plate 5 is logical Electricity simultaneously heats, so that extraction sufficiently carries out, small bulk carrot then becomes paste, after the completion of process to be extracted, opens the first electricity Magnet valve 10, paste carrot fiber and the extract liquor containing carrotene are flowed out by screen pipe 9, are filtered, are filtered on filter screen 7 Liquid enters filtrate box 6, and carrot pomace then stays on filter screen 7, and then water pump 4 starts, and filtrate is extracted into and is extracted in case 30, and first 2 electrified regulation of electric hot plate, is concentrated by evaporation filtrate, then opens third solenoid valve 29, is added and extracts from extractant inlet pipe 28 Agent opens the 4th solenoid valve 31 to extract the carotene solution of high concentration at this time so that high concentration carrot solution from Discharge nozzle 32 flows out, and only need to set parameter by keyboard 36, automatic operation can be completed, without expending a large amount of manpowers.

Above embodiments are only to illustrate the technical solution of the utility model rather than its limitations；Although implementing referring to preferable The utility model is described in detail in example, it should be understood by those ordinary skilled in the art that: still can be to this reality It is modified with novel specific embodiment or some technical features can be equivalently replaced；Without departing from the utility model The spirit of technical solution should all be covered within the scope of the technical scheme claimed by the utility model.

Claims

1. a kind of carrotene process units, it is characterised in that: including lower box, middle cabinet, upper box, feed hopper, under described Box house is provided with water pump, and the water pump side is provided with controller, the controller and the lower box and is connected by screw It connects, the water pump other side is provided with filtrate box, and the filtrate box is internally provided with filter screen, is provided with above the lower box The middle cabinet, the middle box house are provided with extraction box, are provided with the second electric hot plate, the extraction below the extraction box Case side is provided with screen pipe, and the first solenoid valve is provided on the screen pipe, and the extraction box other side is provided with extraction case, The extraction case is provided with discharge nozzle far from the side of the extraction box, and the 4th solenoid valve is provided on the discharge nozzle, described It extracts and is provided with the first electric hot plate below case, the extraction box is internally provided with agitating shaft, and outside is provided on the agitating shaft Stirring blade group, the agitating shaft top are provided with the second motor, are provided with motor housing, the motor housing on the outside of second motor Side is provided with extractant inlet pipe, second solenoid valve is provided on the extractant inlet pipe, the extractant inlet pipe is far from described The side of motor housing is provided with extractant inlet pipe, and third solenoid valve, the middle cabinet and institute are provided on the extractant inlet pipe It states lower box front and is provided with clean-out door, the upper box, setting inside the upper box are provided with above the middle cabinet There is driving roller, is provided with baffle above the driving roller, the driving roller side is provided with driven roller, the driving It is provided with conveyer belt between roller and the driven roller, is provided with motor rack above the conveyer belt, between the motor rack Be provided with first motor, be provided with rotation axis above the first motor, be provided with crushing cutter group in the rotation axis, it is described on It is provided with the feed hopper above cabinet, the upper box front is provided with control panel, control is provided on the control panel Button processed, the control button side are provided with keyboard, and the control button and the keyboard are embedded on the control panel, The first motor, second motor, first solenoid valve, the second solenoid valve, the third solenoid valve, described Four solenoid valves, the water pump, the driving roller, first electric hot plate, second electric hot plate, the control button and institute Keyboard is stated to be electrically connected with the controller.

2. a kind of carrotene process units according to claim 1, it is characterised in that: the upper box and the raising middle flask Body welding, the middle cabinet and the lower box weld, and the feed hopper and the upper box weld, the motor housing with it is described Upper box welding.

3. a kind of carrotene process units according to claim 1, it is characterised in that: the first motor and described turn Moving axis is connected by shaft coupling, and second motor is connect with the agitating shaft by shaft coupling.

4. a kind of carrotene process units according to claim 1, it is characterised in that: the crushing cutter group and described turn Moving axis welding, the stirring blade group and the agitating shaft weld.

5. a kind of carrotene process units according to claim 1, it is characterised in that: the first motor and the electricity Rack is bolted, and second motor is bolted with the motor housing, and the water pump and the lower box are logical It crosses and is bolted.

6. a kind of carrotene process units according to claim 1, it is characterised in that: first electric hot plate with it is described Middle cabinet is connected by screw to, and second electric hot plate is connected by screw to the middle cabinet.

7. a kind of carrotene process units according to claim 1, it is characterised in that: the baffle and the upper box It is connected by screw to, the filter screen is connect with the filtrate box by card slot.